Nitomortar FC constructive solutions

Epoxy resin fairing coat

Uses Properties

For filling blowholes, and eliminating minor irregularities prior The following properties were obtained at a temperature of
o
to the application of Nitocote and Nitoflor epoxy coatings. 20 C unless otherwise specified.

Test method Typical result

Advantages
Compressive strength
2
(BS 6319, Part 2): 70 N/mm at 7 days
 Non-slump can be applied to vertical surfaces and Bond strength > Cohesive Strength of
trowelled into blowholes. (BS 6319, Part 2): concrete.
o
Pot life: 20 C
 Superior bond strength to virtually all substrates. o
35 C
4 hours
1 ½ hours
 Smooth paste consistency easy to apply and finish. Initial cure:
o
20 C 10 hours
 Reduced usage of subsequent coating. o
35 C 4 hours
Over-coating time:
 Pre-weighed components ensure consistency. o
20 C 8 - 24 hours
o
35 C 4 - 18 hours
Description Full cure:
o
20 C 7 days
o
Nitomortar FC two component thixotropic material is based on 35 C 4 days
3
high quality solvent-free epoxy resin systems. The colour- Fresh wet density: Approximately 1700 kg/m
coded material is supplied in pre-weighed quantities ready for (fully compacted)
on-site mixing and use.
Application instructions
Nitomortar FC can be applied to damp surfaces and quickly
cures to form a completely impermeable surface ready for
Preparation
over-coating.
Clean the surface and remove any dust, unsound or
Technical support contaminated material, plaster, oil, paint, grease,
corrosion deposits or algae. Surface should preferably be
Fosroc offers a comprehensive range of high performance, prepared using high pressure water jetting or light
high quality construction products. In addition, Fosroc offers a abrasive blasting, followed by thorough washing to
technical support package to specifiers, end-users and remove dust and remaining particles.
contractors, as well as on-site technical assistance in locations
all over the world. Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should
Design criteria
then be assessed by a pull-off test. No independent
priming system is required.
Nitomortar FC can be applied in sections up to 3 mm thick in
vertical and overhead locations in a single application without Mixing
the use of formwork. Greater thicknesses than those specified
can be achieved by application of subsequent layers. Consult Care should be taken to ensure that Nitomortar FC is
the local Fosroc office for further information. For higher build thoroughly mixed to produce a fully homogeneous,
characteristics to vertical or overhead locations. Nitomortar trowellable mortar.
HB is recommended.
Nitomortar FC should be mixed using a slow speed drill
Specification clauses fitted with a suitable mixing paddle, it can also be mixed
manually for 1 kg packs.
Epoxy resin-based fairing coat mortar
The ‘hardener’ and ‘base’ components should be mixed
The epoxy resin-based fairing coat mortar shall be Nitomortar thoroughly. The entire contents of the ‘hardener’ should
FC a two-component solvent-free epoxy resin mortar with a be emptied into the ‘base’ containers and the components
3 blended together until a uniform grey colour and
density not greater than 1700 kg/m . The cured mortar shall
2 consistency is obtained. Under no circumstance should
achieve a compressive strength of 70 N/mm . The material
shall be colour coded to facilitate mixing. part packs be used.

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Nitomortar FC
Large quantities can be mixed in suitable forced action mixer For further advice on coatings, consult the local Fosroc
(e.g. Cretangle or Pennine) but no more than can be office.
reasonably used within the pot life of the product should be
prepared at any one time. Cleaning

Application Nitomortar FC should be removed from tools, equipment

and mixers with Fosroc Solvent 102 immediately after use.
Apply the mixed Nitomortar FC to the prepared substrate by Hardened material can only be removed mechanically.
spatula, filling knife, squeegee or steel float, tight trowelling
onto the substrate to ensure positive adhesion and that all Limitations
blow holes and defects are completely filled to produce a
smooth even finish. Do not mix part packs under any circumstances.
Nitomortar FC should not be exposed to water during
Application thickness will vary with profile and alignment of application. Exposure to heavy rainfall prior to final set
substrate. Where necessary mortar should be built up in may result in surface scour. If any doubts arise
layers. concerning temperature or substrate conditions, consult
the local Fosroc office. Nitomortar FC should not be used
Build-up o
when the temperature is below 5 C and falling.

Additional build-up can be achieved by application of multiple

layers. Where thicker sections are required, the surface of the Estimating
intermediate applications should not be closed, to provide a
suitable surface for subsequent layers. The application of Supply
additional layers should follows between 8 and 24 hours at
o Nitomortar FC: 1 and 5 kg packs
20 C after the first application. This time should be reduced at
higher temperatures. Application of Nitomortar FC may then Fosroc Solvent 102: 4 and 25 litre cans
proceed.
Coverage and yield
If sagging occurs during application, the Nitomortar FC should
2
be completely removed and re-applied at a reduced thickness Nitomortar FC: 1.6 to 1.8 kg/m at 1 mm
on to the substrate. thickness

Finishing
Storage
Any ridges left by the trowel can be brushed out while the
material is still wet or ground down with a carborundum stone Shelf life
before over-coating. o
Nitomortar FC has a shelf life of 12 months at 30 C if kept
Important note: Do not use solvent to thin components as in a dry store in the original, unopened bags or packs.
this will prevent proper cure.
Storage conditions
High temperature working
Store in dry conditions in the original, unopened bags or
o
At ambient temperature above 35 C Nitomortar FC will have packs. If stored at high temperatures, the shelf life may
shorter pot life and working life. The materials should be be reduced to 4 to 6 months.
stored in the shade or in an air-conditioned environments and
should not be applied in direct sunlight. Precautions

Curing Health and safety

Curing protection is not necessary for Nitomortar FC. Nitomortar FC and Fosroc Solvent 102 should not come in
contact with skin or eyes, or be swallowed. Ensure
Over-coating with protective/decorative finishes adequate ventilation and avoid inhalation of vapours.
Some people are sensitive to resins, hardeners and
Nitomortar FC can be recoated with Nitocote epoxy coatings solvents. Wear suitable protective clothing, gloves and
within a maximum interval of 24 hours. eye/face protection.

For surrounding areas not subjected to chemical attack or If working in confined areas, suitable respiratory protective
physical wear, Fosroc recommend the use of the Dekguard equipment must be used. The use of barrier creams
range of anti-carbonation, anti-chloride protective coatings. provides additional skin protection. Should accidental skin
These products provide a decorative and uniform appearance
as well as protecting areas of the structure which might
otherwise be at risk from the environment.

constructive solutions Page 2

Nitomortar FC
contact occur, remove immediately with a resin removing
cream followed by washing with soap and water. Do not use
solvent. In case of contact with eyes, rinse immediately with
plenty of clean water and seek medical advice. If swallowed,
seek medical attention immediately - do not induce vomiting.

Fire

Nitomortar FC is non-flammable. Fosroc Solvent 102 is

flammable. Keep away from sources of ignition. No smoking.
In the event of fire, extinguish with CO 2 or foam. Do not use
a water jet.

Flash point
o
Fosroc Solvent 102: 33 C

For further information, refer to the product materials safety

data sheet.

Additional information

Fosroc manufactures a wide range of products specifically

designed for the repair and refurbishment of damaged
reinforced concrete. These include hand-placed and spray
grade repair mortars, fluid micro-concrete, chemical resistant
epoxy mortars and a comprehensive package of protective
coatings.

In addition, a wide range of complementary products is

available. This includes joint sealants, waterproofing
membranes, grouting, anchoring and specialised flooring
materials.

Fosroc has also produced several educational training videos

that provide more details about the mechanisms that cause
corrosion within reinforced concrete structures and the
solutions that are available to arrest or retard these destructive
mechanisms.

Further information is available from the publication ‘Repair

and Protection of Reinforced Concrete - Systematic solutions -
developed for a new era’.

For further information about products, training videos or

publications, contact the local Fosroc office.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
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