Da554-1005 Pilot Operated Rod Handler

DA554-1005
ROD HANDLER
PARTS LIST
CLIENT: AMCO Drilling

DA554-1005 AMCO Drilling
CONTENTS
NOTES 3
GENERAL ARRANGEMENT 4
1. JAW ASSEMBLY 6
2. TILT ARM ASSEMBLY 9
3. ARM ROTATION ASSEMBLY 13
4. CUP ASSEMBLY 15
5. SLEW BASE ASSEMBLY 17
6. TENSION BAR ASSEMBLY 21
7. LIFT CYLINDER ASSEMBLY 23
8. SLEW MOTOR ASSEMBLY 26
9. SLIDING BASE ASSEMBLY 30
10. HYDRAULIC HOSE ASSEMBLIES 32
11. REMOTE CONTROLLER – PILOT HYDRAULIC 35
12. ROD SUPPORT ARM ASSEMBLY 39
13. TILTING ROD BIN ASSEMBLY 52
14. HYDRAULIC SCHEMATIC 44
15. TILT SWITCH 47
15. MISCELLANEOUS COMPONENTS 49
Page 2 of 49
NOTES
Please quote Rod Handler Serial Number when contacting

SANDVIK Mining & Construction, Australia.
DA554-1005
All bolts, nuts, washers and fittings are compliant with the
relevant Australian Standards.
Page 3 of 49
SLIDING BASE ASSEMBLY
SLEW MOTOR ASSEMBLY

JAW ASSEMBLY
TILT ARM
ASSEMBLY TENSION BAR
ASSEMBLY
LIFT CYLINDER
ASSEMBLY
CUP ASSEMBLY
TILT SWITCH
(TRAM FUNCTION SAFETY LOCK OUT) SLEW BASE ASSEMBLY
ROD SUPPORT ARM ASSEMBLY
ROD HANDLER - General Arrangement

Rod Handler & Rod Support Arm
Page 4 of 49
TILTING ROD BIN ASSEMBLY
ROD HANDLER - General Arrangement

Rod Trough & Tilting Rod Bin (if supplied)
(If supplied. Refer Sandvik Aftermarket for details of any customised rod
trough & tilting rod bin.)
Page 5 of 49
1.0 JAW ASSEMBLY (SHEET 1 OF 3)
ITEM 1 ITEM 3
ITEM 16 ITEM 16
ITEM 15 ITEMS 7 & 14
ITEM 12 ITEM 11
ITEM 5 ITEM 21 ITEM 6
ITEM 20
ITEM 3
ITEM 1 ITEM 15
ITEMS 4 & 10
ITEM 4 & 10
ITEM 12 ITEM 11
ITEM 19 ITEM 19
ITEMS 2, 8 &18 ITEM 11
ITEM 15
ITEMS 9, 13 & 17
(Not shown in exact location)
Page 6 of 49
1. JAW ASSEMBLY (SHEET 2 OF 3)
PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY
1 Main Body KL2446 1
2 Chain Bar 930842 1
3 Chain Plate KL2463 1
4 Circlip - Jaw Pivot Pin 707212 4
5 Inner Jaw (includes part no.505001) KL2467 1

Available 3”, 3 ½”, 4” & 4 ½”
6 Outer Jaw (includes part no. 505001) KL2466 1

Available 3”, 3 ½”, 4” & 4 ½”
7 Spring Housing 930852 1
8 Float Pin KL2541 1
9 Pin - Roller 930823 1
10 Pivot Pin - Jaw KL2442 2
11 Pivot Block - Outer KL2440 2
12 Pivot Block - Inner 930855 1
13 Roller - Chain KL2600 1
14 Spring - Jaw 930922 1
15 Outer Wear Pad KL2447 2
16 Inner Wear Pad KL2448 2
17 Bush - Roller 930866 2
18 Bush - Float Pin KL2579 2
19 Bush - Jaw 930818 4
20 Tungsten Insert 505001 2
Page 7 of 49
1. JAW ASSEMBLY (SHEET 3 OF 3)
BOLT & FITTING LIST (ITEMS NOT ILLUSTRATED)
ITEM DESCRIPTION PART No./TYPE QTY
21 Spacer Block – 6,12 or 20mm (If KL4887-6,12,20 2

required)
22 Socket head cap screw M12 x 75 2
23 Counter sunk cap screw M8 x 20 4
24 Counter sunk cap screw M8 x 15 2
25 Hex bolt M8 x 20 4
28 Grub screw M8 x 10 1
Page 8 of 49
2. TILT ARM ASSEMBLY (SHEET 1 OF 4)
ITEM 16
ITEMS 19 & 20
ITEM 13
ITEM 22 ITEM 15
ITEM 14 ITEM 12
ITEM 2
ITEM 4
ITEM 2
ITEM 1 ITEM 5
ITEM 17
ITEMS 23&24
ITEMS 8 & 21 ITEM 6
ITEM 10
ITEM 7
Refer to Arm ITEM 18

Rotation Assy ITEM 9
ITEM 11
ITEM 22
ITEM 3
Page 9 of 49
PARTS LIST
1 Tilt Arm (Special to suit DE810) KL9131 1
2 Master Link – Chain 930804 2
3 Bulkhead Plate KL2363 1
4 Chain Block KL2573 1
5 Offset Link 930825 1
6 Chain – Carrier Drive 930038 1
7 Chain – Motor Drive 930039 1
8 Sprocket Retainer - Travel Motor KL3267 1
9 Pin - Double Sprocket 930938 1
10 9T Sprocket 930898 1
11 13/18T Sprocket 930899 1
12 Chain Idler 930902 1
13 Pin - Cylinder 930934 2
14 Pin - Idler 930936 1
15 Pull Bar 930944 2
16 End Plate KL2406 1
17 Motor Flange 930884 1
18 Chain Plate KL2463 1
19 Hydraulic Cylinder 930885 1
20 Cylinder Seal Kit 710746 1
Page 10 of 49
PARTS LIST
21 Hydraulic Motor - Jaw Travel 930883 1
22 Bearing Ball & 2 Seals 710740 4
23 1/4" Hydraulic Tube KL2588 1
24 1/4" Hydraulic Tube (Bent) KL2589 1

25 Bulkhead fitting 2041-4-45 4

7/16" JIC M/M Straight
26 Bulkhead fitting C61-0707 1

7/16" JIC M/M 90º
27 Hose fitting 576-0607 1

3/8" BSPP - 7/16" JIC M/M 90º
28 Hose fitting GG106-NP04-06 3

3/8" BSPP - 7/16" JIC M/M Nipple
29 Hose fitting 2071-4-45 2

7/16" JIC M/F Compact 90º


7/16" JIC M/M Compact 90º
32 Crown head cap screw M6 x 20 3
33 Serrated washer M6 3
34 Cap screw 5/8" UNC x 1 11

1/4"
35 Spring washer 5/8" UNC 11
Page 11 of 49
37 Serrated washer M6 3
38 Socket head cap screw 930955 1
Page 12 of 49
3. ARM ROTATION ASSEMBLY (SHEET 1 OF 2)
ITEM 5
ITEM 2
ITEM 3
ITEM 1
ITEM 6
ITEM 4
Page 13 of 49
3. ARM ROTATION ASSEMBLY (SHEET 2 OF 2)
PARTS LIST
1 Hydraulic Motor 930874 1
2 13T Sprocket 930879 1
3 Front Mounting Plate - Motor KL2230 1
4 Rear Mounting Plate - Motor KL2231 1
5 Chain Guard KL2382 1
6 Shim Set - Front Mount KL2564 1

7 Cap Screw 5/8" UNC x 1 3

1/2"
8 Spring washer 5/8" UNC 3
9 Hex bolt 1/2" UNC x 1 4

1/4"
10 Hex bolt 1/4" UNC x 3/4" 2
Page 14 of 49
4. CUP ASSEMBLY (SHEET 1 OF 2)
ITEM 6 ITEM 5
ITEM 11
ITEM 4
ITEM 1
ITEM 10
ITEM 3
ITEM 9
ITEM 2
ITEM 8 ITEM 7
Page 15 of 49
4. CUP ASSEMBLY (SHEET 2 OF 2)
PARTS LIST
1 5" Main Cup Assembly KL2233 1
2 4" Cup Insert KL2302 1
3 Bush KL2271 2
4 Anchor - Chain KL2288 1
5 Front Retainer KL2372 1
6 Rear Retainer KL2277 1
7 Hose Guide KL2295 1
8 Striker - Proximity Switch KL2296 1
9 Chain - Cup Rotation 930041 1
11 Chain anchor screws 930964 2
12 Spring Assembly Cup Insert (not 930007 1

illustrated)

12 Grease nipple 1/8" 7
13 Retaining bolt for sleeve insert 3/8" UNC x 1" 1


Page 16 of 49
5. SLEW BASE ASSEMBLY (SHEET 1 OF 4)
ITEM 8
(version to suit DE810 shown in inset)
ITEM 7
ITEMS 5 & 10
ITEMS 2 & 3
ITEMS 9, 11, 12 & 13
ITEM 1
Refer to
Laser Height
Gauge Parts
List
ITEM 6
ITEM 4
ITEM 14
Page 17 of 49
PARTS LIST
1 Hydraulic Tilt Motor, Gearbox, Brake 930861 1

Assy.
2 Pressure Reducing Valve Body 930863 1
3 Pressure Reducing Valve Cartridge 930862 1
4 Rear Mount - Tilt Motor KL2045 1
5 Support Block - Slew Base to Cylinder KL2059 1
6 Slew Base Weldment KL4484 1
7 Hose Guide - Tilt Motor KL4454 1
8 Inner Stop (if supplied) KL2405 1

(PLEASE NOTE DE810 PART # IS WU14474)
9 Outer Stop (if supplied) KL2373 1
10 Spacer - Support Block KL3316 2
11 3mm Shim - Outer Stop 930911 1
12 1mm Shim - Outer Stop 930912 2
13 Wear Block - Outer Stop KL2407 1
14 Label - Serial Number KL2462 1

15 Hex bolt 930953 2
16 Nyloc nut M10 12
17 Hex bolt M10 x 60 12

1/2"
Page 18 of 49
19 Hex nut 7/8" 2
20 Spring washer 7/8" 2
21 Cap screw 3/8" UNC x 2" 4
24 Hex bolt 5/16" UNC x 2

1 3/4"
25 Hose fitting S73-04 1

1/4" BSPP Plug

1/4" BSPP - 7/16" JIC M/M 90º

3/8" BSPP - 7/16" JIC M/M 90º

29 Hose fitting S76-12-12 2

3/4" BSPP - 3/4" JIC M/M 90º

3/4" JIC M/F Swivel 45º



Page 19 of 49

35 Hose fitting 203102-6-65 1

9/16" JIC M/M/F Tee
Page 20 of 49
6. TENSION BAR ASSEMBLY (SHEET 1 OF 2)
ITEMS 4 & 6
ITEM 2
ITEM 7
ITEM 1
ITEM 8
ITEM 3
ITEMS 4 & 6
ITEM 9
ITEM 10
ITEM 11
ITEM 12
ITEM 9
ITEMS 5 & 6
Page 21 of 49
6. TENSION BAR ASSEMBLY (SHEET 2 OF 2)
PARTS LIST
1 Equalising Rod 120511 1
2 Clevis - R/H Thread 120021 1
3 Clevis - L/H Thread 120020 1
4 Clevis Pin 120027 2
5 Shear Pin – Tension Bar KL3002 1
6 Circlip 707189 3
7 Nut Right Hand 1” UNC 1
8 Nut Left Hand 120510 1
9 Hose Clamp KL3291 2
10 Tension Bar (bent to suit; must specify rig KL2224 1

serial # when ordering)
11 Hose Guide – Tension Bar Inner KL2225 1
12 Hose Guide – Tension Bar Outer KL2402 1
13 Extension Piece (to suit DE840/880 only) KL2984 1

14 Hex bolt 3/8” UNC x 1” 3
16 Hex bolt 5/16” UNC x 3” 2
Page 22 of 49
7. LIFT CYLINDER ASSEMBLY (SHEET 1 OF 3)
ITEM 8
ITEMS 6 & 7
ITEM 5
ITEM 2
ITEM 3
ITEM 4
ITEM 9
ITEM 1
Page 23 of 49
PARTS LIST
1 Clevis Pin & Retainer KL2119 1
2 PVC Bellows - Cylinder Rod 930810 1
3 Bellows Clamp - Upper KL2371 2
4 Bellows Clamp - Lower KL2401 1
5 Keeper Plate - Bellows 930887 1
6 Hydraulic Cylinder (with DE810 CALL SANDVIK 1

stop tube) TECHNICAL SUPPORT
8 Rotation Coupling 930888 1
9 Clevis WU10337 1
10 Clevis Mounting Bracket KL2524 1

(not illustrated)

12 Shoulder screw 5/8" UNC x 3/4" x 1 1/2" 6

(stock no.930869)
13 Hose fitting 202702-8-85 2

3/4" UNO - 3/4" JIC M/M Nipple

15 Hex bolt 1/4" UNCx 3/4" 10
16 Hex bolt 1/4" UNC x 1" 2
Page 24 of 49
17 Nyloc nut 1/4" UNC 6
18 Hardened washer 1/4" 6
Page 25 of 49
8. SLEW MOTOR ASSEMBLY (SHEET 1 OF 4)
ITEM 9 ITEM 6
ITEM 8
ITEM 13
ITEM 5
ITEMS 10&11
ITEM 7
ITEM 2
ITEM 1
ITEM 4
ITEM 14 &
15 (if supplied)
SEE INSERT)
Page 26 of 49
PARTS LIST
1 Travelling Hose Bulkhead KL2221 1
2 Bracket - Electrical Box KL2227 1
3 Fibreglass Guard (not illustrated) KL2229 1
4 Front Mount - Slew Motor KL2338 1
5 Rear Mount - Slew Motor KL2366 1
6 Mount Bracket - Guard KL2367 1
7 Hydraulic Slew Motor 930860 1
8 Main Valve Bank - PVG 32 Valve 930973 1
9 Test Point Coupling - 1/4" BSPP 303066 1
10 Pressure Reducing Valve Body 930863 1
11 Pressure Reducing Valve Cartridge 930862 1
12 Wear Strip (not illustrated) 930997 1
13 Cover Packer KL3483 1
14 Rotation Coupling KL2110 1
15 Slew stop – FOR DE810 RIGS ONLY BE00000366 1

(USER WILL NEED TO WELD TO KL2110 IN SITU)

15 Cap screw 930957 6
16 Cap screw 930958 4
17 Cap screw 930959 2
18 Nyloc nut M10 12
Page 27 of 49
19 Hex bolt 930960 3
24 Hex bolt M8 x 25 4
25 Hex bolt 5/16" UNC x 1" 2
27 Hardened washer 5/16" 3
28 Hex nut M8 3
29 Hex bolt 5/16" UNC x 3/4" 4
31 Hex bolt 5/16" UNC x 1" 2
32 Hex nut 1/2" UNC 2
34 Hex nut 3/8" UNC 1

3/8" BSPP - 7/16" JIC M/M 90º

1/4" BSPP - 7/16" JIC M/M 90º
Page 28 of 49


1/4" BSPP Plug

3/4" BSPP - 3/4" JIC M/M 90º
41 Hose fitting 221501-8-65 1

3/4" JIC F - 9/16" JIC M Reducer


44 Hose fitting 203102-6-65 2

9/16" JIC M/M/F Tee





Page 29 of 49
9. SLIDING BASE ASSEMBLY (SHEET 1 OF 2)
ITEMS 1 & 2
ITEM 4 ITEM 3
ITEM 6
ITEM 7
ITEM 5
ITEM 7
ITEM 4
(SLIDE BASE VERSION TO SUIT
DE810 RIG IS DIFFERENT TO IMAGE)
Page 30 of 49
9. SLIDING BASE ASSEMBLY (SHEET 2 OF 2)
PARTS LIST
1 Support Block WU10338 1
2 Support Block Bush KL2130 1pr
3 Hose Clamp KL3298 2
4 Slide Base Plate (+ WELDMENTS) WU10336 1
5 Spacer Plate KL4490 1pr
6 Inner Clamp Plate KL4489 1
7 Outer Clamp Plate KL4489 1
8 Wear Strip Kit (8 pieces) KL4491 1

9 Allen head counter sunk screw 1/2" UNC x 1 30

3/4"
10 Hose clamp bolt 5/8" UNC x 1 2

1/2"
11 Socket head cap screw 3/8" UNC x 2" 4


Page 31 of 49
10. HYDRAULIC HOSE ASSEMBLIES (SHEET 1 OF 3)
CUP TABLE LIFT ARM ROTATE TILT ARM JAW TRAVEL
TILT MOTOR SLEW MOTOR CYLINDER MOTOR CYLINDER MOTOR
A A
B A B A B A B A
27 8 B B
26 7
750 PSI
750 PSI
14 15 16 17 18 19
B A B A
12 13 12 13 12 13
V1 V2 V1 V2
25 6
24
20 21 5 4 22 23 28 29 30 31 32 33
A B A B A B A B A B A B
150 BAR 150 BAR
150 BAR 150 BAR
M 183 BAR
150 BAR
103 BAR
150 BAR
103 BAR
LS
T P LSA LSB LSA LSB
3 1 2
11 10 9
Page 32 of 49
NOTE: Hose number is located at end of hose.
PARTS LIST
HOSE
POINT A POINT B QTY
No.
1 Slew Motor Bulkhead Valve Bank - P 1
2 Slew Motor Bulkhead Valve Bank - T 1
3 Slew Motor Bulkhead Slew Motor - C/D Tee 1
4 Slew Motor - A Valve Bank - Slew B 1
5 Slew Motor - B Valve Bank - Slew A 1
6 Slew Motor - Brake Sig. Pressure Reducing Valve - P 1
7 Pressure Reducing Valve - Slew Motor - Brake Port 1

Reg.
8 Pressure Reducing Valve - T Slew Motor - C/D Tee 1
9 Slew Motor Bulkhead Sliding Base Bulkhead - T 1
10 Slew Motor Bulkhead Sliding Base Bulkhead - P 1
11 Slew Motor Bulkhead Sliding Base Bulkhead - C/D 1
12 Cup Bulkhead Tilt Arm Bulkhead 3
13 Cup Bulkhead Tilt Arm Bulkhead 3
14 Tilt Arm Bulkhead Arm Rotation Motor 1
15 Tilt Arm Bulkhead Arm Rotation Motor 1
16 Tilt Arm Bulkhead Clamp - Pipe 90º 1
17 Tilt Arm Bulkhead Clamp - Pipe 90º 1
18 Tilt Arm Bulkhead Motor (Tilt Arm) - Top 1
19 Tilt Arm Bulkhead Motor (Tilt Arm) - Bottom 1
Page 33 of 49

NOTE: Hose number is located at end of hose.
PARTS LIST
HOSE
POINT A POINT B QTY
No.
20 Valve Bank - Port A Tilt Motor - B 1
21 Valve Bank - Port B Tilt Motor - A 1
22 Valve Bank - Port A Lift Cylinder - Rot. Coupling 1
23 Valve Bank - Port B Lift Cylinder 1
24 Slew Motor - C/D Tee Tilt Motor - C/D Tee 1
25 Pressure Reducing Valve - P Tilt Motor - Brake Sig. 1
26 Pressure Reducing Valve - R Tilt Motor - Brake Port 1
27 Pressure Reducing Valve - Tilt Motor - C/D Tee 1

C/D
28 Valve Bank - Clamp Rot. A Cup Bulkhead 1
29 Valve Bank - Clamp Rot. B Cup Bulkhead 1
30 Valve Bank - Clamp Cyl. A Cup Bulkhead 1
31 Valve Bank - Clamp Cyl. B Cup Bulkhead 1
32 Valve Bank - Clamp Travel. A Cup Bulkhead 1
33 Valve Bank - Clamp Travel. B Cup Bulkhead 1
34A Valve Bank - Load Sense Sliding Base Bulkhead 1
34B Valve Bank - Slew Port A Rod Support Arm Bulkhead 1
34C Valve Bank - Slew Port B Rod Support Arm Bulkhead 1
Page 34 of 49
11. REMOTE CONTROLLER - HYDRAULIC SWING
BOOM ARM (SHEET 1 OF 4)
(DRAWING MAY BE REPRESENTATIVE OF CONTROL SYSTEM ONLY)
ITEM 4 & 5
ITEM 6
LOCATION
OF ITEM 10
ITEM 12
ITEM 3
ITEM 1 & 2
Page 35 of 49
PARTS LIST
1 Boom Assembly (Optional) 930107 1
2 Boom Pins (Optional; please specify size KL4080 1 set

and length)
3 Control Box (Optional) KL3688 1
4 Power Chain 304375 1
5 Power Chain Mounting Plate 304376 2
6 Power Chain Mounting Bracket KL3684 1
7 Power Chain Trough (not illustrated) KL3685 1
8 Power Chain Guard (not illustrated) KL3686 1
9 Hose Guard (mounted on item 5) KL3687 1
10 Dump Plate Bracket KL3676 1
11 Hose Sock (not illustrated) 304377 1
12 Main valve bank – PVG 32 8 Spool 930008 1
13 Single Spool Proportional Valve 930846 1

(for variable displacement hydraulic
system, located on rig base, Optional)
14 Hydraulic Cylinder (Optional) 930983 1
15 Hydraulic Cylinder Seal Kit (Optional) 930985 1


3/4"
Page 36 of 49
18 Nyloc nut 3/8” UNC 6
19 Hex bolt 5/16" UNC x 3/4" 10
20 Hex nut 5/16" UNC 10
21 Allen head cap screw 1/4" UNC x 5/8" 4

1/4" BSPP - 7/16" JIC M/M 90º


1/4" BSPP - 9/16" JIC M/M 90º

3/4" BSPP - 3/4" JIC M/M 90º


28 Hose fitting 210292-4S 30

7/16" JIC Cap

9/16" JIC Cap

3/4" JIC Cap
31 Hose fitting 1AA4FJB4 13

7/16" JIC (F) 90º
32 Hose fitting 1AA4FJ4 15

7/16" JIC (F) Straight
Page 37 of 49
33 Hose Fitting 1AA6FJ6 2

9/16” JIC (F) Straight
34 Test point coupling 303066 1

1/4" BSPP
HOSE LIST (ITEMS NOT ILLUSTRATED)

35 Hydraulic hose - 4m 4GH781 12
Page 38 of 49
12. ROD SUPPORT ARM ASSEMBLY (SHEET 1 OF 3)
ITEM 6
ITEMS 11 & 12
ITEM 4
ITEM 5
ITEM 3
ITEM 2
ITEM 13
ITEM 7
ITEM 1 ITEM 8
ITEMS 9 & 10
Page 39 of 49
PARTS LIST
1 Bracket KL2664 1
2 Damper Bracket KL2856 1
3 Inner Tube KL2669 1
4 Rod Support Arm KL4500 1
5 Pin KL2677 1
6 Pin & Washer - Clevis End KL2678 1
7 Spring KL3590 1
8 Shaft KL2762 1
9 Bearing 712027 2
10 Bearing Housing 712028 2
13 Door Closure 930904 1
14 Mount Buffer (Optional) 707721 1
15 Front Stop (UDR1000 & 1200 only) KL3613 1
16 Rear Stop (UDR1000 & 1200 only) KL3614 1
17 Hose Bulkhead (UDR1000 & 1200 only) KL3615 1
18 Mast Mounted Bulkhead Plate KL3616 1

(UDR1000 & 1200 only)
Note: Items 14-18 not illustrated.
Page 40 of 49
20 Spring washer M12 8
21 Hex bolt 5/16" UNC x 1" 3
24 Socket head cap screw 5/16" UNC x 1" 4
27 Nyloc nut M6 6
Page 41 of 49
13. TILTING ROD BIN ASSEMBLY (SHEET 1 OF 2)
(IF SUPPLIED)
ITEM 3
ITEMS 1, 2 & 4
ITEM 6 ITEM 6
ITEM 7 ITEM 8 ITEM 9
ITEM 5 ITEM 5
Page 42 of 49
13. TILTING ROD BIN ASSEMBLY (SHEET 2 OF 2)
PARTS LIST
3 Pin - Cylinder KL2577 3
4 Cylinder Pockets KL2578 3
5 Bracket KL2850 3
6 Tilt Plate KL3008 3
7 Vernier Indicator - Rod Tilting Device KL4067 1
8 Vernier - Rod Tilting Device KL2814 1
9 Vernier - Rod Tilting Device KL2813 2
10 Spacer Bars (not illustrated) KL3585 6
Page 43 of 49
14. HYDRAULIC SCHEMATIC (SHEET 1 OF 3)
Page 44 of 49
NOTE: Refer to attached Drawing: 8988
PARTS LIST
1 CUP TILT MOTOR ASSEMBLY 930861 1
2 SLEW MOTOR ASSEMBLY 960860 1
3 BRAKE SUPPLY PRESSURE 930863 2

REDUCING VALVE -BODY
3A BRAKE SUPPLY PRESSURE 930862 2

REDUCING VALVE -CARTRIDGE
4 JAW TRAVEL MOTOR 930883 1
5 LIFT CYLINDER 930802 1
5.1 LIFT CYLINDER SEAL KIT 930886 1
6 JAW OPERATE CYLINDER 930885 1
6.1 JAW OPERATE CYLINDER -SEAL KIT 710746 1
7 ARM ROTATE MOTOR 930874 1
8 FILTER ASSEMBLY (CONSISTS OF 931005-K1 1

ITEMS 8A TO 8C)
8A FILTER HOUSING 930857 1
8B FILTER ELEMENT 930859 1
8C FILTER INDICATOR 930858 1
10 MAIN FUNCTION CONTROL VALVE - 930973 1

PVG32/7 -HYDRAULIC PILOT
17 ROD SUPPORT ARM CYLINDER 930947 1
17.1 ROD SUPPORT ARM CYLINDER -SEAL 710544 1

KIT
19 SHUTTLE VALVE 860086 1
22 CONSOLE LIFT CYLINDER 930983 1
Page 45 of 49
23.1 CONSOLE LIFT CYLINDER -LOAD 860345 1

HOLDING VALVE -CARTRIDGE
23.2 CONSOLE LIFT CYLINDER -LOAD 860265 1

HOLDING VALVE -BODY
24 HYDRAULIC PILOT CONTROLLER 930008 1
26 JAW TRAM LOCKOUT VALVE PD24464SU 1
Page 46 of 49
15. TILT SWITCH (SHEET 1 OF 2)
(Jaw Tram function locks out when greater than 15° to Horizontal)
ITEM 1
ITEM 10
ITEM 12
ITEM 11
ITEM 4
ITEM 7
ITEM 5 / ITEM 9
ITEM 3 ITEM 6 / ITEM 8
ITEM 2
TILT SWITCH PART OF
WU15187 WIRING HARNESS
Page 47 of 49
15. TILT SWITCH (SHEET 2 OF 2)
PARTS LIST
1 VALVE, 2 WAY SPOOL, N/C PD24464SU 1
2 TILT SWITCH HOLDER WU15136 1
3 TILT SWITCH BRACKET REV A WU15137 1
4 3/8 BSPP - 9/16 JIC SWIVEL ADA PM26955EH 1
5 WASHER HELICAL SPRING 5/8" PLA PM28652J 1
6 SKT HD CAP SCREW M5 x 25 AS142 PM28604F25 2
7 PIN SEL L0K 3 x 20 LG. PM28656D20 1
8 WASHER SAFETY M5 PM28662F 2
9 HEX HD BOLT 5/8"UNC x 1 3/4" G PM28610J44 2
10 COIL 24VDC DEUTSCH PD24464SY 1
11 STEEL BODY 3/8IN BSPP T13A PD24464SW 1
12 ELBOW MM 90o 3/8"BSPP-9/16"JIC PM26900EH 1
WIRING HARNESS (INCL. TILT SWITCH) WU15187 1
MERCURY TILT SWITCH (NOT SHOWN) PD23819GB 1
Page 48 of 49
16. MISCELLANEOUS COMPONENTS (SHEET 1 OF 1)
PARTS LIST
1 Label - Rod Trough Control KL2352 1
2 Load Sense Conversion Kit 930903 1
3 Buckled Strap (500mm) 707105 1
- Breakout Tool - -
4 Attachment Bracket (T450 & T660) KL2571 1
5 Attachment Bracket (UDR1000) KL3107 1
6 Pin - Bracket (T450 & T660) KL2572 1
7 Pin - Bracket (UDR1000) KL3108 1
8 Breakout Arm (UDR1000) KL3106 1
9 Telescoping Casing KL2199 1
10 Filter Mounting Plate KL2566 1
11 Bulkhead Plate - Mast KL2565 2
12 Bulkhead Plate - Loom KL2567 1
Page 49 of 49

Da554-1005 Pilot Operated Rod Handler

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Da554-1005 Pilot Operated Rod Handler

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DA554-1005

CLIENT: AMCO Drilling

2. TILT ARM ASSEMBLY 9

3. ARM ROTATION ASSEMBLY 13

5. SLEW BASE ASSEMBLY 17

6. TENSION BAR ASSEMBLY 21

7. LIFT CYLINDER ASSEMBLY 23

8. SLEW MOTOR ASSEMBLY 26

9. SLIDING BASE ASSEMBLY 30

10. HYDRAULIC HOSE ASSEMBLIES 32

11. REMOTE CONTROLLER – PILOT HYDRAULIC 35

12. ROD SUPPORT ARM ASSEMBLY 39

13. TILTING ROD BIN ASSEMBLY 52

14. HYDRAULIC SCHEMATIC 44

15. TILT SWITCH 47

15. MISCELLANEOUS COMPONENTS 49

Please quote Rod Handler Serial Number when contacting

SLIDING BASE ASSEMBLY

SLEW MOTOR ASSEMBLY

ROD SUPPORT ARM ASSEMBLY

ROD HANDLER - General Arrangement

TILTING ROD BIN ASSEMBLY

ROD HANDLER - General Arrangement

ITEM 15 ITEMS 7 & 14

ITEM 5 ITEM 21 ITEM 6

ITEMS 2, 8 &18 ITEM 11

1 Main Body KL2446 1

2 Chain Bar 930842 1

3 Chain Plate KL2463 1

4 Circlip - Jaw Pivot Pin 707212 4

5 Inner Jaw (includes part no.505001) KL2467 1

6 Outer Jaw (includes part no. 505001) KL2466 1

7 Spring Housing 930852 1

8 Float Pin KL2541 1

9 Pin - Roller 930823 1

10 Pivot Pin - Jaw KL2442 2

11 Pivot Block - Outer KL2440 2

12 Pivot Block - Inner 930855 1

13 Roller - Chain KL2600 1

14 Spring - Jaw 930922 1

15 Outer Wear Pad KL2447 2

16 Inner Wear Pad KL2448 2

17 Bush - Roller 930866 2

18 Bush - Float Pin KL2579 2

19 Bush - Jaw 930818 4

20 Tungsten Insert 505001 2

21 Spacer Block – 6,12 or 20mm (If KL4887-6,12,20 2

22 Socket head cap screw M12 x 75 2

23 Counter sunk cap screw M8 x 20 4

24 Counter sunk cap screw M8 x 15 2

26 Socket head cap screw M6 x 40 2

27 Socket head cap screw M6 x 20 3

Refer to Arm ITEM 18

1 Tilt Arm (Special to suit DE810) KL9131 1

2 Master Link – Chain 930804 2

3 Bulkhead Plate KL2363 1

4 Chain Block KL2573 1

5 Offset Link 930825 1