Top Hammer Catalog PDF
Top Hammer Catalog PDF
Top Hammer Catalog PDF
Percussive Products
2 Copyright 2015 Boart Longyear. All rights reserved.
TABLE OF CONTENTS
HARD ROCK TOOLING OVERVIEW 5 ACCESSORIES 99
History 6 Adapter Couplings 100
Bit Types 8 Male/ Female Bit Adapters 100 HARD ROCK TOOLING OVERVIEW 5
Bit Face Designs 10 Spiral Male / Female Bit Adapters 100
Button Types 11 Male / Female Adapter Guides 101 HANDHELD DRILLING 21
Blade Bit Designs 12 Split Set Drivers 101
TUNNELING/DRIFTING/LONG HOLES
Reaming Tooling Designs 13 Driver Nuts 102
Rod Types 14 Spear Female End 102
DRILLING TOOLS 31
Thread Types 15 Spear Male End 102 SHANK ADAPTERS 81
Thread Compatibility 16 Bell Taps 103
Coupling Types 17 Knock Off Blocks 103 ACCESSORIES 99
Shank Adapters/Striking Bars 18 Reaming Shell Adapters 103
RST Series 19 Bit Resharpening Gauge 104 TROUBLESHOOTING 105
Lightning Rod Series 20 H22 Chuck Gauge 104
CARE AND HANDLING 117
HANDHELD DRILLING TOOLS 21 TROUBLESHOOTING 105 WARRANTY 123
7 System 22 Collared and Tapered Rods 106
11 System 23 Blade Bits 108 PRODUCT INDEX 127
12 System 25 Button Bits 109
Rod Shanks 27 Couplings 112 CONTACT INFORMATION 133
Collared Reamer Tools 28 Shank Adapter 113
NRT Extension Tools 29 Drill Steels 115
Integral Drilling Tools 29
CARE AND HANDLING 117
TUNNELING / DRIFTING / Bit Wear Overview 118
LONGHOLE DRILLING TOOLS 31 Bit Wear Patterns 119
R23 System 32 Product Servicing 120
R25 System 33 Recommendations 121
R28 System 36
R32 System 38 WARRANTY 123
R35 System 47
HM35 (T35) System 50 PRODUCT INDEX 127
R38 System 51
HM38 (T38) System 53 CONTACT INFORMATION 133
HM45 (T45) System 59
HM51 (T51) System 66
BE58 System 71
EL60 System 73
BE68 System 76
EL68 System 78
SHANK ADAPTERS 81
Boart Longyear 82
Atlas Copco 83
Cannon 86
Caterpillar / Gardner Denver 86
Furukawa 89
Ingersoll Rand 91
Montabert 91
PW 93
Sandvik / Tam Rock 93
SCM 97
SVK 97
Toyo 98
UDR 98
Copyright 2015 Boart Longyear. All rights reserved. All third party trademarks are the property of their respective owners. 3
4 Copyright 2015 Boart Longyear. All rights reserved.
OVERVIEW
History 6
Bit Types 8
Bit Face Designs 10
Button Types 11
Blade Bit Designs 12
Reaming Tooling Designs 13
Rod Types 14
Thread Types 15
Thread Compatibility 16
Coupling Types 17
Shank Adapters/Striking Bars 18
RST Series 19
Lightning Rod Series 20
The mining industry was booming, and new machines to simplify the labor intensive business were
in demand. The Longyear name became well-known in mining circles, and before long, requests for
diamond drilling equipment as well as drill contracting solidified Longyears niche in the business.
In 1912, the E.J. Longyear ("Longyear") Company released its first price list, which featured 19 drill
models with drilling capabilities between 750 and 5,000 feet. Those drills were powered mainly by
steam engines, which later would be replaced by internal combustion engines.
HISTORIC TIMELINE
1890 1930 1940 1950 1960 1970
1890: Edmund J. Longyear 1936: South Africa's Anglo 1974: Longyear acquired by
signs his first contract for drilling American Corporation forms Anglo American in 1974.
services. Boart Products South Africa
(Pty) Limited.
Today, focused on the success of our customers, Boart Longyear utilizes innovation to drive
productivity and safety on site. The Products division designs, manufactures, and sells drilling
OVERVIEW
equipment, performance tooling, and aftermarket parts and services to customers in over 100
countries. Our range of highly productive drill rigs is suited for a variety of applications, including
mineral exploration, mining, energy, environmental sampling and remediation, as well as infrastructure
reinforcement and development.
Boart Longyears Drilling Services division provides drilling services for surface drilling, underground
drilling, and water management. We offer first-rate experienced crews, field-developed equipment
and technologies and provide drilling services ranging from diamond core, to reverse circulation, to
sonic drilling in over 30 countries. And on every job around the world, our commitment to safety is
unsurpassed.
As the worlds leading drilling products and services provider, we understand better than most how
spare parts and service availability is critical to the success of a drilling operation. Consider us
your partner in keeping your projects running with lower operating costs and higher returns on your
equipment investments.
As an integrated drilling services and products provider, Boart Longyear combines engineering
excellence, global manufacturing facilities, and the most experienced drilling services group in the
business. The result is high quality, easy to use, and safe equipment and tooling that are the most
trusted and reliable in the industry.
BIT TYPES
OVERVIEW
Button Bit
Fast penetration
More adaptable to different types of ground conditions, due to the different configurations of
designs and buttons available
FLUSHING HOLES
Transport flushing
medium to bit face
CHIPWAYS
Provide channels
to clear cuttings
from hole
GAUGE
BUTTONS
Outer ring
FACE
BUTTONS
Blade Bit
Maintains hole diameter with reduced gauge wear
Reduces hole deviation
Different types of carbides for different ground conditions
FLUSHING HOLES
Transport flushing
medium to bit face
CHIPWAYS CARBIDE
Provide channels Tent profile
to clear cuttings
from hole
FACE
SKIRT LENGTH TYPE
OVERVIEW
GAUGE
DIAMETER
SKIRT
DIAMETER
RIBS RIBS
CUTTING EDGES
CUTTING EDGES
BF - Button Flat
Flat face characteristic
General purpose bit
Hard to medium conditions
BC - Button Chisel
Chisel shape characteristic
Abrasive conditions
Fast penetration
BD - Button Dome
Clearly defined raised face profiles
Primary reaming applications in
soft ground
Hemispherical Button
Best suited for hard ground
OVERVIEW
25,000 to 45,000 PSI (170 to 300 MPa)
Abrasive to very abrasive
Conical Button
Application Strength fast penetration
Suited for all non-abrasive ground types
Smaller contact area
Best suited for smaller diameter bits
Ballistic Button
Fast penetration
Suited for all non-abrasive ground types
Smaller contact area
Best suited for smaller diameter bits
Blade bits tend to resist gauge wear better than button bits.
Hole accuracy is required and very hard, abrasive ground is encountered.
Cross Bits
Easier to sharpen than X-bits, inset
angles are equal on all four sides
Bits 64 mm and less are easier to sharpen
than button bits of the same size.
In certain rock conditions, cross bits tend
to produce a spiraled five sided hole
(especially in diameters larger than
64 mm).
X Bits
X-bits tend to drill round holes in all rock
conditions.
The steel support in the narrow parts of
the X becomes inadequate in X-bits
smaller than 64 mm because of the
restricted circumference.
Description Applications
Pilot holes are drilled to depth and then Large diameter service holes from level
OVERVIEW
reamed out to a larger diameter in a to level for drainage, electrical cable
second pass. or pipe lines
Required when hole diameter exceeds Reaming cut holes for
the capabilities of the rockdrill and development rounds and for long hole
drilling tools available blasting of drop raises
Round Rods
OVERVIEW
Hexagon Rods
The cross sectional dimension of material is
measured across the flat.
Cross sections are more rigid, heavier & transfer
energy more efficiently.
Flushing Hole
Reduces the annulus in the drill hole for better (Diameter Varies
flushing. With Section)
Thread ends
H/F Induction
OVERVIEW
Good wear properties
Ideal for single pass or shorthole drilling
such as underground tunneling applications
that require infrequent uncoupling
HM (T) Thread
HM thread or T thread larger pitch
and a larger angle of profile than the Rope
thread
Sizes 38 mm, 45 mm and 51 mm
Excellent wear properties and good coupling
qualities
Ideal for extension drilling with multiple
steel
Greater torque capacity
EL Thread
Similar angle of profile to the HM thread
Designed for a 60 mm and 70 mm diameter
extension steel for use with the new
generation high powered rockdrills
Excellent wear resistance and a pitch angle
that uncouples easily
R 22
U U
OVERVIEW
23
U U
25
U U U
28
U U U
32
U U U
35
U U U
38
U U U
HM/T* 35
U U
38
U U U
45
U U U
51
U U U
SPECIALTIES SR28 U
SR32 U
SR35 U
a250 U
a330 U
BE58EXT/
SANDVIK 60** U U
GT60 U
T60 U
EL60
U
EL68
U
TUBE DRILLING BE/
58
ST U U U
68
U U U
* T is used by Atlas Copco and Sandvik and HM is used by Boart Longyear, T and HM are fully compatible
** BE58EXT, used by Boart Longyear, and Sandvik 60 (ST58) are the bottom drive versions of the 58
system. BE58EXT and Sandvik 60 are fully compatible.
OVERVIEW
Rod End
Rod End
Bridge Area
Semi-Bridge Coupling
Small non-threaded bridge in the center
Steel cannot thread past bridge area
Smaller diameter steel end portions fit
together in the center bridge area of the
coupling
Semi-bridged couplings are most suited to
high-torque machines
Most rope and HM threaded couplings are
semi-bridged
Best energy transfer
Full-Bridge Coupling
Eliminates the potential for the coupling to
creep along the threaded joints
Typically used in surface applications
Better uncoupling characteristics and tends to
maintain tighter joints
Less chance of jamming
Best suited to machines equipped with
independent rotation (ie., S36IR rockdrill)
Adapter Coupling
Use when changing from one thread type or
size to another and are typically required only
in special circumstances
Flushing Holes
Striking Face Splines
(Lugs or Flutes)
Female End
Male End
OVERVIEW
rates. Boart Longyear has responded to industry
demands for stronger, more versatile percussive
rods and bits by developing the RST Series that
incorporates a larger cross-sectional transition area
as well as an increased bit skirt length. This delivers
improved impact efficiency for faster penetration
rates, increased rod tip-off resistance, and less hole 6
deviation.
Interchangeability
As an additional benefit, the RST Series design
allows for interchangeability with standard rods and
bits for improved flexibility in the field, unlike the
competitive offerings which utilize unique thread
designs. 2
2 UNIVERSAL THREAD
Designed to be compatible with both RST Series
R32 and existing standard R32 products 3
3 EXTENDED BIT SKIRT
Provides straighter holes with reduced deviation
Quick to Change
The design configuration of the Lightning Rod Series is a male/female layout that requires no
additional coupling. This allows for faster additions or removals to the drill string. The absence
of a traditional coupling and optimal geometry is designed for use in top-hammer rod carousel
storage and loaders. A wide range of diameters from 33 mm to 60 mm, and lengths from 8 ft to 14 ft
provides customers the right size combination for specific project needs.
7 SYSTEM BITS
Tapered Button Bits
DIAMETER BUTTONS
PART # FLUSHING CARBIDE FACE
MM IN GAUGE NO/ FRONT NO/ HOLE PROFILE PROFILE
SIZE SIZE
050179 41 1 5/8" 4x9 2x9 2F 1G Conical Flat
11 SYSTEM BITS
Tapered Button Bits
DIAMETER BUTTONS
PART # FLUSHING CARBIDE FACE
MM IN GAUGE NO/ FRONT NO/ HOLE PROFILE PROFILE
SIZE SIZE
050114 32 1 1/4" 3x8 2x7 1F 2G Conical Flat
050118 34 1 11/32" 3x8 2x7 1F 2G Conical Flat
050222 48 1 7/8" 3x9 2x9 1F 2G Conical Flat
030110 35 1 3/8" 14 X 8 4G
ROD SHANKS
Rod Shanks R25 Thread / 22H
LENGTH WEIGHT
PART #
MM FT /IN KG LB
LENGTH WEIGHT
PART #
MM FT /IN KG LB
Ballistic /
110973 38 1 1/2" 5x9 2x7 1F 2G Flat
Parabolic
Blade Bits
DIAMETER
PART # GAUGE CARBIDE FLUSHING HOLE
MM IN
120329 41 1 5/8" 16 x 9 1F 4G
120223 43 1 11/16" 18 x 10 1F 4G
120255 45 1 3/4" 21 x 11 1F 4G
120045 45 1 3/4" 21 x 11 1F 4G
120304 51 2" 22 x 12 1F 4G
120051 51 2" 26 x 12 1F 4G
6x12 / 4x10
090008 102 4" 43 1 11/16" 8 x 12 3F Hemispherical 3.4 7.5
/ 2x9
12 Pilot Adapter
PILOT DIAMETER PILOT LENGTH FLUSHING WEIGHT
PART # HOLE THREAD
MM IN MM IN KG LB
380007 40 1 9/16" 254 10 3F 2.8 6.2 R32
380017 40 1 9/16" 185 7 5/16" 3F 1.9 4.1 R32
6 x 14 /
990067 127 5" 8 x 14 2F Hemispherical 5.8 12.9
3 x 10
3 x 11 /
110656 70 2 3/4" 6 x 13 3F Hemispherical Recess
1 x 10
Blade Bits
DIAMETER
PART # GAUGE CARBIDE FLUSHING HOLE
MM IN
120058 64 2 1/2" 26 x 12 1F 4G
120067 76 3" 26 x 16 1F 4G
TUNNELING | DRIFTING | LONGHOLE DRILLING TOOLS
120349 64 2 1/2" 26 x 12 1F 2G
120348 76 3" 26 x 16 1F 2G
3 x 11 /
130079 76 3" 6 x 13 3F 3RF Hemispherical Recess
1 x 10
3 x 11 /
140035 76 3" 6 x 11 3F 1G Hemispherical Recess
2 x 10
3 x 11 /
110216 76 3" 6 x 11 3F Hemispherical Recess
2 x 10
Blade Bits
DIAMETER
PART # GAUGE CARBIDE FLUSHING HOLE
MM IN
120307 76 3" 26 x 16 1F 4G
3 x 11 /
130058 76 3" 6 x 13 3F Hemispherical Recess
1 x 10
3 x 11 /
130012 76 3" 6 x 13 3F 3RF Hemispherical Recess
1 x 10
3 x 11 /
140039 76 3" 6 x 11 3F Hemispherical Recess
2 x 10
3 x 11 /
140203 76 3" 6 x 11 3F Hemispherical Recess
2 x 10
3 x 11 /
140221 76 3" 6 x 11 3F 2RF Hemispherical Recess
2 x 10
Hemispherical
140218 89 3 1/2" 9 x 12 6 x 11 / 2 x 10 3F 2RF Recess
/ Parabolic
6 x 12 /
090027 115 4 1/2 48 1 7/8" 8 x 12 2F Hemispherical 5.5 12.2
3x10
6 x 14 /
090025 127 5 48 1 7/8" 8 x 14 2F Hemispherical 5.7 12.5
3x10
3 x 14 /
140098 102 4" 6 x 16 3F Parabolic Recess
2 x 12
4 x 12 /
140189 89 3 1/2" 8 x 12 4F Parabolic Recess
1 x 11
6 x 16 /
130137 152 6" 9 x 16 3F Hemispherical Recess
4 x 14
Hemispherical /
110927 102 4" 8 x 14 6 x 12 4F Recess
Parabolic
Hemispherical
140195 102 4" 8 x 14 6 x 12 4F Recess
/ Parabolic
DIAMETER BUTTONS
PART # FLUSHING CARBIDE FACE
MM IN GAUGE NO/ FRONT NO/ HOLE PROFILE PROFILE
SIZE SIZE
110943 108 4 1/4" 8 x 16 6 x 16 2F Parabolic Flat
CA Patent Nos 2,221,018; 2,303,710; SE Patent Nos 521,458; 521,790; US Patent No. 6,196,598
ACCESSORIES
400021 HM38 64mm 700 27 9/16"
400022 HM45 76mm 708 27 7/8"
400023 HM45 89mm 708 27 7/8"
400025 HM51 89mm 724 28 1/2"
PART # THREAD
620004 R32
620007 HM45
620008 HM51
62022 EL60
62023 EL68
PART # THREAD
620006 HM38
620016 BE58
620015 BE68
PART # THREAD
630010 R25
ACCESSORIES
630004 R32
630006 HM38
630007 HM45
630008 HM51
630013 EL60
620013 EL68
PART # THREAD
660001 H22
660003 H22RMG
380019 TPR 11
690001 TPR 12
PART #
3542857
ACCESSORIES
PART #
5600005
1 2
3 7
iii) Worn tappet or tappet bushing iii) Replace tappet and/or bushing
POSITION - 2 i) Worn chuck bushing i) Replace worn bushing
Failure at beginning of
shank end
POSITION - 3 i) High polish generated by chuck i) Check operation pressures - lubrication,
bushing. Lack of lubrication or excessive water and air pressure
flushing water pressure
ii) Worn bushing ii) Replace worn bushing
POSITION - 4 i) Poor chuck bushing radius causing i) Replace worn bushing
Breakage at beginning indentation of the collar
of collar radius ii) Overheating due to lack of lubrication ii) Proper lubrication
iii) Misalignment due to excessive play in iii) Replace worn bushing
bushing
POSITION - 5 i) Normally associated with rod alignment i) Keep rod alignment as close as possible
Broken in bar
POSITION - 6 i) Worn chuck bushing i) Replace worn bushing
Shank wear or coke
bottle wear
1
2
3
TROUBLESHOOTING
iii) Using a damaged bit with a ridge or lip iii) Discard bit or ream out ridge
within the socket
POSITION - 2 i) Worn bit socket i) Discard bit
Breakage at end of ii) Improper reconditioning of rod taper ii) Replace or recondition drill steel
taper radius
iii) Using a damaged bit with a ridge or lip iii) Discard bit or ream out ridge
within the socket
POSITION - 3 i) Normally associated with rod alignment i) Keep rod alignment as close as pos-
Breakage at bar sible
3 2 1
1
4 7
ii) Overdrilling - excessive gauge wear ii) Resharpening bit when corner wear is
no greater than 4.76 mm (3/16)
iii) Improper bit sharpening iii) Resharpen bit to its original shape.
Follow proper bit sharpening procedures
POSITION - 2 i) Braze failure - fatigue of braze material i) Review drilling practice, resharpening
Insert detached from
slot
POSITION - 3 i) Overdrilling - excessive gauge wear i) Resharpen bit when wear flat no greater
Insert shattered than 3.175 mm (1/8)
ii) Incorrect grade of carbide ii) Utilize heavy duty grade
iii) Overheating bit when resharpening iii) Resharpening bit to its original shape.
Follow proper bit sharpening procedures
iv) Insufficient flushing iv) Increase flushing pressure
POSITION - 4 i) Improper or worn taper i) Utilizing a taper gauge, check taper
Skirt wring off angle
ii) Drilling with broken taper ii) Remove drill steel from circuit and
refurbish
POSITION - 5 i) Improper or worn taper i) Utilizing a taper gauge check taper
Skirt split angle
POSITION - 6 i) Carbide grade too hard i) Select bit with a softer, more tough
Traverse crack grade of carbide
POSITION - 7 i) Overdrilling - excessive flat i) Resharpen bit when wear flat no greater
Longitudinal cracks than 3.175 mm (1/8)
3
6
2 7
8 5
TROUBLESHOOTING
Continued drilling with poor bailing will
wear bit bodies excessively
ii) Drilling and excessive hole cleaning in ii) Do not use new bits in these
loose and fractured material applications. Use bits approaching the
end of their usable life. Bits with missing
buttons unsuitable for regular drilling can
still be suitable for soft or broken ground
conditions
POSITION - 2 i) Bit loose on rod i) Do not engage percussion until bit is
Split skirt seated on rod
ii) Hammering on bit to break connection ii) Loosen bit while seated firmly on face or
at bottom of the hole
POSITION - 3 i) High rotation torque applied to stuck bit i) Apply minimal amount of hammer
Wring off pressure to free bit before increasing
rotation pressures
ii) Corrosion ii) Inspect thread socket for pitting and rust
iii) Breaking connection by hammering on iii) Loosen bit while seated firmly on face or
bit at bottom of the hole
TROUBLESHOOTING
iv) Deformation of the upper portion of the iv) The bit body temperature during
button hole. Possible overheating of the drilling can reach 200 C (392 F) reducing
bits through improper use retention force significantly
POSITION - 7 i) Overdrilling i) 90% of all button failures are the direct
Split button result of continuing to drill with excessive
wear flats on the buttons. Remove and
service bits once the wear flat on any
button reaches 1/3 of the face button
diameter. Restore the button profile and
protrusion as recommended in the bit
sharpening guide before continuing use
POSITION - 8 i) Normal button wear i) Resharpen button and restore to original
Button wear 1/3 profile
diameter
POSITION - 9 i) When drilling in non-abrasive rock, i) Resharpen bits frequently even if no
Snake skin, shiny- microfractures develop in carbide visible wear is evident
polished appearance
POSITION - 2 i) Drill rod not firmly seated into the i) It is important to standardize on single
Coupling end is coupling from mismatch of threads source supplier for components to ensure
chipped, cracked proper thread tolerance. Do not mix &
and/or flared match
ii) Mixing old thread components with new ii) Install new couplings with new drill steels
iii) Misalignment of feed iii) Service affected equipment
iv) Previous overheating of coupling iv) The maximum running temperature for
couplings is 182 C (276 F)
v) Improper heat treatment v) Forward for analysis
vi) Dropping steel when retracting on vi) Use rockdrill with shank thread engaged
upholes to lower steel
vii) Starting percussion or rotation with end vii) Do not engage percussion or rotation
of the shank resting against the end of the if shank thread end is not aligned inside
coupling coupling
POSITION - 3 i) Hole deviation or misalignment of the i) Employ straight hole drilling devices
Failure across thread feed in relation to the hole direction
section
ii) Low feed pressure ii) Monitor feed force and tune to conditions
iii) Heavy rotational loads from drilling with iii) Resharpen bits when the wear flats
dull bits appear 1/3 dull or discard when carbide
profile height is compromised
iv) Surface layer of steel compromised by iv) Avoid hammering on connection. Use
a nick or dent a breakout plate to loosen joints. Employ
proper care and handling
POSITION - 4 i) Unused blow energy being reflected and ii) Adjust percussion and feed pressures to
Pitting or galling in absorbed rock conditions
the threads
ii) Drilling with dull bits ii) Resharpen bits when the wear flats
appear 1/3 dull or discard when carbide
profile height is compromised
POSITION - 5 i) Drilling with worn threads i) Replace couplings more frequently
Split coupling
ii) Excessive feed pressure ii) Monitor feed force and tune to
conditions
11
12
13
14
TROUBLESHOOTING
recommendations
iii) Worn chuck driver or front bushing iii) Replace worn components
POSITION - 4 i) Worn chuck driver i) Replace worn components
Failure across splines
ii) Heavy rotational torque ii) Adjust drilling pressures
iii) Lack of lubrication iii) Grease rockdrill regularly
iv) Overdrilling bits excessive wear flats iv) Resharpen bits when the wear flats
and insufficient button protrusion appear 1/3 dull or discard when carbide
profile height is compromised. Inspect
bits and select only bits with adequate
protrusion and proper button profile for
most cost effective drilling.
v) Inadequate feed force v) Monitor coupling temperatures and
adjust feed pressure according to
recommendations
POSITION - 5 i) Excessive rotation while retracting i) Adjust drilling pressures
Wear on bottom of string
spline shoulder
POSITION - 6 i) Excessive rotation while retracting i) Adjust drilling pressures
Failure at bottom of string
splines
POSITION - 7 i) Misalignment from worn front bushing i) Replace worn components
Failure at fronthead
ii) Lack of lubrication ii) Grease rockdrill regularly
POSITION - 8 i) Misalignment of drill feed while drilling i) Utilize alignment tools to monitor
Failure above threads hole orientation once the hole has been
collared. Replace wear pads on feed
ii) Hole deviation ii) Employ straight hold drilling devices or
systems
iii) Excessive feed force iii) Monitor coupling temperatures and
adjust feed pressure according to
recommendations
TROUBLESHOOTING
POSITION - 1 i) Surface damage caused by worn out i) Replace centralizer if diameter is 5 mm
Characterized by a centralizer bushings or steel bushings (1/2) larger than the drill steel
fatigue rose origination ii) Using a hammer on a stuck steel ii) Use a rod wrench to twist the stuck
from the outer surface. steel to loosen
Surface layer of steel
iii) Improper care and handling iii) Store rods in a rod rack when
compromised by a nick
retracting drill string. Do not drop rods
or dent.
POSITION - 2 i) Corrosion i) Evaluate proper storage practices are
Characterized by a being followed
fatigue rose originated ii) Corrosion caused by brine and other ii) Change out components more
in the bore corrosive flushing agents frequently or neutralize flushing agent
iii) Improper corrosion treatment during iii) Forward for analysis
manufacturing
4
3
Body Wash
When drilling in non-abrasive materials, where carbide
wear is minimal, extended drilling intervals are possible.
This allows for prolonged chip removal around the bits
and will wear away the bit body to a greater extent than
the buttons. Similar wear occurs in fractured and loose
materials where excessive agitation and grinding of the
materials is required for hole cleaning and to keep the hole
open during retraction. To prevent tearing out buttons and
button shear under these conditions, the protrusion should
be reduced by scheduling grinding intervals to grind down
the buttons.
Over Drilling
F0 F1 F2 F3 F4
Button Reshaping
If button protrusion is adequate, satisfactory resharpening can be achieved by use of a performed
diamond faced tool. Sharpening is effected by holding the tool firmly against the button and orbiting
the machine in a circle to achieve a uniform surface finish. Diamond faced tools are designed to cut
carbide and not steel. It is therefore essential that ample protrusion of the button exists before the
diamond tools are used.
CARE AND HANDLING
2- 3
Clearance
PRODUCT INDEX
130008 . . . . . . . . . . . . . . . . . . . 69 140189 . . . . . . . . . . . . . . . . . . . 72 200487 . . . . . . . . . . . . . . . . . . . 66 210187 . . . . . . . . . . . . . . . . . . . . 51
130011 . . . . . . . . . . . . . . . . . . . 57 140190. . . . . . . . . . . . . . . . . . . 52 200493 . . . . . . . . . . . . . . . . . . . 53 210188 . . . . . . . . . . . . . . . . . . . . 51
130012 . . . . . . . . . . . . . . . . . . . 63 140191 . . . . . . . . . . . . . . . . . . . 52 200496 . . . . . . . . . . . . . . . . . . . 33 210189 . . . . . . . . . . . . . . . . . . . 54
130048 . . . . . . . . . . . . . . . . . . . 44 140193. . . . . . . . . . . . . . . . . . . 52 200500 . . . . . . . . . . . . . . . . . . . 40 210190 . . . . . . . . . . . . . . . . . . . 54
130049. . . . . . . . . . . . . . . . . . . 56 140195. . . . . . . . . . . . . . . . . . . 77 200506. . . . . . . . . . . . . . . . . . . 51 210191. . . . . . . . . . . . . . . . . . . . 54
130054 . . . . . . . . . . . . . . . . . . . 69 140196. . . . . . . . . . . . . . . . . . . 44 200509 . . . . . . . . . . . . . . . . . . . 53 210192 . . . . . . . . . . . . . . . . . . . 54
130055 . . . . . . . . . . . . . . . . . . . 69 140197 . . . . . . . . . . . . . . . . . . . 44 200515. . . . . . . . . . . . . . . . . . . . 51 210193 . . . . . . . . . . . . . . . . . . . 60
130056 . . . . . . . . . . . . . . . . . . . 44 140202 . . . . . . . . . . . . . . . . . . . 77 200516. . . . . . . . . . . . . . . . . . . 36 210194 . . . . . . . . . . . . . . . . . . . 60
130057. . . . . . . . . . . . . . . . . . . 56 140203 . . . . . . . . . . . . . . . . . . . 63 200524 . . . . . . . . . . . . . . . . . . . 53 210195 . . . . . . . . . . . . . . . . . . . 60
130058 . . . . . . . . . . . . . . . . . . . 63 140205 . . . . . . . . . . . . . . . . . . . 52 200529 . . . . . . . . . . . . . . . . . . . 73 210196 . . . . . . . . . . . . . . . . . . . 66
130059 . . . . . . . . . . . . . . . . . . . 56 140208 . . . . . . . . . . . . . . . . . . . 44 200530 . . . . . . . . . . . . . . . . . . . 73 210197 . . . . . . . . . . . . . . . . . . . 66
130070. . . . . . . . . . . . . . . . . . . 79 140212. . . . . . . . . . . . . . . . . . . 69 200541 . . . . . . . . . . . . . . . . . . . 40 210198 . . . . . . . . . . . . . . . . . . . 73
130071. . . . . . . . . . . . . . . . . . . 63 140217 . . . . . . . . . . . . . . . . . . . 79 200543. . . . . . . . . . . . . . . . . . . 73 210199 . . . . . . . . . . . . . . . . . . . 73
130074 . . . . . . . . . . . . . . . . . . . 57 140218 . . . . . . . . . . . . . . . . . . . 64 203003. . . . . . . . . . . . . . . . . . . 78 210200. . . . . . . . . . . . . . . . . . . 33
130079. . . . . . . . . . . . . . . . . . . 57 140221. . . . . . . . . . . . . . . . . . . 64 203008. . . . . . . . . . . . . . . . . . . 66 210201. . . . . . . . . . . . . . . . . . . 54
130080 . . . . . . . . . . . . . . . . . . . 63 200034. . . . . . . . . . . . . . . . . . . 40 203009. . . . . . . . . . . . . . . . . . . 33 210202. . . . . . . . . . . . . . . . . . . 50
130081. . . . . . . . . . . . . . . . . . . 63 200087 . . . . . . . . . . . . . . . . . . . 51 203011. . . . . . . . . . . . . . . . . . . 73 210203. . . . . . . . . . . . . . . . . . . 78
130082 . . . . . . . . . . . . . . . . . . . 68 200102. . . . . . . . . . . . . . . . . . . 33 210004 . . . . . . . . . . . . . . . . . . . 40 210204 . . . . . . . . . . . . . . . . . . . 78
130083 . . . . . . . . . . . . . . . . . . . 68 200106 . . . . . . . . . . . . . . . . . . . 33 210005. . . . . . . . . . . . . . . . . . . 40 210205. . . . . . . . . . . . . . . . . . . 60
130084 . . . . . . . . . . . . . . . . . . . 69 200169. . . . . . . . . . . . . . . . . . . 40 210006 . . . . . . . . . . . . . . . . . . . 40 210208. . . . . . . . . . . . . . . . . . . 33
130088 . . . . . . . . . . . . . . . . . . . 72 200171. . . . . . . . . . . . . . . . . . . 29 210023. . . . . . . . . . . . . . . . . . . 40 210209. . . . . . . . . . . . . . . . . . . 33
130098 . . . . . . . . . . . . . . . . . . . 44 200190 . . . . . . . . . . . . . . . . . . . 29 210024. . . . . . . . . . . . . . . . . . . . 51 210213 . . . . . . . . . . . . . . . . . . . 59
130100 . . . . . . . . . . . . . . . . . . . 69 200259 . . . . . . . . . . . . . . . . . . . 40 210029 . . . . . . . . . . . . . . . . . . . 53 210214 . . . . . . . . . . . . . . . . . . . 73
130101 . . . . . . . . . . . . . . . . . . . 68 200316. . . . . . . . . . . . . . . . . . . 53 210030. . . . . . . . . . . . . . . . . . . 53 210216 . . . . . . . . . . . . . . . . . . . 78
130102 . . . . . . . . . . . . . . . . . . . 72 200320 . . . . . . . . . . . . . . . . . . . 59 210031. . . . . . . . . . . . . . . . . . . 53 210218 . . . . . . . . . . . . . . . . . . . 66
130105 . . . . . . . . . . . . . . . . . . . 63 200357 . . . . . . . . . . . . . . . . . . . 40 210032. . . . . . . . . . . . . . . . . . . 53 210219 . . . . . . . . . . . . . . . . . . . 73
130107 . . . . . . . . . . . . . . . . . . . 68 200361 . . . . . . . . . . . . . . . . . . . 59 210033. . . . . . . . . . . . . . . . . . . 53 210220. . . . . . . . . . . . . . . . . . . 78
130113. . . . . . . . . . . . . . . . . . . . 74 200362 . . . . . . . . . . . . . . . . . . . 59 210035. . . . . . . . . . . . . . . . . . . 59 210221. . . . . . . . . . . . . . . . . . . 73
130114 . . . . . . . . . . . . . . . . . . . . 74 200363. . . . . . . . . . . . . . . . . . . 66 210037. . . . . . . . . . . . . . . . . . . 59 210222. . . . . . . . . . . . . . . . . . . 66
130115. . . . . . . . . . . . . . . . . . . . 74 200364. . . . . . . . . . . . . . . . . . . 66 210038. . . . . . . . . . . . . . . . . . . 59 210226. . . . . . . . . . . . . . . . . . . 60
130116. . . . . . . . . . . . . . . . . . . . 74 200365. . . . . . . . . . . . . . . . . . . 53 210040. . . . . . . . . . . . . . . . . . . 66 210227. . . . . . . . . . . . . . . . . . . 66
130120 . . . . . . . . . . . . . . . . . . . . 74 200366. . . . . . . . . . . . . . . . . . . 53 210042. . . . . . . . . . . . . . . . . . . 66 210230. . . . . . . . . . . . . . . . . . . 54
130134. . . . . . . . . . . . . . . . . . . 79 200367 . . . . . . . . . . . . . . . . . . . 53 210043 . . . . . . . . . . . . . . . . . . . 66 210231. . . . . . . . . . . . . . . . . . . 54
130135 . . . . . . . . . . . . . . . . . . . 79 200372 . . . . . . . . . . . . . . . . . . . 40 210044 . . . . . . . . . . . . . . . . . . . 53 220024 . . . . . . . . . . . . . . . . . . . 36
130136 . . . . . . . . . . . . . . . . . . . 63 200375 . . . . . . . . . . . . . . . . . . . 53 210045. . . . . . . . . . . . . . . . . . . 53 220038 . . . . . . . . . . . . . . . . . . . 38
130137 . . . . . . . . . . . . . . . . . . . 75 200376 . . . . . . . . . . . . . . . . . . . 33 210046. . . . . . . . . . . . . . . . . . . 53 220042 . . . . . . . . . . . . . . . . . . . 39
140028 . . . . . . . . . . . . . . . . . . . 44 200377 . . . . . . . . . . . . . . . . . . . 51 210048. . . . . . . . . . . . . . . . . . . 59 220068. . . . . . . . . . . . . . . . . . . 36
140029 . . . . . . . . . . . . . . . . . . . 44 200378 . . . . . . . . . . . . . . . . . . . 33 210050. . . . . . . . . . . . . . . . . . . 40 220075 . . . . . . . . . . . . . . . . . . . 36
140030 . . . . . . . . . . . . . . . . . . . 44 200379 . . . . . . . . . . . . . . . . . . . 59 210051. . . . . . . . . . . . . . . . . . . 40 220095. . . . . . . . . . . . . . . . . . . 38
140031. . . . . . . . . . . . . . . . . . . 57 200383. . . . . . . . . . . . . . . . . . . 53 210064 . . . . . . . . . . . . . . . . . . . 53 220096. . . . . . . . . . . . . . . . . . . 38
140035 . . . . . . . . . . . . . . . . . . . 57 200386. . . . . . . . . . . . . . . . . . . 59 210068 . . . . . . . . . . . . . . . . . . . 40 220100. . . . . . . . . . . . . . . . . . . 38
140039 . . . . . . . . . . . . . . . . . . . 63 200397 . . . . . . . . . . . . . . . . . . . 59 210072. . . . . . . . . . . . . . . . . . . 54 220112 . . . . . . . . . . . . . . . . . . . 38
140042 . . . . . . . . . . . . . . . . . . . 69 200398 . . . . . . . . . . . . . . . . . . . 66 210073. . . . . . . . . . . . . . . . . . . 40 220115 . . . . . . . . . . . . . . . . . . . 38
140045 . . . . . . . . . . . . . . . . . . . 69 200401 . . . . . . . . . . . . . . . . . . . 40 210080. . . . . . . . . . . . . . . . . . . 59 220138. . . . . . . . . . . . . . . . . . . 33
140049 . . . . . . . . . . . . . . . . . . . 77 200404. . . . . . . . . . . . . . . . . . . 66 210082. . . . . . . . . . . . . . . . . . . 59 220144 . . . . . . . . . . . . . . . . . . . 38
140052 . . . . . . . . . . . . . . . . . . . 57 200411. . . . . . . . . . . . . . . . . . . . 51 210083 . . . . . . . . . . . . . . . . . . . 66 220152. . . . . . . . . . . . . . . . . . . 38
140060 . . . . . . . . . . . . . . . . . . . 57 200416. . . . . . . . . . . . . . . . . . . 53 210089. . . . . . . . . . . . . . . . . . . . 71 220157. . . . . . . . . . . . . . . . . . . 38
140071. . . . . . . . . . . . . . . . . . . 64 200417. . . . . . . . . . . . . . . . . . . 53 210091. . . . . . . . . . . . . . . . . . . 59 220159. . . . . . . . . . . . . . . . . . . 38
140072. . . . . . . . . . . . . . . . . . . 64 200418. . . . . . . . . . . . . . . . . . . 59 210093 . . . . . . . . . . . . . . . . . . . 53 220161. . . . . . . . . . . . . . . . . . . 38
140074 . . . . . . . . . . . . . . . . . . . 44 200422 . . . . . . . . . . . . . . . . . . . 66 210106 . . . . . . . . . . . . . . . . . . . 53 220164. . . . . . . . . . . . . . . . . . . 39
140077. . . . . . . . . . . . . . . . . . . 57 200424 . . . . . . . . . . . . . . . . . . . 78 210107 . . . . . . . . . . . . . . . . . . . 40 220166. . . . . . . . . . . . . . . . . . . 39
140089 . . . . . . . . . . . . . . . . . . . 77 200426 . . . . . . . . . . . . . . . . . . . 78 210108 . . . . . . . . . . . . . . . . . . . 59 220170. . . . . . . . . . . . . . . . . . . 39
140095 . . . . . . . . . . . . . . . . . . . 69 200427 . . . . . . . . . . . . . . . . . . . 59 210110. . . . . . . . . . . . . . . . . . . . 53 220179. . . . . . . . . . . . . . . . . . . 33
140097 . . . . . . . . . . . . . . . . . . . 57 200428 . . . . . . . . . . . . . . . . . . . 78 210112. . . . . . . . . . . . . . . . . . . . 53 220194. . . . . . . . . . . . . . . . . . . 36
140098 . . . . . . . . . . . . . . . . . . . 69 200431 . . . . . . . . . . . . . . . . . . . 78 210115. . . . . . . . . . . . . . . . . . . . 40 220198. . . . . . . . . . . . . . . . . . . 36
140109. . . . . . . . . . . . . . . . . . . 64 200438. . . . . . . . . . . . . . . . . . . 59 210118. . . . . . . . . . . . . . . . . . . . 59 220202 . . . . . . . . . . . . . . . . . . . 33
140114 . . . . . . . . . . . . . . . . . . . 64 200447 . . . . . . . . . . . . . . . . . . . 53 210122 . . . . . . . . . . . . . . . . . . . 54 220209. . . . . . . . . . . . . . . . . . . 39
140115. . . . . . . . . . . . . . . . . . . . 57 200455 . . . . . . . . . . . . . . . . . . . 59 210126 . . . . . . . . . . . . . . . . . . . 59 220219. . . . . . . . . . . . . . . . . . . 33
140125 . . . . . . . . . . . . . . . . . . . 64 200456. . . . . . . . . . . . . . . . . . . 40 210132 . . . . . . . . . . . . . . . . . . . 36 220229. . . . . . . . . . . . . . . . . . . 33
140132 . . . . . . . . . . . . . . . . . . . 64 200463. . . . . . . . . . . . . . . . . . . 59 210134 . . . . . . . . . . . . . . . . . . . . 51 220242 . . . . . . . . . . . . . . . . . . . 36
140136. . . . . . . . . . . . . . . . . . . 57 200464. . . . . . . . . . . . . . . . . . . 59 210139 . . . . . . . . . . . . . . . . . . . 33 220257 . . . . . . . . . . . . . . . . . . . 38
140137 . . . . . . . . . . . . . . . . . . . 44 200468. . . . . . . . . . . . . . . . . . . 59 210151. . . . . . . . . . . . . . . . . . . . 36 220262 . . . . . . . . . . . . . . . . . . . 33
140160. . . . . . . . . . . . . . . . . . . 64 200474. . . . . . . . . . . . . . . . . . . 33 210154 . . . . . . . . . . . . . . . . . . . 66 220265 . . . . . . . . . . . . . . . . . . . 36
PRODUCT INDEX
450613. . . . . . . . . . . . . . . . . . . 92 450891 . . . . . . . . . . . . . . . . . . . 89
450614 . . . . . . . . . . . . . . . . . . . 85 450895 . . . . . . . . . . . . . . . . . . . 86
450629. . . . . . . . . . . . . . . . . . . 86 450896. . . . . . . . . . . . . . . . . . . 87
450631 . . . . . . . . . . . . . . . . . . . 85 450899. . . . . . . . . . . . . . . . . . . 87
450632. . . . . . . . . . . . . . . . . . . 84 450902. . . . . . . . . . . . . . . . . . . 88
450634. . . . . . . . . . . . . . . . . . . 85 450909. . . . . . . . . . . . . . . . . . . 86
450636. . . . . . . . . . . . . . . . . . . 94 450914 . . . . . . . . . . . . . . . . . . . 83
450638. . . . . . . . . . . . . . . . . . . 88 450916. . . . . . . . . . . . . . . . . . . 85
450640. . . . . . . . . . . . . . . . . . . 88 560001 . . . . . . . . . . . . . . . . . . 101
450643. . . . . . . . . . . . . . . . . . . 87 560014 . . . . . . . . . . . . . . . . . . 101
450644. . . . . . . . . . . . . . . . . . . 87 560015. . . . . . . . . . . . . . . . . . . 101
450646. . . . . . . . . . . . . . . . . . . 88 560016. . . . . . . . . . . . . . . . . . . 101
450652 . . . . . . . . . . . . . . . . . . . 82 560017. . . . . . . . . . . . . . . . . . . 101
450653. . . . . . . . . . . . . . . . . . . 82 560019. . . . . . . . . . . . . . . . . . . 102
450667 . . . . . . . . . . . . . . . . . . . 86 560021 . . . . . . . . . . . . . . . . . . 102
450671. . . . . . . . . . . . . . . . . . . 95 560023. . . . . . . . . . . . . . . . . . 102
450700 . . . . . . . . . . . . . . . . . . . 94 560026. . . . . . . . . . . . . . . . . . 101
450713. . . . . . . . . . . . . . . . . . . 84 560036. . . . . . . . . . . . . . . . . . 102
450743. . . . . . . . . . . . . . . . . . . 90 560040. . . . . . . . . . . . . . . . . . 101
450745. . . . . . . . . . . . . . . . . . . 89 560052 . . . . . . . . . . . . . . . . . . 102
450747. . . . . . . . . . . . . . . . . . . 97 560054. . . . . . . . . . . . . . . . . . 102
450752 . . . . . . . . . . . . . . . . . . . 89 560063. . . . . . . . . . . . . . . . . . 102
450753 . . . . . . . . . . . . . . . . . . . 92 560069. . . . . . . . . . . . . . . . . . 102
450760 . . . . . . . . . . . . . . . . . . . 88 560078 . . . . . . . . . . . . . . . . . . 102
450761. . . . . . . . . . . . . . . . . . . 89 560079 . . . . . . . . . . . . . . . . . . 101
450763 . . . . . . . . . . . . . . . . . . . 98 560080. . . . . . . . . . . . . . . . . . 101
450771. . . . . . . . . . . . . . . . . . . 89 560081 . . . . . . . . . . . . . . . . . . 101
450777 . . . . . . . . . . . . . . . . . . . 82 560082. . . . . . . . . . . . . . . . . . 101
450778 . . . . . . . . . . . . . . . . . . . 82 560083. . . . . . . . . . . . . . . . . . 101
450781. . . . . . . . . . . . . . . . . . . 95 560085. . . . . . . . . . . . . . . . . . 101
450783 . . . . . . . . . . . . . . . . . . . 95 560092. . . . . . . . . . . . . . . . . . 101
450785 . . . . . . . . . . . . . . . . . . . 88 62022. . . . . . . . . . . . . . . . . . . 102
450793 . . . . . . . . . . . . . . . . . . . 90 62023. . . . . . . . . . . . . . . . . . . 102
450795 . . . . . . . . . . . . . . . . . . . 90 620004. . . . . . . . . . . . . . . . . . 102
450801 . . . . . . . . . . . . . . . . . . . 90 620006. . . . . . . . . . . . . . . . . . 102
450816. . . . . . . . . . . . . . . . . . . 96 620007 . . . . . . . . . . . . . . . . . . 102
450818. . . . . . . . . . . . . . . . . . . 88 620008 . . . . . . . . . . . . . . . . . . 102
450823 . . . . . . . . . . . . . . . . . . . 90 620013. . . . . . . . . . . . . . . . . . . 103
450824 . . . . . . . . . . . . . . . . . . . 88 620015. . . . . . . . . . . . . . . . . . . 102
450825 . . . . . . . . . . . . . . . . . . . 88 620016. . . . . . . . . . . . . . . . . . . 102
450826 . . . . . . . . . . . . . . . . . . . 85 630004. . . . . . . . . . . . . . . . . . 103
450827 . . . . . . . . . . . . . . . . . . . 97 630006. . . . . . . . . . . . . . . . . . 103
450835. . . . . . . . . . . . . . . . . . . 95 630007 . . . . . . . . . . . . . . . . . . 103
450836. . . . . . . . . . . . . . . . . . . 96 630008. . . . . . . . . . . . . . . . . . 103
450839 . . . . . . . . . . . . . . . . . . . 93 630010 . . . . . . . . . . . . . . . . . . 103
450840. . . . . . . . . . . . . . . . . . . 96 630013 . . . . . . . . . . . . . . . . . . 103
450841. . . . . . . . . . . . . . . . . . . 96 660001 . . . . . . . . . . . . . . . . . . 103
450842 . . . . . . . . . . . . . . . . . . . 90 660003. . . . . . . . . . . . . . . . . . 103
450846. . . . . . . . . . . . . . . . . . . 96 690001 . . . . . . . . . . . . . . . . . . 103
450851. . . . . . . . . . . . . . . . . . . 96 990058. . . . . . . . . . . . . . . . . . . 72
450852 . . . . . . . . . . . . . . . . . . . 96 990059. . . . . . . . . . . . . . . . . . . 65
450853 . . . . . . . . . . . . . . . . . . . 83 990060. . . . . . . . . . . . . . . . . . . 72
450854. . . . . . . . . . . . . . . . . . . 83 990061. . . . . . . . . . . . . . . . . . . 77
450855 . . . . . . . . . . . . . . . . . . . 86 990063. . . . . . . . . . . . . . . . . . . 72
450856. . . . . . . . . . . . . . . . . . . 84 990064. . . . . . . . . . . . . . . . . . . 77
450857 . . . . . . . . . . . . . . . . . . . 84 990067. . . . . . . . . . . . . . . . . . . 52
450858 . . . . . . . . . . . . . . . . . . . 85 3542857 . . . . . . . . . . . . . . . . . 104
450861 . . . . . . . . . . . . . . . . . . . 88 5600005 . . . . . . . . . . . . . . . . . 104
450862 . . . . . . . . . . . . . . . . . . . 92 07140641-11. . . . . . . . . . . . . . . . 29
450863. . . . . . . . . . . . . . . . . . . 85 07140840-11. . . . . . . . . . . . . . . 29
450868. . . . . . . . . . . . . . . . . . . 94 07141240-11. . . . . . . . . . . . . . . . 29
450870 . . . . . . . . . . . . . . . . . . . 94 07141639-11. . . . . . . . . . . . . . . . 29
450871. . . . . . . . . . . . . . . . . . . 93 07141839-11. . . . . . . . . . . . . . . . 29
Canada
Boart Longyear
2442 South Sheridan Way
CONTACT INFORMATION
Mississauga, Ontario
Canada L5J 2M7
Tel: +1 905 822-7922