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Anyhz FST 500

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FST-500 Series sensorless vector frequency drive

Preface
Thank you for choosing FST-500 series sensorless vector frequency Drive. FST-500
series are manufactured by adopting high-quality components, material and incorporating
the latest microprocessor technology available.

Getting Started

This manual will be helpful in the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drives. To guarantee safe operation of the equipment, read
the following safety guidelines before connecting power to the AC motor drives. Keep
this operating manual handy and distribute to all users for reference.

!
WARNING
! Always read this manual thoroughly before using FST-500 series AC Motor Drives.
! DANGER! AC input power must be disconnected before any maintenance. Do not
connect or disconnect wires and connectors while power is applied to the circuit.
Maintenance must be performed by qualified technicians.
! CAUTION! There are highly sensitive MOS components on the printed circuit boards.
These components are especially sensitive to static electricity. To avoid damage to
these components, do not touch these components or the circuit boards with metal
objects or your bare hands.
! DANGER! A charge may still remain in the DC-link capacitor with hazardous voltages
even if the power has been turned off. To avoid personal injury, please ensure that
power has turned off before operating AC drive and wait ten minutes for capacitors to
discharge to safe voltage levels.
! CAUTION! Ground the FST-500 series using the ground terminal. The grounding
method must comply with the laws of the country where the AC drive is to be installed.
refer to Basic Wiring Diagram.
! CAUTION! The final enclosures of the AC drive must comply with EN50178. (Live parts
shall be arranged in enclosures or located behind barriers that meet at least the
requirements of the Protective Type IP20. The top surface of the enclosures or barrier
that is easily accessible shall meet at least the requirements of the Protective Type
IP20). (Users must provide this environment for FST-500 series.)
! DANGER! The AC drive may be destroyed beyond repair if incorrect cables are
connected to the input/output terminals. Never connect the AC drive output terminals
U/T1, V/T2, and W/T3 directly to the AC main circuit power supply.
FST-500 Series sensorless vector frequency drive

TABLE OF CONTENTS
CHAPTER 1 RECEIVING AND INSPECTIONS
1.1 Nameplate Information ...................................................................... 1-1
1.2 Model Explanation ............................................................................. 1-1
1.3 Serial Number Explanation ................................................................ 1-1
1.4 External Parts and Labels.................................................................. 1-2

CHAPTER 2 STORAGE AND INSTALLATION


2.1 Storage .............................................................................................. 2-1
2.2 Ambient Conditions............................................................................ 2-1
2.3 Installation ........................................................................................ 2-2

CHAPTER 3 WIRING
3.1 Basic Wiring Diagram ........................................................................ 3-2
3.2 External Wiring................................................................................... 3-3
3.3 Control Terminal Wiring ..................................................................... 3-4
3.4 Main Circuit Wiring............................................................................. 3-7
3.5 Wiring Notes ...................................................................................... 3-8
3.6 Motor Operation Precautions............................................................. 3-9

CHAPTER 4 DIGITAL KEYPAD OPERATION


4.1 Description of Digital Keypad ............................................................ 4-1
4.2 Explanation of LED Indicators ........................................................... 4-2
4.3 Explanation of Displayed Messages.................................................. 4-3
4.4 Keypad Operation .............................................................................. 4-4

CHAPTER 5 DESCRIPTION OF PARAMETER SETTINGS ...................... 5-1


CHAPTER 6 MAINTENANCE AND INSPECTIONS
6.1 Periodic Inspection ............................................................................ 6-1
6.2 Periodic Maintenance ........................................................................ 6-1

CHAPTER 7 TROUBLESHOOTING AND FAULT INFORMATION .......... 7-1

CHAPTER 8 SUMMARY OF PARAMETER SETTING .............................. 8-1

APPENDIX A STANDARD SPECIFICATIONS .......................................... A-1


FST-500 Series sensorless vector frequency drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 1 RECEIVING AND INSPECTION


This FST-500 series AC drive has gone through rigorous quality control tests at the factory
before shipment. After receiving the AC motor drive, please check for the following:

Receiving

9 Check to make sure that the package includes an AC drive, the User Manual, and
rubber bushings.
9 Inspect the unit to insure it was not damaged during shipment.

9 Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.

Š 1.1 Nameplate Information: Example of 1HP 230V AC drive

A C D r ive Mod el MOD E : FST-600


Input Spec. IN PU T : 3P H 200 -2 40V 50/6 0H z 6.0A
Ou tput Sp ec. OU T PU T : 3P H 0-240 V 5. 0A 1. 9kVA 1H P
Ou tp ut F requ enc y R an ge F req. Ra nge :0. 1~4 00H z
Ba r C o de
S e ri al N u mber 007 M23A0 T0 0112 30
So f t wa r e V e rs io n Manufacturer:

Š 1.2 Model Explanation

FST - 500 - 5R5 T4


Product Product Power of Power
type name inverter input
Such as, 5.5KW T: three
500,600 and phases
other series 4: 380V

1-1
FST-500 Series sensorless vector frequency drive

1.4 External Parts and Labels

1-2
FST-500 Series sensorless vector frequency drive

CHAPTER 2 STORAGE AND INSTALLATION

2.1 Storage
2
The AC drive should be kept in the shipping carton before installation. In order to retain the
warranty coverage, the AC drive should be stored properly when it is not to be used for an
extended period of time. Some storage suggestions are:

Store in a clean and dry location free from direct sunlight or corrosive fumes.

Store within an ambient temperature range of -20 °C to +60 °C.

Store within a relative humidity range of 0% to 90% and non-condensing environment.

Store within an air pressure range of 86 kPA to 106kPA.

2.2 Ambient Conditions


° ° ° °
Operation Air Temperature: -10 C to +50 C (14 F to 122 F),
for 5.5 kW models and above: -10°C to +40°C (14°F to 104°F)
Relative Humidity: 0% to 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Installation Site Altitude: below 1000m
Vibration: Maximum 9.80 m/s2 (1G) at less than 20Hz
Maximum 5.88 m/s2 (0.6G) at 20Hz to 50Hz

Storage Temperature: -20°C to +60°C (-4°F to 140°F)


Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa

Transportation Temperature: -20°C to +60°C (-4°F to 140°F)


Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Vibration: Maximum 9.80 m/s2 (1G) at less than 20Hz, Maximum 5.88
m/s2 (0.6G) at 20Hz to 50Hz

Pollution Degree 2: good for a factory type environment.

2-1
FST-500 Series sensorless vector frequency drive

2.3 Installation:
Improper installation of the AC drive will greatly reduce its life. Be sure to observe the
following precautions when selecting a mounting location. Failure to observe these
precautions may void the warranty!

Š Do not mount the AC drive near heat-radiating elements or in direct sunlight.

Š Do not install the AC drive in a place subjected to high temperature, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

Š Mount the AC drive vertically and do not restrict the air flow to the heat sink fins.

Š The AC drive generates heat. Allow sufficient space around the unit for heat dissipation as
shown in the figure below:

150mm
50mm

50mm

Air Flow
150mm

2-2
FST-500 Series sensorless vector frequency drive

CHAPTER 3 WIRING

DANGER
Hazardous Voltage
Before accessing the AC drive:
3
Š Disconnect all power to the AC drive.
Š Wait five minutes for DC bus capacitors discharge.

Any Electrical or mechanical modification to this equipment without prior written


consent of Delta Electronics, Inc. will void all warranties and may result in a safety
hazard in addition to voiding the UL listing.

Short Circuit Withstand:


Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical
amperes, for all 460V Models, the maximum is 480 Volts, 230V Models, the maximum is 240
Volts.

General Wiring Information

Applicable Codes
All FST-500 AC drives are Underwriters Laboratories, Inc. (UL) and Canadian
Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the
National Electrical Code (NEC) and the Canadian Electrical Code (CEC).

Installation intended to meet the UL and cUL requirements must follow the instructions
provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and
cUL requirements. Refer to the technical data label affixed to the AC drive and the motor
nameplate for electrical data.

The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each
M-Series part number. These fuses (or equivalent) must be used on all installations where
compliance with U.L. standards is a required.

3-1
FST-500 Series sensorless vector frequency drive

3.1 Basic Wiring Diagram


Users must connect wiring according to the following circuit diagram shown below.

NOTE: Do not plug a Modem or telephone line to the RS-485 communication


port, permanent damage may result. Terminal 1& 2 are the power
sources for the optional copy keypad and should not be used while
using RS-485 communication.
* If it is single phase model, please select any of the two input power
terminals in main circuit power.
* Single phase model can be input 3-phase power.

3-2
FST-500 Series sensorless vector frequency drive

3.2 External Wiring


Items Explanations
Power Supply Please follow the specific power
Power
supply requirement shown in
supply
APPENDIX A.
There may be inrush current during
FUSE /NFB Fuse/NFB power up. Please check the chart of
APPENDIX B and select the correct
(Optional) fuse with rated current. NFB is
optional. 3
Magnetic Please do not use a Magnetic
contactor Magnetic
contactor as the I/O switch of the AC
contactor
drive, this will reduce the operating
(Optional)
life cycle of the AC drive.
Input AC
Used to improve the input power
Line Reactor factor, to reduce harmonics and
provide protection from AC line
disturbances. (Surge, switching
Zero-phase Input AC
React or spike, power flick, etc.). AC line
Line
reactor should be installed when the
Reactor
power supply capacity is ≧500kVA
(Optional)
EMI F ilter
or phase lead reactor will be
switched. And the wiring distance
should not exceed 10m. Please refer
to Appendix B for detail.
R/L1 S/L2 T/L3
Zero phase reactors are used to
B1
Zero-phase reduce radio noise especially when
Braking Reactor audio equipment installed near the
Resistor (Ferrite inverter. Effective for noise reduction
B2
Core on both the input and output sides.
U/T1 V/T2 W /T3 Common Attenuation quality is good for a
Choke) wide range from AM band to 10Mhz.
(Optional) Appendix B specifies zero phase
Zero-phase reactors. (RF220X00A)
Reactor
To reduce electromagnetic
EMI filter
Output AC interference. Please refer to
Line Reactor (Optional)
Appendix B for detail.
Used to reduce stopping time of the
Braking
motor. Please refer to the chart on
Resistor
Appendix B for specific Braking
Motor (Optional)
Resistors.
Output AC Motor surge voltage amplitudes
Line depending on motor cable length.
Reactor For long motor cable applications
(Optional) (>10m), it is necessary to install on
the inverter output side.

3-3
FST-500 Series sensorless vector frequency drive

3.3 Control Terminal Wiring (Factory Settings)

Wi re Type: 75 C, Copper Only Wi re Type: Copper Onl y


Wi re Ga uge: 24-12 AW G Wi re Gauge: 22-16 AWG
Torqu e: 4kgf-cm (3.5 in-lbf) Torque: 2kgf-cm (1.73 i n-lb f)

RA RB RC M0 M1 M2 M3 M4 M5 GND AFM ACI+10V AVI GND MCM MO1

Rel ay conta ctor Photo coupler


Output output
Factory Setti ng 4~20mA
Factory setting:
fault indication
Bias
Forward/Stop Po tent iometer
Rev erse/St op
Reset
Multi -step speed 1 Full scale voltmet er
Multi -step speed 2 0 to 10 VDC
Multi -step speed 3

NPN Mode

N P N m o de wi th ou t ex t er n al p o we r N P N m o de wi th e x te r na l p ow e r

24 +
+2 4V Vdc +2 4V
-
Fo r wa r d/S t op Fo r wa r d/S t op
M0 M0
Factor y S ettin g

R ev e r se /S to p R ev e r se /S to p
Factory Settin g

M1 M1
R es e t R es e t
M2 M2
Mu lti -ste p 1 Mu lti -ste p 1
M3 M3
Mu lti -ste p 2 Mu lti -s te p 2
M4 M4
Mu lti -ste p 3 Mu lti -s te p 3
M5 M5
C om m o n S i gn al GN D
GN D

NOTE E E
D on' t a ppl y the m ai ns v ol tage
di rec tl y to abov e t erm i nal s .

Terminal
Terminal Function Factory Settings (NPN mode)
Symbol
RA-RC
Resistive Load
Multi-Function Relay Output
RA 5A(N.O.)/3A(N.C.) 277Vac;
(N.O.) a
5A(N.O.)/3A(N.C.) 30Vdc
Refer to P45 for programming.
RB-RC
Multi-Function Relay Output Resistive Load
RB
(N.C.) b 5A(N.O.)/3A(N.C.) 277Vac;
5A(N.O.)/3A(N.C.) 30Vdc
3-4
FST-500 Series sensorless vector frequency drive

Terminal
Terminal Function Factory Settings (NPN mode)
Symbol
5A(N.O.)/3A(N.C.) 277Vac;
RC Multi-function Relay Common
5A(N.O.)/3A(N.C.) 30Vdc
M0 Multi-function auxiliary input M0~M5-GND
M1 Multi-function input 1 Refer to P38~P42 for programming the
M2 Multi-function input 2 multi-function inputs.
ON: the activation current is 10 mA.
3
M3 Multi-function input 3
M4 Multi-function input 4 OFF: leakage current tolerance is 10μA.
M5 Multi-function input 5
GND Common Signal
+10V-GND
+10V +10 Vdc Output
It can supply +10 VDC power.
Analog Voltage Input
+10V
AVI Circuit
Impedance: 20kΩ
AVI AVI
Resolution: 10 bits
Range: 0~10Vdc = 0~Max.Output Frequency

ACM
Internal Circuit
Analog Current Input
ACI ACI Circuit

Impedance: 250Ω
ACI Resolution: 10 bits
Range: 4~20mA = 0~Max.Output Frequency

ACM Internal Circuit


Analog Output Meter
ACM C ircuit 0 to 10V, 2mA
AFM
Impedance: 100kΩ
AFM Output Current: 2mA max
entiom ete r
0~10V Pot

Max. 2mA

Resolution: 8 bits
Range: 0 ~ 10Vdc
Internal Ci rcuit ACM

3-5
FST-500 Series sensorless vector frequency drive

Terminal
Terminal Function Factory Settings (NPN mode)
Symbol
Maximum: 48Vdc, 50mA
Refer to P45 for programming.
MO1-DCM Max: 48Vdc/50mA
Multi-function Output Terminal
MO1 MO1
(Photocoupler)

I nternal Cir cuit MCM

Multi-function Output Common


MCM Common for Multi-function Outputs
(Photocoupler)

Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It
is recommended to run all signal wiring in a separate steel conduit. The shield wire
should only be connected at the drive. Do not connect shield wire on both ends.

3-6
FST-500 Series sensorless vector frequency drive

3.4 Main Circuit Wiring o


Wire Type: 75 C Copper Only

Model Torque
Name Max.current Wire kgf-cm
Input/output gauge (in-lbf)

AWG
mm 2 3

FST- 4.2A/3.0A 12-14 14


500- (3.3- (12)
0R7T4 2.1)
FST- 5.7A/4.0A 12-14 14
500- (3.3- (12)
1R5T4 2.1)
FST- 6.0A/5.0A 12-14 14
500- (3.3- (12)
2R2T4 2.1)
FST- 8.5A/8.2A 8-14 15
500- (8.4- (13)
3R7T4 2.1)
FST- 14A/13A 8-12 15
500- (8.4- (13)
5R5T4 3.3)
FST- 23A/18A 8-10 15
500- (8.4- (13)
7R5T4 5.3)

Note: It needs to use the Recognized Ring Terminal to conduct a proper wiring.

3-7
FST-500 Series sensorless vector frequency drive

Terminal Explanations

Terminal Symbol Explanation of Terminal Function


R/L1, S/L2, T/L3 AC line input terminals (three phase)

U/T1, V/T2, W/T3 Motor connections


B1 – B2 Connections for Braking Resistor (optional)
Earth Ground

3.5 Wiring Notes: PLEASE READ PRIOR TO INSTALLATION.


1. ! CAUTION: Do not connect the AC power to the U/T1, V/T2, W/T3 terminals, as it will
damage the AC drive.
2. ! WARNING: Ensure all screws are tightened to the proper torque rating.
3. During installation, follow all local electrical, construction, and safety codes for the country
the drive is to be installed in.

4. Ensure that the appropriate protective devices (circuit breaker or fuses) are connected
between the power supply and AC drive.

5. Make sure that the leads are connected correctly and the AC drive is properly grounded.

6. Use ground leads that comply with AWG/MCM standards and keep them as short as
possible.

7. Multiple FST-500 units can be installed in one location. All the units should be
grounded directly to a common ground terminal. The FST-500 ground terminals
may also be connected in parallel, as shown in the figure below. Ensure there are no
ground loops.

Forward
running

8. When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U, V, and W, respectively, the motor will rotate counterclockwise (as viewed
from the shaft ends of the motor) when a forward operation command is received. To
reverse the direction of motor rotation, switch over any of the two motor leads.

3-8
FST-500 Series sensorless vector frequency drive

9. Make sure that the power source is capable of supplying the correct voltage and required
current to the AC drive.
10. Do not attach or remove wiring when power is applied to the AC drive.

11. Do not inspect components unless inside “CHARGE” lamp is turned off.

12. Do not monitor the signals on the circuit board while the AC drive is in operation.
3
13. For the single-phase rated AC drives, the AC power can be connected to any two of the
three input terminals R/L1, S/L2, T/L3. Note: This drive is not intended for the use
with single-phase motors.

14. Route the power and control wires separately, or at 90 degree angle to each other.

15. If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as
possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.

16. If the AC drive is installed in the place where a load reactor is needed, install the filter close
to U/T1, V/T2, W/T3 side of AC drive. Do not use a Capacitor or L-C Filter
(Inductance-Capacitance) or R-C Filter (Resistance-Capacitance), unless approved by
Delta.

17. When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity
of 200mA, and not less than 0.1-second detection to avoid nuisance tripping.

3.6 Motor Operation Precautions

1. When using the AC drive to operate a standard 3-phase induction motor, notice that the
energy loss is greater than for an inverter duty motor.

2. Avoid running a standard induction motor at low speed. Under these conditions, the motor
temperature may rise above the motor rating due to limited airflow produced by the motor’s
fan.

3. When the standard motor operates at low speed, the output load must be decreased.

4. If 100% output torque is desired at low speed, it may be necessary to use a special
“inverter-duty” rated motor.

3-9
FST-500 Series sensorless vector frequency drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 4 DIGITAL KEYPAD OPERATION


4.1 Description of Digital Keypad

The digital keypad includes two parts: Display panel and keypad. The display panel provides
the parameter display and shows the operation status of the AC drive and the keypad provides
programming and control interface.

4
DIGITAL KEYPAD
LED Displ ay
In dicates motor and
dri ve pa ramete r.
Progra m/F unctio n m ode key
Selects no rmal mode/ LED Indicate s
pro gra m mo de. Displa ys La mp l igh ts du ri ng RUN,
th e AC dri ve st atu s, su ch as RUN STOP FWD REV STOP, FWD & REV
ou tpu t freq., se lects th e op era tion.
pa rameters.
MODE RUN Run ke y
Starts AC drive operatio n.
Ente r Key
Press ENTER afte r
STO P/RESET Key
key in the e lected STOP
ENTER Stops and resets the
pa ramete rs or RESET pa rameter after a f aul t
chan ge data. occurs.
50
UP and DOWN Key
Potentiom ete r Se ts the pa ramete r number
For master Frequen cy or ch an ges the numerical
setting refer to Pr.0 0. FST- da ta such as t he freq.
reference .
0 10 0 500
FREQ S ET
LC-M 02E

4-1
FST-500 Series sensorless vector frequency drive

Function / Program
MODE Pressing the “mode” key repetitively displays the AC drive status such as the
reference frequency, output frequency, and output current.

Enter
ENTE R Pressing the “ENTER” key will store or display parameter settings.

Run
RU N Starts AC drive operation. This key has no effect when the drive is controlled by
the External Control Terminals.

Stop / Reset
STO P Used to stop AC drive operation. If the drive has stopped due to a fault, clear the
RESET fault first, then press this key to reset the drive.

Up / Down
Press the “Up” or “Down” keys momentarily to change parameter settings. These
keys may also be used to scroll through different operating values or parameters.
Pressing the “Up” or “Down” key momentarily, will change the parameter settings in
single-unit increments. To quickly run through the range of settings, press and
hold the “DOWN” key.

4.2 Explanation of the LED Indicators


LED Displays
RUN STOP FWD REV
Green lamp lights during REV operation.
Green lamp lights during FWD operation.
Red lamp lights by pressing STOP.
Green lamp lights by pressing RUN.

4-2
FST-500 Series sensorless vector frequency drive

4.3 Explanations of Display Messages

Displayed Message Descriptions

The AC drives Master Frequency.

The Actual Operation Frequency present at terminals U, V, and W.

The custom unit (v), where v = H x Pr.-65.

The counter value (c). 4

The output current present at terminals U, V, and W

The internal PLC process step currently being performed.

The specified parameter.

The actual value stored within the specified parameter.

The AC drive forward run status.

The AC drive reverse run status.

“End” displays for approximately 1 second if input has been


accepted. After a parameter value has been set, the new value is

automatically stored in memory. To modify an entry, use the

and keys.

“Err” displays, if the input is invalid.

4-3
FST-500 Series sensorless vector frequency drive

4.4 Explanation of Digital Keypad LC-M02E Operation


To view parameters:
Indic at ion after Parameter values
power on setting m onitor Ou tput frequency Output current FWD / RE V mo n i tor

Press Pres s Pres s Pres s

Key Key Key Key

Press key
Display the freq.
setting m onitor.
Parameter value setting:
Indicat ion after Parameter valu es Parameter valu e The setting is Parameter sett ing
powe r on set ti n g mon i to r is 01 compl e t e d mon i to r

Press Pr ess Pr ess Pr ess

Key Key Key Key

"End":The ne w has Di sp lay th e


Press Press
been auto mati cally param eter num b er
key to select the key to select the sto r ed i n the inter nal
param eter num b er autom aticall y.
param eter num b er memo ry.
"Err": En ter value is
ill egal.
To correct the fault messages:
Display frequency
Display fault setting af ter fault
message o.H .. is corrected.

Press

Key

4-4
FST-500 Series sensorless vector frequency drive

To change frequency, proceed as follows:


Note: The Pr.00 has to be set to d00 in order to operate via digital keypad.
Freq. value Freq. set at Decreasing freq. Increasing freq. Frequency setting
setting m onitor 59.9 Hz. value t o 0.0 Hz. value to 60.0 Hz. monito r.

Press Press Press

Key Key Key


still

4
The value will be The value will be The f req. value
Press
decreased with increased wit h can be entered
key to select t he 3.5 Hz/sec, if press 3.5 Hz/sec, if press in st op or operating
monitor operating key still. key still. mode.
frequency.

To change the different indication mode as follows:


Indicat ion after Parameter values Parameter value The set ting is Parameter sett ing
power on sett in g mon it or is 01 comple te d monito r

Press Press Press Press

Key Key Key Key

"End":The new has Display the


Pr ess Press
been automatically param eter number
key to select t he key to select the stored in the internal autom atically.
par am eter number parameter number memory.
"Err": Enter value is
illegal.
AC driver
decelerates the
Change FWD or Change to reser ve Frequency setting. motor according Stop mode
RE V operation operation. to the time set.

Pres s Press Press Press

or Key
Key Key

Key

light en light en light en


glisten glisten

4-5
FST-500 Series sensorless vector frequency drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 5 DESCRIPTION OF PARAMETER SETTINGS

a: The parameter can be set during operation.


Pr.00 Source of Frequency Command a Factory Setting: 00
Settings 00 Master Frequency determined by digital keypad. (LC-M02E)
01 Master frequency determined by 0 to +10 V input
02 Master frequency determined by 4 to 20mA input
03 Master frequency determined by RS-485 Communication port
Master frequency determined by potentiometer on digital keypad.
04
(LC-M02E)
5

Pr.01 Source of Operation Command a Factory Setting: 00


Settings 00 Operation instructions determined by the Digital Keypad.
Operation instructions determined by the External Control Terminals.
01
Keypad STOP key is effective.
Operation instructions determined by the External Control Terminals.
02
Keypad STOP key is not effective.
Operation instructions determined by the RS-485 communication
03
port. Keypad STOP key is effective.
Operation instructions determined by the RS-485 communication
04
port. Keypad STOP key is not effective.
Refer to Pr.38 to Pr.42 for more details.

Pr.02 Stop Method Factory Setting: 00


Settings 00 Ramp to stop
01 Coast to stop

This parameter determines how the motor is stopped when the AC drive receives a valid
stop command.
1. Ramp: The AC drive decelerates the motor to Minimum Output Frequency (Pr.08) and
then stops according to the deceleration time set in Pr.11 or Pr.13.

5-1
FST-500 Series sensorless vector frequency drive

2. Coast: The AC drive will stop the output instantly, and the motor will coast to stop.
Hz Hz
Freq. Freq.

Motor Motor
Speed Speed

Time Time
Stops according Free running
to deceleration to stop
time
Operation
command ON OFF ON OFF

Ramp Coast

Note: The motor stop method is usually determined by the application or system
requirements.

Pr.03 Maximum Output Frequency Factory Setting: 60.00


Settings 50.00 to 400.0 Hz Unit: 0.1Hz

This parameter determines the AC drive’s Maximum Output Frequency. All the AC drive
analog inputs (0 to +10V, 4 to 20mA) are scaled to correspond to the output frequency
range.

Pr.04 Maximum Voltage Frequency (Base Frequency) Factory Setting: 60.00


Settings 10.00 to 400.0Hz Unit: 0.1Hz

This parameter should be set according to the rated frequency as indicated in the motor
nameplate. Pr.04 and Pr.03 determine the volts per hertz ratio.
For example: if the drive is rated for 460 VAC output and the Maximum Voltage Frequency is
set to 60Hz, the drive will maintain a constant ratio of 7.66 v/Hz. Setting of Pr.04 must be
equal to or greater than setting of Mid-Point Frequency (Pr.06).

Pr.05 Maximum Output Voltage (Vmax)


Settings 230V series 0.1 to 255.0V Factory Setting: 220.0
460V series 0.1 to 510.0V Factory Setting: 440.0

5-2
FST-500 Series sensorless vector frequency drive

This parameter determines the Maximum Output Voltage of the AC drive. The Maximum
Output Voltage setting must be smaller than or equal to the rated voltage of the motor as
indicated on the motor nameplate. Setting of Pr.05 must be equal to or greater than
setting of Mid-Point Voltage (Pr.07).
Pr.06 Mid-Point Frequency Factory Setting: 1.50
Settings 0.10 to 400.0Hz Unit: 0.1Hz

The parameter sets the Mid-Point Frequency of V/F curve. With this setting, the V/F ratio
between Minimum Frequency and Mid-Point frequency can be determined. Setting of
this parameter must be equal to or greater than Minimum Output Frequency (Pr.08)
and equal to or less than Maximum Voltage Frequency (Pr.04).

Pr.07 Mid-Point Voltage


5
Settings 230V series 0.1 to 255.0V Factory Setting: 10.0
460V series 0.1 to 510.0V Factory Setting: 20.0

The parameter sets the Mid-Point Voltage of any V/F curve. With this setting, the V/F ratio
between Minimum Frequency and Mid-Point Frequency can be determined. Setting of
this parameter must be equal to or greater than Minimum Output Voltage (Pr.09)
and equal to or less than Maximum Output Voltage (Pr.05).

Pr.08 Minimum Output Frequency Factory Setting: 1.50


Settings 0.10 to 20.00Hz Unit: 0.1Hz

The parameter sets the Minimum Output Frequency of the AC drive. Setting of this
parameter must be equal to or less than Mid-Point Frequency (Pr.06).

Pr.09 Minimum Output Voltage


Settings 230V series 0.1 to 255.0V Factory Setting: 10.0
460V series 0.1 to 510.0V Factory Setting: 20.0

This parameter sets the Minimum Output Voltage of the AC drive. Setting of this
parameter must be equal to or less than Mid-Point Voltage (Pr.07).

5-3
FST-500 Series sensorless vector frequency drive

Voltage
Pr.05

Pr.07
Pr.09 Frequency
0 Pr.06 Pr.03
Pr.08 Pr.04

Voltage

Pr.05

Pr.07

Pr.09

F req uency
Pr.08 Pr.06 Pr.04 Pr.03

Custom V/F Curv e

Voltage

Pr.05

Pr.07

Pr.09
Frequency
Pr.08 Pr.06 Pr.04 Pr.03
Fan/Pump V/F Curve

5-4
FST-500 Series sensorless vector frequency drive

Commonly used V/F Setting


(1) General Purpose
Factory Settings
Motor Spec. 60Hz Motor Spec. 50Hz
No. Set value No. Set value
Pr.03 60.0 Pr.03 50.0
V V
Pr.04 60.0 Pr.04 50.0
220 220
Pr.05 220.0 Pr.05 220.0
Pr.06 1.5 Pr.06 1.3
Pr.07 10.0 Pr.07 12.0
10 Pr.08 1.5 Pr.08 1.3
10
Pr.09 10.0 Pr.09 12.0
1.5 60.0 f 1.5 50.0 f

(2) Fans and Pumps 5


Motor Spec. 60Hz Factory Settings Motor Spec. 50Hz
V No.3 Set60.0
Pr.0 value
V No.
Pr.03 Set50value
.0
220 Pr.0 4 60.0 220 Pr.04 50 .0
Pr.0 5 220.0 Pr.05 220.0
Pr.0 6 30 Pr.06 25
Pr.0 7 50.0 Pr.07 50 .0
Pr.0 8 1. 5 Pr.08 1. 3
50 Pr.0 9 10.0 50 Pr.09 10 .0
10 10

1.5 30 60.0f 1.3 25 50.0f

(3) High Starting Torque


Motor S pec. 60Hz Factory Settings Motor Spec. 50Hz
V No. Set60.0
Pr.03 value V No. Set value
220 Pr.04 60.0 220 Pr.03 50.0
Pr.05 220.0 Pr.04 50.0
Pr.06 3 Pr.05 220.0
Pr.07 23.0 Pr.06 2.2
Pr.08 1. 5 Pr.07 23.0
23 Pr.09 18.0 23 Pr.08 1. 3
18 14 Pr.09 14.0

1.5 3 60.0f 1.3 2.2 60.0f

Pr.10 Acceleration Time 1 a Factory Setting: 10.0


Pr.11 Deceleration Time 1 a Factory Setting: 10.0

Pr.12 Acceleration Time 2 a Factory Setting: 10.0

Pr.13 Deceleration Time 2 a Factory Setting: 10.0


Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec Unit: 0.1 or 0.01 sec

5-5
FST-500 Series sensorless vector frequency drive

Pr.10. This parameter is used to determine the time required for the AC drive to ramp
from 0 Hz to its Maximum Output Frequency (Pr.03). The rate is linear unless the
S-Curve (Pr.14) is “Enabled”.
Pr.11. This parameter is used to determine the time required for the AC drive to
decelerate from the Maximum Output Frequency (Pr.03) down to 0 Hz. The rate is linear
unless the S-Curve (Pr.14) is “Enabled”.
Pr.12 and Pr.13: Provide an additional Accel/Decel time although Time 1 is the default. A
Multi-Function input terminal must be programmed to select Accel/ or Decel/ Time 2 and
the terminal must be closed to select Accel/Decel Time 2 (See Pr.38 to Pr.42).
In the below diagram, suppose the Maximum Output Frequency is 60 Hz (Master Freq),
Minimum Output Frequency (start-up) is 1.0 Hz, and accel/decel time 1 is 10 seconds.
The actual time for the AC drive to accelerate from start-up to 60 Hz is 9.83 seconds
(deceleration time is also 9.83 seconds), can be determined by the formula.

Frequency
Max.
Output
Freq.
Actual Acceleration/Deceleration Time=

Acceleration/Deceleration Time x(Master Freq.-Min.Output Freq.)


Max. Output Freq.

Time
Pr.10 Pr.11
or or
Pr. 12 Pr. 13
Acceleration Time Deceleration Time

Pr.14 Acceleration S-Curve Factory Setting: 00


Settings 00 to 07

This parameter is used whenever the motor load needs to be accelerated or decelerated
smoothly. The desired accel/decel effect is selectable from 0 to 7, in which the larger the
number, the greater the effect achieved. If the default value of Pr.111 Deceleration S
Curve is unchanged (“0”), then Pr.14 sets both acceleration and deceleration S-Curves. If
Pr.111 is set to any value other than “0”, then Pr.14 will set the acceleration S-Curve and
Pr.111 will set the deceleration S-Curve.

5-6
FST-500 Series sensorless vector frequency drive

Freq.

Acceleration/Deceleration characteristics
(1), (2) Disabling S curve
(3), (4) Enabling S curve

5
Pr.15 Jog Accel / Decel Time a Factory Setting: 1.0 sec
Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec Unit: 0.1 or 0.01 sec

This parameter sets the acceleration or deceleration time for Jog operation.

Pr.16 Jog Frequency a Factory Setting: 6.00 Hz


Settings 0.00 to 400.0 Hz Unit: 0.1 Hz

When the JOG function is activated, the AC drive will accelerate from Minimum Output
Frequency (Pr.08) to Jog Frequency (Pr.16). Drive must be in “stop” status for the
operator to activate the JOG function. Likewise, during Jog operation, other commands
cannot be accepted through the keypad but FORWARD, REVERSE and STOP. The
JOG function can be remotely activated when the Jog terminal is closed, and if the Jog
terminal opens, the AC drive will decelerate from Jog Frequency to zero. The accel /
decel time is entered as Jog Accel / Decel Time (Pr.15). Multi-function Input terminals
(M1-M5) can also be used to initiate the JOG operation if so programmed.

5-7
FST-500 Series sensorless vector frequency drive

Frequency
Jog
Freq.
Pr.16

Time

Pr. 15 Pr. 15

Acceleration Time Deceleration Time

Jog operation
command ON OFF

Pr.17 1st Step Speed Frequency a Factory Setting: 0.00 Hz


Pr.18 2nd Step Speed Frequency a Factory Setting: 0.00 Hz
Pr.19 3rd Step Speed Frequency a Factory Setting: 0.00 Hz
Pr.20 4th Step Speed Frequency a Factory Setting: 0.00 Hz
Pr.21 5th Step Speed Frequency a Factory Setting: 0.00 Hz
Pr.22 6th Step Speed Frequency a Factory Setting: 0.00 Hz
Pr.23 7th Step Speed Frequency a Factory Setting: 0.00 Hz
Settings 0.00 to 400.0Hz Unit: 0.1 Hz

Multi-Function Input Terminals (refer to Pr.38 to Pr.42) are used to select Multi-Step
speeds. The desired speed frequencies are entered in Pr.17 to Pr.23. When the
associated multi-function input terminal is closed, drive will run at one of these specific
frequencies.
Multi-step speeds (Pr.17 to Pr.23), Pr.78, Pr.79, and Pr.81 to Pr.87; are used for multi-step
motion control, which is executed in an orderly manner, similar to a PLC program.

Pr.24 Reverse Operation Inhibition Factory Setting: 00


Settings 00 Enable REV operation
01 Disable REV operation

This parameter is used to disable motor rotation in reverse.

5-8
FST-500 Series sensorless vector frequency drive

Pr.25 Over–Voltage Stall Prevention


Settings 115V/230V series 330-450Vdc Factory Setting: 390
460V series 660-900Vdc Factory Setting: 780
575V series 825-1025Vdc Factory Setting: 975
00 disable
During deceleration, the DC bus voltage may exceed its maximum allowable value due to
motor regeneration. When this function is enabled, the AC drive will stop decelerating,
and maintain a constant output frequency to prevent from over-voltage tripping. Drive will
resume deceleration when the voltage drops below the setting for Pr.25.
Note: In applications where inertia is low, over-voltage during deceleration would not occur.
When inertia is high, the AC drive will automatically extend the deceleration period. If a
faster stop is needed, then a dynamic braking resistor should be used. 5
DC bus voltage
Over-voltage
detection
level

time
output
Freq.

time
Over-voltage Stall Prevention

Pr.26 Over-Current Stall Prevention during Acceleration Factory Setting: 150%


Settings 20 to 200% Unit: 1%
00 disable

A setting of 100% is equal to the Rated Output Current of the drive.


Under certain conditions, the AC drive output current may increase abruptly, and exceed
the value specified by Pr.26. This is commonly caused by rapid acceleration or excessive
load on the motor. When this function is enabled, the AC drive will stop accelerating and
maintain a constant output frequency. Drive will resume accelerating only after the
current drops below the setting for Pr.26.

Pr.27 Over-Current Stall Prevention during Operation Factory Setting: 150%


Settings 20 to 200% Unit: 1%
00: disable

5-9
FST-500 Series sensorless vector frequency drive

During a steady-state operation with the motor load rapidly increasing, the AC drive
output current may exceed the limit specified in Pr.27. When this occurs, the output
frequency will decrease to maintain a constant motor speed. The drive will accelerate to
the steady-state output frequency only when the output current drops below the setting
for Pr.27.
Outp ut cu rrent ou tput current

over-curre nt over-curre nt
de tection detectio n
le vel leve l
Pr.2 7

time time

output
freq ue ncy
ou tpu t
freq .

time time

over-curre nt S tall Prevention Over-current Sta ll P reventi on


during Acce le ration du ring Ope rati on

Pr.28 DC Braking Current Level Factory Setting: 00


Settings 00 to 100% Unit: 1%
This parameter determines the amount of DC Braking Current applied to the motor during
starting and stopping. When setting the DC Braking Current, please note that 100%
corresponds to the rated current of the AC drive. It is recommended to start with a low DC
Braking Current level and then increase it until proper holding torque has been attained.

Pr.29 DC Braking Time during Start-up Factory Setting: 0.0


Settings 0.0 to 5.0 sec Unit: 0.1sec
This parameter determines the duration for the DC Braking Current applied during
starting. DC Braking is applied until the Minimum Frequency is reached.

Pr.30 DC Braking Time during Stopping Factory Setting: 0.0


Settings 0.0 to 25.0 sec Unit: 0.1sec
This parameter determines the duration for the DC Braking voltage to be applied during
stopping. If stopping with DC Braking is desired, then Pr.02 must be set to Ramp to
Stop (0.0).

5-10
FST-500 Series sensorless vector frequency drive

Pr.31 Start-Point for DC Braking Factory Setting: 0.00


Settings 0.00 to 60.00Hz Unit: 0.1sec
This parameter sets the frequency at which the DC Braking will begin during
deceleration.
Master
Frequency

Min. output Start-point


Freq. for DC
Pr.31 braking
time(s)

Pr.29 Pr.30
Operation
command OFF
ON

DC Braking Current %
5
Pr.28

Notes:
1. DC Braking during starting is used for loads that may move before the AC drive starts,
such as hoists and cranes. These loads may also be moving in the wrong direction. Under
such circumstances, the DC Braking can be used to hold the load in position before
applying a forward motion.
2. DC Braking during stopping is used to stop faster than the ramp-to-stop or to hold a
stopped load in position. A dynamic braking resistor may be needed in order to stop loads
of high inertia.

Pr.32 Momentary Power Loss Operation Selection Factory Setting: 00


Settings 00 Operation stops after momentary power loss
Operation continues after momentary power loss Speed search starts
01
with the Master Frequency reference value
Operation continues after momentary power loss Speed search starts
02
with the min frequency
Pr.33 Maximum Allowable Power Loss Time Factory Setting: 2.0 sec
Settings 0.3 to 5.0 sec Unit: 0.1sec
After a power loss, the AC drive will resume operation only if the power loss duration is
shorter than the time defined by Pr.33. If the Maximum Allowable Power Loss Time is
exceeded, the AC drive output is then turned off.

5-11
FST-500 Series sensorless vector frequency drive

Pr.34 Base-Block Time for Speed Search Factory Setting: 0.5 sec
Settings 0.3 to 5.0 sec Unit: 0.1sec

When a momentary power loss is detected, the AC drive will stop its output and will wait
during a specified time interval called Base Block (entered in Pr.34) before resuming
operation. Setting of this parameter should make the residual output voltage due to
regeneration almost zero, before the drive resumes operation.
This parameter also determines the search time when performing external Base-Block
and Fault Reset (Pr.72).

Pr.35 Maximum Current Level for Speed Search Factory Setting: 150
Settings 30 to 200% Unit: 1%

Following a power failure, the AC drive will start its speed search operation only if the
output current is greater than the value determined by Pr.35. When the output current is
less than that of Pr.35, the AC drive output frequency is at a “speed synchronization
point” and will accelerate or decelerate back to the operating frequency at which it was
running prior to the power failure.

All owab le Max. Po we r L oss Time All owab le Max. po wer loss time

Input Pr.33 Pr.3 3


Power
speed synchron izatio n
de tectio n Pr.3 2=2
Pr.32=1
Output Speed search sta rts with Speed search sta rts with
Power th e Master Freq uency mini mu m out put freq ue ncy

Output Ba seblock Baseblock


Voltage Time Time
Pr.34 Pr.34

spee d search

Pr.36 Upper Bound of Output Frequency Factory Setting: 400


Settings 0.10 Hz to 400.0 Hz Unit: 0.1Hz

The Upper/Lower Bounds help prevent operation error and machine damage.
If the Upper Bound of Output Frequency is 50Hz and the Maximum Output Frequency is
60Hz, the Maximum Output Frequency will be limited to 50Hz.
Setting of this parameter must be equal to or greater than the Lower Bound of Output
Frequency (Pr.37).

5-12
FST-500 Series sensorless vector frequency drive

Pr.37 Lower Bound of Output Frequency Factory Setting: 0 Hz


Settings 0.00 Hz to 400.0 Hz Unit: 0.1Hz

Setting of this parameter must be equal to or less than the Upper Bound of Output
Frequency
If the Lower Bound of Output Frequency is 10Hz, and the Minimum Output Frequency
(Pr.08) is set at 1.0Hz, then any command frequency between 1-10Hz will generate a
10Hz output from the drive.

output fre quency

Pr.3 6
5

Pr.3 7

Inp ut Freq.

Pr.38 Multi-function Input Terminal (M0, M1) Factory Setting: 00


Settings 00 M0: FWD/STOP, M1: REV/STOP
01 M0: RUN/STOP, M1: REV/FWD
02 M0, M1, M2: 3-wire operation control mode

Explanations:
00: Two wire operation: Only Pr.38 can be set to “0”.

FW D/STOP M0 "Open": Stop, "Close": FWD Run

REV/STO P M1 "Open": Stop, "Close":REV Run

GND

5-13
FST-500 Series sensorless vector frequency drive

01: Two wire operation: Only Pr.38 can be set to “1”.

RUN/S TO P
M0 "Open": Stop, "Close": Run

M1 "Open": FWD, "Close":REV


REV/FW D
GND

Note: Multi-function Input Terminal M0 does not have its own parameter designation. M0
must be used in conjunction with M1 to operate two and three wire control.

02 Three Wire Control: Only Pr.38 can be set to “2”.

STOP RUN
M0 Run command, Runs when "close"
M2 Stop command, stops when "Open"
M1 REV/FWD Run selection
RUN/F W D "Open": FWD Run
"Close": REV Run
GND

Note: When the “2” setting is selected for Pr.38, the value in Pr.39 will be ignored.

Pr.39 Multi-function Input Terminal (M2) Factory Setting: 05


Pr.40 Multi-function Input Terminal (M3) Factory Setting: 06
Pr.41 Multi-function Input Terminal (M4) Factory Setting: 07
Pr.42 Multi-function Input Terminal (M5) Factory Setting: 08
Settings 00 to 32

Parameters & Functions table:

Value Function Value Function


Output OFF (N.O.) (enabled when
00 No Function 01
running)
Output OFF (N.C.) (enabled when
02 03 External Fault (N.O.)
running)
04 External Fault (N.C.) 05 External Reset
06 Multi-Step Speed Command 1 07 Multi-Step Speed Command 2

5-14
FST-500 Series sensorless vector frequency drive

Value Function Value Function


08 Multi-Step Speed Command 3 09 Jog Operation
First or Second Accel/Decel Time
10 Accel/Decel Speed Inhibit 11
Selection
External Base Block (N.O.) External Base Block (N.C.)
12 13
(Normally Open Contact Input) (Normally Close Contact Input)
14 Increase Master Frequency 15 Decrease Master Frequency
16 Run PLC Program 17 Pause PLC Program
18 Counter Trigger Signal 19 Counter Reset
20 No Function 21 RESET Command (N.C)
22 Control source: External Terminal 23 Control source: Keypad
Parameter Lock (Write disable, Read is
24 Control source: Communication 25
always 0)
26 PID Disable (N.O.) 27 PID Disable (N.C.) 5
28 Second Source for Frequency 29 Forward (contact is open) / Reverse
Command (contact is close)
30 One-Shot PLC Run 31 Index Input Signal
32 Virtual Timer Input
Explanations:
00: no function.
01, 02: when it is set to 01 or 02, AC drive output will stop immediately. If there is start signal
after stopping, the output will start from the minimum frequency.
03, 04 External Faults: Parameter values 3 and 4 program Multi-Function Input Terminals:
M1 (Pr.38), M2 (Pr.39), M3 (Pr.40), M4 (Pr.41) or M5 (Pr.42) to be
External Fault (E.F.) inputs.

E.F.(N.O.)
Mx "Close": Operation available.
setting by 3
E.F(N.C.)
Mx "Open":Operation available.
setting by 4
GND

Note: When an External Fault input signal is received, the AC drive output will turn off, drive will
display “ E.F.” on Digital Keypad, and the motor will coast. Normal operation can resume
after the External Fault is cleared and the AC drive is reset.

5-15
FST-500 Series sensorless vector frequency drive

05 External Reset:
Parameter value 5 programs Multi-Function Input Terminals: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) to be an External Reset.

RESET
Mx "Close": Operation avalilable
setting by 5

GND

Note: the External Reset has the same function as the Reset key on the Digital keypad. It
will reset the drive after a fault.

06, 07, 08 Multi-Step Speed Command:


Parameter values 06, 07,and 08 program any three of the following Multi-Function Input
Terminals: M1 (Pr.38), M2 (Pr.39), M3 (Pr.40), M4 (Pr.41) or M5 (Pr.42) for Multi-step
Speed Command function.

d6 Mul ti-step 1
Mx "Close ": Ope ration ava ilable
d7 M ulti-ste p 2
Mx "Close ": Ope ration ava ilable
d8 Multi-ste p 3
Mx "Close ": Ope ration ava ilable

GND

Note: These three inputs select up to seven multi-step speeds defined by Pr.17 to Pr.23 as
shown in the following diagram. Pr.78 to Pr.87 can also control output speed by
programming the AC drive’s internal PLC function.
Freq. Pr.17 Pr.21
Step 1 Step 5
Pr.18 Pr.22
Step 2 Step 6
Pr.20
Pr.19 Step 4
Step 3 Pr.23
Step 7

Time
Master Fr eq.
ON ON ON ON
Mx1-GND
ON ON ON ON
Mx2-GND

Mx3-GND ON ON ON ON
Operation
Command ON OFF

5-16
FST-500 Series sensorless vector frequency drive

09 Jog Operation Control:


Parameter value 09 programs Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) for Jog control.

9 jog ope ra tio n


Mx "Close": Operation available
command

GND

Note: Jog operation programmed by 9 can only be initiated while the motor is stop. (Refer to
Pr.15, Pr.16.)

10 Accel/Decel Speed Inhibit: 5


Parameter value 10 programs Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) for Accel/Decel Inhibit. After receiving this command, the
AC Drive stops accelerating or decelerating and maintains a constant speed.
Frequenc y Master Frequency
Decel
Accel inhibit inhibit

Accel inhibit Decel


inhibit
Actual operation frequency

Time

ON ON ON ON
Mx-GND
Operation
ON OFF
command

11 First or Second Accel/Decel Time Selection:


Parameter value 11 programs a Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) for selecting the First or Second Accel/Decel time. (Refer
to Pr.10 to Pr.13.)

Mx "Close": 2nd Accel/Decel


Mx set 11 "Open": 1st Accel/Decel

GND

5-17
FST-500 Series sensorless vector frequency drive

Frequency
Master
Frequency Pr.10 Pr.11 Pr.12 Pr.13 Pr.10 Pr.13

2nd
1st 2nd 1st Decel
Accel/ Accel/ Accel
Decel Decel
Time

ON ON
Mx-GND
operation ON ON ON OFF
command

12, 13 External Base Block:


Parameter values 12, 13 program Multi-Function Input Terminals: M1 (Pr.38), M2 (Pr.39),
M3 (Pr.40), M4 (Pr.41) or M5 (Pr.42) for external Base Block control. Value 12 is for
normally open (N.O.) input, and value 13 is for a N.C. input.

B.B.(N.O.)
Mx "Close": Operation available.
setting by 12
B.B.(N.C.)
Mx "Open":Oper ation available.
setting by 4
GND

Note: When a Base-Block signal is received, the AC drive will stop all output and the motor will
coast. When base block control is deactivated, the AC drive will start its speed search
function and synchronize with the motor speed, and then accelerate to the Master
Frequency.

Allowable max. power loss time


External
base-block Pr.33
signal
Speed synchronization
Pr.32=1 detection
Output Speed search starts with the
frequency reference value

Output
voltage Low voltage Pr.34
Capacitor Min. base-block time
discharge

Low voltage Speed search operation

5-18
FST-500 Series sensorless vector frequency drive

14, 15 Increase/Decrease Master Frequency:


Parameter values 14, 15 program the Multi-Function Input Terminals: M1 (Pr.38), M2
(Pr.39), M3 (Pr.40), M4 (Pr.41) or M5 (Pr.42) to incrementally increase/ decrease the
Master Frequency each time an input is received.

UP
Mx "Close": Freq. will increase
setting by 14 by one unit.
DOWN
Mx "Open":Freq. will decrease
setting by 15 by one unit.
GND

16, 17 PLC Function Control:


Parameter value 16 programs Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3 5
(Pr.40), M4 (Pr.41) or M5 (Pr.42) to enable the AC drive internal PLC program. Parameter
value 17 programs an input terminal to pause the PLC program.

PLC operati on
Mx "Close": Run PLC.
setting by 16

Mx "Open":Pause PLC.
setting by 17
GND

Note: Pr.17 to Pr.23, Pr.78, Pr. 79, Pr.81 to Pr.87 define the PLC program. Another related
function is “30 One-Shot PLC Run”. It can be set to use a not-latched contact as the
run signal.
18 Counter Trigger:
Parameter value 18 programs Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) to increase the AC drive’s internal counter. When an input
is received, the counter is increased by 1.
Trig ger
Mx counter value increase by
18 counter 1 when closed.
trigger signal
input.

GND

5-19
FST-500 Series sensorless vector frequency drive

Note: The Counter Trigger input can be connected to an external Pulse Signal Generator when
counting a process step or unit of material. See the diagram below.
2ms
Indicatio n value
(Pr.6 4=1 )
Cou nte r trig ger signa l
Multi-function inp ut terminal
(Pr.3 8 t o Pr.42 =1 8) 2ms

Th e t ri gg er timi ng
Signal output with Pr.97 (Pr.9 7=3 ) can' t be less th an
2ms.(<250Hz)
counter value is a ttain ed. (Pr.45/4 6=13)

Signal output with Pr.96 (Pr.9 6=5 )


coun ter val ue is a ttain ed. (Pr.45/4 6=1 4)

19 Counter Reset:
Parameter value 19 programs Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42) to reset the counter.
Reset counter
Mx "close": reset counter.
19 reset the
counter value.

GND

20 Parameter Disable:
Enter value (20) to disable any Multi-Function Input Terminal: M1 (Pr.38), M2 (Pr.39), M3
(Pr.40), M4 (Pr.41) or M5 (Pr.42)
Note: Purpose of this function is to isolate unused Multi-Function Input Terminals. Any
unused terminals should be programmed to 20 to insure they have no effect on drive
operation.

22 Control Source: External Terminal / 23 Control Source: Keypad / 24 Control Source:


Communication:
Enter values 22, 23, or 24 to set the control source to be the external terminals, keypad or
communication respectively. This setting is used to create functions for manual/auto, and
remote/near-end control. When these three functions are used at the same time, the
priority is 22-I/O > 23-Keypad > 24-Communication.

5-20
FST-500 Series sensorless vector frequency drive

25 Parameter Lock (Write disable, Read is always 0)


This function will disable the write function and all the content of read are 0. The application
is for customer having a key to control the operator to modify parameters or modify the
parameter by improper use.
26 PID Disable (N.O.) / 27 PID Disable (N.C.)
This function pause the PID control. It is commonly used for manual operation or function
testing, and to recover the PID function when the system is normal.

28 Second Source of Frequency Command

This function is used with Pr. 142 to select a different frequency source for control.

29 Forward (contact is open) / Reverse (contact is close) 5

This function has top priority to set the direction for running (If “Pr. 24 inhibit REV function”
is not set). No mater what the present direction of run is, the contact N.O. is forward and
the contact N.C. is reverse, once this function is set.
The requirement for setting direction is Pr. 24 > setting 29 of Pr. 39-Pr. 42 > Pr. 38.
31 Index Input Signal

This function is used with parameters 149 to 151. The position where AC drive stops will be
regarded as the zero position and it will move to the angle that Pr. 150 sets.

32 Counter Incremented by Drive Output Frequency

This function is for counting at the speed of the output frequency.


Note: The settings 00~32 in Pr. 39 to Pr.42 can be used to set multi-function terminals
(M2-M5) but the settings cannot be used repeatedly at the same time (besides
settings 20).

Pr.43 Analog Output Signal a Factory Setting: 00

Settings 00 Analog Frequency Meter (0 to Maximum Output Frequency)


01 Analog Current Meter (0 to 250% of the rated AC drive current)
02 Feedback Signal (0 - 100%)
03 Output Power (0 - 100%)

5-21
FST-500 Series sensorless vector frequency drive

This parameter selects if the Output Frequency, Current, PID feedback or Output Power
will be the output signal on the AFM terminal (0 to 10V).

Pr.44 Analog Output Gain a Factory Setting: 100

Settings 00 to 200% Unit: 1%


This parameter sets the voltage range of the analog output signal on output terminal
AFM.
AFM GND AFM GND

+ - + -

Analog Frequency Meter Analog Current Meter

The analog output voltage is directly proportional to the output frequency of the AC drive. A
setting of 100% on Pr.44 makes the Maximum Output Frequency (Pr.03) of the AC drive to
correspond to the +10VDC analog voltage output. (The actual voltage is about +10VDC, and
can be adjusted by Pr.44)

The analog output voltage is also directly proportional to the output current of the AC drive. A
setting of 100% on Pr.44 makes the 2.5 times rated current of the AC drive to correspond to
the +10 VDC analog voltage output. (The actual voltage is about +10 VDC, and can be
adjusted by Pr.44)

Note: Any type of voltmeter can be used. If the meter reads full scale at a voltage less than 10
volts, then Pr.44 should be set by the following formula:

Pr.44 = ((meter full scale voltage)/10)×100%


For Example: When using a meter with a full scale of 5 volts, adjust Pr.44 to 50%

Pr.45 Multi-function Output Terminal 1 (Photocoupler output) Factory Setting: 00


Pr.46 Multi-function Output Terminal 2 (Relay output) Factory Setting: 07
Settings 00 to 24

5-22
FST-500 Series sensorless vector frequency drive

Function Table List:


Setting Functions Setting Functions
00 AC Drive Operational 13 Top Count Value Attained
Maximum Output Frequency
01 14 Preliminary Counter Value Attained
Attained
Warning (PID feedback loss,
02 Zero speed 15
communication error)
03 Over-Torque detection 16 Below the Desired Frequency
04 Base-Block (B.B.) Indication 17 PID supervision
05 Low-Voltage Indication 18 Over Voltage supervision
06 AC Drive Operation Mode 19 Over Heat supervision
07 Fault Indication 20 Over Current stall supervision
08 Desired Frequency attained 21 Over Voltage stall supervision
09 PLC Program Running 22 Forward command
10 PLC Program Step Completed 23 Reverse command 5
11 PLC Program Completed 24 Zero Speed (Includes Drive Stop)
12 PLC Operation Paused

Function Explanations:

00 AC Drive operational: terminal output is activated when there is power output from
drive.
01 Maximum Output Frequency Attained: terminal output is activated when the AC
drive attains Maximum Output Frequency.
02 Zero speed: terminal output is activated when Command Frequency is lower than the
Minimum Output Frequency.
03 Over-Torque Detection: terminal output is activated when over-torque is detected.
Parameter Pr.61 determines the Over-Torque detection level.
04 Base-Block (B.B.) Indication: terminal output is activated when the AC drive output is
shut-off by the external Base-Block.
05 Low Voltage Indication: terminal output is activated when low voltage is detected.

06 AC Drive Operation Mode: terminal output is activated when the operation of AC


Drive is controlled by External Control Terminals.
07 Fault Indication: terminal output is activated when certain faults occur (oc, ov, oH, oL,
oL1, EF, cF3, HPF, ocA, ocd, ocn, GF).
08 Desired Frequency Attained: terminal output is activated when the desired frequency
(Pr.47) is attained.

5-23
FST-500 Series sensorless vector frequency drive

09 PLC Program Running: terminal output is activated when the PLC program is
running.
10 PLC Program Step Completed: terminal output is activated for 0.5 sec. when each
multi-step speed is attained.
11 PLC Program completed: terminal output is activated for 0.5 sec. when the PLC
program cycle has completed.

12 PLC Program Operation Paused: terminal output is activated when PLC operation is
paused.
13 Top Count Value Attained: terminal output is activated when counter reaches the Top
Count Value. See diagram for Pr.38 to Pr.42=18.
14 Preliminary Count Value Attained: terminal output is activated when counter reaches
the Preliminary Count Value. See diagram for Pr.38 to Pr.42=18.
15 Warning (PID feedback loss, communication error): the contact will be “close” when
PID feedback loss or communication is error.
16 Below the Desired Frequency: the contact will be “close” when output frequency is
less than desired frequency.
17 PID supervision: the contact will be “close” when PID offset exceeds the setting of
P126 and P127.
18 Over voltage supervision: the contact will be “close” before over voltage. It will be
activated at 370Vdc in 230V series and at 740Vdc in 460 series.
19 Over Heat supervision: the contact will be “close” before 90°C.
20 Over Current stall supervision: the contact will be “close” before exceeding the
setting of P26/P27.
21 Over voltage stall supervision: the contact will be “close” before exceeding the
setting of P25.
22 Forward command: the contact will be “close” with forward command.
23 Reverse command: the contact will be “close” with reverse command.
24 Zero Speed (Includes Drive Stop): the contact will be “close” when the setting
frequency is less than min. frequency or drive stop.

5-24
FST-500 Series sensorless vector frequency drive

AC/DC Power source


Multi-function indication RA Faults indi ca tion .
output terminals. BZ

AC 250V 2A RB Powe r indicat ion.


LT
DC 30V 2A RC

Multi-function PHC
output terminals. MO1 LT Plus terminals
Power 48VDC
Pre-set freq. attained 50mA
PHC
480VDC 50mA MCM Minus terminal

Pr.47 Desired Frequency Attained a Factory Setting: 0.00


Settings 0.00 to 400.0 Hz Unit: 0.1Hz
This parameter allows monitoring a certain frequency and then activates one of the
Multi-function output terminals (Pr.45 or Pr.46 set to 8) when that frequency is achieved.
Freq.
Detection
Detection range range
Max. Output
Freq. + +
- 4Hz
- 2Hz
Desired Fre q. Detection
Pr.47 range
-2Hz
Time
Preset Freq.
Atta ine d
Indicatio n
Pr.4 5 to OFF ON OFF
Pr.4 6
Desired Fre q.
Atta ine d ON OFF
In dic atio n OFF
Pr.4 5 & Pr.46

Desired Freq. Attained & Preset Freq. Attained

Pr.48 Adjust Bias of External Input Frequency a Factory Setting: 0.00 Hz


Settings 0.00 to 200.0% Unit: 0.1Hz

This parameter provides a frequency offset when the source of frequency command is the
analog input.

5-25
FST-500 Series sensorless vector frequency drive

Pr.49 Potentiometer Bias Polarity a Factory Setting: 00


Settings 00 Positive Bias
01 Negative Bias

This parameter sets the potentiometer Bias Frequency to be positive or negative.

Pr.50 Potentiometer Frequency Gain a Factory Setting: 100.0


Settings 0.10 to 200.0% Unit: 1%

This parameter sets the ratio of analog input vs frequency output.

Pr.51 Potentiometer Reverse Motion Enable Factory Setting: 00


Settings 00 Reverse Motion Disabled in negative bias
01 Reverse Motion Enabled in negative bias

Pr.48 to Pr.51 are used when the source of frequency command is the analog signal (0 to
+10V DC or 4 to 20mA DC). Refer to the following examples.

Example 1:
Set Pr.00=1 to command frequency with the potentiometer on keypad or Pr.00=2 (4 to 20mA
current signal) potentiometer/current signal of external terminal.
Max.
Output Pr.03
Freq.
30
60Hz
Factory Settings
Pr.03=60Hz--Max. output Freq.
Pr.48=0%--bias adjustment
Pr.49=0 - - bias polarity
Pr.50=100% -- pot. freq. gain 0
Pr.51=0 - - REV disable in Hz 60
0V 10 V
0Hz negative bias
0V 5V 10V Potentiometer Scale
4mA 12mA 20mA

Example 2:
A Bias Adjustment (16.7% of 60Hz) determines the Output Frequency to be 10 Hz with the
potentiometer set at 0V as shown. Notice that the entire V/F is transposed accordingly. An
analog input voltage 0-8.33V (or current 4-13.33mA) would set frequency as 0-60Hz.Once the
Maximum Output Frequency is reached any further increase on the potentiometer will not
increase output frequency (If you want to use the range of 60Hz, please refer to the example
3).

5-26
FST-500 Series sensorless vector frequency drive

Max.
Output Pr.03
Freq. 40
60Hz Factory Settings
Pr.03=60Hz--Max. output Freq.
Pr.48=16.7%-- bias adjustment
Pr.49=0 -- bias polarity 60
Pr.50=100% -- pot. freq. gain It is
10Hz Pr.51=0 -- REV motion disable in 10 Hz 60Hz
Bias 0V 10 V in th is
Adjustment negative bias ran ge.
0Hz 0V 5V 10V Potentiometer Scale
4mA 12mA 20mA

Example 3:
The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to
10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under 10V.
Max.
Output Pr.03 5
Freq. 35
60Hz

0 60
10Hz Hz
Bias 0V 10 V
Adjustment Pr. 50 = 10V X 100% = 83.3%
12V Potentiometer Scale
-2V 0Hz 0V 10V Negative bias:
XV 4mA 20mA 60-10Hz = 10-0Hz
10V XV
100
XV = = 2V
50
Pr.48 = 2 X 100%
10

Example 4:
This example shows how to use Gain to set a potentiometer range of 0 to 5 Volts for 0-60 Hz.
As an option, you also could set Pr. 03 =120Hz

Max.
Output Pr.03
Freq. Gain adjustment
30
60Hz
Factory Settings
Pr.03=60Hz--Max. output Fr eq.
Pr.48=0.0% bias adjustment
30Hz Pr.49=0 - - bias polarity
Pr.50=200% -- pot. fr eq. gain 0 60
Pr.51=0 - - REV motion disable Hz
0V 5V
in negative bias
0Hz 0V 5V Calculation of gain Potentiometer Scale
10V )X100% = 200%
5V

5-27
FST-500 Series sensorless vector frequency
drive

Example 5:
In this example, a 6 Hz (10% of 60 Hz) negative bias is used. This setting is used to provide a
noise margin (1V in this example) in noisy environments. Note that the top frequency is
reduced to 54 Hz.
Max.
Output Pr.03
Freq. 24
60Hz Factory Settings
Pr.03=60Hz-- Max. output Freq.
54Hz
Pr.48=10.0% -- bias adjustment
Pr.49=1 -- bias polarity It's 0 Hz
Pr.50=100% -- pot. freq. gain within 0
Pr.51=0 -- Rev. motion disable th is
in negative bias range. Hz 54
0V 10 V
0Hz
Negative 0V
1V 10V Potentiometer Scale
bias 6Hz
Example 6:
This example also uses negative bias and includes a potentiometer frequency gain to allow the
AC drive to reach the Maximum Output Frequency.

Max.
Output Pr.03
Freq. Bias adjustment 27
60Hz Factory Settings
Pr.03=60Hz-- Max. output Freq.
Pr.48=10%--bias adjustment
Pr.49=1 -- bias polarity It's 0 Hz
within 0
Pr.50=111% -- pot. freq. gain this
Pr.51=0 -- REV. motion disable range . 60
Hz
in negative bias 0V 10 V
0Hz
Negative 0V 1V
Calculation of gain Potentiometer Scale
10V
bias 6.6Hz Pr.50=( 10V )X100%=111%
9V

Example 7:
In this example, the potentiometer is programmed to run a motor in forward or reverse
direction. The motor will idle when the potentiometer is set at the scale mid-point. Please
note that this adjustment will disable the external FWD and REV controls.

Pr.03 Max.Output Freq.


60Hz 0
FWD REV. FWD.
Factory Settings
30Hz
Pr.03=60Hz--Max. output Freq.
0V 0Hz Pr.48=50%--bias adjustment
5V 10V Pr.49=1 -- bias polarity
30Hz Pr.50=200% -- pot. freq. gain 60 60
Pr.51=1 -- REV motion disable Hz
REV 0V 10V
60Hz in negative bias
Potentiometer Scale

5-28
FST-500 Series sensorless vector frequency drive

Example 8:
This example shows how to set up the “anti-slope”, which is an inversely proportional variation
of frequency to the input analog signal, required for some applications in process control. A
sensor will generate a large signal (such as 20mA or 10V) and the AC Drive will slow or stop.
Max.
Output Pr.03
Freq.
30
60Hz
Factory Settings
anti-slop e
Pr.03=60Hz--Max. output Freq.
Pr.48=100%- -bias adjustment
Pr.49=1 -- bias polarity
Pr.50=100% -- pot. freq. gain 60 0
Pr.51=1 -- REV. motion enable 0V Hz 10V
in negative bias 4mA 20mA
0Hz
0V 10V Potentiometer Scale
4mA 20mA
Pr.52 Motor Rated Current a Factory Setting: FLA 5

Settings 30.0% FLA to 120.0% FLA Unit: 0.1A


Factory setting is the AC drive rated current. When setting this parameter, just input the
motor rated current value without any calculation.
Use the following criteria to determine the setting of this parameter: no-load current <
rated current of motor < rated current of AC drive. You can use this parameter to limit the
output current to the motor as to prevent overheat.

Pr.53 Motor No-Load Current a Factory Setting: 0.4*FLA


Settings 00%FLA to 99%FLA Unit: 0.1A
The rated current of the AC drive means 100%. Setting of this parameter affects the slip
compensation. The setting value must be smaller than the motor rated current setting in
Pr.52. (this parameter displays the value of actual current.)

Pr.54 Torque Compensation a Factory Setting: 00


Settings 00 to 10
This parameter forces the AC drive to increase its voltage output during start-up in order
to obtain a higher initial starting torque.

Pr.55 Slip Compensation a Factory Setting: 0.00


Settings 0.00 to 10.00

5-29
FST-500 Series sensorless vector frequency drive

This parameter can be used to compensate motor slip. Although no linear, it typically
adds 6 Hz for a setting of 10 if Pr.03=60 Hz. When the output current of the AC drive is
greater than the motor no-load current (Pr.53), the AC drive will adjust its output
frequency according to this parameter.

Pr.56 Reserved

Pr.57 Rated Current Display of the AC motor drive Factory Setting: ##.#
Settings Read Only
Pr.57 displays the rated current of the AC motor drive. By reading this parameter the user
can check if the AC motor drive is correct. See Pr.80 for details.

Pr.58 Electronic Thermal Overload Relay Selection Factory Setting: 02


Settings 00 Standard Motor (self cool motor)
01 Inverter Motor (auxiliary cool fan on motor)
02 Inactive
This function is used to limit the output power of the AC drive when powering a
“self-cooled motor” at low speed.

Pr.59 Electronic Thermal Motor Overload Factory Setting: 60


Settings 30 to 300sec Unit: 1 second
The parameter determines the time required to activate the I2t electronic thermal motor
overload protection. The graph below shows I2t curves at 150% output power for 1
minute.
Operation
time(min)

5
60 Hz or m ore
4
50 Hz

3
10 Hz

2 5Hz

1
Lo a d
fac to r
(% )
0 20 40 60 80 100 120 140 160 180 200

5-30
FST-500 Series sensorless vector frequency drive

Pr.60 Over-Torque Detection Mode Factory Setting: 00


Settings 00 Over-Torque detection disabled.
Enabled during constant speed operation until the allowable time for
01
detection (Pr.62) elapses.
02 Enabled during constant speed operation and halted after detection.
Enabled during acceleration until the allowable time for detection
03
(Pr.62) elapses.
04 Enabled during acceleration and halted after detection.

Pr.61 Over-Torque Detection Level Factory Setting: 150


Settings 30 to 200% Unit: 1%
5
A setting of 100% is proportional to the Rated Output Current of the drive.
This parameter sets the Over-Torque Detection level in 1% increments. (The AC drive
rated current is equal to 100%.)

Pr.62 Over-Torque Detection Time Factory Setting: 0.1sec


Settings 0.0 to 10.0sec Unit: 0.1 sec

This is the duration for over-torque detection. When the output current is larger than the
over-torque detection level (Pr.61), an over-torque condition exists and the detection time
(Pr.62) is timed-out. Any of the multi-function output terminals set to indicate over-torque,
will then close. (Please refer to Pr. 45 and Pr.46)

Pr.63 Loss of ACI (4-20mA) Factory Setting: 00


Settings 00 Decelerate to 0 Hz
01 Stop immediately and display "EF"
02 Continue operation by last frequency command

Pr.64 User Defined Function for Display Factory Setting: 06


Settings 00 Displays AC drive output frequency (Hz)

01 Display User-defined output Frequency (H*Pr.65)

02 Output Voltage (E)


03 DC Bus Voltage (u)

5-31
FST-500 Series sensorless vector frequency drive

04 PV (i)
05 Displays the value of the internal counter (c)
06 Displays the setting Frequency (F)

07 Displays the parameter setting (P)

08 Reserved

09 Output Current (A)

10 Display program operation (0. xxx), Fwd, or Rev

The parameter can be set to display the user-defined value. (where v = H x Pr.65 )

Pr.65 Coefficient K a Factory Setting: 1.00


Settings 0.01 to 160.0 Unit: 0.01

The coefficient K determines the multiplying factor for the user-defined unit.
The display value is calculated as follows:
Display value = output frequency x K
The display window is only capable of showing four digits, yet you could use Pr.65 to
create larger numbers. The display windows uses decimal points to signify numbers up
to three digits as illustrated in next page:

Display Number Represented


9999 The absence of a decimal point indicates a four-digit integer.
A signal decimal point between the middle and the right-most numbers is a true
999.9
decimal point. For example, the number 123.4 would be displayed as “123.4”.
A single decimal point after the right-most number is not a true decimal point;
9999. instead it indicates that a zero follows the right-most number. For example, the
number 12340 would be displayed as “1234.”
Two decimal points (one between the middle and the right-most numbers, and one
after the right-most number) are not true decimal points; instead they indicate that
999.9.
two zeros follow the right-most number. For example, the number 345600 would
be displayed as “345.6.”.

Pr.66 Communication Frequency Factory Setting: 0.00


Settings 0.00 to 400.0 Hz Unit: 0.1 Hz

5-32
FST-500 Series sensorless vector frequency drive

This parameter defines the Master Frequency when the AC drive is controlled by the
communication interface.

Pr.67 Skip Frequency 1 Factory Setting: 0.00


Pr.68 Skip Frequency 2 Factory Setting: 0.00
Pr.69 Skip Frequency 3 Factory Setting: 0.00
Settings 0.00 to 400.0 Hz Unit: 0.1 Hz

These three parameters determine the three Skip Frequencies that in conjunction with
Pr.70, Skip Frequency Band, will cause the AC drive to skip operating in each frequency
band. Note: Pr.67 > Pr.68 > Pr.69.

Pr.70 Skip Frequency Band Factory Setting: 0.00 5

Settings 0.00 to 20.00 Hz Unit: 0.1 Hz

This parameter determines the frequency band for a given Skip Frequency. Half of the
Skip Frequency Band is above the Skip Frequency and the other half is below.
Programming this parameter to 0.1 disables all skip frequencies.
output
freq .

Pr.67

Pr.68 Adj us table


ran ge
Pr.69

0
Speed comma nd
freq ency

Decelerati ng
skip fre q. Pr.70
set p oint Freq. t o
be jump ed
Acce lerat ing

Pr.71 PWM Carrier Frequency

Factory Setting: 15
230V series 01 to 15 (1KHz to 15KHz)
Settings FST-500-4010 is 10
460V series

Note: 1-9kHz in sensorless vector control mode

5-33
FST-500 Series sensorless vector frequency drive

The parameter defines the carrier frequency of the PWM (Pulse-Width Modulated)
output.
Electromagnetic
Carrier Frequency Acoustic Noise Noise, Leakage Heat Dissipation
Current
1KHz Significant Minimal Minimal

15KHz Minimal Significant Significant

From the above table, we see that the carrier frequency of PWM output has a significant
influence on the electromagnetic noise, heat dissipation of the AC drive, and the acoustic
noise to the motor.
Pr.72 Auto Restart Attempts After Fault Factory Setting: 00
Settings 00 to 10

When this parameter is enabled (set different to zero), the AC Drive will restart/reset
automatically up to 10 times after the occurrence of certain type of faults (over-current
OC, over-voltage OV). If enabled, the AC drive will restart on “speed search”, which
begins at Master Frequency. Setting this parameter to 0 will disable this operation. To set
the fault recovery time after a fault, please see base-block time for speed search (Pr.34).

Pr.73 Present Fault Record Factory Setting: 00


Pr.74 Second Most Recent Fault Record Factory Setting: 00
Pr.75 Third Most Recent Fault Record Factory Setting: 00
Settings 00 (no fault occurred )

01 Over-current (oc)

02 Over-voltage (ov)
03 Overheat (oH)

04 Overload (oL)

05 Overload 1 (oL1)
06 External Fault (EF)

07 CPU failure 1 (CF1)

08 CPU failure 3 (CF3)

09 Hardware Protection Failure (HPF)

5-34
FST-500 Series sensorless vector frequency drive

10 Over-current during acceleration (OCA)


11 Over-current during deceleration (OCd)

12 Over-current during steady state operation (OCn)

13 Ground fault or fuse failure (GFF)

14 Low voltage (not record)

15 3 Phase Input Power Loss

16 CPU Failure (CF2)

17 External Base-Block (bb)

18 Overload 2 (oL2)
19 Auto Adjustable accel/decel failure (cFA)

20 Software protection code (codE) 5

Pr.76 Parameter Lock and Configuration Factory Setting: 00


Settings 00 All parameters can be set/read

01 All parameters are read-only

02-08 Reserved
09 Resets all parameters to 50Hz factory defaults

10 Resets all parameters to 60Hz factory defaults

This parameter allows the user to reset the drive to factory settings.

Pr.77 Time for Auto Reset the Restart Times after Fault Factory Setting: 60.0
Settings 0.1 to 6000.0 sec Unit: 0.1 second

If there is no fault in the period of this setting, it will reset the rest restart times that used
after fault to the setting of restart times.

Pr.78 PLC Operation Mode Factory Setting: 00


Settings 00 Disable PLC operation
01 Execute one program cycle
02 Continuously execute program cycles
03 Execute one program cycle step by step (separated by “STOP”)

5-35
FST-500 Series sensorless vector frequency drive

Continuously execute program cycles step by step (separated by


04
“STOP”)

This M drive can be programmed to execute a sequence of operations named “PLC


mode”. The PLC program can be used in lieu of any external controls, relays or switches.
The AC drive will change speeds and directions according to the user’s desired
programming. This parameter selects the PLC operation mode for the drive. Please
review the following examples:
Example 1 (Pr.78 =01): Execute one cycle of the PLC program. Its relative parameter settings
are:

1 Pr.17 to Pr.23: 1st to 7th step speed (sets the frequency for each step speed)
2 Pr.38 to Pr.42: Multi-Function Input Terminals (program one multi-function terminal for PLC
auto-operation (16)).
3 Pr.45 to Pr.46: Multi-Function Output Terminals : program a Multi-Function Output Terminal
for PLC operation indication (09), one cycle in PLC auto mode (10) or PLC operation
fulfillment attainment (11).
4 Pr.78: PLC mode.
5 Pr.79: Direction of operation for Master Frequency and 1st to 7th step speeds.
6 Pr.81 to Pr.87: operation time setting of Master Frequency and 1st to 7th step speeds.

Example 1 (Pr.78 = 01) Execute one cycle through the PLC program:
Frequency
Master f req.= 10Hz
Pr.20 Pr.17=10 Hz Pr.42=16 Pr.81=1.0
60Hz Pr.18=20 Hz Pr.45=09 Pr.82=1.2
Pr.19=40 Hz Pr.46=10 Pr.83=1.5
Pr.21 Pr.84=1.5
50Hz Pr.20=60 Hz * Pr.78=01
Pr.21=50 Hz Pr.79=00 Pr.85=0.8
Pr.19 Pr.22=30 Hz Pr.86=1.7
40Hz Pr.23=15 Hz Pr.87=1.7

30Hz Pr.22

Pr.18
20Hz
Pr.23
15Hz
Master 10Hz Pr.17
Freq.
0Hz
Pr.82 Pr.83 Pr.84 Pr.86 Pr.87
Pr.81 Pr.85
Program operation
command
Program operation
output i ndicat ion
Program step
complete
Program operation
completed

5-36
FST-500 Series sensorless vector frequency drive

Note: The above diagram shows one complete PLC cycle. To restart the cycle, turn the PLC
Program input off and then back on.

Example 2 (Pr.78 = 02) Continuously executes program cycles:


The diagram below shows the PLC program stepping through each speed and then
automatically starting again. To stop the PLC program, either pause or stop the program.
(Refer to Pr.38 to Pr.42 value 17 and 18)
Fre que ncy

Pr.2 0 Master f req. =10Hz


60Hz Pr.1 7=10 Hz Pr.4 2=1 6 Pr.8 1=1.0
Pr.1 8=20 Hz Pr.4 5=0 9 Pr.8 2=1.2
Pr.2 1 Pr.1 9=40 Hz Pr.4 6=1 0 Pr.8 3=1.5
50Hz Pr.2 0=60 Hz * Pr.7 8=0 1 Pr.8 4=1.5
Pr.2 1=50 Hz Pr.7 9=0 0 Pr.8 5=0.8
Pr.1 9 Pr.8 6=1.7
40Hz Pr.2 2=30 Hz
Pr.2 3=15 Hz Pr.8 7=1.7
30Hz Pr.2 2

20Hz
Pr.1 8 Pr.18 5
Pr.2 3
15Hz
Pr.1 7 Pr.1 7
10Hz

0Hz
Pr.82 Pr.83 Pr.8 4 Pr.86 Pr.8 7 Pr.81 Pr.8 2
Pr.8 1 Pr.8 5
Prog ram step
comple te

Prog ram o peratio n


comple ted

Example 3 (Pr.78 = 03) Execute one cycle step by step:


This example shows how the PLC function can perform one cycle at a time, within a complete
cycle. Each step will use the accel/decel times in Pr.10 to Pr.13. It should be noted that the
time interval for each step may be shorter than expected due to the time required for
acceleration and deceleration.

Note: operating time f or eac h step is 10 tim es


Frequenc y
the s ettings of Pr. 81 to Pr.87.
Pr.20 Pr.17=10 Hz Pr.42=16 Pr.81=1.0
60Hz Pr.18=20 Hz Pr.45=09 Pr.82=1.2
Pr.21 Pr.19=40 Hz Pr.46=10 Pr.83=1.5
50Hz Pr.20=60 Hz * Pr.78=03 Pr.84=1.5
Pr.21=50 Hz Pr.79=00 Pr.85=0.8
Pr.19 Pr.22=30 Hz Pr.86=1.7
40Hz Pr.23=15 Hz Pr.87=1.7

30Hz Pr.22

Pr.18
20Hz
Pr.23
15Hz
Pr.17
10Hz

0Hz
t t Pr.83 t t t Pr.86 t t
Pr.81 Pr.82 Pr.84 Pr.87
Pr.85
Program s tep
c omplete

Program operation
c ompleted

5-37
FST-500 Series sensorless vector frequency drive

Example 4 (Pr.78 = 04) Continuously executes program cycles step by step:


In this explanation, the PLC program runs continuously step by step. Also shown are
examples of steps in the reserve direction.
Note : operating time fo r each step i s 10 times
Freque ncy
the settings o f Pr.81 to Pr.87 .
Pr.2 0 Pr.1 7=1 0 Hz Pr.42=1 6 Pr.8 1=1 .0
60 Hz Pr.1 8=2 0 Hz Pr.45=0 9 Pr.8 2=1 .2
Pr.1 9=4 0 Hz Pr.46=1 0 Pr.8 3=1 .5
Pr.21 Pr.8 4=1 .5
50 Hz Pr.2 0=6 0 Hz * Pr.78=0 4
Pr.2 1=5 0 Hz * Pr.79=3 4 Pr.8 5=0 .8
Pr.19 Pr.2 2=3 0 Hz Pr.8 6=1 .7
40 Hz Pr.2 3=1 5 Hz Pr.8 7=1 .7

FWD
Pr.23
15 Hz
Pr.1 7 Pr.17
10 Hz
Pr.8 2
t Pr.8 6 t Time
0Hz
Pr.8 1 t Pr.8 3 t t t t
Pr.8 4 Pr.8 7 Pr.8 1
RE V Pr.8 5

20Hz
Pr.1 8
30 Hz
Pr.2 2

Example 5 (Pr.78 = 01) Execute one cycle through the PLC program:
In this example, the PLC program runs continuously. It should be noted that the time interval
for each step may be shorter than expected due to the time required for acceleration and
deceleration.
Note : operating time fo r each step i s 10 times
Freque ncy
the settings o f Pr.81 to Pr.87 .
Pr.2 0 Pr.1 7=1 0 Hz Pr.42=1 6 Pr.8 1=1 .0
60 Hz Pr.1 8=2 0 Hz Pr.45=0 9 Pr.8 2=1 .2
Pr.1 9=4 0 Hz Pr.46=1 0 Pr.8 3=1 .5
Pr.21 Pr.8 4=1 .5
50 Hz Pr.2 0=6 0 Hz * Pr.78=0 1
Pr.2 1=5 0 Hz * Pr.79=3 4 Pr.8 5=0 .8
Pr.1 9 Pr.2 2=3 0 Hz Pr.8 6=1 .7
40 Hz Pr.2 3=1 5 Hz Pr.8 7=1 .7

FWD
Pr.8 7
15 Hz
Pr.1 7 Pr.8 2 Pr.2 3
10 Hz

Time
0Hz
Pr.8 1 Pr.8 4 Pr.8 6
Pr.8 5
RE V

20Hz
Pr.1 8
Pr.8 3
30 Hz
Pr.2 2

5-38
FST-500 Series sensorless vector frequency drive

Application Note:
PLC program execution will be interrupted when values for JOG parameters 15 and 16 are
changed.

Pr.79 PLC Forward/Reverse Motion Factory Setting: 00


Settings 00 to 127

This parameter determines the direction of motion for the multi-speed Pr.17 to Pr.23 and
Master Frequency. The original direction of Master Frequency will become invalid.
Note: A 7-bit binary number is used to program the forward/reverse motion for each of the 8
speed steps (including Master Frequency). The binary notation for the 7-bit number must
be translated into decimal notation and then entered in Pr.79.
0=For ward
Weights
1=Reverse 5
Bit 7 6 5 4 3 2 1
Direction of 1st speed for Pr.17
Direction of 2nd speed for Pr.18
Direction of 3rd speed for Pr.19
Direction of 4th speed for Pr.20
Direction of 5th speed for Pr.21
Direction of 6th speed for Pr.22
Direction of 7th speed for Pr.23
Example:
Weights 0=For ward
1=Reverse
Bit 7 6 5 4 3 2 1

Dire ct ion 0 1 0 0 0 1 0

Forwar d motio n of Pr.17 mu lti-speed1


Reverse motion of Pr.18 multi-sp eed2
Forw ar d motion of Pr.19 mu lti-speed3
Forw ar d motion of Pr.20 mu lti-speed4
Forwar d motio n of Pr.21 multi-sp ee d5
Reverse motion of Pr.22 multi-spe ed 6
Forwar d motio n of Pr.23 multi-sp ee d7

The setting value=bit7 x 2 +bit6 x 2 +bit5 x 2 +bit4 x 23+bit3 x 22+bit2 x 21+bit1 x 20


6 5 4

= 0 x 26+1 x 25+0 x 24+0 x 23+0 x 22+1 x 21+0 x 20


= 0+32+0+0+0+2+0+0
= 34

Pr.80 Identity Code of the AC Motor Drive Factory Setting: ##


Settings Read Only

This parameter displays the identity code of the AC motor drive. The capacity, rated
current, rated voltage and the max. carrier frequency relate to the identity code. Users can
use the following table to check how the rated current, rated voltage and max. carrier
frequency of the AC motor drive correspond to the identity code.

5-39
FST-500 Series sensorless vector frequency drive

115V series 230V series


kW 0.2 0.4 0.75 0.4 0.75 1.5 2.2 3.7 5.5
HP 0.25 0.5 1.0 0.5 1 2 3 5 7.5
Model Number
20 22 24 00 02 04 06 08 10
(Pr.80)
Rated Output
1.6 2.5 4.2 2.5 5.0 7.0 10 17 25
Current (A)
Max. Carrier
15kHz
Frequency (kHz)

460V series 575V series


kW 0.75 1.5 2.2 3.7 5.5 7.5 0.75 1.5 2.2 3.7 5.5 7.5
HP 1 2 3 5 7.5 10 1 2 3 5 7.5 10
Model Number
03 05 07 09 11 13 50 51 52 53 54 55
(Pr.80)
Rated Output
3.0 4.0 5.0 8.2 13 18 1.7 3.0 4.2 6.6 9.9 12.2
Current (A)
Max. Carrier
15kHz 10kHz
Frequency (kHz)

Pr.81 Time Duration of 1st Step Speed (correspond to Pr.17) Factory Setting: 00
Pr.82 Time Duration of 2nd Step Speed (correspond to Pr.18) Factory Setting: 00
Pr.83 Time Duration of 3rd Step Speed (correspond to Pr.19) Factory Setting: 00
Pr.84 Time Duration of 4th Step Speed (correspond to Pr.20) Factory Setting: 00
Pr.85 Time Duration of 5th Step Speed (correspond to Pr.21) Factory Setting: 00
Pr.86 Time Duration of 6th Step Speed (correspond to Pr.22) Factory Setting: 00
Pr.87 Time Duration of 7th Step Speed (correspond to Pr.23) Factory Setting: 00
Settings 00 to 9999 second Unit: 1 sec

Pr.81 to Pr.87 input the duration of each Multi-step speed operation defined by Pr.17 to
Pr.23.
Note: If any duration is set to “0” (sec), the corresponding step operation will be skipped. This
is commonly used to reduce the number of program steps.

Pr.88 Communication Address Factory Setting: 01


Settings 01 to 254

This parameter sets the Ac drive address identification when using the RS-485 serial port
for communication.

5-40
FST-500 Series sensorless vector frequency drive

Pr.89 Transmission Speed (Baud rate) Factory Setting: 01


Settings 00 4800 bps
01 9600 bps
02 19200 bps
03 38400 bps

This parameter sets the transmission speed for communication on the RS-485 serial port

Pr.90 Transmission Fault Treatment Factory Setting: 03


Settings 00 Warn and Continue Operating
01 Warn and RAMP to Stop
02 Warn and COAST to Stop 5
03 Keep Operation without Warning
Pr.91 Time Out Detection Factory Setting: 0.0
Settings 0.1 to 120.0 sec
0.0 disable

This parameter is used for ASCII mode. When the over-time detection is enabled, the
separation between characters cannot exceed 500 ms.

Pr.92 Communication Protocol Factory Setting: 00


Settings 00 Modbus ASCII mode, <7,N,2>
01 Modbus ASCII mode, <7,E,1>
02 Modbus ASCII mode, <7,O,1>
03 Modbus RTU mode, <8,N,2>
04 Modbus RTU mode, <8,E,1>
05 Modbus RTU mode, <8,O,1>
1. Computer Control
• Each drive has a built-in RS-485 serial interface, marked (RJ-11 Jack) on the control
terminal block, whose pins are defined as shown:
1: +15V
2: GND
3: SG-
4: SG+
5: NC
6 1 6: for communication

5-41
FST-500 Series sensorless vector frequency drive

• Either ASCII or RTU Modbus protocols are used for communication. Users can select
the desired mode along through parameters Pr.92 and Pr.113.
•Each FST-500 AC drive has a pre-assigned communication address specified by Pr.88.
The master controller communicates with each AC drive according to its particular
address.

• Code Meaning:
ASCII mode:
Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data:
64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).

Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’


ASCII code 30H 31H 32H 33H 34H 35H 36H 37H

Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’


ASCII code 38H 39H 41H 42H 43H 44H 45H 46H

RTU mode:
Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, 64
Hex.

2. Data Format
2.1 10-bit character frame (For 7-bit character):

( 7.N.2 : Pr. 92=0)


Start Stop Stop
0 1 2 3 4 5 6
bit bit bi t
7-bi t char acter
10-bit char acter fram e
( 7.E.1: Pr.92=1)
Start Even Stop
0 1 2 3 4 5 6
bit parity
bi t
7-bi t char acter
10-bit char acter fram e
( 7.O . 1:Pr. 92=2)
Start Odd Stop
0 1 2 3 4 5 6
bit parity bi t
7-bit char acter
10-bi t char acter f ram e

5-42
FST-500 Series sensorless vector frequency drive

2.2 11-bit character frame (For 8-bit character):


( 8.N.2:P r.92=3)
Start Stop Stop
0 1 2 3 4 5 6 7 bit
bit bi t
8-data bi ts
11-bits character frame
( 8.E.1:Pr.92=4)
Start Even Stop
0 1 2 3 4 5 6 7
bit parity bit
8-data bi ts
11-bits character frame
( 8.O.1:Pr.92= 5)
Start Odd Stop
0 1 2 3 4 5 6 7 parity bit
bit
8-data bi ts
11-bits character frame

5
3. Communication Protocol
3.1 Communication Data Frame:
STX ADR1 ADR0 CMD1 CMD0 0 1 ...... N-1 N ETX CHK1 CHK0
02H Address CMD Data characters 03H Check Sum
3.2 ASCII mode:
STX Start character: (3AH)
ADR 1
ADR 0 Communication address:
CMD 1 8-bit address consists of 2 ASCII codes
CMD 0
DATA (n-1) Contents of data:
…… n x 8-bit data consist of 2n ASCII codes.
n≦ 25 maximum of 50 ASCII codes
DATA 0
LRC CHK 1 LRC check sum:
LRC CHK 0 8-bit check sum consists of 2 ASCII codes
END 1 END characters:
END 0 END 1 = CR (0DH), END 0 = LF (0AH)
RTU mode:
START A silent interval of more than 10 ms
ADR Communication address: 8-bit address
CMD Command code: 8-bit command
DATA (n-1)
……. Contents of data: n×8-bit data, n<=25
DATA 0
CRC CHK Low CRC check sum:
CRC CHK High 16-bit check sum consists of 2 8-bit characters
END A silent interval of more than 10 ms
5-43
FST-500 Series sensorless vector frequency drive

3.3 ADR (Communication Address)


Valid communication addresses are in the range of 0 to 254. An address equals to 0
means a broadcast to all AC drives (AMD) in the network. In this case, the AMD will
not reply to the master device.
For example, communication to AMD with address 16 decimal:
ASCII mode: (ADR 1, ADR 0)=’1’,’0’ => ‘1’=31H, ‘0’=30H
RTU mode: (ADR)=10H

3.4 Function (Function code) and DATA (data characters)


The format of data characters depends on the function code. The available function
codes are described as follows:
03H: read data from register
06H: write single data to register
10H: write multiple data to registers

Command code: 03H, read N words. The maximum value of N is 12. For example,
reading continuous 2 words from starting address 2102H of AMD with address 01H.
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
ADR 1 ‘0’ ADR 1 ‘0’
ADR 0 ‘1’ ADR 0 ‘1’
CMD 1 ‘0’ CMD 1 ‘0’
CMD 0 ‘3’ CMD 0 ‘3’
‘2’ Number of data ‘0’
Starting data ‘1’ (count by byte) ‘4’
address ‘0’ Content of starting ‘1’
‘2’ data address ‘7’
‘0’ 2102H ‘7’
Number of data ‘0’ ‘0’
(count by word) ‘0’ ‘0’
‘2’ Content of data ‘0’
LRC CHK 1 ‘D’ address 2103H ‘0’
LRC CHK 0 ‘7’ ‘0’
END 1 CR LRC CHK 1 ‘7’
END 0 LF LRC CHK 0 ‘1’
END 1 CR
END 0 LF

5-44
FST-500 Series sensorless vector frequency drive

RTU mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 03H CMD 03H
Starting data 21H Number of data 04H
address 02H (count by byte)
Number of data 00H Content of data 17H
(count by word) 02H address 2102H 70H
CRC CHK Low 6FH Content of data 00H
CRC CHK High F7H address 2103H 00H
CRC CHK Low FEH
CRC CHK High 5CH
Command code: 06H, write 1 word
For example, writing 6000(1770H) to address 0100H of AMD with address 01H.
5
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
ADR 1 ‘0’ ADR 1 ‘0’
ADR 0 ‘1’ ADR 0 ‘1’
CMD 1 ‘0’ CMD 1 ‘0’
CMD 0 ‘6’ CMD 0 ‘6’
‘0’ ‘0’
‘1’ ‘1’
Data address Data address
‘0’ ‘0’
‘0’ ‘0’
Data content ‘1’ ‘1’
‘7’ ‘7’
Data content
‘7’ ‘7’
‘0’ ‘0’
LRC CHK 1 ‘7’ LRC CHK 1 ‘7’
LRC CHK 0 ‘1’ LRC CHK 0 ‘1’
END 1 CR END 1 CR
END 0 LF END 0 LF
RTU mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 06H CMD 06H
01H 01H
Data address Data address
00H 00H
17H 17H
Data content Data content
70H 70H
CRC CHK Low 86H CRC CHK Low 86H
CRC CHK High 22H CRC CHK High 22H
Revision April 2008, ME13, SW V3.04 5-45
FST-500 Series sensorless vector frequency
drive

Command code: 10H, write multiple data to registers


For example, set the multi-step speed,
Pr.17=50.00 (1388H), Pr.18=40.00 (0FA0H). AC drive address is 01H.
ASCII Mode:
Command message: Response message:
STX ‘:’ STX ‘:’
ADR 1 ‘0’ ADR 1 ‘0’
ADR 0 ‘1’ ADR 0 ‘1’
CMD 1 ‘1’ CMD 1 ‘1’
CMD 0 ‘0’ CMD 0 ‘0’
‘0’ ‘0’
Starting data ‘0’ Starting data ‘0’
address ‘1’ address ‘1’
‘1’ ‘1’
‘0’ ‘0’
Number of data ‘0’ Number of data ‘0’
(count by word) ‘0’ (count by word) ‘0’
‘2’ ‘2’
Number of data ‘0’ ‘D’
LRC Check
(count by byte) ‘4’ ‘C’
‘1’ CR
END
The first data ‘3’ LF
content ‘8’
‘8’
‘0’
The second data ‘F’
content ‘A’
‘0’
‘8’
LRC Check
‘E’
CR
END
LF
RTU Mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 10H CMD 10H
Starting data 00H Starting data 00H
address 11H address 11H
Number of data 00H Number of data 00H
(count by word) 02H (count by word) 02H
Number of data
04H CRC Check Low 11H
(count by byte)
The first data 13H CRC Check High CDH
content 88H
The second data 0FH
content A0H
5-46
FST-500 Series sensorless vector frequency drive

CRC Check Low B2H


CRC Check High 49H
3.5 CHK (check sum)
ASCII mode:
LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the
values of the bytes from ADR1 to last data character then calculating the hexadecimal
representation of the 2’s-complement negation of the sum.
For example, reading 1 word from address 0401H of the AC drive with address 01H
STX ‘:’
ADR 1 ‘0’
ADR 0 ‘1’
CMD 1 ‘0’
CMD 0 ‘3’
Starting data ‘0’
address ‘4’
5
‘0’
‘1’
‘0’
‘0’
Number of data
‘0’
‘1’
LRC CHK 1 ‘F’ 01H+03H+04H+01H+00H+01H=0AH, the
LRC CHK 0 ‘6’ 2’s-complement negation of 0AH is F6H.
END 1 CR
END 0 LF
RTU mode:
ADR 01H
CMD 03H
Starting address 21H
02H
Number of data 00H
(count by word) 02H
CRC CHK Low 6FH
CRC CHK High F7H
CRC (Cyclical Redundancy Check) is calculated by the following steps:
Step 1: Load a 16-bit register (called CRC register) with FFFFH.
Step 2: Exclusive OR the first 8-bit byte of the command message with the low order byte of
the 16-bit CRC register, putting the result in the CRC register.
Step 3: Shift the CRC register one bit to the right with MSB zero filling. Extract and examine
the LSB.
Step 4: If the LSB of CRC register is 0, repeat step 3, else Exclusive or the CRC register with
the polynomial value A001H.
5-47
FST-500 Series sensorless vector frequency drive

Step 5: Repeat step 3 and 4 until eight shifts have been performed. When this is done, a
complete 8-bit byte will have been processed.
Step 6: Repeat steps 2 to 5 for the next 8-bit byte of the command message.

Continue doing this until all bytes have been processed. The final contents of the CRC
register is the CRC value. When transmitting the CRC value in the message, the upper
and lower bytes of the CRC value must be swapped, i.e. the lower order byte will be
transmitted first.
The following is an example of CRC generation using C language. The function takes two
arguments:

Unsigned char* data Å a pointer to the message buffer


Unsigned char length Å the quantity of bytes in the message buffer

The function returns the CRC value as a type of unsigned integer.


Unsigned int crc_chk(unsigned char* data, unsigned char length){
int j;
unsigned int reg_crc=0xFFFF;
while(length--
){ reg_crc ^=
*data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0xA001;
}else{
reg_crc=reg_crc >>1;
}
}
}
return reg_crc;
}
3.6 Address list:
The contents of available addresses are shown as below:
Content Address Functions
AC drive 00nnH 00 means parameter group, nn means parameter number, for
Parameters example, the address of Pr.100 is 0064H. Referencing to
chapter 5 for the function of each parameter. When reading
parameter by command code 03H, only one parameter can be
read at one time.

5-48
FST-500 Series sensorless vector frequency drive

Content Address Functions


00: No function
01: Stop
Bit 0-1
10: Run
11: Jog + Run
Bit 2-3 Reserved
2000H
00: No function
Command 01: FWD
Read/Write Bit 4-5
10: REV
11: Change direction
Bit 6-15 Reserved
2001H Freq. command
Bit 0 1: EF (external fault) on
2002H Bit 1 1: Reset
Bit 2-15 Reserved
Error code: 5
00: No errors occurred
01: Over-current (oc)
03: Overheat (oH)
04: Drive overload (oL)
05: Motor overload1 (oL1)
Status monitor
06: External fault (EF)
Read only
07: CPU failure (cF1)
08: CPU or analog circuit failure (cF3)
09: Hardware protection failure (HPF)
10: Current exceeds 2 times rated current during accel (ocA)
2100H
11: Current exceeds 2 times rated current during decel (ocd)
12: Current exceeds 2 times rated current during steady state
operation (ocn)
13: Ground Fault (GF)
14: Low voltage (Lv)
15: Reserved
16: CPU failure 1 (cF2)
17: Base block
18: Overload (oL2)
19: Auto accel/decel failure (cFA)
20: Software protection enable (codE)
Status of AC Drive
00: RUN LED light off, STOP LED light up
01: RUN LED blink, STOP LED light up
Bit 0-1
10: RUN LED light up, STOP LED blink
2101H 11: RUN LED light up, STOP LED light off
Bit 2 01: Jog active
00: REV LED light off, FWD LED light up
01: REV LED blink, FWD LED light up
Bit 3-4
10: REV LED light up, FWD LED blink
11: REV LED light up, FWD LED light off

5-49
FST-500 Series sensorless vector frequency drive

Content Address Functions


Bit 5-7 Reserved
Bit 8 1: Main freq. Controlled by communication
Bit 9 1: Main freq. Controlled by external terminal
Bit 10 1: Operation command controlled by communication
Bit 11 1: Parameters have been locked
Bit 12 0: Stop 1: Run
Bit 13 1: Jog command
Bit 14-15 Reserved
2102H Frequency command F (XXX.XX)
2103H Output Frequency H (XXX.XX)
2104H Output Current A (XXX.X)
2105H DC-BUS Voltage U (XXX.X)
2106H Output Voltage E (XXX.X)
2107H Step number of Multi-Step Speed Operation (step)
2108H Time of PLC Operation (sec)
2109H Value of External Trigger (count)
210AH The Correspondent Value of Power Factor (XXX.X)
210BH Pr.65 X Low word of H (XXX.XX)
210CH Pr.65 X High word of H (XXX.XX)
210DH AC Drive Temperature (XXX.X)
210EH PID Feedback Signal (XXX.XX)
210FH PID Target Value (XXX.XX)
2110H AC Drive Mode Type Information

3.7 Communication program of PC:


The following is a simple example of how to write a communication program for Modbus
ASCII mode on a PC by C language.
#include<stdio.h>
#include<dos.h>
#include<conio.h>
#include<process.h>
#define PORT 0x03F8 /* the address of COM1 */
/* the address offset value relative to COM1 */
#define THR 0x0000
5-50
FST-500 Series sensorless vector frequency drive

#define RDR 0x0000


#define BRDL 0x0000
#define IER 0x0001
#define BRDH 0x0001
#define LCR 0x0003
#define MCR 0x0004
#define LSR 0x0005
#define MSR 0x0006
unsigned char rdat[60];
/* read 2 data from address 2102H of AC drive with address 1 */
unsigned char tdat[60]={':','0','1','0','3','2','1','0',’2', '0','0','0','2','D','7','\r','\n'};
void main(){
int i; 5
outportb(PORT+MCR,0x08); /* interrupt enable */
outportb(PORT+IER,0x01); /* interrupt as data in */
outportb(PORT+LCR,(inportb(PORT+LCR) | 0x80));
/* the BRDL/BRDH can be access as LCR.b7==1 */
outportb(PORT+BRDL,12); /* set baudrate=9600,
12=115200/9600*/
outportb(PORT+BRDH,0x00);
outportb(PORT+LCR,0x06); /* set protocol, <7,N,2>=06H
<7,E,1>=1AH, <7,O,1>=0AH
<8,N,2>=07H, <8,E,1>=1BH
<8,O,1>=0BH */
for(i=0;i<=16;i++){
while(!(inportb(PORT+LSR) & 0x20)); /* wait until THR empty */
outportb(PORT+THR,tdat[i]); /* send data to THR */
} i=0;
while(!kbhit()){
if(inportb(PORT+LSR) & 0x01){ /* b0==1, read data ready */
rdat[i++]=inportb(PORT+RDR); /* read data form RDR */
} } }

5-51
FST-500 Series sensorless vector frequency drive

Pr.93 Accel 1 to Accel 2 Frequency Transition Factory Setting: 0.00


Pr.94 Decel 1 to Decel 2 Frequency Transition Factory Setting: 0.00
Settings 0.01 to 400.0 Hz Unit: 0.10 Hz
0.00 disable

These functions are used to change acceleration or deceleration depending on attained


frequency and not by closing contacts on the external terminals. The priority of this
parameter is higher than the time of Accel/Decel 1 and Accel/Decel 2.

Pr.95 Auto energy-saving Factory Setting: 00


Settings 00 Disable auto energy-saving operation
01 Enable auto energy-saving operation

When this function is enabled, the AC drive operates at full voltage during speed changes.
At the constant speed periods, drive calculates the optimal output voltage value for the
load and may get it reduced up to 30% below the Maximum Output Voltage.

Output Voltage
100%

70% With energy-saving enabled, the


drive automatically adjust the output
voltage based on the output power
level. The maximum output voltage
reduction is 30%.

Output voltage
Frequency base

Pr.96 Count Down Completion Factory Setting: 00


Settings 00 to 9999

This parameter defines the top count value for the FST-500 internal counter. Please
also see Pr.45 and Pr.46 (setting 13). Counting is incremented when the Multi-Function
Input Terminal M1 or M2, makes a low-to-high transition. Upon completion of the count,
either Multi-Function Output Terminal (MO1) or the Multi-Function Relay Contact (RA,
RB) will
close.

5-52
FST-500 Series sensorless vector frequency drive

Pr.97 Preset Count Down Completion Factory Setting: 00


Settings 00 to 9999

This parameter sets a preliminary count value for the internal counter. Counter is
incremented by a low-to-high transition on one of the programmed Multi-Function Input
Terminals: M1 or M2 (see Pr.44 or Pr.45, setting 14). Count starts at 01. Upon
completion the selected Multi-Function Output Terminal will close. Preliminary Count
could be used to initiate an external event before the “terminal count” is reached. (See
Pr.38, 39, 40, 41, 42, 45, and 46 for further details.)

Pr.98 Total Time Count from Power On (Days) Read Only


Settings 00 to 65535 days
Pr.99 Total Time Count from Power On (Minutes) Read Only
5

Settings 00 to 1440 minutes

Pr.100 Software Version Read Only

This parameter shows the software version for the AC motor drive.

Pr.101 Auto Acceleration/Deceleration Factory Setting: 00


Settings 00 Linear acceleration/deceleration
01 Auto acceleration, linear deceleration
02 Linear acceleration, auto deceleration
03 Auto acceleration/deceleration
04 Linear Accel/Decel Stall Prevention during Deceleration
(Please refer to Accel/Decel time setting at parameter Pr.10-Pr.13)

When this parameter is set to 03, the AC drive will accel/decel in the fastest and
smoothest possible way by automatically adjusting the accel /decel time.

This parameter provides five modes to choose:


00 Linear acceleration and deceleration (operation by Pr.10, Pr.11, or Pr.12, Pr.13
acceleration/deceleration time)
01 Automatic acceleration, linear deceleration (Operation by automatic
acceleration, Pr.11 or Pr.13 deceleration time).
02 Linear acceleration and automatic deceleration (Operation by automatic
deceleration time, Pr.10 or Pr.12 acceleration time).
03 Automatic acceleration, deceleration (Operation by AC drive auto adjustable
control)
5-53
04 If this parameter is set to 04, Accel/Decel time will be equal to or more than
parameter Pr.10 ~Pr.13.
This parameter should not be used when a braking unit is installed.

Pr.102 Auto Voltage Regulation (AVR) Factory Setting: 00


Settings 00 AVR function enabled
01 AVR function disabled
02 AVR function disabled when stop
03 AVR function disabled for deceleration

AVR function automatically regulates the AC drive output voltage to the Maximum Output
Voltage (Pr.03). For instance, if Pr.03 is set at 200 VAC and the input voltage varies
from 200V to 264VAC, then the Maximum Output Voltage will automatically be regulated
to 200 VAC.
When the AVR function is disabled, the Maximum Output Voltage follows the variations of
the input voltage (180V to 264 VAC).
Selecting program value 2 enables the AVR function and also disables the AVR function
during deceleration. This offers a quicker deceleration.

Pr.103 Auto Tune Motor parameters Factory Setting: 00


Settings 00 Disable
01 Auto tune for R1
02 Auto tune for R1 + No Load testing

For Auto Tune, set Pr.103 to 01 or 02 and press the RUN key. When it is set to 02, motor
should have no load.

Pr.104 R1 Value Factory Setting: 00


Settings 00 to 65535mΩ

As an option to Auto Tune, this parameter inputs the motor resistance.

Pr.105 Control Mode Factory Setting: 00


Settings 00 V/F Control
01 Sensor-less Control

5-54
FST-500 Series sensorless vector frequency drive

Pr.106 Rated Slip Factory Setting: 3.0


Settings 0.00 to 10.00 Hz Unit: 0.01Hz

Example of Slip calculation: The rated speed of 4 poles/3 φ/ 60Hz/ 220V on the
nameplate is 1710RPM. The rated slip is then: 60-(1710/(120/P))=3Hz. (being P the
number of poles)

Pr.107 Vector Voltage Filter Factory Setting: 10


Settings 5 to 9999 Unit: 2ms
Pr.108 Vector Slip Compensation Filter Factory Setting: 50
Settings 25 to 9999 Unit: 2ms

This parameter sets the low-pass filter in vector control. 5


Example: Pr. 107 = 10 X 2ms =20ms, Pr. 108 = 50 X 2 ms =100ms.

Pr.109 Selection for Zero Speed Control Factory Setting: 00


Settings 00 No output
01 Control by DC voltage

This parameter is used to select the control method at zero speed. If set to 01, the
voltage in Pr.110 is used for holding torque.

Pr.110 Voltage of Zero Speed Control Factory Setting: 5.0


Settings 0.0 to 20.0 % of Max. output voltage (Pr.05) Unit: 0.1%

This parameter should be used in conjunction with Pr.109.


Example: if Pr.05 = 100 and this parameter is set to 20.0, the level of output voltage is
100 X 20.0% = 20.

Pr.111 Deceleration S Curve Factory Setting: 00


Settings 00 to 07

When this parameter is set differently to zero, it selects a deceleration S-curve and
overrides Pr.14. Otherwise, Pr.14 sets the deceleration S-curve.
Note: From the diagram shown below, the original setting accel/decel time will be for
reference when the function of the S-curve is enabled. The actual accel/decel time will
be determined based on the S-curve selected (1 to 7).
5-55
FST-500 Series sensorless vector frequency drive

Pr.112 External Terminal Scanning Time Factory Setting: 01

Settings 01 to 20 Unit: 2msec


This function screens the signal on I/O terminals for CPU malfunctions due to external
transients. A setting of 02, makes the scanning time to be 2 x 2 = 4 msec.
Set Pr.77 to 02 before changing settings in Pr.112.

Pr.113 Restart Method after Fault (oc, ov, BB) Factory Setting: 01
Settings 00 None speed search
01 Continue operation after fault speed search from speed reference
02 Continue operation after fault speed search from Minimum speed

This parameter is used to select the restart method after certain faults.

Pr. 114 Cooling Fan Control Factory Setting: 02


Settings 00 Fan Off when the drive stop after 1 Min
01 AC Drive Runs and Fan On, AC Drive Stops and Fan Off
02 Always Run
03 Reserved

Pr. 115 PID Set Point Selection Factory Setting: 00


Settings 00 Disable
01 Keypad (based on Pr.00 setting)
02 AVI (external 0-10V)
03 ACI (external 4-20mA)
04 PID set point (Pr.125)

5-56
FST-500 Series sensorless vector frequency drive

+
Targeted + Upper Bound + Limit of PID

value
P I of Integral Output
One Time
Delay
Frequency
Command
- Pr.117 Pr.118 Value + Frequency
Pr.121
Pr.122
Pr.120

D
Pr.119
Definition of Selection of
Detection Value Detection value
LPF AVI( Pr.128~P r.13 0)
Pr.116
Pr.135 ACI(Pr.1 31 ~P r.13 3)

Pr. 116 PID Feedback Terminal Selection Factory Setting: 00


Settings 00 Input positive PID feedback, PV from AVI (0 to 10V)
01 Input negative PID feedback, PV from AVI (0 to 10V) 5
02 Input positive PID feedback, PV from ACI (4 to 20mA)
03 Input negative PID feedback, PV from ACI (4 to 20mA)

Select an input terminal to be the PID feedback. Please verify the PID feedback position
is different from the Frequency Set Point position.
Negative feedback = positive targeted value – detective value. Positive feedback =
negative targeted value + detective value.

Pr. 117 Proportional Gain (P) Factory Setting: 1.0


Settings 0.0 to 10.0

This parameter determines the feedback loop Gain. If the gain is large, the response
will be strong and immediate (If the gain is too large, vibration may occur). If the gain is
small, the response will be weak and slow.
When I=0.0 and D=0.0, it is only used for proportional control.

Pr. 118 Integral Time (I) Factory Setting: 1.00


Settings 0.01 to 100.00 sec Unit: 0.01sec
0.00 disable

This parameter determines the speed of response for the PID feedback loop. If the
integral time is long, the response will be slow. If the integral time is short, the response
will be quick. Be careful not to set (I) too small, since a rapid response may cause
oscillation in the PID loop.
5-57
FST-500 Series sensorless vector frequency drive

Pr. 119 Differential Time (D) Factory Setting: 0.00


Settings 0.00 to 1.00 sec Unit: 0.01sec

This parameter determines the damping effect for the PID feedback loop. If the
differential time is long, any oscillation will quickly subside. If the differential time is short,
the oscillation will subside slowly.

Pr. 120 Integration’s Upper Bound Frequency Factory Setting: 100 %


Settings 00 to 100 %

This parameter determines the integration’s upper frequency limit while operating in the
PID feedback loop. (Limit = Pr.03×Pr.120). During a fast Integration response, it is
possible for the frequency to surpass a reasonable point. This parameter will help limit
this frequency spike.

Pr. 121 One-Time Delay Factory Setting: 0.0


Settings 0.0 to 2.5 sec Unit: 0.1sec
0.0 disable

PI Control: When controlled by P action only, deviations cannot be eliminated entirely.


To eliminate residual deviations, the P + I control is generally utilized. If PI is used, it
could eliminate the deviation caused by set-point changes and external interferences.
However, if the I-action is excessively powerful, it will delay the response to the variation.
The P-action could solely be used on a loading system that possesses integral
components.
PD Control: when a deviation occurs, the system immediately generates some
operational load that is greater than the single load generated by the D-action in order to
restrain the increment of the deviation. If the deviation is small, the effectiveness of the
P-action decreases as well. In some cases, control systems include integral component
loads, which are controlled by the P action only, and sometimes, if the integral component
is functioning, the whole system will be vibrating. In such cases, a PD control could be
used to lower the P-action’s vibration and to stabilize the system. In other words, this
control is good for use if the loads have no braking functions over the process.
PID Control: Uses the I-action to eliminate the deviation and the D-action to restrain the
vibration, and combine with the P action to construct the PID control. The PID control
method normally determines a control process with no deviations, high accuracy and
very stable.

5-58 Revision April 2008, ME13, SW V3.04


FST-500 Series sensorless vector frequency drive

Pr. 122 PID Frequency Output Command limit Factory Setting: 00


Settings 00 to 110 %

This parameter sets a limit of the PID Command frequency. If this parameter is set to
20%, then the maximum output frequency for the PID operation will be (20% x Pr.01-00).

Pr. 123 Feedback Signal Detection Time Factory Setting: 60.0


Settings 0.1 to 3600 sec Unit: 0.1sec
0.0 disable

This parameter defines the detection time for the loss of a feedback analog signal. The
drive will follow the operating procedure programmed in Pr.124 if the feedback signal is
lost for more than the time set in Pr.123.
5

Pr. 124 Feedback Signal Fault Treatment Factory Setting: 00


Settings 00 Warning and RAMP to stop
01 Warning and keep operating

This parameter selects the operation of the drive upon a loss of the PID feedback signal.

Pr. 125 Source of PID Set point Factory Setting: 0.00


Settings 0.00 to 400.0Hz

This parameter is used in conjunction with Pr.115 (04) to input a set point in Hz.

Pr. 126 PID Offset Level Factory Setting: 10.0


Settings 1.0 to 50.0 %

This parameter is used to set the offset between set point and feedback.

Pr. 127 Detection Time of PID Offset Factory Setting: 5.0


Settings 0.1 to 300.0 sec

This parameter is used to set the detection time of PID offset.

Pr. 128 Minimum Reference Value Factory Setting: 0.0


Settings 0.0 to 10.0 V Unit: 0.1V

5-59
FST-500 Series sensorless vector frequency drive

This parameter is used to set the AVI input voltage that corresponds to minimum
frequency.

Pr. 129 Maximum Reference Value Factory Setting: 10.0


Settings 0.0 to 10.0 V

This parameter is used to set the AVI input voltage that corresponds to maximum
frequency.

Pr. 130 Invert Reference Signal AVI (0-10V) Factory Setting: 00


Settings 00 Not Inverted
01 Inverted

If this parameter is set to 01, the reference signal is inverted: 0V corresponds to 60Hz in
Pr.128 and 10V corresponds to 0Hz in Pr.129.

Pr. 131 Minimum Reference Value (0-20mA) Factory Setting: 4.0


Settings 0.0 to 20.0mA Unit: 0.1mA

This parameter is used to set the ACI input frequency that corresponds to minimum
frequency.

Pr. 132 Maximum Reference Value (0-20mA) Factory Setting: 20.0


Settings 0.0 to 20.0mA Unit: 0.1mA

This parameter is used to set the ACI input frequency that corresponds to maximum
frequency.

Pr. 133 Inverts Reference Signal (0-20mA) Factory Setting: 00


Settings 00 Not Inverted
01 Inverted

If this parameter is set to 01, 4mA corresponds to 0Hz in Pr.132, and 0mA corresponds to
60Hz in Pr.131.
The main purpose for Pr.128-Pr.133 is to allow changes in the output frequency when
setting the analog frequency or PID feedback control per the feedback sensor. For
example, if the feedback sensor inputs 4mA-20mA but the output frequency from drive
that user needs is 5mA-18mA, then user could set Pr.131 to 5mA and Pr.132 to 18mA.
5-60
FST-500 Series sensorless vector frequency drive

Pr. 134 Analog Input Delay Filter for Set Point Factory Setting: 50
Settings 00 to 9999 Unit: 2ms
Pr. 135 Analog Input Delay Filter for Feedback Signal Factory Setting: 5
Settings 00 to 9999 Unit: 2ms

These two parameters are used to set the analog input delay filter in set point or
feedback signal.

Pr. 136 Sleep Period Factory Setting: 0.0


Settings 0.0 to 6550.0 sec Unit: 0.1sec
Pr. 137 Sleep Frequency Factory Setting: 0.0
Settings 0.00 to 400.0 Hz Unit: 0.10Hz 5
Pr. 138 Wake Up Frequency Factory Setting: 0.0
Settings 0.00 to 400.0 Hz Unit: 0.10Hz

These parameters determine the sleep functions of the AC drive. If the command
frequency falls below the sleep frequency, for the specified time in Pr.136, then drive
output is turned off until the command frequency rises above Pr.138. Please see the
below diagram.
Frequency Command
Pr. 138
Wake Up
Frequency Actual output frequency

Pr. 137
Sleep
Frequency

Sleep Period 0Hz


Pr. 136

Pr. 139 Treatment for Counter Attained Factory Setting: 00


Settings 00 Continue Operation
01 Stop Immediately and display E.F.

This parameter sets the procedure for the AC drive to follow once the internal counter
attains the setting value in Pr.96.

5-61
FST-500 Series sensorless vector frequency drive

Pr. 140 External Up/Down Selection Factory Setting: 00


Settings 00 Fixed Mode (keypad)
01 By Accel or Decel Time
02 Reserved

This parameter is used to change the Master Frequency externally with the Multifuction
Input Terminals. If any two parameters in the group Pr.39-Pr.42 are set to 14 and 15, and
Pr.140 is set to 01, the up/down frequency operation is initiated as the contact closes and
according to the time of acceleration/deceleration.

Pr. 141 Save Frequency Set Point Factory Setting: 01


Settings 00 Not Save
01 Save

This parameter is used to save the frequency setting before powering off.

Pr. 142 Second Source of Frequency Command Factory Setting: 00


Settings 00 Keypad Up/Down
01 AVI (0-10V)
02 ACI (4-20mA)
03 RS485
04 Keypad Potentiometer

This parameter changes the source for frequency command by using any Multifunction
Input (Pr.39-Pr.42, setting= 28).

Pr. 143 Software Braking Level Unit: 0.1V


Settings 115V/230V series 370 to 450 Vdc Factory setting: 380.0
460V series 740 to 900 Vdc Factory setting: 760.0
575V series 925 to 1075 Vdc Factory setting: 950.0

This parameter sets the level for the dynamic braking to operate. The setting value must
be higher than the steady-state DC BUS Voltage to prevent the braking transistor from
having a 100%-duty. At 100% duty the transistor and resistor will most likely fail.

5-62
FST-500 Series sensorless vector frequency drive

Pr. 144 Accumulative Motor Operation Day Read Only


Settings 00-65535 Days
Pr. 145 Accumulative Motor Operation Time (Min.) Read Only
Settings 00-1440 Minutes

These parameters display accumulative time of motor operation. They will not reset to
zero due to parameter reset to factory and will not re-calculate if the 65535 days limit is
exceeded.

Pr. 146 Line Start Lockout Factory Setting: 00


Settings 00 Disable
01 Enable 5
When Line Start Lockout is disabled (also known as Auto-Start), the drive will start when
powered-up with run commands applied. To start in Line Start Lockout mode, the AC
drive must see the run command go from stop to run after power up. When enabled, the
AC drive will not start when powered up if run commands were applied.

Pr. 147 Decimal Number of Accel / Decel Time Factory Setting: 00


Settings 00 One Decimal
01 Two Decimals

It sets the number of decimals in the accel/decel time. It can be used for Acceleration /
Deceleration Time 1, Acceleration / Deceleration Time 2 and JOG Acceleration /
Deceleration Time.

Pr. 148 Number of Motor Poles Factory Setting: 04


Settings 02 to 20
Pr. 149 Gear Ratio for Simple Index Function Factory Setting: 200
Settings 4 to 1000
Pr. 150 Index Angle for Simple Index Function Factory Setting: 180.0
Settings 00.0 to 360.0
Pr. 151 Deceleration Time for Simple Index Function Factory Setting: 0.00
Settings 0.00 to 100.00 sec 0.00 Disable

This parameter should be used with Pr. 39-Pr.42 (setting 31).

5-63
FST-500 Series sensorless vector frequency drive

Example:

Pr. 152 Skip Frequency Width Factory Setting: 0.00


Settings 0.00 to 400.00Hz
Pr. 153 Bias Frequency Width Factory Setting: 0.00
Settings 0.00 to 400.00Hz

Frequency of Δ top point Fup= master frequency F + Pr.152 + Pr.153.


Frequency of Δ down point Fdown= master frequency F – Pr.152 – Pr.153.

Fu p

Double Pr. 153


Pr.1 52

Master Pr.10, 12
Frequency
(F)

Pr.11, 13

Fdo wn

5-64
FST-500 Series sensorless vector frequency drive

Pr. 154 Reserved

Pr.155 Compensation Coefficient for Motor Instability a Factory Setting: 0.0


Settings 0.1 to 5.0 (recommended setting 2.0)
0.0 Disable

This parameter is used to improve a condition of unstable current in any specific area.
For higher frequencies, you can adjust this parameter to 0.0, and increase the setting
value in Pr.155 for 30HP and above (a setting of 2.0 is recommended).

Pr.156 Communication Response Delay Time a Factory Setting: 0


Settings 0 to 200 (x500µs) 5
This parameter is used to set communication response delay time. If you set Pr. 156 to 1
the communication response delay time will be 1 X 500µs=500µs, set Pr. 156 to 2 the
communication response delay time will be 2 X 500µs=1000µs.

Pr.157 Communication Mode Selection a Factory Setting: 1


Settings 0: Delta ASCII
1: MODBUS

This parameter is to select the communication mode, 0 is the existed Delta ASCII
communication mode, whereas 1 is to select MODBUS mode.

5-65
FST-500 Series sensorless vector frequency drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 6 MAINTENANCE AND INSPECTIONS

Modern AC drives are based on solid state electronics technology. Preventive maintenance is
required to operate this AC drive in its optimal condition, and to ensure a long life. It is
recommended to perform a monthly check-up of the AC drive by a qualified technician.
Before the check-up, always turn off the AC Input Power to the unit. Wait at least 2 minutes
after all display lamps have gone out, and then confirm that the capacitors have fully
discharged by measuring the voltage between B1 and Ground using a multi meter set to
measure DC.

Periodic Inspection:
Basic check-up items to detect if there were any abnormality during operation are:

1. Whether the motors are operating as expected.


2. Whether the installation environment is abnormal.
6
3. Whether the cooling system is operating as expected.
4. Whether any irregular vibration or sound occurred during operation.
5. Whether the motors are overheating during operation.
6. Always check the input voltage of the AC drive with Voltmeter.

Periodic Maintenance
! WARNING! Disconnect AC power before processing!

1. Tighten and reinforce any screws of the AC drive if necessary because they might loose
due to vibration or temperature changes.
2. Check the conductors or insulators for corrosion and any physical damages.
3. Check the resistance of the insulation with Mega-ohm meters.
4. Frequently or regularly check the capacitors, relays and change if necessary.
5. If use of the AC drive is discontinued for a long period of time, turn the power on at least
once every two years and confirm that it still functions properly. To confirm functionality,
disconnect the motor and energize the AC drive for 5 hours or more before attempting to
run a motor with it.
6. Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning
the ventilation ports and PCBs. Always keep these areas clean, as accumulation of dust
and dirt can cause unforeseen failures.

6-1
FST-500 Series sensorless vector frequency
drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 7 TROUBLESHOOTING AND FAULT INFORMATION


The AC drive has a comprehensive fault diagnostic system that includes several different
alarms and fault messages. Once a fault is detected, the corresponding protective functions
will be activated. The following faults are displayed as shown on the AC drive digital keypad
display. The three most recent faults can be read on the digital keypad display by viewing
Pr.73 to Pr.75
NOTE: faults can be cleared by resetting at the keypad or with Input Terminal.
Common Problems and Solutions:
Fault
Fault Descriptions Corrective Actions
Name
1. Check whether the motors horsepower
corresponds to the AC drive output power.
2. Check the wiring connections between the
AC drive and motor for possible short
circuits.
3. Increase the Acceleration time (Pr.10,
The AC drive detects an 7
Pr.12).
abnormal increase in current.
4. Check for possible excessive loading
conditions at the motor.
5. If there are any abnormal conditions when
operating the AC drive after short-circuit
being removed, it should be sent back to
manufacturer.

1. Check whether the input voltage falls within


the rated AC drive input voltage.
2. Check for possible voltage transients.
The AC drive detects that the 3. Bus over-voltage may also be caused by
DC bus voltage has exceeded motor regeneration. Either increase the
its maximum allowable value. decel time or add an optional braking
resistor.
4. Check whether the required braking power is
within the specified limits.

7-1
FST-500 Series sensorless vector frequency drive

Fault
Fault Descriptions Corrective Actions
Name
1. Ensure that the ambient temperature falls
within the specified temperature range.
2. Make sure that the ventilation holes are not
obstructed.
The AC drive temperature
3. Remove any foreign objects on the heat
sensor detects excessive heat.
sinks and check for possible dirty heat sink
fins.
4. Provide enough spacing for adequate
ventilation.
The AC drive detects that the
Check whether the input voltage falls within the
DC bus voltage has fallen below
rated AC drive’s input voltage.
its minimum value.

The AC drive detects excessive


drive output current. 1. Check whether the motor is overloaded.
Note: The AC drive can 2. Reduce torque compensation setting as set
withstand up to 150% of the in Pr.54.
rated current for a maximum of 3. Increase the AC drive’s output capacity.
60 seconds.

1. Check for possible motor overload.


2. Check electronic thermal overload setting.
3. Increase motor capacity.
Internal electronic overload trip
4. Reduce the current level so that the drive
output current does not exceed the value set
by the Motor Rated Current Pr.52.

Motor overload. Check the 1. Reduce the motor load.


parameter settings (Pr.60 to 2. Adjust the over-torque detection setting to an
Pr.62) appropriate setting.

7-2
FST-500 Series sensorless vector frequency drive

Fault
Fault Descriptions Corrective Actions
Name
Over-current during 1. Check for possible poor insulation at the
acceleration: output line.
1. Short-circuit at motor output. 2. Decrease the torque boost setting in Pr.54.
2. Torque boost too high. 3. Increase the acceleration time.
3. Acceleration time too short. 4. Replace with the AC drive with one that has a
4. AC drive output capacity is higher output capacity (next HP size).
too small.

Over-current during 1. Check for possible poor insulation at the


deceleration: output line.
1. Short-circuit at motor output. 2. Increase the deceleration time.
2. Deceleration time too short. 3. Replace with the AC drive with one that has a
3. AC drive output capacity is higher output capacity (next HP size).
too small.
Over-current during steady
state operation:
7
1. Check for possible poor insulation at the
1. Short-circuit at motor output. output line.
2. Sudden increase in motor 2. Check for possible motor stall.
loading. 3. Replace with the AC drive with one that has a
3. AC drive output capacity is higher output capacity (next HP size).
too small.

1. Switch off power supply.


Internal memory IC can not be 2. Check whether the input voltage falls within
programmed. the rated AC drive input voltage.
3. Switch the AC drive back on.

1. Check the connections between the main


Internal memory IC can not be
control board and the power board.
read.
2. Reset drive to factory defaults.

The external terminal EF-GND When external terminal EF-GND is closed, the
goes from OFF to ON. output will be turned off (under N.O. E.F.).
Don’t use the function of auto acceleration/
Auto accel/decel failure
deceleration.

7-3
FST-500 Series sensorless vector frequency drive

Fault
Fault Descriptions Corrective Actions
Name
Ground fault :
The AC drive output is
abnormal. When the output
terminal is grounded (short Ground fault :
circuit current is 50% more than 1. Check whether the IGBT power module is
the AC drive rated current), the damaged.
AC drive power module may be 2. Check for possible poor insulation at the
damaged. The short circuit output line.
protection is provided for AC
drive protection, not user
protection.

1. Check the connection between the AC drive


Communication Error and computer for loose wires.
Please refer to Pr.92. 2. Check if the communication protocol is
properly set.

1. When the external input terminal (base-block)


is active, the AC drive output will be turned
External Base Block.
off.
AC drive output is turned off.
2. Disable this connection and the AC drive will
begin to work again.

OC hardware error

CC (current clamp)

OV hardware error
Return to the factory.
GFF hardware error

OV or LV

Current sensor error

7-4
FST-500 Series sensorless vector frequency drive

Fault
Fault Descriptions Corrective Actions
Name

U-phase error
Return to the factory.
W-phase error

Phase Loss Check input phase wiring for loose contacts.

Software protection failure Return to the factory.

1. Check parameter settings (Pr.116) and


AVI/ACI wiring.
PID feedback signal error 2. Check for possible fault between system
response time and the PID feedback signal
detection time (Pr.123)

7-5
FST-500 Series sensorless vector frequency drive

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FST-500 Series sensorless vector frequency drive

CHAPTER 8 SUMMARY OF PARAMETER SETTINGS


a: The parameter can be set during operation
Factory Customer
Parameter Explanation Settings Setting
00: Master frequency determined by
digital keypad (LC-M02E)
01: Master frequency determined by 0 to
+10 V input on AVI terminal with
jumpers
Source of
a 02: Master frequency determined by 4 to
Pr.00 Frequency 00
20mA input on ACI terminal with
Command
jumpers
03: Master frequency determined by
RS-485 Communication port
04: Master frequency determined by
potentiometer on digital keypad
00: Operation determined by digital
keypad
01: Operation determined by external
control terminals, keypad STOP is
effective
02: Operation determined by external
Source of Operation control terminals, keypad STOP is
a Pr.01 00
command ineffective
03: Operation determined by RS-485
communication port, keypad STOP is
effective 8
04: Operation determined by RS-485
communication port, keypad STOP is
ineffective
00: Ramp stop
Pr.02 Stop Method 00
01: Coast Stop
Maximum Output
Pr.03 50.00 to 400.0 Hz 60.00
Frequency
Maximum Voltage
Pr.04 Frequency (Base 10.00 to 400.0Hz 60.00
Frequency)
115V/230V: 0.1 to 255.0V 220.0
Maximum Output 440.0
Pr.05 460V: 0.1 to 510.0V
Voltage (Vmax) 575.0
575V: 0.1 to 637.0V
Pr.06 Mid-point Frequency 0.10 to 400.0Hz 1.50
115V/230V: 0.1 to 255.0V 10.0
Pr.07 Mid-point Voltage 460V: 0.1 to 510.0V 20.0
575V: 0.1 to 637.0V 26.1
Minimum Output
Pr.08 0.10 to 20.00Hz 1.50
Freq

8-1
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

115V/230V: 0.1 to 255.0V 10.0


Minimum Output 20.0
Pr.09 460V: 0.1 to 510.0V
Voltage 26.1
575V: 0.1 to 637.0V
a Pr.10 Acceleration Time 1 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0
a Pr.11 Deceleration Time 1 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0
a Pr.12 Acceleration Time 2 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0
a Pr.13 Deceleration Time 2 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0
Pr.14 Accel S-curve 00 to 07 00
a Jog Accel/Decel
Pr.15 0.1 to 600.0 sec or 0.01 to 600.0 sec 1.0
Time
a Pr.16 Jog Frequency 0.00 to 400.0 Hz 6.00
a 1st Step Speed
Pr.17 0.00 to 400.0Hz 0.00
Freq.
a 2nd Step Speed
Pr.18 0.00 to 400.0Hz 0.00
Freq.
a 3rd Step Speed
Pr.19 0.00 to 400.0Hz 0.00
Freq.
a 4th Step Speed
Pr.20 0.00 to 400.0Hz 0.00
Freq.
a 5th Step Speed
Pr.21 0.00 to 400.0Hz 0.00
Freq.
a 6th Step Speed
Pr.22 0.00 to 400.0Hz 0.00
Freq.
a 7th Step Speed
Pr.23 0.00 to 400.0Hz 0.00
Freq.
Reserve Operation 00: Enable REV operation
Pr.24 00
Inhibition 01: Disable REV operation
00: Disable
390
Over-Voltage Stall 115V/230V: 330 to 450 Vdc
Pr.25 780
Prevention 460V: 660 to 900 Vdc 975
575V: 825 to 1025 Vdc
Over-current Stall
00: Disable
Pr.26 Prevention during 150
20% to 200%
Acceleration
Over-current Stall
00: Disable
Pr.27 Prevention during 150
20% to 200%
Operation
DC Braking Current
Pr.28 00 to 100 % 00
Level
Pr.29 DC Braking during 0.0
0.0 to 5.0 sec
Start-up
Pr.30 DC Braking during 0.0
0.0 to 25.0 sec
Stopping
Start-point for DC
Pr.31 0.00 to 60.00 Hz 0.00
Braking

8-2
FST-500 Series sensorless vector frequency drive
Factory
Parameter Explanation Settings Setting
Customer

00: Stop operation after momentary


power loss
01: Continues after momentary power
Momentary Power
loss, speed search starts with Master
Pr.32 Loss Operation 00
Frequency
Selection
02: Continues after momentary power
loss, speed search starts with
Minimum output Frequency
Maximum Allowable
Pr.33 0.3 to 5.0 sec 2.0
Power Loss Time
Base-Block Time for
Pr.34 0.3 to 5.0 sec 0.5
Speed Search
Maximum Current
Pr.35 Level for Speed 30 to 200 % 150
Search
Upper Bound of
Pr.36 0.10 Hz to 400.0 Hz 400.0
Output Frequency
Lower Bound of
Pr.37 0.00 Hz to 400.0 Hz 0.00
Output Frequency
00: M0: FWD/STOP, M1: REV/STOP
Multi-function Input 01: M0: RUN/STOP, M1: REV/FWD
Pr.38 00
Terminal (M0,M1) 02: M0, M1, M2: 3-wire operation control
mode
00: No Function 8
01: Output OFF (N.O.) (enabled when
running)
02: Output OFF (N.C.) (enabled when
running)
03: External Fault (normally open) N.O.
04: External Fault (normally close) N.C
Multi-function Input
05: RESET
Terminal (M2)
Pr.39 06: Multi-Step Speed Command 1
05
07: Multi-Step Speed Command 2
Multi-function Input
Pr.40 08: Multi-Step Speed Command 3
Terminal (M3)
09: Jog Operation 06
Pr.41 10: Accel/Decel Speed Inhibit
Multi-function Input
11: First or Second Accel/Decel Time 07
Terminal (M4)
Pr.42 12: Base-block (B.B.) (N.O)
13: Base-block (B.B.) (N.C) 08
Multi-function Input
14: Increase Master Frequency
Terminal (M5)
15: Decrease Master Frequency
16: Run PLC Program
17: Pause PLC
18: Counter Trigger Signal
19: Counter Reset

8-3
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

20: No function
21: RESET command (N.C)
22: Control source: External Terminal
23: Control source: Keypad
24: Control source: Communication
25: Parameter Lock (Write disable, Read
is always 0)
26: PID Disable (N.O.)
27: PID Disable (N.C.)
28: Second Source for Frequency
Command
29: Forward (contact is open) / Reverse
(contact is close)
30: One-Shot PLC Run
31: Index input signal
32: Counter Incremented by Drive Output
Frequency
00: Analog Frequency Meter (0 to
Maximum Output Frequency)
Analog Output 01: Analog Current Meter (0 to 250% of
a Pr.43 00
Signal the rated AC drive current)
02: Feedback signal (0 - 100%)
03: Output power (0 - 100%)
a Pr.44 Analog Output Gain 00 to 200 % 100
00: AC Drive Operational
01: Maximum Output Frequency Attained
02: Zero Speed
03: Over-Torque Detection
04: Base-Block (B.B) Indication
05: Low Voltage Indication
Multi-Function 06: AC Drive Operation Mode
Pr.45 Output Terminal 1 07: Fault Indication
(Photocoupler 08: Desired Frequency Attained
output) 09: PLC Program Running
10: PLC Program Step Completed
00
11: PLC Program Completed
12: PLC Operation Paused
Pr.46 Multi-function Output 13: Top Count Value Attained
Terminal 2 14: Preliminary Counter Value Attained
(Relay Output) 15: Warning (PID feedback loss,
communication error)
16: Below the Desired Frequency
17: PID supervision
18: Over Voltage supervision
19: Over Heat supervision
20: Over Current stall supervision

8-4
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

21: Over Voltage stall supervision


22: Forward command 00
23: Reverse command
24: Zero Speed (Includes Drive Stop)

a Desired Frequency
Pr.47 0.00 to 400.0 Hz 0.00
Attained
Adjust Bias of
a Pr.48 External Input 0.00 to 200.0% 0.00
Frequency
Potentiometer Bias 00: Positive Bias
a Pr.49 00
Polarity 01: Negative Bias

a Potentiometer
Pr.50 0.10 to 200.0% 100.0
Frequency Gain
00: Reverse Motion Disabled in negative
Potentiometer
bias
Pr.51 Reverse Motion 00
01: Reverse Motion Enabled in negative
Enable
bias
a Pr.52 Motor Rated Current 30.0% FLA to 120.0% FLA FLA
a Motor No-Load 0.4*F
Pr.53 00%FLA to 99%FLA LA
Current
a Torque
Pr.54 00 to 10 00
Compensation
a Pr.55 Slip Compensation 0.00 to 10.00 0.00 8
Pr.56 Reserved
Pr.57 AC Drive Rated Current Display (unit: 0.1A) ##.#
00: Standard Motor (self cool motor)
Electronic Thermal 01: Inverter Motor (auxiliary cool fan on
Pr.58 02
Overload Relay motor)
02: Inactive
Electronic Thermal
a Pr.59 30 to 300 sec 60
Motor Overload
00: Over-Torque Detection Disable
01: Enabled during constant speed
operation until the allowable time for
detection (Pr.62) elapses.
02: Enabled during constant speed
Over-Torque
Pr.60 operation and halted after detection. 00
Detection Mode
03: Enabled during acceleration until the
allowable time for detection (Pr.62)
elapses.
04: Enabled during acceleration and
halted after detection.

8-5
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

Over-Torque
Pr.61 30 to 200 % 150
Detection Level
Over-Torque
Pr.62 0.0 to 10.0 seconds 0.1
Detection Time
00: Decelerate to 0 Hz
Loss of ACI 01: Stop immediately and display "EF"
Pr.63 00
(4-20mA) 02: Continue operation by last frequency
command
00: Display AC drive output Frequency
(Hz)
01: Display User-defined output
Frequency (H*Pr.65)
a User Defined 02: Output Voltage (E)
Pr.64 06
Function for Display 03: DC Bus Voltage (u_)
04: PV (i)
05: Display the value of internal counter
(c)
06: Display the setting frequency (F or
o=%)
07: Display the parameter setting (Pr.00)
08: Reserved
09: Output Current (A)
10: Display program operation (0.xxx),
Fwd, or Rev
a Pr.65 Coefficient K 0.01 to 160.0 1.00

a Communication
Pr.66 0.00 to 400.0 Hz 0.00
Frequency
Pr.67 Skip Frequency 1 0.00 to 400.0 Hz 0.00

Pr.68 Skip Frequency 2 0.00 to 400.0 Hz 0.00

Pr.69 Skip Frequency 3 0.00 to 400.0 Hz 0.00

Pr.70 Skip Frequency Band 0.00 to 20.00 Hz 0.00

230V/460V series: 01 to 15 15
PWM Carrier
Pr.71
Frequency

Auto Restart
Pr.72 00 to 10 00
Attempts after Fault

8-6
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

00: No fault occurred


01: Over-current (oc)
02: Over-voltage (ov)
Pr.73 Present Fault Record 00
03: Overheat (oH)
04: Overload (oL)
05: Overload 1 (oL1)
06: External Fault (EF)
07: CPU failure 1 (CF1)
08: CPU failure 3 (CF3)
Second Most Recent 09: Hardware Protection Failure (HPF)
Pr.74 00
Fault Record 10: Over-current during acceleration (oca)
11: Over-current during deceleration (ocd)
12: Over-current during steady state
operation (ocn)
13: Ground fault or fuse failure(GFF)
14: Low Voltage (not record)
15: 3 Phase Input Power Loss
Third Most Recent 16: EPROM failure (CF2)
Pr.75 00
Fault Record 17: External interrupt allowance(bb)
18: Overload (oL2)
19: Auto Adjustable accel/decel failure
(CFA)
20: CPU self detection failure (codE)
00: All parameters can be set/read
01: All parameters are read-only
02-08: Reserved 8
Parameter Lock and
Pr.76 09: Resets all parameters to 50Hz factory 00
Configuration
defaults
10: Resets all parameters to 60Hz factory
defaults
Time for Auto Reset
Pr.77 the Restart Times in 0.1 to 6000.0 sec 60.0
Abnormality
00: Disable PLC operation
01: Execute one program cycle
02: Continuously execute program cycles
PLC Operation
Pr.78 03: Execute one program cycle step by 00
Mode
step
04: Continuously execute one program
cycle step by step
PLC FWD/REV
Pr.79 00 to 127 00
Motion
Identity Code of the
Pr.80 Read only ##
AC Motor Drive
Time Duration of 1st
Pr.81 00 to 9999 sec 00
Step Speed

8-7
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

Time Duration of
Pr.82 00 to 9999 sec 00
2nd Step Speed
Time Duration of 3rd
Pr.83 00 to 9999 sec 00
Step Speed
Time Duration of 4th
Pr.84 00 to 9999 sec 00
Step Speed
Time Duration of 5th
Pr.85 00 to 9999 sec 00
Step Speed
Time Duration of 6th
Pr.86 00 to 9999 sec 00
Step Speed
Time Duration of 7th
Pr.87 00 to 9999 sec 00
Step Speed
Communication
Pr.88 01 to 254 01
Address
00: 4800 bps
01: 9600 bps
Pr.89 Transmission Speed 01
02: 19200 bps
03: 38400 bps
00: Warn and Continue Operating
Transmission Fault 01: Warn and RAMP to Stop
Pr.90 03
Treatment 02: Warn and COAST to Stop
03: Keep Operation without Warning
0.0: Disable
Pr.91 Time Out Detection 0.0
0.1 to 120.0 sec
00: MODBUS ASCII mode, <7,N,2>
Communication 01: MODBUS ASCII mode, <7,E,1>
Protocol 02: MODBUS ASCII mode, <7,O,1>
Pr. 92 03: MODBUS RTU mode, <8,N,2>
00

04: MODBUS RTU mode, <8,E,1>


05: MODBUS RTU mode, <8,O,1>
Accel 1 to Accel 2
0.01 to 400.0
Pr.93 Frequency 0.00
0.00: Disable
Transition
Decel 1 to Decel 2
0.01 to 400.0
Pr.94 Frequency 0.00
0.00: Disable
Transition
00: Disable auto energy saving
Pr.95 Auto Energy Saving 00
01: Enable auto energy saving
Counter Countdown
Pr.96 00 to 9999 00
Complete
Preset counter
Pr.97 00 to 9999 00
countdown

8-8
FST-500 Series sensorless vector frequency drive
Factory
Parameter Explanation Settings Setting
Customer

Total Time Count


Read
Pr.98 from Power On 00 to 65535 days Only
(Days)
Total Time Count
Read
Pr.99 from Power On 00 to 1440 minutes Only
(Minutes)
Pr.100 Software Version ##

00: Linear Accel/Decel


01: Auto Accel, Linear Decel
Auto Adjustable 02: Linear Accel, Auto Decel
Pr.101 00
Accel/Decel 03: Auto Accel/Decel
04: Linear Accel/Decel Stall Prevention
during Deceleration
00: AVR function enabled
Auto Voltage 01: AVR function disabled
Pr.102 00
Regulation (AVR) 02: AVR function disabled when stops
03: AVR function disabled when decel
00: Disable
Auto tune Motor
Pr.103 01: Auto tune for R1 00
Parameters
02: Auto tune for R1 + No Load testing
Pr.104 R1 value 00 to 65535 mΩ 00

00: V/F Control


Pr.105 Control Mode 00
01: Sensor-less Control
Pr.106 Rated Slip 0.00 to 10.00 Hz 3.00 8
Pr.107 Vector Voltage Filter 5 to 9999 (per 2ms) 10

Vector Slip
Pr.108 25 to 9999 (per 2ms) 50
Compensation Filter
Selection for Zero 00: No output
Pr.109 00
Speed Control 01: Control by DC voltage
Voltage of Zero 0.0 to 20.0 % of Max. output voltage 5.0
Pr.110
Speed Control (Pr.05)
Pr.111 Decel S-curve 00 to 07 00
External Terminal
Pr.112 01 to 20 01
Scanning Time
00: None speed search
01: Continue operation after fault speed
Restart Method after
Pr.113 search from speed reference 01
Fault (oc, ov, BB)
02: Continue operation after fault speed
search from Minimum speed

8-9
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

00: Fan Off when the drive stop after 1


Min.
01: AC Drive Runs and Fan On, AC Drive 02
Pr.114 Cooling Fan Control
Stops and Fan Off
02: Always Run
03: Reserved
00: Disable
01: Keypad (based on Pr.00 setting)
PID Set Point
Pr.115 02: AVI (external 0-10V) 00
Selection
03: ACI (external 4-20mA)
04: PID set point (Pr.125)
00: Input positive PID feedback, PV from
AVI (0 to 10V)
01: Input negative PID feedback, PV from
PID Feedback AVI (0 to 10V)
Pr.116 00
Terminal Selection 02: Input positive PID feedback, PV from
ACI (4 to 20mA)
03: Input negative PID feedback, PV from
ACI (4 to 20mA)
Proportional Gain
Pr.117 0.0 to 10.0 1.0
(P)
0.00: Disable
Pr.118 Integral Time (I) 1.00
0.01 to 100.0 sec
Pr.119 Differential Time (D) 0.00 to 1.00 sec 0.00
Integration’s Upper
Pr.120 00 to 100 % 100 %
Bound Frequency
Pr.121 One-Time Delay 0.0 to 2.5 sec 0.0
PID Frequency
Pr.122 Output Command 00 to 110 % 100
Limit
Feedback Signal 0.0: Disable
Pr.123 60.0
Detection Time 0.1 to 3600 sec
Feedback Signal 00: Warning and RAMP to stop
Pr.124 00
Fault Treatment 01: Warning and keep operating
Source of PID Set
Pr.125 0.00 to 400.0Hz 0.00
Point
Pr.126 PID Offset Level 1.0 to 50.0 % 10.0
Detection Time of
Pr.127 0.1 to 300.0 sec 5.0
PID Offset
Minimum Reference
Pr.128 0.0 to 10.0 V 0.0
Value
Maximum Reference
Pr.129 0.0 to 10.0 V 10.0
Value

8-10
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

Invert Reference 00: Not inverted


Pr.130 00
Signal AVI (0-10V) 01: Inverted
Minimum Reference
Pr.131 0.0 to 20.0mA 4.0
Value (4-20mA)
Maximum Reference
Pr.132 0.0 to 20.0mA 20.0
Value (4-20mA)
Invert Reference 00: Not inverted
Pr.133 00
Signal (4-20mA) 01: Inverted
Analog Input Delay
Pr.134 00 to 9999 (per 2ms) 50
Filter for Set Point
Analog Input Delay
Pr.135 Filter for Feedback 00 to 9999 (per 2ms) 5
Signal
Pr.136 Sleep Period 0.0 to 6550.0 sec 0.0

Pr.137 Sleep Frequency 0.00 to 400.0 Hz 0.00

Pr.138 Wake Up Frequency 0.00 to 400.0 Hz 0.00


Treatment for 00: Continue operation
Pr.139 00
Counter Attained 01: Stop Immediately and display E.F.
00: Fixed Mode (keypad)
External Up/Down
Pr.140 01: By Accel or Decel Time 00
Selection
02: Reserved
Save Frequency 00: Not Save
Pr.141 01
Set Point 01: Save
8
00: Keypad Up/Down
Second Source of 01: AVI (0-10V)
Pr.142 Frequency 02: ACI (4-20mA) 00
Command 03: Communication
04: Keypad potentiometer
115V/230V 370-450 Vdc 380.0
Software Braking 760.0
Pr.143 460V 740-900 Vdc
Level
575V 925-1075 Vdc 950.0
Total operation time
Pr.144 Read Only
(Day)
Total operation time
Pr.145 Read Only
(Minutes)
00: Disable
Pr.146 Line start Lockout 00
01: Enable
Decimal Number of 00: One decimal
Pr.147 00
Accel / Decel Time 01: Two decimals
Number of Motor
Pr.148 02 to 20 04
Poles

8-11
FST-500 Series sensorless vector frequency drive

Factory
Parameter Explanation Settings Setting
Customer

Gear Ratio for


Pr.149 Simple Index 4 to 1000 200
Function
Index Angle for
Pr.150 Simple Index 00.0 to 360.0 180.0
Function
Deceleration Time
Pr.151 for Simple Index 0.00 to 100.00 sec 0.00
Function
Skip Frequency
Pr.152 0.00 to 400.0Hz 0.00
Width
Bias Frequency
Pr.153 0.00 to 400.0Hz 0.00
Width
Pr.154 Reserved
Compensation
a 0.0: Disable
Pr.155 Coefficient for Motor 0.0
0.1 to 5.0 (recommended setting d2.0)
Instability
Communication
a Pr.156 Response Delay 0 to 200 (x500us) 0
Time
Communication 0: Delta ASCII
a Pr.157 1
Mode Selection 1: Modbus

8-12
FST-500 Series sensorless vector frequency drive

STANDARD SPECIFICATIONS
Voltage Class 115V Class
Model Number FST-500- 002 004 007
XXXX
Max. Applicable Motor Output
(kW) 0.2 0.4 0.75
Max. Applicable Motor Output
0.25 0.5 1.0
(hp)
Input Rating Output Rating

Rated Output Capacity (kVA) 0.6 1.0 1.6


Rated Output Current (A) 1.6 2.5 4.2
Maximum Output Voltage (V) 3-Phase proportion to twice the input voltage
Output Frequency (Hz) 0.1~400 Hz
Carrier Frequency (kHz) 1-15
Single phase
Rated Input Current (A)
6 9 16
Rated Voltage, Frequency Single phase, 100-120 VAC, 50/60Hz
Voltage Tolerance ± 10% (90-132VAC)
Frequency Tolerance ±5% (47~63Hz)
Cooling Method Fan Cooled
Weight (kg) 1.5 1.5 1.5
Voltage Class 230V Class
Model Number.FST-500- 004 007 015 022 037 055
2XXX
Max. Applicable Motor Output
0.4 0.75 1.5 2.2 3.7 5.5
(kW)
Max. Applicable Motor Output
0.5 1.0 2.0 3.0 5.0 7.5
(hp)
Output Rating

Rated Output Capacity (kVA) 1.0 1.9 2.7 3.8 6.5 9.5
Rated Output Current (A) 2.5 5.0 7.0 10 17 25
Maximum Output Voltage (V) 3-Phase proportional to input voltage
Output Frequency (Hz) 0.1~400 Hz A
Carrier Frequency (kHz) 1-15
Single/3-phase 3-phase
Rated Input Current (A)
6.3/2.9 11.5/7.6 15.7/8.8 27/12.5 19.6 28
Input Current for 1-phase
Input Rating

Models when Using 3-phase 3.2 6.3 9.0 12.5 -- --


Power
Single/3-phase 3-phase
Rated Voltage, Frequency
200-240 VAC, 50/60Hz 200-240VAC, 50/60Hz
Voltage Tolerance ±10% (180~264 VAC)
Frequency Tolerance ±5% (47~63 Hz)
Cooling Method Fan Cooled
Weight (kg) 2.2/1.5 2.2/1.5 2.2/1.5 3.2/2.2 3.2 3.2
Voltage Class 460V Class
Model Number FST-500- 007 015 022 037 055 075
4XXX
Max. Applicable Motor Output
0.75 1.5 2.2 3.7 5.5 7.5
(kW)
Max. Applicable Motor Output
1.0 2.0 3.0 5.0 7.5 10
(hp)
Output Rating

Rated Output Capacity (kVA) 2.3 3.1 3.8 6.2 9.9 13.7
Rated Output Current (A) 3.0 4.0 5.0 8.2 13 18
Maximum Output Voltage (V) 3-phase Proportional to Input Voltage
Output Frequency (Hz) 0.1~400 Hz
Carrier Frequency (kHz) 1-15

A-1
FST-500 Series sensorless vector frequency drive

Voltage Class 460V Class


3-phase
Input Rating

Rated Input Current (A)


4.2 5.7 6.0 8.5 14 23
Rated Voltage, Frequency 3-phase 380-480 VAC, 50/60Hz
Voltage Tolerance ±10% (342~528 VAC)
Frequency Tolerance ±5% (47~63 Hz)
Cooling Method Fan Cooled
Weight (kg) 1.5 1.5 2.0 3.2 3.2 3.3

Voltage Class 575V Class


Model Number FST-500- 007 015 022 037 055 075
6XXX
Max. Applicable Motor Output
0.75 1.5 2.2 3.7 5.5 7.5
(kW)
Max. Applicable Motor Output
1.0 2.0 3.0 5.0 7.5 10
(hp)
Rated Output Capacity
1.7 3.0 4.2 6.6 9.9 12.2
(kVA)
Output Rating

Rated Output Current (A) 1.7 3.0 4.2 6.6 9.9 12.2
Maximum Output Voltage
3-phase Proportional to Input Voltage
(V)
Output Frequency (Hz) 0.1~400 Hz
Carrier Frequency (kHz) 1-10
3-phase
Input Rating

Rated Input Current (A)


2.4 4.2 5.9 7.0 10.5 12.9
Rated Voltage, Frequency 3-phase 500-600 VAC, 50/60Hz
Voltage Tolerance -15% ~ +10% (425~660 V)
Frequency Tolerance ±5% (47~63 Hz)
Cooling Method Fan Cooled
Weight (kg) 1.5 1.5 2.0 3.2 3.2 3.3

General Specifications
Control System SPW M (Sinusoidal Pulse Width Modulation) control (V/F or sensorless vector control)
Freq. Setting
0.1Hz
Resolution
Output Frequency
0.1Hz
Resolution
Control Characteristics

Torque Including the auto-torque, auto-slip compensation; starting torque can be 150% at
Characteristics 5.0Hz
Overload Endurance 150% of rated current for 1 minute
Skip Frequency Three zones, settings range 0.1-400Hz
Accel/Decel Time 0.1 to 600 seconds (4 Independent settings for Accel/Decel Time)
Stall Prevention Level
20 to 200%, Setting of Rated Current
Frequency Setting
Operation frequency 0-60Hz, output 0-100% rated current
DC Injection Braking
Start time 0-5 seconds, stop time 0-25 seconds
Approx. 20% (up to 125% possible with option braking resistor or braking unit
Braking Torque
externally mounted, 1-15HP braking transistor built-in)
V/F Pattern Adjustable V/F pattern

A-2
FST-500 Series sensorless vector frequency drive

Keypad Setting by
Frequency
External Potentiometer-5KΩ/0.5W, 0 to +10VDC, 4 to 20mA RS-485 interface; Multi-Function
Setting
Operating Characteristics

Signal Inputs 0 to 5 (7 steps, Jog, up/down)


Operation Keypad Set by RUN, STOP
Setting External M0 to M5 can be combined to offer various modes of operation, RS-485 serial
Signal Signal interface (MODBUS).
Multi-step selection 0 to 7, Jog, accel/decel inhibit, first to forth accel/decel switches,
Multi-Function Input
counter, PLC operation, external Base Block (NC, NO), auxiliary motor control is
Signal
invalid, selections, driver reset, UP/DOWN key settings, sink/source selection
AC drive operating, frequency attained, non-zero, base block, fault indication,
Multi-Function Output
local/remote indication, PLC operation indication, auxiliary motor output, driver is
Indication
ready, overheat alarm, emergency stop
Analog Output Signal Analog frequency/current signal output.
Alarm Output Contact 1 Form C contact or open collector output
AVR, S-Curve, over-voltage, over-current stall prevention, fault records, adjustable
carrier frequency, DC braking, momentary power loss restart, auto tuning, frequency
Operation Functions limits, parameter Lock/Reset, vector control, counter, PID Control, PLC, MODBUS
communication, reverse Inhibition, abnormal reset, abnormal re-start, digital
frequency output, sleep/revival function, 1st/2nd frequency source selections
Self-testing, over voltage, over current, under voltage, overload, overheating,
Protection Functions
external fault, electronic thermal, ground fault.
6-key, 4-digit, 7-segment LED, 4 status LEDs, master frequency, output frequency,
Display Keypads output current, custom units, parameter values for setup, review and faults, RUN,
STOP, RESET, FWD/REV
Built-in Braking Chip Built-in for all models
Protection Level IP20
Enviromental Conditions

Pollution Degree 2
Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
Ambient
-10oC to 40oC (-10oC to 50oC without blind plate) Non-Condensing and not frozen
Temperature A
Storage/
Transportation -20oC to 60oC
Temperature
Ambient Humidity Below 90% RH (non-condensing)
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz

Approvals

Note: Do not attempt to connect a single-phase power source to a three-phase models drive. However it is
acceptable to connect two wires of a three-phase power source to a single-phase drive.

A-3
FST-500 Series sensorless vector frequency drive

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