VW 50123 en
VW 50123 en
VW 50123 en
Issue 2022-04
Class. No.: 55154
Descriptors: TPA, TPC, TPE, TPO, TPS, TPU, elastomer, thermoplastic, thermoplastic elastomer
Thermoplastic Elastomers
Quality Requirements
Previous issues
VW 50123: 2000-10, 2005-04, 2007-10, 2015-09, 2022-03
Changes
The following changes have been made to VW 50123: 2022-03:
a) Section 2.2 „Type groups“: Short designations of TPS adapted
b) Table 1, consec. no. 7 and Table 2, consec. no. 4: Test speed corrected (200 mm/min instead
of 50 mm/min)
The following changes have been made to VW 50123: 2015-09:
a) Standard completely reworked
Contents
Page
1 Scope ......................................................................................................................... 2
2 Definitions .................................................................................................................. 2
2.1 Thermoplastic elastomers .......................................................................................... 2
2.2 Type groups ............................................................................................................... 3
3 Designation ................................................................................................................ 4
4 Requirements ............................................................................................................. 4
4.1 General requirements ................................................................................................ 4
4.2 Properties ................................................................................................................... 4
4.3 Manufacture ............................................................................................................... 5
5 Requirements for the properties ................................................................................. 6
6 Notes on testing ....................................................................................................... 11
6.1 DSC .......................................................................................................................... 11
6.2 Heat aging ................................................................................................................ 11
6.3 Notched impact strength .......................................................................................... 11
6.4 Plastic deformation ................................................................................................... 12
6.5 Low-temperature resistance ..................................................................................... 12
6.6 Lightfastness ............................................................................................................ 12
6.7 Bond strength ........................................................................................................... 12
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VW 50123: 2022-04
1 Scope
This standard contains quality requirements for materials that are based on thermoplastic elasto-
mers (TPE) and are intended for motor vehicle parts.
Technical Supply Specification TL 52697-C applies to the use of F-TPV (thermoplastic elastomer
made of ethylene-tetrafluoroethylene copolymer [ETFE] hard phase and fluorocarbon rubber [FKM]
soft phase) as the inner layer of elastomer hoses for diesel particulate filter (DPF) applications.
TL 52706-B, C, or D applies to the use of F-TPV as the inner layer of elastomer hoses designed for
conveying fuels.
2 Definitions
3 Designation
Refer to DIN EN ISO 18064 for the designations of thermoplastic elastomers. The designation is
composed of the following parts:
>TPE type class<, >color<, as per Volkswagen standard VW 50123 – >grade< – >resistance
to media<, >hardness range<, >additional properties<
The resistance to media must be taken from table 2. If none of the specified fields of application
apply, the necessary aging stability (if it deviates from the general specification in table 1) and all
relevant contact media along with the aging period and the permissible changes in material proper-
ties must be specified. The additional properties must be defined accordingly and taken from
table 1.
Example of the designation of a black TPC-ET with a preferred hardness of 55 Shore D, a density
of 1,19 g/cm3, a hot air resistance of up to 125 °C for 504 h, a plastic deformation of less than 80%
after 94 h at 125 °C, and a regrind share of 30%:
TPC-ET, black, as per VW 50123 – TPE4-G, 55 Shore D, hot air resistant at 125 °C, plastic
deformation after 94 h at 125 °C ≤ 80%, regrind share of max. 30% of ground material from
the same manufacturing process
Example of the designation of a black TPO used in the interior with a preferred hardness of
55 Shore A, a density of 1,10 g/cm3, and a hot air resistance of up to 100 °C for 504 h:
TPO-(EPDM+PP), black, as per VW 50123 – TPE2-G, 55 Shore A, lightfast
4 Requirements
4.2 Properties
The surface of the finished parts must be free of imperfections caused by the manufacturing proc-
ess, such as voids, cracks, cold shuts, or similar. The parts must permit flawless assembly. There
must not be any functional risks or risks of injury for assembly workers due to flash, burrs, or parti-
cle residues coming loose.
The color must be defined in the drawing.
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4.3 Manufacture
The materials are intended for injection molding or blow molding processes. If switching to this
specialized method causes the properties to deviate from the specifications indicated below, this
must be taken into account accordingly and noted in the drawing.
It is permissible to use homogeneous regrind from the initial run of the same manufacturing proc-
ess. The added quantity of regrind must be agreed upon with the purchaser and noted in the draw-
ing. Parts must be validated with the maximum regrind percentage to be expected.
The use of recycled materials (i.e., raw materials from sources external to the process) is only al-
lowed following consultation with the purchaser and must be explicitly noted in the drawing.
VW 50026 applies to the classification of the granular material.
Parts subjected to dynamic loads must be free of recycled materials.
When manufacturing panel material, anisotropic effects (orientation of the macromolecules during
manufacturing) must be expected due to the molding-on process. This will lead to differences in
the mechanical characteristics of strength and elongation depending on the direction of the orienta-
tions. This must be taken into account during testing. For this purpose, specimens must be created
from finished parts or test panels both in longitudinal and transverse directions to the material flow,
and must be tested. Generally, the specimens taken transversely to the direction of orientation of
the macromolecules will have lower strength and elongation values.
Before testing begins, a comparative measurement must be performed both longitudinally and
transversely to the direction of material flow. The orientation direction that is found to have the low-
est mechanical properties must be used for laboratory testing.
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Table 1 (continued)
Grade TPE1 TPE2 TPE3 TPE4 TPE5 TPE6 TPE7
No. Property Unit Requirement
6a) Tensile strength as per DIN 53504, test speed: 200 mm/min
7a) Elongation at tear as per DIN 53504, test speed 200 mm/min
Table 1 (continued)
Grade TPE1 TPE2 TPE3 TPE4 TPE5 TPE6 TPE7
No. Property Unit Requirement
Table 1 (continued)
Grade TPE1 TPE2 TPE3 TPE4 TPE5 TPE6 TPE7
No. Property Unit Requirement
12.2 Freezing temperature
°C Only if required in the drawing „TF ≤ [XX]°C“
as per VDA 675-115:1992-12
14a) Flammability
mm/min Only if required in the drawing
as per TL 1010
15 Lightfastness,
Except for grade G (see table 2) only if „lightfast“ is specified in the drawing
see section 6.6
15.1 Interior parts No changes compared to the as-received condition, e.g., color change, chalking, and/or crack formation
as per PV 1303 and section 6.6 Gray-scale grade ≥ 4
The light exposure periods must be specified in the drawing. If no definition is supplied, the following applies:
Parts in areas subject to indirect solar radiation: 3 light exposure periods
Parts in areas subject to direct solar radiation: 5 light exposure periods
15.2 Exterior parts No changes compared to the as-received condition, e.g., cracks, stains, coating, delamination, structural
as per PV 3930 and section 6.6 changes, color changes, metamerism, corrosion creepage, gloss changes, fiber showing through on the surface,
glitter effect, tackiness, inhomogeneity, deformation
After 1 year cycle: Gray-scale grade ≥ 4,0, no color changes, no inhomogeneity
After 2 year cycles: Gray-scale grade ≥ 3,5, no color changes, no inhomogeneity
Media and test conditions not specified in table 2 must be specified separately on the part drawing with the medium (the associated standard must be
specified if applicable; otherwise, the product name), aging period, and aging temperature, as well as the criteria that must be fulfilled.
Verifications of the resistance to media may be required, even for released materials, depending on the specific application and in agreement with the
appropriate Materials Engineering department.
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6 Notes on testing
6.1 DSC
The melting temperature must be determined by means of DSC as per DIN EN ISO 11357-1.
If the melting temperature of the material is stated on the technical material data sheet, the heating
temperature must be selected to be 50 K above this temperature, and the cooling temperature
must be 50 K below it.
The following must be specified:
– Ethalpy of fusion
– Melting range (Tm is at the beginning of melting, not the peak maximum.)
– 1 st heating, 1 st crystallization, 2nd heating, and 2nd crystallization curves
6.6 Lightfastness
Interior:
Interior parts must be tested as per PV 1303 (for light exposure times, see the drawing note).
Exterior:
Exterior parts must be tested as per PV 3930 (1 and 2 year cycles). The samples are cleaned un-
der flowing water with the addition of detergent if necessary.
Surface residues (e.g., droplets) must be removed by dabbing with absorbent material before the
measurement. Evaluation must begin 1 minute after removal from the medium. In justified cases,
the evaluation can also be performed 15 min after dabbing. However, this must be agreed upon in
advance and specified in a drawing note.
The fuel aging is performed in a manner that depends on the fuel used in the engine; aging in E85
is on a project-specific basis and must be indicated where necessary and noted in the drawing.
The following test fluids must be used for aging:
– Test fluid as per DIN 51604-2 (FAM B)
– E85 fuel
– 84 volume percent highest-grade ethanol as per German Pharmacopoeia (DAB) 7
– 16 volume percent FAM test fluid as per DIN 51604-1 (FAM A)
Deviating aging conditions must be agreed upon with the purchaser.
1) Shell MTF VW 75 W is the manufacturer's designation of the product produced by Shell Deutschland Oil GmbH.
Castrol BOT 233 LVXQ is the manufacturer's designation of the product produced by BP Europa SE.
Fuchs FFL-2 is the manufacturer's designation of the product produced by Fuchs Schmierstoffe GmbH.
Fuchs Titan EG 52529 is the manufacturer's designation of the product produced by Fuchs Schmierstoffe GmbH.
This information is only intended for informational purposes for the users of this in-house standard. This does not signify an en-
dorsement of the mentioned products by the Volkswagen Group. Equivalent products may be used if it can be verified that they lead
to the same results.
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After 1 h of acclimatization in the standard atmosphere VW 50554 – 23/50-2, the mechanical prop-
erties are tested on the specimens at room temperature as per VW 50554 – 2.
Surface liquid residues (e.g., droplets) must be removed by dabbing with absorbent material before
the measurement.
Deviating aging conditions must be agreed upon with the purchaser.
To determine the resistance to coolant, the specimens are aged in a coolant/water mixture consist-
ing of 50-volume percent deionized water and 50-volume percent coolant additive as per TL 774 in
a suitable autoclave. The specimens must be selected on the basis of the testing instructions for
the individual mechanical tests. After 1 h of acclimatization in the standard atmosphere
VW 50554 – 23/50-2, the mechanical properties are determined on the specimens at room temper-
ature as per VW 50554 – 2.
Surface liquid residues (e.g., droplets) must be removed by dabbing with absorbent material before
the measurement.
The coolant additive to be used as the standard medium is the factory-fill coolant additive and it
must be requested from the purchaser if necessary or taken from the Performance Specification.
2) For vehicles operated with an internal combustion engine, among other propulsion units.
3) For vehicles operated only with an electric motor.
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7 Applicable documents
The following documents cited in the standard are required for the application of this standard:
Some of the cited documents are translations from the German original. The translations of Ger-
man terms in such documents may differ from those used in this standard, resulting in terminologi-
cal inconsistency.
Standards whose titles are given in German may be available only in German. Editions in other
languages may be available from the institution issuing the standard.
PV 1303 Non-Metallic Materials; Xenon Arc Light Aging of Vehicle Interior Parts
PV 3307 Elastomer Components; Plastic and Elastic Deformability
PV 3927 Thermogravimetric Analysis for Plastics and Elastomers; Determination:
Plasticizers, Carbon Black
PV 3930 Non-Metallic Materials; Weathering in Humid, Hot Climate (Exterior)
PV 3935 Plastics and Elastomers; Py-GC/MS, TD/Py-GC/MS, Heart-Cut, EGA
PV 3936 Polymer Materials; Testing the Resistance to Constituents of Blowby
Gases
TL 1010 Materials for Vehicle Interiors; Burning Behavior; Material Requirements;
updated translation: 2018-06
TL 52185 Reference Engine Oil SAE 5W-30; Testing of Compatibility with Respect
to Elastomer Materials; Lubricant Requirements
TL 735 Multi-Purpose Grease; Lubricant Requirements
TL 745 Multi-Purpose Low-Temperature Grease; Lubricant Requirements
TL 774 Ethylene-Glycol-Based Coolant Additive; Materials Requirements
VW 01155 Vehicle Parts; Approval of First Supply and Changes
VW 2.8.1 Elastomers; Materials Requirements and Testing
VW 50026 Granular Material for Components Made From Thermoplastics and Ther-
moplastic Elastomers; Classification and Basic Principles of Use
VW 50180 Components, Semi-Finished Products, and Materials in the Vehicle Inte-
rior; Emission Behavior
VW 50554 Standard Atmospheres and Room Temperatures; Requirements on
Standard Atmospheres
VW 80808-1 Electronic Components and PCBAs in Electric and Electronic Units in
Motor Vehicles up to 3,5 t; Requirements and Use – Part 1; Updated
translation: 2020-09
VW 91101 Environmental Standard for Articles; Material and Chemical Conformity
DIN 51604-1 FAM-testing fluid for polymer materials - Composition and requirements -
Part 1: Testing Fluid A
DIN 51604-2 FAM-testing fluid for polymer materials - Composition and requirements -
Part 2: Testing Fluid B, containing methanol
DIN 53497 Testing of plastics - Hot storage test on mouldings made of thermoplastic
moulding materials without external mechanical stressing
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