Nitobond EP constructive solutions

Epoxy based concrete bonding agent

Uses be fitted or where temperatures are high. The minimum

application temperature for Nitobond EP is 5oC. Consult
the local Fosroc office for further information.
For bonding fresh wet cementitious materials to existing
cementitious surfaces. For use on horizontal surfaces or
on vertical surfaces where mortar or concrete can be Properties
supported by formwork. The long 'open' life makes it
suitable for use with formwork or where additional steel The following properties were measured at 23oC and
reinforcement has to be fitted. The product is ideal for Relative Humidity of 50%:
roads, bridges, pavements, loading bays and factories,
and for bonded or granolithic floor toppings. Nitobond EP Test method Typical result
is equally suited to internal and external applications.
Bond Strength (ASTM C882): 40 MPa
Nitobond EP may also be used as part of a repair system Water Absorption (ASTM D570): <0.1%
where a substrate/repair barrier is required or where the Linear Coefficient of Shrinkage
substrate is likely to remain permanently damp or wet. <0.005
(ASTM D2566):
Compressive Strength (ASTM
Advantages D695):
>70 Mpa

 Can be applied on to dry or damp substrates. The following properties were measured at 20oC:
 Exhibits high mechanical strength. Standard set Slow set
 Positive adhesion - exceeds that of the tensile strength Pot life: 35 to 45 mints 5 to 7 hours
of the host concrete. Initial hardness: 24 hours 48 hours
Full cure: 7 days 7 days
 Special 'slow-set' version available allowing time to
erect steel reinforcement and formwork. Maximum overlay time: 90 mints 24 hours

 Solvent-free - can be used in enclosed locations. Note: At temperatures below 20oC, the cure rate will be
slower. Conversely, at temperatures above 20oC, the cure
Description rate will be faster.

Nitobond EP is based on solvent-free epoxy resins Specification clause

containing pigments and fine fillers. It is supplied as a two
component material in pre-weighted quantities ready for Epoxy bonding agent
on site mixing and use. The 'base' component is white
and the 'hardener' component is green, providing visual The bonding agent shall be Nitobond EP, a two-
evidence that adequate mixing has been achieved. component solvent-free epoxy resin. The two
components shall be differentially pigmented in order to
Standard compliance ensure visually that correct mixing has taken place prior to
the application. The product shall achieve 70 N/mm2
ASTM C881-10 Type II and V, Grade 3, Class B and C. compressive strength, 40 N/mm2 tensile strength, and 1 %
minimum elongation.
Technical support
Application instructions
Fosroc offers a comprehensive range of high
performance, high quality repair, maintenance and Preparation
construction products. In addition, Fosroc offers a
technical support package to specifiers, end-users and Clean all surfaces and remove any dust, unsound
contractors as well as on-site technical assistance in material, plaster, oil, paint, grease, corrosion deposits or
locations all over the world. algae. Roughen the surfaces, remove any laitance and
expose aggregate by light scabbling or grit-blasting.
Design criteria
Oil and grease deposits should be removed by steam
Nitobond EP is designed to have an overlay time of 90 cleaning, detergent scrubbing or the use of a proprietary
minutes at 20oC. A special 'slow-set' version is available degreaser. The effectiveness of decontamination and
with an overlay time of 24 hours at 20oC, 12 hours at 30oC soundness of the substrate should then be assessed by a
or 8 to 10 hours at 35oC, making it more suitable for use pull-off test.
where additional steel reinforcement and formwork has to

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Nitobond EP
Mixing Low temperature working

Any steel reinforcement and formwork should be The minimum application temperature is 5oC. In
prepared, cut to size and shape, and made ready for temperatures below 15oC, the separate components
assembly before mixing commences. should be heated in warm water (up to 25oC) or stored in a
heated environment for 12 hours before use. These
Care should be taken to ensure that Nitobond EP is measures will facilitate mixing and application. Normal
thoroughly mixed. The 'hardener' and 'base' components precautions for winter working with cementitious materials
should be stirred separately before mixing to disperse any should then be adopted.
settlement. The entire contents of the 'hardener' tin
should then be poured into the 'base' tin and the two High temperature working
materials thoroughly mixed using a suitable slow-speed
drill and mixing paddle for 2 minutes until a fully uniform At ambient temperatures above 30oC, the materials should
colour is obtained. The sides of the tin should then be be stored in the shade or in an air-conditioned
scraped and mixing should continue for a further 2 environment for 12 hours before use.
minutes.
Cleaning
To facilitate mixing and application at temperatures below
20oC, the separate components should be warmed in hot Nitobond EP should be removed from tools, equipment
water up to a maximum temperature of 25oC before and mixers with Fosroc Solvent 102 immediately after use.
beginning to mix. If heated to 25oC, the subsequently Hardened material can only be removed mechanically.
mixed material will need to be used more speedily as the
pot-life will be reduced to 20 minutes for the 'standard' Limitations
version and 4 hours for the 'slow-set' version.
Alternatively, the material should be stored in an Nitobond EP should not be applied when the temperatures
environment heated to 20oC and only removed is below 5oC and falling. If any doubts arise concerning
immediately before use. temperature or substrate conditions, consult the local
Fosroc office.
Application
Estimating
Nitobond EP should be applied as soon as the mixing
process has been completed. It should be brush or spray Supply
applied to the prepared surfaces.

In the case of the 'standard set' material, the new concrete Nitobond EP: 5 kg and 1 kg packs
or screed should be applied to the coated substrate within Nitobond EP Slow Set: 5 kg and 1 kg packs
90 minutes at 20oC or within one hour at 30oC.
Fosroc Solvent 102: 4 litre cans
In the case of the 'slow-set' material, the new concrete or
screed may be applied to the coated substrate up to 24 Coverage
hours after application at 20oC or up to 12 hours at 30oC
or between 8 to 10 hours at 35oC. However, the coated Nitobond EP: 5 m2 per kg
substrate should be left for one hour before the new Nitobond EP Slow Set: 5 m2 per kg
concrete or screed is placed.

Where Nitobond EP is to be used as part of a repair Note: The coverage figures for Nitobond EP products are
system to form a substrate/repair barrier, care should be theoretical – due to wastage factors and the variety and
taken to achieve an unbroken coating. One coat should nature of possible substrates, practical coverage figures
be applied and allow to gel. A second coat should be will be reduced. Unless otherwise specified, Nitobond EP
applied and used as the bonding coat. In some situations 'standard' set will be supplied. Where the 'slow-set'
(e.g. sprayed concrete repairs) it may be advantageous to system is required, care should be taken to ensure that
scatter dust free sharp sand over this coat and leave to this is specifically requested.
harden.
UN packaging regulations
As soon as the Nitobond EP has been applied, any
required steel reinforcement and/or formwork should be To comply with current regulations, all products of a
elected and fixed securely in place. hazardous nature which are subjected to a sea crossing
as part of their delivery requirements, must be packed in
UN approved receptacles.

constructive solutions Page 2

Nitobond EP
When a known sea crossing is involved, whether locally or Fire
for export, Fosroc will supply in the correct UN packaging.
Nitobond EP and Nitobond EP Slow Set are non flammable.
Where Fosroc are requested to deliver within a mainland Fosroc Solvent 102 is flammable. Keep away from sources
boundary but the Purchaser intends to onward ship, it is of ignition. No smoking. In the event of fire extinguish with
incumbent upon the Purchaser to specify that UN packaging CO2 or foam. Do not use near open flames or smoke
is required at the time of placing the order. Otherwise, once during use.
received, responsibility rests with the Purchaser. The use of
UN packaging may affect the selling price of products. Flash point
Please consult the local Fosroc Area Manager or office.
Fosroc Solvent 102: 33oC
Storage
For further information, refer to the Product Material Safety
Shelf life Data Sheet.

Nitobond EP, Nitobond EP Slow Set, and Fosroc Solvent Additional information
102 have a shelf life of 12 months if kept in a dry store in the
original unopened packs. Fosroc manufactures a wide range of products specifically
designed for the repair and refurbishment of damaged
Storage conditions reinforced concrete. This includes hand-placed and spray
grade repair mortars, fluid micro-concrete, chemical
Store in dry conditions in the original, unopened packs. If resistant epoxy mortars and a comprehensive package of
stored at high temperatures, the shelf life may be reduced. protective coatings. In addition, a wide range of
complementary products is available.
Precautions
Fosroc has also produced several educational training
Health and safety videos which provide more details about the mechanisms
which cause corrosion within reinforced concrete structures
Nitobond EP, Nitobond EP Slow Set and Fosroc Solvent and the solutions which are available to arrest or retard
102 should not come in contact with skin or eyes, or be these destructive mechanisms.
swallowed. Ensure adequate ventilation and avoid
inhalation of vapors. Some people are sensitive to resins, Further information is available from the publication.
hardeners and solvents. Wear suitable protective clothing, Concrete Repair and Protection. The ‘Systematic
gloves and eye protection. If working in confined areas, Approach’, available in seven language formats.
suitable respiratory protective equipment must be used.
The use of barrier crams provide additional skin protection. Disclaimer
In case of contact with skin, remove immediately with resin
removing cream followed by washing with soap and water. Fosam Company Limited reserves the right to amend its
Do not use solvent. In case of contact with eyes, rinse datasheets at any time; please ensure that the latest
immediately with plenty of clean water and seek medical published datasheet version is used.
advice. If swallowed, seek medical attention immediately –
do not induce vomiting.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (012) 6080999 Fax: (012) 635 3330 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (012) 665 0787 Fax: (012) 667 4884 MakkahTel: (012) 542 0869 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (011) 482 7562 MedinahTel: (014) 845 1767 Fax: (014) 846 3195
Dammam Tel: (013) 814 1282 Fax: (013) 814 1581 Jubail Tel: (013) 362 3904 Fax: (013) 362 3875

www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469
Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
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