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CNC CERT Brochure

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CNC Certified

Education Training
Qualifying students to be productive right out of
the gate for industry leading jobs

FANUC America Corporation


www.fanucamerica.com
888-FANUC-US (888-326-8287)
Certification CNC certified education training
With over 2.4 million systems installed, FANUC is the

for the world’s


undeniable global leader in CNC. Reason being is that we
provide our customers the most innovative, reliable and
high-performance products, backed by world-class service

leading CNC
and support.

We realize that it also takes qualified machinists,


programmers and operators to maximize productivity. To
meet this need, FANUC has developed the most robust CNC
certified education training program in the industry.

The program ensures that students learn the skills that


industry demands from FANUC certified instructors, using a
FANUC approved curriculum on genuine FANUC equipment.

If you want to train students to be productive employees


right out of the gate, upgrade your educational programs
with FANUC Certified Education Training.
Learn to earn
If you ask your technical advisory board which CNCs they use The certification program at a glance
in their shops, it is likely that a large proportion of their
Approved curriculum (FANUC can provide)
machine tools have FANUC CNCs. It follows then that they
would prefer to hire employees that have FANUC CNC Certified instructor
experience so they can hit the ground running from day one.
Teach with FANUC CNCs and software
FANUC CNCs are used by the leading manufacturers in the
Approved competency test for students
aerospace, automotive, energy, medical and construction
equipment industries. Qualify your students to be the best
candidates for the industry leading machinist jobs by
teaching them with genuine FANUC equipment.
Students graduate with FANUC certificate

Effective and affordable training Students get better paying jobs

Manufacturers prefer quality training from a local resource. Employers get more qualified employees
With our Certified Education Training program you can teach
Employers get better local training
an approved CNC curriculum and issue a certificate just as if
they came to one of FANUC’s own training facilities. Schools get credit for all the above

Traditionally, schools train with the lowest cost solution to


maximize the machine-to-student ratio. Now competitive
products are available from FANUC and their machine tool
builder partners at education friendly prices.

FANUC now offers NCGuide Academic Packages, FANUC’s


CNC software running on a PC. It provides 24/7 access to
both of FANUC’s most popular and most advanced CNCs.
Supporting the complete CNC programming, setup and
operation workflow, NCGuide provides students an
opportunity for the most extensive hands-on experience.

The CNC certification cart from Levil Technology and sold


through FANUC’s Education Authorized Resellers brings
new effectiveness to classroom training and new efficiencies
to workshop machines. By bringing the CNC and machine
tool into the classroom, students can be better prepared
when they move into the workshop.

FANUC works with the world’s leading machine tool builders


and a variety of commodity machine tools that are ideal for
education and are now available at education friendly prices.
NCGuide Academic

NCGuide Academic packages are FANUC CNC software running on a PC, providing a 100% authentic
operation and part programming environment at a fraction of the cost of using a hardware simulator or a
workshop machine tool. Comprehension and retention is enhanced as students perform repetitive hands-
on exercises in an ergonomically friendly environment with 24/7 access. Students can practice common
procedures, complete assignments and experiment safely with minimum supervision and without risks to
people, tooling or machines.

More effective demonstrations Productive hands-on experience


NCGuide Academic packages can be projected to a large Students can perform operation and programming exercises
classroom display just like any other PC-based program, at any location. Instructors can provide snapshots of specific
providing an effective visual aid for demonstrating concepts machine configurations for exercises, with the CNC type,
and examples during lectures. All aspects of CNC operation options, parameter settings, part programs, tool and work
and part programming can be demonstrated. offsets and problem scenarios all pre-configured.

The instructor’s screen can be shared with networked or NCGuide’s flexible network licensing is based on simultaneous
remote students for interactive learning and for instructor- users, so the software can be loaded onto any number of
led, distance learning applications. Demonstrations can be computers including classroom, library or student devices.
easily recorded for online learning videos to enhance Students get 24/7 access to world-class CNCs for classroom
traditional classes or for flipping-the-classroom applications. exercises, homework, elective study and experimentation.
Creating and editing part programs
Part programs can be created using the standard CNC part
program G-code word editors or using MANUAL GUIDE i
conversational programming screens. NCGuide supports
both turning and milling controls.

MANUAL GUIDE i conversational programming simplifies


part programming and focuses the student on the sequence
of operations before they learn the actual G-code.

Loading and saving part programs


Part programs can be created externally using a PC-based
editor or a CAD/CAM post processor. Programs created in
NCGuide CNCs can be transferred to a real machine.

Programs, tool offsets and workpiece coordinate system


offsets and other files can be input to and output from
NCGuide CNCs using the standard I/O screens and a virtual
memory card interface. The virtual memory card may be
located on a USB memory stick for student convenience, or
on any directory on the PC or on a remote network drive.

Graphical program verification


Before executing a part program on a machine tool, it is
common to check it for syntax problems and ensure the
correct order of operations. Verification is best achieved
using a graphics display.

NCGuide supports both the standard GRAPH tool path


plotting display and a 3D solid model machining simulation
that are exactly the same as those on the real CNC.

Tool and work offsets


NCGuide CNCs support tool geometry and tool wear offsets
and workpiece coordinate system offsets for complete
machine setup workflow exercises.
Industrial
The CNC certification cart from Levil Technology is a
real machine tool that is also ultra-portable for more

quality -
effective classroom, onsite training and recruiting:

Featuring a FANUC Series 0i-Mate MODEL D CNC

classroom Plugs into standard 110VAC receptacle

Fits through standard doorways

friendly Easily lifted with a pallet jack or in an elevator

11 station automatic tool changer

Available 4th-axis option


Increasing classroom effectiveness FANUC 0i-Mate MODEL D CNC
The CNC certification cart takes classroom training to a new The Series 0/0i is the world’s most popular and FANUC’s
level by allowing students to experience the complete most economical CNC model, which makes it ideal for
programming, setup and operational workflow right inside education. The package includes over 200 standard features:
the classroom.
Wrong operation prevention function
Students write, edit and verify programs using the editors
USB port and Ethernet connectivity
and 3D solid model animation in NCGuide. They then setup
tooling and workpiece offsets and make the part on a real Canned cycles for drilling
machine while still in the classroom. When they move to the
512K part program memory
workshop, students are already experienced in setup and
operation - so the equipment is utilized more effectively, Cutter radius and tool length compensation (400 sets)
potentially reducing the number of machines required.
G54~G59 and 48 additional workpiece coordinate offsets

Integrated help function


Take it anywhere portability
Graphic display for visual part program verification
The CNC certification cart has been designed to be ultra-
Handwheel feed (MPG)
portable so it can be used in any classroom at any location
- including satellite campuses, industry shops for onsite Custom Macro
training and recruiting events.

It runs on 110VAC using the standard connection that is


available everywhere. It has a fold back control mount and
a small footprint to fit through standard 36” doorways. It is
light and is on wheels so it can be transported easily using
standard pallet jacks and in elevators avoiding expensive
rigging costs.

Industrial quality machine


The certification cart machine is designed for 24/7 industrial
production of small parts in a variety of materials including
brass, aluminum and soft steel. It is not your typical
education lab machine, rather it is an industrial quality
machine. It features a high-speed 17,000 RPM, 2HP liquid
cooled spindle, a surprisingly large axis motion range (16.5”
X 8.5” x 7.5”) and an integrated coolant system.

The eleven station automatic tool changer uses standard


S20T tool holders that can accept a maximum tool size of
3/8”. It is programmed with the usual Txx M06 G-code and
delivers a chip-to-chip tool change time of 8-seconds. An
economic tool length sensor and a touch probe are available
options for training on automated setup.
Series 0i-MODEL D – powerful and versatile

The world‘s most popular CNC


With over 700,000 systems installed, the Series 0/0i from FANUC is the world’s most popular CNC model.
It is available on many of the world’s most popular commodity production machines and includes over 200
standard features and functions - making it ideal for educational machines.

Series 0i-MODEL D USB port and Ethernet


The 0i-MD for milling supports up to 4 axes simultaneous The USB port and embbed Ethernet are factory options on both
interpolation and 8 axes in total. The 0i-TD supports dual the Series 0i-MODEL D and the Series 0i Mate-MODEL D.
turret, multiple path turning and C-axis positioning. They are Specify these options so that the student can easily transfer
available with either a 8.4” or 10.4” color LCD screen. their part programs from the classroom to the machine.

Series 0i Mate-MODEL D
The 0i Mate-MD can control up to 3 axes simultaneously and
the 0i Mate-TD supports single turret, single path turning.
With an integrated 8.4” color LCD screen they are ideal for
standard machine tools.
Series 30i/31i/32i-MODEL B – high-­­performance

First choice for the most demanding applications


The Series 30i/31i/32i-MODEL B is available on today’s most complex, high-performance machines with
a large number of axes, multiple part program paths and high-speed auxiliary machine functions. It is the
ideal choice for educators that are ready to move their program beyond basic CNC machining.

5-axis machining USB port and Ethernet


The Series 31i-MODEL B5 is a high-performance CNC A USB port and Ethernet communications are standard
that produces precision parts, with faster cycle times and features on all Series 30i/31i/32i-MODEL B CNCs, providing
improved surfaces finishes. It is ideal for teaching the modern convenient options for students to transfer their programs
5-axis workflow, with simplified part programming, setup and from NCGuide or a CAD/CAM system to the machine.
operation - eliminating the round trip to the CAM system for
changes in tooling, setup or machine.

Mill-turn and 5/6-sided machining


The Series 31i/32i-MODEL B supports multiple axes, spindles
and programmed paths required for mill-turn and 5/6-sided
machining - reducing setup and cycle time. Path can be
designated to handle milling or turning.
Advanced
robot
integration

CNC robot interface


CNC machine tools and robots are essential partners A standard Ethernet or I/O Link interface between the CNC
in global competitiveness. Whether teaching advanced and robot significantly reduces both integration time and
manufacturing or mechatronics, FANUC CNCs, robots and cost. Robot operation and monitoring can be performed
Certified Education Training programs are a perfect fit. through CNC screens without entering the robot safety zone.

Robot Machine tool

I/O Link Connection unit


(I/O signal)

Ethernet (Data transfer)


Process-oriented conversational programming
For a student advancing to a smaller job shop or toolroom, user-friendly MANUAL GUIDE i conversational
programming simplifies and enhances their productivity. This innovative part programming operation
environment focuses the student on machine operations rather than G-code, allowing a job to be completed
in the shortest time possible.

Integrated programming and operation Advanced set-up guidance


A single integrated screen provides for routine machining Machine setup is simplified using MANUAL GUIDE i set-up
operations including part program creation and editing, guidance functions. All measurements are supported, from
animated simulation-based program verification, production tool and work coordinate offsets through to the measurement
machining, MDI operation and manual operations. of the finished workpiece.

Simple part program generation Offline programming


Simple menu-driven conversational programming screens MANUAL GUIDE i is supported by NCGuide, FANUC‘s CNC
guide the operator through a series of frequently used software running on a PC. Programs can be created on the
machining operations. These high-level cycles eliminate PC and then transferred to the machine after verification.
the tedium and error-prone process of generating the same Programs can be exported to standard G-code so they can run
multiple blocks of G-code for common machining operations. on a wide range of FANUC CNCs.

Realistic 3D solid model simulation Affinity with CAD/CAM systems


Machining programs can be checked effectively using a solid Standard machining programs created using CAD/CAM or
model animated simulation for all operations. It realistically other offline programming systems can be visualized and
shows the material surface being removed with a specific type verified using the 3D solid model simulation by simply adding
of tool tip as if the real workpiece is being machined. the block that defines the material blank size.
FANUC America Corporation Canada Mexico Brazil Argentina
1800 Lakewood Boulevard 6774-A Financial Dr. Av. Gustavo Baz # 2160 Edificio 4 PB Av. Professor Celestino Bourroul 414 Av. Juan de Garay 2275/2283
Hoffman Estates, IL 60192 Mississauga, ON L5N 7J6 Col. Fracc. Ind. La Loma São Paulo, SP 02710-000, Brazil C1256AAE Buenos Aires, Argentina
Tel: 888-FANUC-US (888-326-8287) Tel: 888-326-8287 Tlalepantla, Mexico Tel: 55 11-3952-8888 Tel: 54 11-4942-8504
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Des Moines, IA
Detroit, MI The products in this catalog may be controlled based
Ft. Wayne, IN on Japan’s “Foreign Exchange and Foreign Trade Law”.
Hartford, CT The export from Japan may be subject to an export
Houston, TX license from the government of Japan. Additionally,
Indianapolis, IN the products also may be controlled by the export or
Knoxville, TN re-export regulations of the United States government
Long Island, NY or other countries.
Los Angeles, CA
Milwaukee, WI If any customer intends to, or shall, export (or
Minneapolis, MN re-export), directly or indirectly, any portion of the
Nashville, TN products, technology or software relating thereto, it is
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Phoenix, AZ with United States and other export control laws and
Pine Brook, NJ regulations and if appropriate, to secure any required
Portland, OR export licenses or approvals in its own name.
Rochester, NY
San Francisco, CA Technical data is subject to change without prior notice.
Seattle, WA No part of this document may be reproduced in any
St. Louis, MO form. All rights reserved.
Tampa, FL © 2013 FANUC America Corporation
Tulsa, OK

FANUC America Corporation


www.fanucamerica.com
888-FANUC-US (888-326-8287) MBA-058-EN_01_1306

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