DOL STARTER

System Voltage 415 Volt

Phase 3 Phase 3
Type of Motor 3 Phase Induction
Motor Size 5 HP 3.73
Motor Code A
Motor Efficiency 80%
Motor RPM 750
System P.F 0.8
Application of Motor Control of Restive & Solid State Load with optocoupler Isolation
Place of Over Load Relay In the line (Putting the overload before the motor)

Motor Torque / Current

Motor Rated Tourque (Full Load): 35 lb-ft (5252xHp/RPM)
Motor Rated Tourque (Full Load): 47 Nm (9500xKw/RPM)
Motor Starting Torque: 142 Nm
Lock Rotor Current IL(Min): 7 Amp
Lock Rotor Current IL(Max): 22 Amp
Motor Starting Current : 45 Amp (6 to 7 x Full Load Current)
Motor Full Load Current (Line): 6 Amp
Motor Full Load Current (Phase): 4 Amp

Fuse (As per NEC 430-52)

Non-Time Delay Fuse (Max) 19 Amp (3 x full Load Current )
Time Delay Fuse (Max) 11 Amp (1.75 x full Load Current )

Circuit Breaker (As per NEC 430-52)

Instantaneous Trip Circuit Breaker (Max) 52 Amp (8 x full Load Current )
Inverse Time Circuit Breaker (Max) 16 Amp (2.5 x full Load Current )

Over Load Relay Setting

Relay Min (70% of FLC Phase): 3 Amp
Relay Max (120% of FLC Phase): 4 Amp
OR
Relay Setting (100% of FLC Line): 6 Amp

Contactor
Type of Contactor: AC12
Making / Breaking Capacity of Contactor 39 Amp
Main Contactor (100% of FLC Line): 6 Amp
###3.31
3.7
4.6
###0.37
2.95

1 Phase
3 Phase
HP
KW
Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Application Contactor Making Cap

Non-Inductive or Slightly Inductive ,Resistive
AC1 1.5
Load
Slip Ring Motor AC2 4
Squirrel Cage Motor AC3 10
Rapid Start / Stop AC4 12
Switching of Electrical Discharge Lamp AC5a 3
Switching of Electrical Incandescent Lamp AC5b 1.5
Switching of Transformer AC6a 12
Switching of Capacitor Bank AC6b 12
Slightly Inductive Load in Household or same
AC7a 1.5
type load
Motor Load in Household Application AC7b 8
Hermetic refrigerant Compressor Motor with
AC8a 6
Manual O/L Reset
Hermetic refrigerant Compressor Motor with
AC8b 6
Auto O/L Reset
Control of Restive & Solid State Load with
AC12 6
optocoupler Isolation
Control of Restive Load and Solid State with T/C
AC13 10
Isolation
Control of Small Electro Magnetic Load
AC14 6
( <72VA)
Control of Small Electro Magnetic Load
AC15 10
( >72VA)

In the line (Putting the overload before the motor same as in DOL)
In the windings (overload is placed after the Winding Split in to main and delta Contactor)

Code Min Max

A 1 3.14 1
B 3.15 3.54 1
C 3.55 3.99
D 4 4.49
E 4.5 4.99
F 5 2.59
G 2.6 6.29
H 6.3 7.09
I 7.1 7.99
K 8 8.99
L 9 9.99
M 10 11.19
N 11.2 12.49
P 12.5 13.99
R 14 15.99
S 16 17.99
T 18 19.99
U 20 22.39
V 22.4
 STAR-DELTA STARTER
Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com
System Voltage 415
Phase 3 Phase
Type of Motor 3 Phase Induction
5 Motor Size 10
Motor Code A
Motor Efficiency 100%
Motor RPM 600
System P.F 0.8
Solid State Load with optocoupler Isolation Application of Motor Non-Inductive or Slightly In
In the windings (overload is
e overload before the motor) Place of Over Load Relay
Contactor)
Motor Starting / Full Load Current
(5252xHp/RPM) Motor Rated Tourque (Full Load) 88
(9500xKw/RPM) Motor Rated Tourque 119
Motor Starting Torque 356
Lock Rotor Current IL(Min): 14
Lock Rotor Current IL(Max): 44
(6 to 7 x Full Load Current) Motor Starting Current : 39
Motor Full Load Current (Line): 13
Motor Full Load Current (Phase): 7

Fuse (As per NEC 430-52)

(3 x full Load Current ) 3 Non-Time Delay Fuse (Max) 39
(1.75 x full Load Current ) 2 Time Delay Fuse (Max) 23

Circuit Breaker (As per NEC 430-52)

(8 x full Load Current ) 8 Instantaneous Trip Circuit Breaker (Max) 104
(2.5 x full Load Current ) 3 Inverse Time Circuit Breaker (Max) 32

Over Load Relay Setting

Relay Min (70% of FLC Phase): 5
Relay Max (120% of FLC Phase): 9
OR
Relay Setting (58% of FLC Line): 8

Contactor
Type of Contactor: AC1
Making / Breaking Capacity of Contactor: 19
Main Contactor (58% of FLC Line): 8
Delta Contactor (58% of FLC Line): 8
Star Contactor (33% of FLC Line): 4

Transient Time Delay Setting 30ms

 3.31
3.7
4.6
0.37
2.95

ta Contactor)

3.14
3.14
 STARTER
Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com
Volt
3
3 Phase Induction
HP 7 10

Non-Inductive or Slightly Inductive ,Resistive Load

In the windings (overload is placed after the Winding Split in to main and delta 0
Contactor)

lb-ft (5252xHpxRPM)
Nm (9500xKw/RPM)
Nm
Amp
Amp
Amp (3x Full Load Current)
Amp
Amp

Amp (3 x full Load Current ) ###

Amp (1.75 x full Load Current ) ###

Amp (8 x full Load Current ) ###

Amp (2.5 x full Load Current ) ###

Amp
Amp

Amp

Amp
Amp (1/√3 Full Load Current)
(Start,Transition,Running)
Amp (1/√3 Full Load Current)
(Running)
Amp (1/3 Full Load Current)(Start)
 Time Delay Fuse
Single Phase 300%
3 Phase Induction 300%
Synchronous 300%
Wound Rotor 150%
Direct Current 150%
Non-Time Delay Fuse Instantaneous Trip Inverse Time
175% 800% 250%
175% 800% 250%
175% 800% 250%
150% 800% 150%
150% 200% 150%
 ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CONTAC
MAIN CONTACTOR AUXILIARY C

1 NO 1 NC 3NO + 1NC
1 3 5 13 1 3 5 21 13 33 43

2 4 6 14 2 4 6 22 14 34 44
NO:13-14 NC:21-22 NO:13-14, 33-34, 43-44
NC:21-22

1 NO + 1NC 2 NO + 1NC 2NO + 2NC

1 3 5 13 21 1 3 5 13 21 43 31 13 21 31 43

2 4 6 14 22 2 4 6 14 22 44 32 14 22 32 44
NO:13-14 NO:13-14, 43-44 NO:13-14, 43-44
NC:21-22 NC:21-22, 31-32 NC:21-22, 31-32

2 NO + 3NC 2 NO + 1NC 2NO + 2NC

1 3 5 13 21 31 41 53 1 3 5 13 43 53 21 31 53 61 71 83

2 4 6 14 22 32 42 54 2 4 6 14 44 54 22 32 54 62 72 84
NO:13-14, 53-54 NO:13-14, 43-44, 53-54 NO:53-54. 83-84
NC:21-22, 31-32, 41-42 NC:21-22, 31-32 NC:61-62, 71-72

2 NO + 2NC 1NO + 3NC

1 3 5 13 21 31 43 13 21 31 41

2 4 6 14 22 32 44 14 22 32 42
NO:13-14, 43-44 NO:13-14
NC:21-22, 31-32 NC:21-22, 31-32, 41-42
ILIARY CONTACTOR
AUXILIARY CONTECTOR

3NO + 1NC 1NO + 1NC

21 21 13

22 22 14
3-14, 33-34, 43-44 NO:13-14
NC:21-22

2NO + 2NC 1NO + 1NC

43 31

44 32
3-14, 43-44 NO:43-44
NC:31-32

2NO + 2NC 2NO + 2NC

53 61 71 83

54 62 72 84
3-54. 83-84 NO:53-54, 83-84
NC:61-62, 71-72

1NO + 3NC

3-14
1-22, 31-32, 41-42
 SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6
AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84
AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from

above Summary