Subject: Airworthiness Certification of Civil Aircraft, Engines, Propellers, and Related Products Imported To The United States
Subject: Airworthiness Certification of Civil Aircraft, Engines, Propellers, and Related Products Imported To The United States
Subject: Airworthiness Certification of Civil Aircraft, Engines, Propellers, and Related Products Imported To The United States
1. PURPOSE. This advisory circular (AC) provides information on the Federal Aviation
Administration's (FAA) objectives, regulations, and general practices for United States of
America (U.S.) airworthiness certification or acceptance of civil aeronautical products imported
to the U.S. It has been updated to reflect the latest Bilateral Aviation Safety Agreement
Implementation Procedures for Airworthiness.
a. Title 49, United States Code (Title 49, U.S.C.), Subtitle I, Department of Transportation,
and Subtitle VII, Aviation Programs.
b. Title 14, Code of Federal Regulations (14 CFR), part 21, Certification Procedures for
Products and Parts.
c. FAA Advisory Circulars (AC) inform the aviation public of nonregulatory material of
interest. The latest revision of the following AC’s provide detailed guidance and information to
applicants for design approval of imported products:
(1) AC 00-2.15, Advisory Circular Checklist and Status of Other FAA Publications;
(5) AC 21-12, Application for U.S. Airworthiness Certificate, FAA Form 8130-6;
AC 21-23B 11/17/04
(7) AC 21.17-2, Type Certification – Fixed Wing Gliders (Sailplanes) Including Powered
Gliders;
(8) AC 21.17-3, Type Certification of Very Light Airplanes under FAR 21.17(b);
(12) AC 21-28, Airworthiness Certification of U.S. Produced Aircraft and Engine Kits
Assembled Outside the United States;
AC 00-2.15, Advisory Circular Checklist and Status of Other FAA Publications, provides
ordering information for all ACs. AC 00-2.15 and other free AC’s may be ordered from:
Requests for copies can be faxed to 301/386-5394. AC 00-2.15 is also available via the Internet
at: http://www.airweb.faa.gov/Regulatory_and_Guidance_Library
d. FAA Orders prescribe the responsibilities and procedures for FAA personnel. The latest
revision of the following Orders provide detailed guidance and information to applicants for
design and production approval:
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11/17/04 AC 21-23B
(5) Order 8100.14, Interim Procedures for Working with the European Community on
Airworthiness Certification and Continued Airworthiness
(11) Order 8130.20, Registration Requirements for the Airworthiness Certification of U.S.
Civil Aircraft;
(12) Order 8130.21, Procedures for Completion and Use of FAA Form 8130-3,
Airworthiness Approval Tag;
(13) Order 8130.27, Certification and Operation of Aircraft under the Experimental
Purpose(s) of Research and Development;
4. DEFINITIONS
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AC 21-23B 11/17/04
are technical cooperation agreements, intended to provide a framework for the airworthiness
authority of the importing State to give maximum practicable credit to airworthiness certification
functions performed by the airworthiness authority of the exporting State using its own domestic
certification system.
e. Civil Aeronautical Product (herein also referred to as “product”) means any civil aircraft,
aircraft engine, or propeller or subassembly, appliance, material, part, or component to be
installed thereon.
h. Imported to the U.S., as used within the context of this AC, means, for aircraft, a foreign
manufactured aircraft intended to be placed on the U.S. registry. For all other foreign
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j. New
(1) For an aircraft, means an aircraft that is still owned by the manufacturer, distributor,
or dealer, if there is no intervening private owner or lease or time-sharing arrangement, and the
aircraft has not been used in any pilot school and/or commercial operation.
(2) For an aircraft engine or propeller, means an aircraft engine or propeller that is still
owned by the manufacturer, distributor, or dealer; and has never been installed on an aircraft,
has no time in service other than testing by the manufacturer, and meets all technical
requirements for a new product.
k. Rebuilt Product means a product that uses new or used parts that conform to new part
tolerances and limits or to approved oversized or undersized dimensions that has undergone
the following by the original manufacturer:
( 2) Has been tested to the same tolerances and limits as a new product.
m. Used means an aircraft, engine, or propeller that is not new, as defined in paragraph (j)
above.
5. ABBREVIATIONS
a. ACO: FAA Aircraft Certification Office
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AC 21-23B 11/17/04
6. GENERAL
a. The FAA does not issue standard airworthiness certificates, nor grant airworthiness
approvals, for aeronautical products manufactured in a country with which the U.S. does not
have a BAA or a BASA with IPA for the kinds of products concerned. The FAA must issue a
type certificate prior to the issuance of an FAA standard airworthiness certificate.
b. Information provided in this AC is intended to offer guidance for the most common
situations encountered in the design approval process leading to FAA type certification or
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issuance of letter of TSO design approval, and to FAA airworthiness certification or approval of
civil aeronautical products to be imported to the U.S. Procedures and practices dealing with
unique situations should be cleared in advance with the Aircraft Certification Service, FAA
Headquarters, Washington, D.C.
John Hickey
Director, Aircraft Certification Service
CONTENTS
Paragraph Page
CHAPTER 1. INTRODUCTION
1-1. GENERAL 1
1-2. AIRCRAFT CERTIFICATION SERVICE’S INTERNATIONAL
VISION AND MISSION 1
1-3. FAA AIRCRAFT CERTIFICATION SERVICE ORGANIZATION 1
1-4. BILATERAL AGREEMENTS 3
1-5. HOW BILATERAL AGREEMENTS WORK 7
1-6. TECHNICAL ASSISTANCE AND COOPERATION
BETWEEN AUTHORITIES 7
1-7. AIRWORTHINESS SAFETY OBJECTIVES AND FUNCTIONS 8
2-1. GENERAL 9
2-2. AIRCRAFT, AIRCRAFT ENGINES, PROPELLERS 10
2-3. TYPE CERTIFICATION PROCEDURES 11
2-4. TC AMENDMENTS AND STC’S 22
2-5. ACTIONS TO TRANSFER, SURRENDER, OR REVOKE AN FAA TYPE
CERTIFICATE 23
2-6. DESIGN APPROVAL PROCEDURES FOR APPLIANCES -- FAA LETTER
OF TSO DESIGN APPROVAL 24
2-7. LETTER OF PARTS DESIGN APPROVAL [RESERVED] 25
3-1. GENERAL 29
3-2. AIRCRAFT 31
3-3. AIRCRAFT ENGINES, PROPELLERS, MATERIALS, PARTS AND
APPLIANCES (RELATED PRODUCTS) 35
3-4. REBUILT PRODUCTS 37
3-5. SPECIAL MAINTENANCE RECORDS CONSIDERATION 37
3-6.-3-9. [RESERVED] 37
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AC 21-23B 11/17/04
Paragraph Page
4-1. GENERAL 39
4-2. MANUFACTURING LIMITATIONS RELATED TO
A BILATERAL AGREEMENT 39
4-3. EXTENSIONS OF FAA PRODUCTION APPROVALS TO COUNTRIES
OUTSIDE THE U.S. 39
4-4. PRODUCTION UNDER LICENSE TO A U.S. APPROVAL HOLDER 40
4-5. CAA SURVEILLANCE ASSISTANCE ON BEHALF OF THE FAA 40
5-1. GENERAL 41
5-2. CONTINUED AIRWORTHINESS DOCUMENTS 41
5-3. NOTIFICATION OF UNSAFE CONDITION AND MANDATORY
CONTINUING AIRWORTHINESS ACTIONS 42
5-4. DESIGN CHANGES 43
5-5. APPROVAL OF DESIGN DATA USED TO SUPPORT REPAIRS 43
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CHAPTER 1. INTRODUCTION
a. Title 49 U.S.C. 44701(a) charges the FAA Administrator with prescribing and
revising minimum standards required in the interest of safety for appliances and for the
design, material, construction, quality of work, and performance of aircraft, aircraft
engines, and propellers. The U.S. airworthiness standards set forth by the FAA within
14 CFR, subchapter C are promulgated to implement this statute.
b. Title 49 U.S.C. 44711(a)(1) makes it unlawful for any person to operate in air
commerce any U.S. registered civil aircraft for which there is not an airworthiness
certificate currently in effect, or in violation of the terms of that airworthiness certificate.
c. Title 49 U.S.C. 44704 specifies and defines the FAA Administrator’s role in
establishing requirements and issuing Type Certificates, Supplemental Type
Certificates, Production Certificates, and Airworthiness Certificates. Additional
information about these certificates can be found in Chapters 2, 3, and 4 of this
Advisory Circular (AC).
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AC 21-23B 11/17/04
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Standards Service, foreign civil airworthiness authorities, and U.S. and foreign
manufacturers.
(2) The Flight Standards Service (AFS) through its Aircraft Evaluation
Groups (AEG), evaluates operational and maintenance issues for new designs and in-
service products. These AEG, located at the Aircraft Certification Directorates, integrate
their activities with those of the Directorates during the type certification process.
(3) The Office of International Aviation (AIA), through its five International
Area Offices, provides liaison between the FAA and foreign governments.
(4) The Office of the Chief Counsel (AGC) reviews all agreements between
the FAA and other authorities and provides interpretations of all regulations and
procedures.
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AC 21-23B 11/17/04
conditions ". . . which the importing State finds necessary to ensure that the product
meets a level of safety equivalent to that provided by its applicable laws, regulations,
and requirements which would be effective for a similar product produced in the
importing State." The U.S. concluded 27 BAA’s with foreign governments from 1938
through 1991. Twenty-two current BAA’s consist only of an Executive Agreement
negotiated and concluded by the U.S. Department of State. Three BAA’s (with
Argentina, China, and Indonesia) consist of an Executive Agreement and a Schedule of
Implementation Procedures (SIP). Because modifying a BAA can be cumbersome, the
U.S. has established a new, more flexible format, a Bilateral Aviation Safety Agreement,
discussed below.
(2) Except for Canada, the BAA’s between the U.S. and other countries
do not address FAA acceptance of maintenance work performed outside the U.S.
This AC, therefore, does not address such maintenance on U.S.-registered aircraft or
on products to be installed on U.S.-registered aircraft. Separate maintenance
agreements (Maintenance Implementation Procedures) with Germany, France, and
Ireland have been concluded as of August 2000. Contact the Continuous Airworthiness
Maintenance Division, Flight Standards Service, for more information.)
c. Bilateral Aviation Safety Agreement
(1) In order to facilitate the FAA’s need to include additional aviation safety
areas in a bilateral agreement, the U.S. has established a format that separates the
agreement to cooperate in the performance of civil aviation responsibilities from the
technical procedures which implement that agreement. This format, called a Bilateral
Aviation Safety Agreement (BASA), consists of an Executive Agreement, which is
similar for all countries, and one or more Implementation Procedures (e.g., for
airworthiness, maintenance, and flight simulators). Like a BAA, a BASA provides for
technical cooperation between the FAA and its counterpart aircraft certificating
authority, and, like a BAA, a BASA with airworthiness implementation procedures is
intended to facilitate reciprocal airworthiness certification of civil aeronautical products
imported or exported between the two signatory countries. A BASA, however, provides
more flexibility than does a BAA and may include other procedures besides
airworthiness.
(2) Countries are candidates for a BASA with the United States only if a
determination has been made that its aviation regulatory system meets ICAO standards
(i.e., Category 1 of FAA’s International Aviation Safety Assessment Program).
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11/17/04 AC 21-23B
with a particular country should be carefully reviewed. The texts of BAA’s and BASA’s
with IPAs are available on the Internet at: http://www.faa.gov/certification/aircraft
d. Technical Assessment Process. Before recommending a new agreement
related to airworthiness, the FAA conducts a technical assessment of the certification
system in the candidate BASA partner country. This assessment, which is very
comprehensive, typically lasts between two and seven years. The assessment is
conducted on a cost-reimbursable basis. The objective of the technical assessment is
to determine whether the certification system in the BASA partner country is sufficiently
comparable to the U.S. system to ensure similar results.
(a) National Legislation: The FAA reviews the scope and provisions of
the partner country’s aviation regulations vis a vis the country’s legislation.
(b) Mission/Mission Priorities: The FAA reviews the mission and scope
of the counterpart authority’s work program.
(d) Personnel: The FAA examines the roles, responsibility, and authority
of the CAA’s personnel and the delegation of these roles and responsibilities to others.
The FAA also examines the personnel’s experience and training (including technical
and on-the-job training).
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AC 21-23B 11/17/04
(k) Environment: The FAA reviews the relationship between the CAA
and other organizations, including the partner country’s aviation industry.
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11/17/04 AC 21-23B
a. General. Title 49 U.S.C. 44704 requires the FAA to make certain “findings” or
determinations of compliance to U.S. airworthiness standards before issuing a type
certificate, production certificate, or airworthiness certificate. In the case of a type
certificate, the FAA is required to find that the design of the product meets the U.S.
airworthiness standards applicable to the product. 49 U.S.C. 44704(d) requires the FAA
to determine that a product conforms to a design previously approved by the FAA, and
that it is in a condition for safe operation before issuing a U.S. airworthiness certificate
for that product. The FAA Administrator may exercise discretion in how these findings
will be made, the level of direct FAA involvement necessary, and what constitutes
competent evidence for making the required findings.
b. Findings Process under Bilateral Agreements. The FAA makes its findings
for the airworthiness certification, approval, or acceptance of civil aeronautical products
imported to the U.S. by working through, and in cooperation with, the CAA of the
exporting country. Generally, the FAA predicates its findings on statements from the
exporting authority which certifies to the FAA that the design and performance of the
product meet the U.S. or equivalent airworthiness standards; that the exported product
(including complete aircraft) conforms in construction and manufacturing processes to
the approved design; and, at the time of export certification by the exporting authority,
that the product is determined by the exporting authority to be in a condition for safe
operation.
c. Maintenance of the Bilateral Relationship. Once an agreement is
negotiated, sustaining the relationship is equally important to the FAA. FAA field offices
interact with other CAA’s on daily activities such as validation projects, export activities,
and harmonization work. BASA IPA’s commit the FAA to meet periodically with its
counterpart authority to review the IPA and any certification system changes. The FAA
wants to ensure that there is a common understanding of each other’s requirements. In
addition, the FAA and its partners conduct visits as needed to ensure both authorities
meet the commitments they have made in their bilateral agreements. Each bilateral
partner country has been assigned to an FAA Directorate for this enhanced formal
cooperation. These country assignments are listed in appendix 2.
a. The global manufacturing environment creates challenges for the FAA and
other civil aviation authorities in carrying out their regulatory duties around the world.
Upon request and after mutual agreement, the FAA and the CAA may provide technical
assistance to each other when significant activities are conducted in either country.
These technical assistance activities help avoid any undue burden imposed on either
authority. Types of assistance may include, but are not limited to, determination of
compliance (e.g., witnessing tests, performing inspections, reviewing reports, obtaining
data) and surveillance and oversight (e.g., conducting inspections on production parts,
conducting investigations of service difficulties).
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AC 21-23B 11/17/04
b. Under the U.S. Freedom of Information Act (FOIA), information the FAA has
in its possession must be disclosed unless a FOIA exemption applies to that
information. Exemptions include proprietary data such as trade secrets and financial or
commercial information. As bilateral partners, the FAA and the CAA agree that they will
not release proprietary data obtained from either authority to anyone other than an FAA
or CAA employee without written consent of the design approval holder or other data
submitter.
c. Upon request, the FAA and the CAA cooperate by providing information
of service incidents, accidents, and suspected unapproved parts involving civil
aeronautical products imported under their Implementation Procedures.
a. The design and performance of the product meet the applicable U.S.
airworthiness and environmental standards or standards determined by the FAA to be
equivalent;
c. The companies responsible and the CAA having regulatory responsibility for
product design integrity and manufacturing quality control are clearly defined and have
adequate technical capability, so as to ensure that safety issues which may arise with
the product in service will be satisfactorily resolved in a timely manner; and
d. The FAA can meet its regulatory responsibilities under Title 49 U.S.C. in
administering applicable regulatory requirements of 14 CFR without undue burden.
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2-1. GENERAL
(1) Type Certificates (TC), including type certificate amendments, are issued
for the design approval of aircraft, aircraft engines, and propellers.
(2) Supplemental Type Certificates (STC) are issued for approval of major
changes to a type certificated design (aircraft, aircraft engines, and propellers) that are
not great enough to require a new application for a type certificate. The holder of a type
certificate usually has the type certificate amended for these purposes.
(3) Letters of TSO design approval are issued to approve the design of
appliances to be manufactured outside the U.S., which meet the minimum performance
standards of an FAA Technical Standard Order.
c. Application Priority. The FAA does not normally issue a type design approval
for a product manufactured outside the U.S. (i.e., the state of design is other than the
U.S.), unless the product is intended for use under U.S. registry or for operation by a
U.S. operator under lease or charter. Approvals may be granted for engines, propellers,
or appliances to be incorporated into the design of a U.S.-registered aircraft or U.S.-
manufactured product. Foreign applicants for U.S. design approval should provide the
FAA with evidence that the product will be imported into the U.S., or will be installed on
a U.S.-registered or U.S.-manufactured product. This information, when provided at the
time of application, will help the FAA to establish project priorities.
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AC 21-23B 11/17/04
(4) 14 CFR part 34 for standards concerning fuel venting and exhaust
emissions for turbine engine powered airplanes.
(1) As a prerequisite for the issuance of a U.S. standard or certain types (i.e.,
primary, limited, and restricted) of special airworthiness certificates;
(1) Under 49 U.S.C. 44711(a)(1), any civil aircraft registered in the U.S. must
have a valid airworthiness certificate before it can be operated in air commerce. Under
49 U.S.C. 44704(d), a civil aircraft (including its engines, propellers, and installed
appliances) must conform to an FAA-approved type design and be found in a condition
for safe operation to be eligible for a U.S. airworthiness certificate. Also under
49 U.S.C. 44704(d), a civil aircraft must be registered in the U.S. and appropriately
marked (i.e., with a registration number) before it can receive a U.S. airworthiness
certificate. These statutory requirements are reflected in 14 CFR parts 21 and 45.
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11/17/04 AC 21-23B
(3) Many civil aeronautical aircraft registered outside the U.S. (including
foreign aircraft manufactured outside the U.S.) are subsequently returned to the U.S.
Design changes or repairs and modifications made on such an aircraft while that aircraft
was operated on a registry of another country either must be removed and the aircraft
returned to FAA-approved standards, or the changes must be approved by the FAA
before a U.S. standard airworthiness certificate can be issued. Complete maintenance
records, including those required by 14 CFR 91.417, must be provided and other
maintenance requirements of 14 CFR parts 121 and 135 may apply which are outside
the scope of this AC. Chapter 3 discusses airworthiness acceptance procedures for
such aircraft.
(4) An FAA design approval (e.g., a U.S. type certificate) must be issued as
a prerequisite for obtaining a production approval (e.g., production certificate).
However, an FAA production approval is not a prerequisite for issuing a U.S.
airworthiness certificate or approval. As explained in Chapter 4, the FAA does not
usually issue production approvals to companies located outside of the U.S., but may
extend production certificates to a facility located outside the U.S. under certain
circumstances.
b. U.S. Operations
a. General
(1) U.S. airworthiness standards for normal, utility, acrobatic, and commuter
category airplanes are codified in 14 CFR part 23; standards for transport category
airplanes are in 14 CFR part 25; standards for normal category rotorcraft are in 14 CFR
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AC 21-23B 11/17/04
part 27; standards for transport category rotorcraft are in 14 CFR part 29; standards for
manned free balloons are in 14 CFR part 31; standards for aircraft engines are in
14 CFR part 33; and standards for propellers are in 14 CFR part 35.
(a) For certain special classes of aircraft for which standards have not
been issued by the FAA under 14 CFR Subchapter C, such as gliders, airships, and
nonconventional aircraft, the applicable requirements will be those portions of parts 23,
25, 27, 29, 31, 33, and 35 found by the Administrator to be appropriate for the aircraft
and applicable to a specific type design, or such airworthiness criteria as the
Administrator may find provides an equivalent level of safety to those parts. (See
14 CFR 21.17(b).)
(b) 14 CFR 21.24 provides for the issuance of type certificates for primary
category aircraft manufactured either in the U.S. or manufactured in a country with
which the U.S. has a bilateral agreement and imported to the U.S.
(2) 14 CFR part 21 provides for issuance of type certificates under either
the procedures of 14 CFR 21.21 for approval of U.S.-manufactured products, or 14 CFR
21.29 for approval of products to be imported to the U.S. The procedures for issuance
of these type certificates are different; once issued, however, both type certificates have
equal status and validity. The major difference in these procedures is how FAA’s
findings are made. Under 14 CFR 21.21, the FAA or its designees determine that the
design meets the necessary requirements. Under 14 CFR 21.29, the FAA's findings are
generally based on technical evaluations, inspections, and certifications made for the
FAA by the exporting CAA of the applicant’s country.
(3) Under 14 CFR 21.29, a type certificate may be issued for an aircraft,
engine, or propeller manufactured in a foreign country with which the U.S. has a
bilateral agreement for the acceptance of these products for import (and that is to be
imported into the U.S.) if:
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(d) The applicant has submitted the technical data required by the
FAA (reference figure 2-1).
(4) The applicant must show that the airworthiness and environmental
requirements applied by the exporting CAA for U.S. certification will provide compliance
with the U.S. type certification basis.
(5) Design approvals for major changes and alterations (including model
changes) to products will usually be issued in the form of an amendment to the existing
TC (or letters of TSO design approval) or as an STC (see Section 2-4).
(7) For products imported from a JAA member country, the FAA/JAA Type
Validation Principles should be followed for FAA type certification.
(3) The type design complies with the airworthiness standards and noise
requirements established for the aircraft under 14 CFR 21.17(f);
(4) No feature or characteristic makes the aircraft unsafe for its intended
use;
(6) Other requirements as established by 14 CFR 21.24 (a) and (b) are
met.
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AC 21-23B 11/17/04
(1) An application for a U.S. TC, in accordance with 14 CFR 21.15, should be
sent to the exporting CAA. Applications may be submitted for products that already
were issued an exporting CAA TC, or for products where application for type
certification has been made to that exporting CAA. The exporting CAA should ensure
the application to the FAA has the following information:
(2) Except for Canadian products, the exporting CAA should forward
applications to the Aircraft Certification Service Directorates as follows:
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11/17/04 AC 21-23B
(1) To provide for FAA familiarity with the general design, performance, and
operational characteristics of the product for which U.S. type certification or design
approval is sought, for the purpose of establishing the U.S. certification basis to the
extent necessary, and for FAA to meet its post-certification responsibilities after the
product enters service on the U.S. registry;
(2) To establish the U.S. type certification basis and the means of
compliance for the product under application by determining the U.S. airworthiness and
environmental standards that would be applied to a similar product if it were to be
produced in the U.S.;
(5) To define and explain any additional technical conditions that should
be met for FAA certification to provide for equivalency with the applicable U.S.
airworthiness and environmental standards;
(6) To maintain sufficient liaison and technical dialogue with the exporting
authority to ensure that technical questions and issues which might affect U.S.
certification of the product are identified and resolved between the FAA and the
exporting authority as early as possible; and
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AC 21-23B 11/17/04
g. Familiarization Briefing.
(1) The FAA will notify the exporting CAA prior to each familiarization
meeting. As part of this notification, the FAA will identify special requirements and
issues related to the specific aeronautical product that must be addressed by the
exporting CAA and the foreign applicant. The exporting CAA should acknowledge
FAA’s notification and advise FAA whether it is able to support an FAA validation team
during the requested period.
(2) The exporting CAA should arrange a familiarization meeting with the
FAA, the exporting CAA, and the applicant to discuss the product design, including all
novel or unusual features of the product, the validation process, and the approved or
proposed domestic exporting CAA certification basis. The meeting should also identify
any operational safety issues associated with the product. For products with a prior
service history, but not previously type certificated by the FAA, the applicant and the
exporting CAA should plan to brief the FAA on the product's service history, including
corrective measures taken to preclude reoccurrence of incidents or accidents.
(4) At this meeting the FAA will work to establish the U.S. type
certification basis and the means of compliance for the product under application by
determining the U.S. airworthiness and environmental standards that would be applied
to a similar product if it were to be produced in the U.S. The extent to which these
activities are accomplished at the meeting will depend on the FAA’s familiarity with the
product and applicant, the applicant’s familiarity with the FAA’s process and, in general,
the overall preparedness of all parties.
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11/17/04 AC 21-23B
(6) For engines, propellers, and less complex aircraft projects, technical
familiarization may be streamlined if agreed by both authorities.
(2) Early in the program, based on the known design and information
presented in the familiarization and technical meetings, the FAA will identify the areas in
which further activity will be required (e.g. required data, reports, tests and test
witnessing, areas of concern or special emphasis). The FAA’s anticipated level of
activity will be documented in writing. This agreement may be revised if the initial
design definition is incomplete or subsequent design changes are made.
(3) During the type certification program the FAA may request additional
technical design data, may review the product, and may fly the product for
familiarization purposes. In addition, the FAA may request data or briefings on the
design to advise the exporting CAA on acceptable means of compliance with the U.S.
type certification basis.
i. Establishment of the U.S. Type Certification Basis
(1) New type certificates. The FAA certification basis is established for the
product in accordance with 14 CFR part 21. The certification basis includes the
applicable airworthiness standards, found in 14 CFR parts 23, 25, 27, 29, 31, 33, and
35, and environmental standards, found in 14 CFR parts 34 and 36. The date of
application to the FAA determines the U.S. type certification basis, unless otherwise
provided in the applicable bilateral agreement. The applicable bilateral agreement
should be consulted before establishing FAA’s certification basis.
(a) In certifying that an applicant’s design meets the requirements for a
U.S. TC, the exporting CAA may find compliance with the:
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AC 21-23B 11/17/04
(b) The FAA will work closely with the exporting CAA in the
development of special conditions and processing of exemptions in order to provide the
opportunity for the exporting CAA to coordinate, and the applicant to comment on the
proposed special conditions. Such coordination will allow the FAA to benefit from the
technical expertise of the exporting CAA and allow the exporting CAA to better
understand how to make a finding of compliance, if so requested by the FAA.
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meets applicable airworthiness standards, special conditions, fuel venting and exhaust
emission standards of 14 CFR part 34, and the noise standards of 14 CFR part 36.
(4) Development of Additional Technical Conditions (ATC). The FAA
finding that the product meets the U.S. type certification basis will rely, to a great extent,
on the exporting CAA’s certification of compliance to FAA requirements. If the exporting
CAA elects to certify compliance with its own national standards and additional FAA
technical conditions, this choice should be established by the exporting CAA early in the
project so that the necessary comparisons of national standards can be completed and
the additional FAA technical conditions can be established. The diagram below
illustrates how the U.S. type certification basis can be determined:
or
U.S. Type
equals
U.S. Standards Certification Basis
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AC 21-23B 11/17/04
(5) Changes to type certificates. The FAA certification basis for a change to
a product is established in accordance with 14 CFR part 21.
(7) Project Updating. Throughout the course of the project, the FAA will rely
on the exporting CAA to advise them of the following developments:
(c) The need for FAA equivalent safety findings or exemptions from the
U.S. type certification basis that may become apparent and are considered justified by
the exporting CAA during design development.
(1) Technical data varies with the type and complexity of the product.
Consequently, the project management office may request additional data to establish
the U.S. type certification basis and to become familiar with unique design features or
manufacturing processes. The items listed in Figure 2-1 are examples of the technical
data normally requested.
(2) The applicant should submit data to the exporting CAA for verification
and transmittal to the FAA.
k. Issue Papers. An issue paper provides a means for the identification and
resolution of significant technical, regulatory, and administrative issues that occur during
20
11/17/04 AC 21-23B
the certification process. The FAA will coordinate all issue papers and changes to issue
papers with the exporting CAA. Such coordination will expedite the timely and mutually
acceptable resolution of certification issues.
l. Environmental Approval
(2) Environmental Testing and Approval Process. The typical process for
environmental testing and approvals should consist of the following actions:
(b) The FAA, before issuing an original type certificate for an aircraft
of any category, will assess the extent of noise abatement technology incorporated into
the type design and determine whether additional noise reduction is achievable. The
applicant should supply information and data as soon as possible after the application
for type certification in each original type certification project and reflect noise reduction
potentials that become evident during the design and certification process.
(c) The FAA conducts an evaluation of the measurement and analysis
methods and practices, and data correction procedures of the applicant for aircraft noise
certification under 14 CFR part 36, subparts B and H.
(d) Aircraft noise test plans and engine exhaust emissions test
plans to be used for demonstrating U.S. environmental certification compliance should
be submitted to the FAA for review and comment, and subsequent approval not less
than 90 days prior to commencing testing.
21
AC 21-23B 11/17/04
22
11/17/04 AC 21-23B
(1) The FAA will accept ICAO state of design responsibilities for TC and
STC transfers only from countries with which the U.S. has a bilateral agreement. Upon
notification of a transfer or transfer request from the CAA type certificate holder to a
U.S. applicant, the CAA should notify the product-accountable Directorate to establish
procedures for the efficient transfer of the ICAO state of design responsibilities for the
TC or STC to the U.S. Each transfer will be accomplished on a case-by-case basis
through a special arrangement which identifies each authority’s responsibilities in the
transfer process.
(2) The CAA should provide support to establish that the certificated
product complies with the applicable requirements of the U.S. airworthiness regulations.
The CAA should provide the FAA with a compliance statement for the TC or STC
23
AC 21-23B 11/17/04
certifying that the applicable requirements of the U.S. airworthiness regulations have
been met.
a. The FAA will issue a letter of TSO design approval only to manufacturers
located in a country with which the U.S. has concluded a bilateral agreement applicable
to the appliance in question. The exporting CAA is responsible for oversight of both the
design and production of such appliances.
b. An applicant for a FAA letter of TSO design approval should apply through
the exporting CAA with a request that the application and required data be forwarded to
the FAA. The exporting CAA should contact the FAA for information concerning the
latest FAA technical policy and procedures whenever the CAA receives an application
for an FAA letter of TSO design approval to a TSO performance standard for which the
CAA has not previously made compliance findings.
c. The FAA issues a letter of TSO design approval only for appliances of a kind
for which a minimum performance standard has been published in an FAA Technical
Standard Order (TSO) after:
24
11/17/04 AC 21-23B
(4) Receipt of a certifying statement from the exporting CAA that the
appliance has been examined, tested, and found to meet the applicable FAA TSO or
agreed upon standards that provide an equivalent level of safety.
d. The FAA design approval of appliances for which the U.S. airworthiness
standards (minimum performance standards) are established in an FAA TSO can
usually be accomplished by correspondence, as long as a complete data package has
been forwarded by the exporting CAA. The TSO language should be carefully reviewed
to ensure that all applicable data has been generated and submitted.
25
AC 21-23B 11/17/04
1. AIRCRAFT.
2. AIRCRAFT ENGINES.
3. PROPELLERS.
26
11/17/04 AC 21-23B
ALL PRODUCTS
27 (and 28)
11/17/04 AC 21-23B
3-1. GENERAL
(2) Any deviations from the FAA-approved design must be noted on the
certifying statement. Any such deviation must be resolved by the installer before the
product is eligible for installation approval on U.S. type certificated and U.S.-registered
aircraft, or on an engine or propeller to be installed on a U.S. type certificated and U.S.-
registered aircraft. In no case may any aircraft be operated unless there is an
appropriate airworthiness certificate or special flight permit issued to and valid for that
aircraft.
(1) U.S. Airworthiness Certificates are issued for the approval of complete
aircraft in accordance with the procedures outlined in paragraph 3-2 below.
(2) New aircraft engines, propellers, appliances and parts thereof are
considered to meet the regulatory requirements for approval when the product is
accompanied by a certification from the appropriate exporting authority, attesting that
the product conforms to the FAA-approved design and is in a condition for safe
operation as outlined in paragraph 3-3 below.
29
AC 21-23B 11/17/04
30
11/17/04 AC 21-23B
3-2. AIRCRAFT
(5) Approved Flight Manuals, Markings, and Placards. The aircraft must be
accompanied by an approved flight manual in the English language if a manual is
identified on the FAA type certificate data sheet. Also, the aircraft must have the
appropriate English language markings and placards specified in the FAA type
certificate data sheet, flight manual, or other approved manual materials for operations
as required by 14 CFR 91.9 (a) and (b), a current weight and balance report, and a list
of installed equipment. Additional requirements are specified in 14 CFR 21.5 (a).
31
AC 21-23B 11/17/04
issued under 14 CFR part 39. The records required by 14 CFR 91.417 would satisfy
that requirement.
(8) Aircraft Location. A U.S. airworthiness certificate is not issued to an
aircraft located outside the U.S., unless the FAA finds no undue burden in administering
the applicable regulations. Procedures have been established to use the services of the
exporting CAA of the country of manufacture, or FAA-appointed designees, to mitigate
the burden of completing U.S. airworthiness certification of aircraft located outside the
U.S. A potential applicant for U.S. airworthiness certification should consult with the
FAA to determine whether such services are possible in the applicant’s particular
situation before the applicant makes firm commitments for the issuance of a U.S.
airworthiness certificate on an aircraft located outside the U.S.
(1) Title 49 U.S.C. 44704 (d) requires the FAA to make a finding that the
aircraft under application conforms to an FAA type certificate (i.e., an FAA-approved
type design), and that it is in a condition for safe operation before the FAA issues a U.S.
airworthiness certificate for an aircraft. The FAA may base its findings, wholly or
partially, on a certification (e.g., an export certificate of airworthiness) issued by the
exporting CAA, provided a bilateral agreement which provides for such acceptance
exists between the U.S. and the other country.
(2) 14 CFR 21.183(c) and 21.185(c) provide that an "import aircraft," i.e., an
aircraft type certificated under the procedures of 14 CFR 21.29, may be eligible for a
U.S. airworthiness certificate in the appropriate category (e.g., standard or restricted) if
the exporting CAA of the country of manufacture certifies, and the FAA finds, that the
aircraft conforms to a design configuration approved under the applicable FAA type
certificate and is found to be in a condition for safe operation.
32
11/17/04 AC 21-23B
will have been fully assembled and flight-tested, and the engines and propellers will be
performance tested, before a CAA export certificate is issued.
(2) The FAA will not normally issue a U.S. airworthiness certificate for an
aircraft manufactured outside of the U.S. when no export certification is available. To
be acceptable, aircraft manufactured outside of the U.S. must be controlled under
bilateral procedures with assurance of conformity and condition provided by the
exporting CAA in the country of manufacture. Without assurance in the form of an
export certificate or a certifying statement from the exporting CAA of the country of
manufacture, there is no practical way for an applicant to show, or for the FAA to find,
conformance with the FAA-approved design and condition for safe operation.
(1) When a used aircraft is being exported to the U.S. from a country other
than the country of manufacture, the FAA will accept export certificates of airworthiness
issued by the exporting CAA:
(a) Provided that the bilateral agreements between the U.S. and the
exporting country and between the U.S. and the country of manufacture contain the
appropriate provisions for the acceptance of products produced in another country with
which both the U.S. and the exporting country have bilateral agreements (i.e., “third
country” provisions); and
(b) When the exporting CAA certifies that the aircraft conforms to its
FAA-approved type design and is found to be in a condition for safe operation. In such
cases, the FAA considers it incumbent upon the authority issuing the export certificate
to consult with both the CAA of the country of manufacture and the FAA to ensure that it
has adequate knowledge of the type design approved by the FAA. Configuration
variations, modifications, and major repairs that are not FAA-approved should be
33
AC 21-23B 11/17/04
identified, and FAA approval for these deviations should be obtained before the
exporting CAA issues its export certificate of airworthiness.
(3) The procedures of paragraph 3-2 (d) may also be applied for U.S.-
manufactured aircraft being returned from a registry of another country for U.S.
registration and airworthiness certification, provided the bilateral agreement between
the U.S. and the last country of registry contain "third country" provisions.
(b) An applicant must show that the aircraft has remained in, or has
been returned to, its FAA-approved design configuration and is in a condition for safe
operation. This may involve extensive inspections by designees, certificated persons,
the exporting CAA of the country of manufacture, the aircraft manufacturer, or others, as
appropriate, before a U.S. airworthiness certificate can be issued.
34
11/17/04 AC 21-23B
export certificate attesting to conformance to a design other than that approved by the
FAA, such certificates may be useful to the applicant to establish a baseline for showing
conformity to the U.S.-approved design after modification. In these cases, or when the
export certificate of airworthiness may not be available, the applicant should obtain the
following:
(2) The technical data necessary to convert the aircraft to its FAA-approved
design configuration. This method may involve extensive inspections by designees,
certificated persons, the CAA of the country of manufacture, the aircraft manufacturer,
etc., as appropriate, before the applicant is in a position to show conformity to the FAA-
approved design and condition for safe operation. Attempts to obtain a U.S.
airworthiness certificate via this method may prove to be impracticable for the applicant.
In some instances, the applicant may ultimately be unable to obtain the desired U.S.
airworthiness certificate.
35
AC 21-23B 11/17/04
36
11/17/04 AC 21-23B
particular TSO. Approved deviations shall be marked by the holder of the TSO design
approval on the TSO appliance or noted in attached limitations.
3-4. REBUILT PRODUCTS. Rebuilt products are not eligible for import to the U.S.
14 CFR 43.3(j) limits rebuilding to manufacturers that hold FAA production approvals to
manufacture aircraft, aircraft engines, propellers, or appliances. As a matter of policy,
the FAA does not issue approvals to manufacture these products outside the U.S.
37 (and 38)
11/17/04 AC 21-23B
39
AC 21-23B 11/17/04
surveillance at facilities located in their country on behalf of the FAA. Guidance related
to extensions is contained in AC 21-24, Extending a Production Certificate to a Facility,
Located in a Bilateral Airworthiness Agreement Country, and in the applicable country’s
BASA IPA.
b. When a production approval has been granted or extended by the FAA or
CAA of a country of manufacture, the approving authority will be fully responsible for the
surveillance and oversight of the manufacturing facilities, wherever located, including a
"third country."
4-4. PRODUCTION UNDER LICENSE TO A U.S. APPROVAL HOLDER
a. The FAA or CAA of country of manufacture may grant a production
approval in their respective countries based on design data obtained through licensing
agreement with a TC holder in the other country. In this case the authority granting that
production approval would ensure that:
(1) Adequate manufacturing processes and established quality control
procedures exist to ensure that each product conforms to its approved licensed design
data; and
(2) A process exists that specifies who has design authority and ensures
that the design approval holder and its CAA approves all design changes made by the
licensee.
b. Production approvals based on licensing agreements will be addressed on
a case by case basis in accordance with a BASA IPA.
4-5. CAA SURVEILLANCE ASSISTANCE ON BEHALF OF THE FAA
a. If a U.S. manufacturer uses a supplier in a country with which the U.S.
has a bilateral agreement, the FAA may utilize the country’s CAA for surveillance
activities and/or inspection as a means of determining that the product or service
provided by the supplier meets the type design, and that the supplier is adhering to the
U.S. manufacturer’s quality requirements. When the CAA in a country with which the
U.S. has a bilateral agreement is requested by the FAA to conduct surveillance
activities or conformity inspection(s) at a supplier's facility, the U.S. manufacturer will
incur all charges that the CAA may impose to accomplish the request(s).
b. FAA production approval and supplier surveillance programs are
described in FAA Order 8120.2, Production Approval and Certificate Management
Procedures, AC 21-20, Supplier Surveillance Procedures, and FAA Order 8100.7,
Aircraft Certification Systems Evaluation Program.
40
11/17/04 AC 21-23B
5-1. GENERAL
b. The FAA also works closely with its counterpart authority to approve
changes to type designs. These changes may consist of design improvements,
changes necessary for continued airworthiness, repair information, or customer options.
d. The FAA has filed an official difference with ICAO over the ICAO
requirement for states to require that a system exists to transmit continuing
airworthiness information to type design organizations. (See ICAO Annex 8, Part II,
paragraph 4.2.5.) Instead, the FAA shares significant information with the certificating
41
AC 21-23B 11/17/04
authority. In addition the FAA makes its Service Difficulty Reporting (SDR) system
database available on the Internet at the address listed in c. above.
(2) Description of the unsafe condition, reasons for the mandatory action,
and its impact on the affected aircraft and its continued operation;
(4) The means by which the unsafe condition was detected and, if
resulting from in-service experience, the number of occurrences;
(6) The number of aircraft operating in the U.S. (important to the FAA) vs.
the number of aircraft worldwide needing corrective action;
(8) An estimate of the number of labor hours and the cost of parts required
for the corrective actions.
42
11/17/04 AC 21-23B
b. Major changes to a type certificated design (for aircraft, aircraft engines, and
propellers) which do not require an application for a new type certificate may also be
approved through the issuance of a U.S. STC. Minor changes made by the type
certificate holder are considered approved by the FAA upon approval by the exporting
CAA under its normal procedures.
c. Each voluntary change in the type design of an aircraft or engine that may
increase fuel venting or exhaust emissions is an “emissions change” as specified in
14 CFR 21.93, and requires further demonstration of compliance with 14 CFR part 34.
Similarly, each voluntary change in the type design of an aircraft that may increase the
noise levels of that aircraft is an “acoustical change,” requiring demonstration of
compliance with 14 CFR part 36.
43 (and 44)
11/17/04 AC 21-23B
Appendix 1
Director, AIR-1
Deputy Director, AIR-2
Brussels Singapore
Small Transport
Airplane Airplane
Directorate Directorate
ACE-100 ANM-100
1 (and 2)
11/17/04 AC 21-23B
Appendix 2
Bilateral Countries Assigned to ANE: Belgium, Canada, Japan, Singapore, Taiwan, and
United Kingdom
Rotorcraft Directorate
ASW-100
Regulatory and policy responsibility for normal and transport category rotorcraft.
2601 Meacham Blvd.
Fort Worth, TX 76137-4298
Telephone: (817) 222-5100
Fax: (817) 222-5959
DOT Building
901 Locust, Room 301
Kansas City, MO 64106-2641
Telephone: (816) 329-4100
Fax: (816) 329-4106
1
AC 21-23B 11/17/04
Appendix 2
Bilateral Countries Assigned to ANM: Brazil, China, Denmark, Finland, France, Israel,
Netherlands, Norway, Spain, and Sweden
2
11/17/04 AC 21-23B
Appendix 3
Page 1
AC 21-23B 11/17/04
Appendix 3
2
11/17/04 AC 21-23B
Appendix 3
3
AC 21-23B 11/17/04
Appendix 3
Other Agreements
4
11/17/04 AC 21-23B
Appendix 4
See Reference
Notes Number
Third Country
Maintenance
Agreement
Provisions
New Replacement/Modification
Current
Date(s)
Parts For Exported Aircraft
Conformity
Aircraft Engines
Appliances
Propellers
Aircraft
BILATERAL
COUNTRIES
Subassemblies
(Revised 2004)
Materials
Parts
Argentina X X X X X X X X X X X 1991 2
Australia X X X X X X X X X X X X 1975 1, 2, 3
Austria X X X X X X 1959
Belgium X X X X X X X X X X X X 1973 1, 2
Brazil X X X X X X X X X X X X 2004 1, 2,4
Canada X X X X X X X X X X X X X 1984 1, 2, 5
2000
China X X X X X X 1995 2, 6
Czech Republic X X X X X X X X 1970
Denmark X X X X X X X X X X X X 1982 2
Finland X X X X 1974 7
France X X X X X X X X X X X X X 2001 1, 2, 8
Germany X X X X X X X X X X X X X 2002 1, 2, 9
Indonesia 1992 10
Israel X X X X X X X X X X X 2003 11
Italy X X X X X X X X X X X X 2002 1, 2,12
Japan X X X X X X X X X X X X 1977 1, 2
Malaysia X X X X X X 2002 2,13
Netherlands X X X X X X X X X X X X 2002 1, 2,14
New Zealand X X X X X X X 2003 2, 15
Norway X X X X 1978
Poland X X X X X X X X X X X X 1976, 2, 9
1980
Romania X X 2002 17
Russia X X X X X 1998 2, 18
Singapore X X X X X X 2004 1, 2, 19
South Africa X X X X X X X X X X X 1955, 2
1984
Spain X X X X 1978
Sweden X X X X X X X X X X X X 2002 1, 2
Switzerland X X X X X X X X X X X 1977 2
United Kingdom X X X X X X X X X X X X 2002 1, 2, 20
Page 1
AC 21-23B 11/17/04
Appendix 4
Other Agreements
Taiwan X X X X X 2003 2
EXPLANATION OF NOTES
2. The U.S. has bilateral agreements with these countries which provide for the reciprocal
acceptance of conformity inspections (certificates of conformity) for components (i.e.,
materials, parts, and subassemblies) produced within the limits of each particular bilateral,
provided that:
3. The U.S./Australian BAA contains a two-party country provision, which provides for:
2
AC 21-23B 11/17/04
Appendix 4
c. Such certifications will state that the product conforms to the importing country's
type design and is in a proper state of airworthiness.
4. The U.S.- Brazil BASA IPA, signed on March 30, 2004, limits U.S. acceptance of
Brazilian products to airplanes and appliances, but also provides for U.S. acceptance of
STCs on Brazilian airplanes.
5. The U.S./Canada BASA IPA in October 2000, includes reciprocal acceptance of all
aeronautical products, including restricted category aircraft, replacement parts, and STC’s.
These Implementation Procedures replace the Schedule of Implementation Procedures of
1988, with the exception of chapter 4, Maintenance, Alteration or Modification of Aeronautical
Products, which remains in effect until Maintenance Implementation Procedures are
concluded.
6. The Schedule of Implementation Procedures for the U.S./China BAA provides for
U.S. acceptance of certain Chinese TSO appliances, fixed-wing aircraft not exceeding 12,500
lbs., and commuter category airplanes up to 19 passengers with a maximum certificated
take-off weight of 19,000 lbs.
7. The U.S./Finland BAA is limited to acceptance of glider aircraft and appliances from
each country. Although this bilateral agreement contains a provision for including appliances
and replacement or modification parts therefore, by mutual consent of both countries’ aviation
authorities, no appliances nor replacement/modification parts have been included to date.
10. The Schedule of Implementation Procedures for the U.S./Indonesia BAA is limited, when
exporting aeronautical products from Indonesia to the U.S., to the production approval and
airworthiness certification or approval of civil aeronautical products for which the Indonesian
manufacturer holds the manufacturing rights to a U.S. type certificate under a licensing
agreement with a U.S. manufacturer, or with a manufacturer in another state with which the
U.S. has an agreement for the reciprocal acceptance of type design certifications.
3
AC 21-23B 11/17/04
Appendix 4
11. On December 19, 2002, the U.S. and Israel concluded Revision 1 to the U.S.-Israeli
BASA IPA. Revision 1 expands U.S. acceptance of Israeli STCs to include certain Israeli
STCs on U.S. state of design airplanes.
12. On June 4, 2002, the U.S. and Italy concluded a BASA IPA that includes provisions for
U.S. acceptance of STCs on Italian products.
13. The US/Malaysia BASA IPA provides for U.S. acceptance of Malaysian TSO appliances
and small metal composite airplanes of up to 9 passengers with a maximum certificated take-
off weight of 12,500 lbs.
14. The U.S.-Netherlands BASA IPA concluded on June 3, 2002, allows for U.S.
acceptance of STCs on Dutch airplanes.
15. The U.S./New Zealand BASA IPA, concluded on April 1, 2003, limits U.S. acceptance of
New Zealand products to fixed-wing aircraft constructed in New Zealand not exceeding a
maximum weight of 12,500 pounds; appliances, and their modifications and repair parts;
a. Products, which may be exported from Poland to U.S. (or U.S. possession):
(2) Piston engines of 1,000 h.p. or less with associated propellers and accessories
and replacement/modification parts therefore produced in Poland;
4
AC 21-23B 11/17/04
Appendix 4
17. The U.S. and Romania concluded a BASA IPA on September 24, 2002. The BASA IPA
is limited to U.S. acceptance of gliders, very light airplanes, and STCs on Romanian
products.
18. The U.S./Russia Implementation Procedures for Airworthiness limit U.S. acceptance to
Russian:
a. New and used, metal aircraft having up to 9 passengers and a maximum certificated
take-off weight of 12,500 lbs. or less,
b. New and used transport category aircraft (cargo configuration only) with FAA-
certificated engines, propellers, and avionics, approved for Category I and Category II
instrument approach procedures; and
c. Metallic materials.
Aircraft eligible for import to the U.S. must have been designed to the applicable Russian
aviation regulations (AP’s). Aircraft built to earlier Soviet regulations are not covered under
this agreement.
(1) New TSO appliances that meet the performance standards of a U.S. Technical
Standard Order under an FAA letter of TSO Design Approval; and their replacement parts
(1) All products listed in the summary chart (page 1 of this appendix); and
(2) Note 1 of this document (third country provision) applies to all products listed in
the summary chart, exported from the U.S. to Singapore.
5
AC 21-23B 11/17/04
Appendix 4
20. The U.S. and United Kingdom concluded a BASA IPA on May 23, 2002. The BASA IPA
allows U.S. acceptance of U.K. STCs on British products.