Final Report - EIA
Final Report - EIA
Final Report - EIA
DEREJE ZELEKE
Final Report
Consultant
SENYO Business PLC
Kolfe-Keraniyo Sub City, Woreda 07, House No. New
Phone: +251 91 160 0631
E-mail: senyo.business@gmail.com
TABLE OF CONTENTS
EXECUTIVE SUMMARY---------------------------------------------------------------------------------------1
1 INTRODUCTION------------------------------------------------------------------------------------------4
1.1 OBJECTIVE AND METHODOLOGY---------------------------------------------------------------------4
1.2 ENVIRONMENTAL ASSESSMENT (EA)----------------------------------------------------------------5
1.3 ENVIRONMENTAL IMPACT ASSESSMENT (EIA)-----------------------------------------------------6
1.4 PROJECT DESCRIPTION--------------------------------------------------------------------------------6
1.5 PROJECT OBJECTIVES AND JUSTIFICATIONS-------------------------------------------------------7
1.5.1 Project Objectives------------------------------------------------------------------------------7
1.5.2 Project Justifications---------------------------------------------------------------------------8
1.5.3 Plant Capacity and Production Programme---------------------------------------------8
1.6 MARKETING DEMAND-----------------------------------------------------------------------------------8
1.7 MATERIALS AND INPUTS------------------------------------------------------------------------------- 9
1.8 UTILITIES--------------------------------------------------------------------------------------------------9
1.9 TECHNOLOGY AND ENGINEERING-------------------------------------------------------------------10
1.9.1 Production Process-------------------------------------------------------------------------- 10
2 ENVIRONMENTAL POLICY FRAMEWORK----------------------------------------------------12
2.1 THE CONSTITUTION OF THE FDRE----------------------------------------------------------------12
2.1.1 Governmental Framework------------------------------------------------------------------12
2.1.2 Sustainable Development and Environmental Rights-------------------------------12
2.1.3 Environmental Pollution Control Proclamation----------------------------------------13
2.2 CONSERVATION STRATEGY OF ETHIOPIA (CSE)------------------------------------------------13
2.3 ENVIRONMENTAL PROTECTION AUTHORITY (EPA) AND ENVIRONMENTAL POLICY OF
ETHIOPIA (EPE)---------------------------------------------------------------------------------------14
2.4 LEGISLATION AND GUIDELINES----------------------------------------------------------------------17
2.4.1 Environmental Pollution Control Proclamation----------------------------------------17
2.4.2 Environmental Impact Assessment Proclamation------------------------------------18
2.4.3 Environmental Impact assessment Guideline-----------------------------------------19
2.4.4 Guidelines on Strategic Environmental Assessment--------------------------------20
3 PROJECT AREA PREVAILING ENVIRONMENT----------------------------------------------21
3.1 BIO-PHYSICAL FACTORS----------------------------------------------------------------------------- 21
3.1.1 Water Resources-----------------------------------------------------------------------------21
3.1.2 Air Quality---------------------------------------------------------------------------------------21
3.1.3 Climate and Vegetation---------------------------------------------------------------------21
3.1.4 Land use----------------------------------------------------------------------------------------22
3.1.5 Soil----------------------------------------------------------------------------------------------- 22
3.2 SOCIO-CULTURAL FACTORS-------------------------------------------------------------------------22
4 PROJECT ENVIRONMENTAL IMPACTS--------------------------------------------------------23
4.1 ENVIRONMENTAL SCOPING-------------------------------------------------------------------------- 23
4.2 POTENTIAL IMPACTS CHARACTERIZATION AND CLASSIFICATION------------------------------24
4.3 PROJECT IMPACTS-------------------------------------------------------------------------------------25
4.3.1 Bio-Physical Environment------------------------------------------------------------------26
4.3.2 Socio-Economic Environment-------------------------------------------------------------30
5 IMPACTS MITIGATION AND ENHANCEMENT------------------------------------------------33
5.1 BIO-PHYSICAL ENVIRONMENT-----------------------------------------------------------------------34
5.1.1 Water Quality----------------------------------------------------------------------------------34
5.1.2 Air Quality---------------------------------------------------------------------------------------34
5.1.3 Soil Quality------------------------------------------------------------------------------------- 35
5.1.4 Natural Resource Depletion---------------------------------------------------------------36
5.1.5 Solid Waste Generation---------------------------------------------------------------------38
5.1.6 Vegetation Loss-------------------------------------------------------------------------------38
5.1.7 Nuisance Noise------------------------------------------------------------------------------- 39
5.2 SOCIO –ECONOMIC ENVIRONMENT----------------------------------------------------------------39
5.2.1 Social Accessibility and Industrial Development Threat----------------------------39
5.2.2 Employees’ Health--------------------------------------------------------------------------- 39
5.2.3 Community Health----------------------------------------------------------------------------41
5.2.4 Services and Employment-----------------------------------------------------------------41
5.2.5 Economic Development---------------------------------------------------------------------41
6 ENVIRONMENTAL MANAGEMENT AND PROTECTION PROGRAM-------------------42
6.1 ENVIRONMENTAL MANAGEMENT--------------------------------------------------------------------42
6.2 ENVIRONMENTAL MANAGEMENT AND ERGONOMICS DEPARTMENT--------------------------42
6.3 CLEANER PRODUCTION AUDIT TEAM--------------------------------------------------------------44
7 MONITORING PLAN AND IMPLEMENTATION PROGRAM--------------------------------48
7.1 ENVIRONMENTAL IMPLEMENTATION MEASURES-------------------------------------------------48
7.2 ENVIRONMENTAL MANAGEMENT AND ERGONOMIC DEPARTMENT----------------------------48
8 .CONCLUSION AND RECOMENDATION-------------------------------------------------------50
8.1 CONCLUSION------------------------------------------------------------------------------------------- 50
8.2 RECOMMENDATION------------------------------------------------------------------------------------50
ANNEXES-------------------------------------------------------------------------------------------------------- 51
A 1: PERTOCHEMICAL MANUFACTURING--------------------------------------------------------52
A-2: STANDARD FOR CONTROLLED APPLICATION OF INDUSTRIAL EFFLUENTS
TO LAND---------------------------------------------------------------------------------------------- 53
A-3: EMISSION LIMIT FROM COMBUSTION SOURCES---------------------------------------53
A-4 LIMIT VALUES FOR EMISSIONS TO AIR-----------------------------------------------------54
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REFERENCES--------------------------------------------------------------------------------------------------55
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EXECUTIVE SUMMARY
The objective of this study is to assess the existing and anticipated environmental
impacts of the PP floor mat manufacturing plant, and to propose mitigation
measures for adverse impacts and enhancement measures to the positive impacts.
Consequently, to implement the mitigation measures within the factory
management plans is going to be stated and environmental monitoring is indicated
including the responsible bodies and estimated environmental costs.
Environmental Impacts
Direct, indirect and cumulative impacts are addressed. These impacts are further
divided according to their nature into negative or positive; local and/or global,
random or predicted; temporary or permanent (reversible or irreversible) and short
term or long term.
The main potential impacts of the PP floor mat manufacturing plant are water and
soil pollution due to sanitary wastes from cafeteria, toilets, solid wastes from spoiled
PP floor mat in the production process, noise pollution due to machineries, and
odor problems.
Both positive and negative potential impacts (i.e. summary of the above categories)
are expected from the PP floor mat Manufacture Plant. The environmental
assessment includes approaches for enhancing the benefits, and mitigating the
potential drawbacks.
Environmental Management
Monitoring Plan
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regularly. The project top management and affiliated units of the Oromiya Regional
State Environmental Protection Bureau, such as technical divisions of the industrial
pollution prevention and control department will make occasional and random
monitoring respectively. The monitoring will involve both quantitative and qualitative
data, as appropriate to the nature of the information it involve during the production
stage of the project.
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1 INTRODUCTION
The project area is to be located in the Regional State of Oromiya within the
Kimbibit wereda Sheno city. The project will have key role in the country’s economy
by transforming various raw materials to a higher value product of PP floor mat. PP
floor mat is flat material, generally placed on a floor or other flat surface.
The feasibility study; which includes market assessment, technical and economical
evaluation, indicated that, the selected production process of PP floor mat
manufacturing plant includes the following operations and are the viable
components of the proposed factory.
Mixing;
Straw extrusion;
Jacquard loom;
Packing;
Dispatch/ shipment.
The fact that the operational stage of the project characterized by resource
consumption with a subsequent generation of unwanted materials, Environmental
Impact Assessment is necessary to indicate what measures should be taken during
construction & installation and production stage particularly in relation to pollution
control strategies. This report concerns Environmental Impact Assessment (EIA) of
the PP floor mat Manufacture Plant.
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environmental dimension with the other components throughout the project cycle.
The specific objectives under the overall objectives are:
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earlier stage of the engineering work, the implementation of the mitigating
measures and management should be tied up closely with the design, construction
and operational phases. While mitigating measures that may reduce environmental
impacts are directly linked to processes design and engineering, institutional
monitoring requirements of projects are normally under the responsibility of the
administration.
Direct impacts (e.g. water quality degradation due to waste release to water
body )
The above impacts can be further divided according to their nature into:
Short and long term impact (the first appear shortly after construction while
the latter may appear during construction but the consequences will only be
visible over a long period).
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1.4 Project Description
A steady growth of industry and trade has been registered in the past years in
Ethiopia due to an array of reforms and the opening up of the economy and the
creation of encouraging investment environment. There has been a surge in
investment, growth in exports and increased employment generation. Moreover,
experience has been gained in providing support to the private sector, and a closer
working relationship with the sector has been created. This is in part as a result of a
more open and liberalized economy, and due to the rebound from years of
unsettled domestic and external conditions.
The boom in the construction and faster growth of the industrial sectors are some of
the very well noticed developments in the country and these in turn have attracted
more and more investments.
Ato DEREJE ZELEKE, cognizant of the growing demand in the PP floor mat
business in the near future, has planned to establish PP floor mat manufacturing
factory in order to play its parts in the manufacturing industry of the country.
The decision by the promoter of the project is timely. But this decision must be
backed with a feasibility study. In view of the above, the promoter of the project has
commissioned SENYO Business PLC to evaluate the feasibility of establishing PP
floor mat manufacturing factory.
As the name indicates, the project is intended for the production of PP floor mat,
which is produced from imported raw materials. The project is being considered for
the substitute of imported PP floor mat, but the production will be both for local and
export market. At the moment, there is no local manufacturer engaged in the
production of this item. Thus, the envisaged plant will be the first manufacturer in
the country.
Produce high quality PP floor mat to meet the expanding demand for the
product, therefore earn sustainable stream of profits;
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Substitute importation of PP floor mat ;
Demand for PP floor mat has been growing at alarming rate for the past
several years in line with the health consciousness of the public, increasing
educational level of the population and fast economic growth of the country
which result in the demand for PP floor mat ;
Established market outlets and broad customer base are in places for
effective distribution;
The country’s requirement of PP floor mat is met through imports. Ethiopia imports
PP floor mat s from various countries. Knowledge of the determinants of market
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demand for a product, and the nature of the relationship between demand and its
determinants, is very helpful in analysing and estimating demand for a product.
Accordingly the variables that are essential in determining the magnitude and trend
of the demand for PP floor mat products are:
The overall economic development level and growth trend of the country,
The demand for PP floor mats is forecasted to grow from a present (2014) size of
1,826 tones to 8,051 tones in 2028.
1. The polypropylene granules that are made into the tape yarn and then
woven into the mats
2. Colors pigment for giving the polypropylene mat the required colors.
1.8 Utilities
The utilities required are electric power, water and compressed air. The energy
required to run the factory is supplied from the main grid of the Ethiopian Electric
Power Corporation (EEPCO). For the power interruption from the main grid, there
will be a stand-by Diesel generator which can be used to operate the whole factory.
In the case of water supply, it is supplied from the water well-constructed in the
factory premises.
The estimated annual requirement for raw materials and packing materials at full
capacity of production are given in table below.
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Auxiliary Materials
Sewing thread Kg 990 Local
Hessian cloth 000’ m 220 Local
PP bags for packing 000’ pcs 44 Local
Utilities
Electrical Energy kWh 780,000.00 Local
Modern facilities will allow increasing supply of high quality products in local market.
To this effect, the project is aiming to purchase of machinery and equipment and
infrastructure development for proposed PP floor mat manufacturing plant. Some of
the equipments to be acquired for the project are Automatic Jacquard Weaving
Machine, PP Straw Extruding Machine with Cooling Tank and Cutter, Warping,
Sewing Machine, Press Packing Machine and Recycling Machine with its full
accessories.
The envisaged plant requires building for office (G+1 building which comprise office,
lab & sales shop), production hall, finished product store, raw material store, spare
parts & supplies store, workshop, cloth changing & bath rooms, cafeteria, and
guard houses.
Site development and landscaping are one of the important functions of civil works
for the envisaged plant. They include green area; parking area both for customer
and company vehicles, fencing; lighting systems; and surface drainage systems. In
the plant compound there exist construction of asphalt road as part of infrastructural
development to ease circulation of raw materials, products and people. In the
factory premises water well with minimum discharge rate of 4 lt/sec will also be
constructed for source of water.
The pallets are dumped in a hopper on one end of the machine and are forced
through a long channel by a screw mechanism. This screw is turned in the barrel
with power supplied by a motor operating through a gear reducer. As the screw
rotates, it moves the resin down the barrel. As the resin travels down the heated
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channel, it melts and becomes more flowable. To ensure good movement and heat
transfer, the screw fits within the barrel with only few thousands of an inch
clearance. It is machined from a solid steel rod, and the surfaces almost touching
the barrel are hardened to resist wear. By the time the resin reaches the end of the
barrel, it is completely melted and can be easily forced out through the opening in
the die.
The resin exits the die in a long string in the shape of a straw. It is then moved
along by a piece of equipment known as a puller which helps maintain the shape of
the straw as it is moved through the rest of the manufacturing process. In some
processes, it is necessary to pull the straw through special sizing plates to better
control the diameter. These plates are essentially metal sheets with holes drilled in
them. Eventually, this elongated tube is directed through a cooling stage – usually a
water bath. Some operations run the plastic over a chilled metal rod, called a
mandrel, which freezes the internal dimension of the straw to that of the rod. The
PP straw, after cooling, is stabilized and then wound on bobbins.
From bobbins carrying polypropylene straws, fabric is made using warping and yarn
winding machine. The fabric is then woven on looms and finally cut to size and
stitched to mat of required dimensions.
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2 ENVIRONMENTAL POLICY FRAMEWORK
The constitution of the 1995 FDRE constitution contains a number of articles, which
are relevant to the concept of sustainable development and environmental rights.
Articles 43 and 44 which state the following:
1. The Peoples of Ethiopia as a whole, and each Nation, Nationality and People
in Ethiopia in particular have the right to improved living standards and to
sustainable development;
1. All persons have the right to live in a clean and healthy environment.
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2. All persons who have been displaced or whose livelihoods have been
adversely affected as a result of State programmes have the right to
commensurate monetary or alternative means of compensation, including
relocation with adequate State assistance.
1) No person shall pollute or cause any other person to pollute the environment
by violating the relevant environmental standard.
3) Any person engaged in any field of activity which is likely which is to cause
pollution or any other environmental hazard shall, when the Authority or the
relevant regional environmental agency so decides, install a sound
technology that avoids or reduces, to the required minimum, the generation
of waste and, when feasible, apply methods for the recycling of waste.
4) Any person who causes any pollution shall hi required to clean up or pay the
cost of cleaning up the polluted environment in such a manner and within
such a period as shall be determined by the Authority by the relevant
regional environmental agency.
5) When any activity poses a risk to human health or to the environment, the
Authority or the relevant regional environmental agency shall take any
necessary measure up to the closure or relocation of any enterprise in order
to prevent harm.
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appropriate institutional and legal frameworks for the implementation (EPA/Ministry
of Economic Development and Co-operation 1996, MEDAC). It also deals with
providing a strategic framework for integrating environmental planning into a new
and existing policies and projects. It mainly recognizes the importance of
incorporating environmental factors into development activities from the beginning
so that planners may take into account environmental protection as an essential
component of economic, social and cultural development.
The power and duties given to the EPA under the above Proclamation are:
Prepare environmental protection policy and laws and upon approval, follow
up their implementation;
Prepare directives and systems necessary for evaluating the impact of social
and economic development projects on the environment; monitor and
supervise their implementation; and
Prepare standards that help in the protection of soil, water and air as well as
the biological systems they support, and follow up their implementation.
Thus, all project proponents and executing bodies (agencies) in the country are to
operate in close co-operation with the EPA to ensure that proper mitigating
measures are designed and implemented, particularly for projects with an adverse
effect on the environment. The requirement is that an Environmental Impact
Statement be prepared by project proponents and be examined, commented on
and approved by the EPA.
The EPA is the Competent Agency at the Federal level in Ethiopia. It is, therefore,
the responsibility of the Authority in the EIA process to:
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Ensure that the proponent complies with the requirements of the EIA
process;
Evaluate and take decisions on the documents arising out of the EIA
process.
The regional authorities should ideally establish an EPA- type institution to deal with
environmental issues at the regional level. This is, however, a long-term objective.
In the interim period the Regional Environmental Co-ordination Committee (RECC),
which comprises responsible officers from different sectoral Bureaus must take the
responsibility at the Regional level.
The RECCs are not sectoral-based. They can be viewed as being independent of
the outcome of a specific EIA. Due to expertise and capacity limitations, the RECC
may choose to designate a specific sectoral Bureau to take responsibility for an EIA
process.
It is the responsibility of the regional EPA bodies to inform the Federal EPA of
projects that may be of national significance. Therefore, the Federal Authority
should only be involved in EIA processes where a proposed activity may:
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Alternatively, Federal EPA may have an EIA referred to if agreed to between the
Federal Authority and the Regional Authority. This would typically happen in
complicated EIAs where the Regional authorities feel that it does not have the
capacity or competency to deal with the application.
The EPE supports Constitutional Rights through its guiding principles. The
principles are, of course, guiding since they will shape all subsequent policy,
strategy and programme formulations and their implementation. Sectoral and cross-
sectoral policies and environmental elements of other macro policies will be
checked against these principles to ensure consistency. From this project
perspective; the following are the important one:
Full environmental and social costs (or benefits foregone or lost) that may
result through damage to resources or the environment as a result of
degradation or pollution shall be incorporated into public and private sector
planning and accounting, and decisions shall be based on minimizing and
covering these costs;
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Regular and accurate assessment and monitoring of environmental
conditions shall be undertaken and the information widely disseminated
within the population; and,
The EIA policies emphasize e.g. the need of wide range of impact to be dealt with
in EIA, the early recognition of environmental issues in project planning, public
participation, mitigation and environmental management and capacity building at all
levels of administration.
The policy establishes the authority of the EPA to harmonize Sectoral Development
Plans and to implement an environmental management program for the country. It
also imparts political and popular support to the sustainable use of natural, human-
made and cultural resources at the federal, regional, zonal, Woreda and community
levels.
The Federal constitution, proclamation no. 300 / 2002 contains a number of articles,
which are relevant to the concept of pollution control. Article 2 states;
1) No person shall pollute or cause any other person to pollute the environment
by violating the relevant environmental standard;
3) Any person engaged in any field of activity which is likely which is to cause
pollution or any other environmental hazard shall, when the Authority or the
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relevant regional environmental agency so decides, install a sound
technology that avoids or reduces, to the required minimum, the generation
of waste and, when feasible, apply methods for the recycling of waste;
4) Any person who causes any pollution shall be required to clean up or pay the
cost of cleaning up the polluted environment in such a manner and within
such a period as shall be determined by the Authority by the relevant
regional environmental agency;
5) When any activity poses a risk to human health or to the environment, the
Authority or the relevant regional environmental agency shall take any
necessary measure up to the closure or relocation of any enterprise in order
to prevent harm;
The primary aim of this Proclamation is to make mandatory for specified categories
of activities either by the public sectors and possibly, the extension of EIA to
policies, plans and programs in addition to projects.
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The provision of the proclamation include
All other licensing agencies shall ,prior to assessing, ensure that either EPA
or the regional Environmental Agency has authorized implementation of the
project ,and;
A licensing agency shall either suspend or cancel a license that has already
been issued, in the case that EPA or the Regional environmental agency
suspends or cancels the environmental authorization;
Procedures that must be followed in the EIA process are described in the
proclamation,
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The document details the required procedure for conducting EIA in Ethiopia and the
requirement for environmental management. The document has been developed to
support the on-going development of environmental legislation. These requirements
are presented on the step by step basis. In addition, the document specifies tools
that may be considered when engaging in the EIA process. Reference is made to
the legislation and polices that potential investors and develops must comply in
Ethiopia and key issues for environmental assessment in specific development
sector are detailed for consideration.
The whole SEA process is intended to act as a support to planners and decisions-
makers, providing them with relevant environmental information on the positive and
negative implication of plans and programmes. The guideline has been intended
primarily for use by the regional and federal component authorities, who are
responsibility for environmental issues and also those authorities within the regions
who are responsible for drawing up development plans and programmes. It is
designed to give these authorities a thorough review of the environmental and
sustainable dimensions of the plans and programmes.
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3 PROJECT AREA PREVAILING ENVIRONMENT
Bio-physical factors are diverse. Principal one that can be affected by the project
includes the following: water resources, soils, air quality, vegetation, topography,
climate, and geology.
The study area is found at the plain land. The seasonal streams which are
intermittent draining from NW to SE directions recharge the ground water of the
study area. In addition, the primary porosity of the volcanic rock units around the
study area being assisted by weathering and fracturing, favours infiltration of
surface water.
The geological set up of the area indicates that there are different weathered and
fractured volcanic rock successions which have all the characteristics of being good
aquifers for the ground water resource in the study area. The annual rainfall of the
area also enhances precipitation that significantly recharges the ground water.
Though the envisaged PP floor mat manufacturing plant will be located in the
industrial zone of the town, it will not affect the air quality in the project vicinity. In
general the existing air quality in the project vicinity is very good.
The study area lies in the altitude of 1950 meter above sea level where this altitude
can be categorized into tropical agro climatic zone. According to the rainfall
distribution is bimodal with the rainy season ‘’Keremt’’ is from June-September and
the season “Belg” is from January-May. The average annual temperature ranges to
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be 12-14oC. The area includes seasonal steams with “bushes” and “Eucalyptus
Tree”.
The land-use of the specific point where project lies was rural setting. The land use
surrounding all part of the project characterised by agricultural farming.
3.1.5 Soil
Soils are the results of the underlying lithological formations formed due to physical
and/or chemical disintegrations. The predominant soil type around the study area is
characterized by duly grey clay. This soil has been observed to be the source
subsurface geological formation.
Acceptability of the project by the local people lies on the sustainability of the
project. Especially incorporating proper waste management options at the different
stages of the production process and implementing the best economically viable
and environmentally acceptable technique for controlling the factory waste water
discharges harmonizes the social acceptability and the project development.
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4 PROJECT ENVIRONMENTAL IMPACTS
This section addresses potential impacts associated with the envisaged project.
The discussion includes the following considerations: both potentially detrimental
effects, and potentially beneficial impacts; direct project effects; indirect, often long-
term effects; reversible, irreversible effects; both individual types of impacts, and
those that may be cumulative.
Even though the environmental impacts of manufacturing plant projects like the
envisaged PP floor mat Manufacturing Project characterized by short term
construction phase impacts and long term impacts during the operation of the plant;
the coverage of the environmental topics varies. The scope and depth of particular
analyses depend upon an environmental scoping, and the availability of data.
In the aim of identifying significant impacts of the proposed project and to quantify
them; an environmental scoping will be conducted. As the measurement of specific
environmental variables implies selecting the methods and techniques most suited
to the affected environment, the type of activity to be undertaken, and quality of
information, based on impact measurement criteria; either quantitative or
qualitative, the environmental scoping was conducted through two approaches.
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1) Atmospheric air emissions
CO2 from the gas cutting and welding process in the mini workshop;
Improper disposal and storage of solid wastes from the following unit
process
Poor sanitation
The environmental impact from each identified potential environmental issues of the
project not only can be more than one but sometimes it can amplifies or depress
the impacts from the other environmental issues. Therefore in order to predict and
study the environmental implications of each potential environmental issue
identified in the scoping, the potential environmental impacts of each environmental
issues are characterized in the following way:
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b) The magnitude represented by extension, quantity, and intensity of the
impact. For instance, it answers questions such as what is the volume of
pollutants or percentage above the standard limit, etc.
c) The significance of the impact and its relative importance (impact quality).
For example, intensity of effluent toxicity or environmental value of a land
area;
d) The types of impact, i.e., direct, indirect or synergistic (the latter accumulates
and increases with the presence of several impacts, which end up exceeding
the sum of the individual impacts);
h) The spatial area or area of influence, the land area receiving the
environmental impact, which does not necessarily coincide with the location
of the proposed action. when environmental characteristics are more
sensible, the impact severity will increase;
Both major and minor effects of the envisaged PP floor mat Manufacturing Project
are considered. These environmental impacts can be categorized as:
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Both the short term construction phase impacts and long term operation
(production) phase impacts are considered.
Floor and machinery cleaning related wastewater are also the other wastewater
sources of the PP floor mat manufacturing plant. However, oil, grease, kerosene,
organic materials, etc. can also enter the waste stream due to leakages from
machineries, maintenance activities, improper disposal of residues and spare parts,
lack of proper working area cleaning and machineries inspection, inadequate feed
control, etc. amplifies the problem.
Construction Phase: Oil, grease, fuel and residues of derbies and construction
materials can originate during construction of buildings and installing plants.
Improper disposal practices; spills and leaks from containers and tankers,
construction machineries; and improper storage practices can generate them. Rain
water and water used for cleaning machineries, vehicles and working area can
runoff contaminants to the nearby river and also can percolate to aquifers.
The water contaminants during this stage of the project includes: suspended solids,
oxygen demanding compounds, Fe+3, Ca+2, CO3-2.
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4.3.1.2 Air Quality
The air shed could be estimated as an ambient air quality with nearly zero levels of
NOx and SOx because these pollutants are resulting from combustion process.
No air quality data is available for the proposed project site as there are no major
emission sources nearby; it is assumed that the air quality is rather good.
But trends regarding global climatic change indicate tightening of policies and
regulations on global warming. Identifying and integrating this kind of environmental
issues at this stage of the project aids to select appropriate mitigation measures
complying with future environmental requirements and reduce unnecessary future
costs.
Loss of vegetation because of the wastewater effluent related soil quality impacts is
minimal, since there is less vegetation cover at the project area. However without
proper mitigation actions both the long-term and cumulative impact of the problem
is disasters. Accumulation of ions and minerals can change the biological and
physico-chemical properties of the near-by soil irreversibility. Loss of soil fertility
with a subsequence loss of nearby patch of eucalyptus tree, decrease of crop
productivity in the nearby agricultural lands and pollution of surface and ground
water sources through runoffs, diffusion and infiltration can result after years
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processes. Soil quality problem from the other waste water streams floor washing is
not significant, since the impacts are reversible.
Apart from this production process discharges caused soil quality degradation, soil
contamination by spilled oils, greases, fuel and residues of derbies and construction
materials, chemicals, etc. can be causes for degradation of soil quality. Both
construction and operation phase related activities causes the problem. Oils,
grease and fuels can originate from construction machineries, production
machineries, maintenance activities and damaged containers.
Electricity, the other natural resource concern of the project is supplied both from
renewable source; hydroelectric and nonrenewable source, generator running with
diesel fuel. The project requires an estimated annual supply of 780,000 Kwh of
electricity at full production capacity. The generator supplies electricity during
hydroelectric power supply cutoffs. The environmental impact of the project
regarding the consumption of hydroelectric power is depletion of renewable energy
source; where as in case of generator is depletion of non-renewable resource
diesel fuel.
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4.3.1.5 Solid Wastes
Beside these expected solid wastes sources; solid waste and debris can generate
both from the pre-operation and operation phase of the project. In the pre-operation
phase of the project, solid wastes typically arise from construction work and
machineries installation activities. The types of construction wastes include empty
containers for project supplies, scrap wood and metals, plastic pieces, broken and
un-repairable equipment, broken lumber, concrete chunks, dirty equipment grease,
and sundry items often strewn or dumped into piles. Different sized cardboard
boxes, shock absorbing plastics, rags and empty plastic containers are the solid
wastes that can generate in the day to day activity of the production process. At
both stages of the project there are also domestic life residues of workers. These
are likely to include empty food and beverage containers, worn-out clothing,
discarded first aid materials like bandages from injuries, unusable plastic and metal
items, and other discards.
Although the impact on vegetation removal is minimal in light of its scarcity and due
to the fact that the project is situated on an already cleared area, long term impacts
due to settlements by the nearby settlers and workers may result for the destruction
of the nearby patch of eucalyptus trees.
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sensitive places (like schools, mosques, churches, meeting areas) and the short
time period of the construction make the problem insignificant.
The production processes of the project don’t have as such mechanically running
machines which can be a source of noise and vibration either due to its mode
operation or mechanical instability of drives. Significant nuisance noise sources
during the production phase may be sounds from mechanical workshops and alarm
bell used for giving signal during shift changes and signals during dangers like fire.
Incorporation of sound proof materials during constructing workshops and
constructing high sound sources far from residence directions mitigates problems
related to workshop areas noise problem. Alarms for signaling dangers are not
usual; even may not be a problem for years. However alarm bells for the purpose of
signaling workers time of entrance and exit; is a significant concern. Especially
during the morning time; it can wake neighbors early. The problem is significant for
infants and pregnant women.
Acceptability of the project by the local people lies on the sustainability of the
project since the local people are in an industrial development dilemma; i.e.
Industrialization against environmental problems. Especially incorporating proper
waste management options at the different stages of the production process and
implementing the best economically viable and environmentally acceptable
technique for controlling the factory waste water discharges harmonizes the social
acceptability and the project development. Implementing the solid waste collection
centre in order to mitigate the discharge of the industrial effluents directly to the
nearby river is a good indicator for the local people regarding trustworthiness of the
project.
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construction and operation phases of the envisaged PP floor mat Manufacturing
Project. However, because of its association with a continual day to day production
process and broader negative potential impact even beyond the plant the
production activity related potential workers’ health problems are described in
detail.
These employees health issues are expected at the operation phase of the project
and the health impact they will cause is chronic in nature. Adoption of techniques
should create safe working environment and/ or provide practices to mitigate the
impacts.
Beside those expected the project health issues; there are accidents caused
employee’s health issues. Though they can cause chronic health impacts; most of
these potential impacts are acute in nature (e.g. body injury).
Fires accident and sparks due to welding around fuel tanks can cause more than
workers health problem; it destroys property. Explosion of oxygen tankers and
pressurized cylinders are not only potential risks for the nearby worker but they are
also causes for other hazardous; including fire. Interference of individuals with
electrical systems, failure from structures and failure due to slippery floor are other
causes for injury.
Peoples living around the project area can be affected by secondary and
cumulative human health impact of the project.
Modification the quality of the nearby river water, the air quality and disposing and
piling of solid wastes like: damaged PP floor mat , metal scrapes and nailed woods
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The indirect potential health problem of the project includes:
Flu, asthma and other air borne diseases due eutrophication of waste water
effluents especially during dry seasons;
The construction phase of the project creates job for the local labor force, especially
women. It is also a good opportunity for youngsters to acquire different basic
technical skills. The production phase of the project is an opportunity for the local
people to secure permanent job in the factory. Regarding the permanent job
creation during the production phase of the project; the project is an ideal
opportunity for both men and women.
Although currently the project don’t have any service plans to deliver to the local
community, the promoter of this project has rooms to play in different community
based service activities; especially at local levels.
A potential major benefit of the project and other industrial development is the
economic development and related benefits. The implementation of the project will
bring several beneficial impacts including creating job opportunity and reducing
poverty, contributing to national economic growth through PP floor mat processing,
foreign exchange savings, etc.
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5 IMPACTS MITIGATION AND ENHANCEMENT
This section addresses measures for both mitigating (i.e. avoidance, reduction or
elimination) of potential negative impacts, and enhancing (i.e. improvement) of the
positive effects of the PP floor mat Manufacturing Project.
Since most of the environmental impacts are related to industrial waste generation;
in mitigating the impacts different levels of waste management hierarchy employed.
Starting from: ‘Waste generation prevention’ up to ‘Treatment’ and ‘Safe Disposal’
practiced in mitigating the environmental burden of the project production process.
Some measures are part of entirely within the project scope, and can be executed
directly by the project promoter during the design, construction/erection and
production stages of the project programmes. Other measures may require
involvement of additional bodies and incorporation of new programmes.
Bio-Physical Environment
- Water Quality
- Air Quality
- Soil Quality
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- Natural Resource Depletion
- Vegetation Loss
- Nuisances Noise
Socio-Economic Environment
- Employees’ Health
- Community Health
- Economic Development
The Physico-Chemical properties of the effluents are within that of the country’s
emission limit values. Since the intended project is mainly involved with drying,
melting and molding process and hence there is no as such big quantity of
wastewater effluent generation.
Reducing the formation of CO, NO2, and SO2 during the welding and gas cutting
process is the primary measure to mitigate air quality impact of the project.
Approaches recommended to minimize the generation of these gases include:
Use diesel fuel having less SO 2 content and usually revise the specification
fuel quality;
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Human health and other environmental impacts due to the presence of the different
gases in the diesel generator exhaust gas near the ground level require proper
mitigation measure. Since none of the exhaust gas constituents exceeds the stated
emission limits from combustion source; transporting and diluting the combustion
exhaust gas to higher altitude using stack alone mitigates the impact.
Setting the stack height factor by considering wind speed and direction;
altitude; climate, landscapes, position of sensitive areas;
Rather than installing one long stack, connect a couple of short stack units to
easily maintain, clean and inspect the stack;
Provide small inspection windows and usually clean the stack inside;
Even though presently there is no CO 2 emission limit in the country; from the
perspective of its significance to global environmental impact (i.e. climatic change)
there should be at least plans and programmes to mitigate the impact of global
warming in the future as well as to comply with future regulations on CO2 emission;
Estimate the CO2 level both from the gas cutting and welding processes;
Prioritize the best technique and consider the technique in equipment design
and process selection;
Apart from the process wastewater effluent caused soil quality impact;
contamination by spoil spills of chemicals and disposed solid wastes is the other
soil quality concern which needs mitigation.
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Regarding process wastewater caused soil quality impacts; those mitigation
measures recommended for water quality impacts applies. Beside these the
following measures need to be considered:
Supply industrial wastewater and sewage lines with removable covers for
ease of inspection and maintenance;
Avoidance and mitigative measures for the protection of soils from chemical spill
and solid waste disposal caused soil contamination include the following options:
Develop procedures to avoid oil, grease and fuel spills as well as improper
disposal of construction materials and domestic residues;
Store materials near the processing areas where they are used;
Prepare a secure store for potentially hazardous chemicals like strong acids;
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5.1.4 Natural Resource Depletion
Water Resource:
Electricity:
Provide interlocked control system for the generator to sawed-off itself when
external power returned;
Diesel fuel
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Install overflow alarms for diesel fuel tank;
Construct impermeable secondary tanker for collecting and use Diesel fuel
spills and leakages;
Preventing and minimizing the generation of the solid waste at its source is the
primary mitigation measures to mitigate the impact they can induce on the
environment. The following measures mitigates the generation of solid wastes:
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At the premise of the project site prepare collection area and
supply to those Factory for reuse or re-melt purpose;
Record the type and number of tree cut in order to plant again;
Create an awareness for the local people and workers in every opportunity
about the importance of vegetation cover for soil and water conservation;
The mitigation measure for nuisance noise related to work areas discussed in detail
in mitigating employee’s health problem. The mitigation for nuisance noise to local
people includes prevention of construction activities during nights and early
morning; avoiding using alarms unnecessarily and also use alternative mechanisms
for working time especially during the morning time.
The sustainability of the project avoids the local community fear of the
environmental problem from the industrial development and enhances the
accessibility of the project. Especially implementing the pieces of raw materials and
other relevant material collection area in order to mitigate the discharge of the
industrial solid wastes directly to the nearby village and or to the premises of the
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same factory is a good indicator for the local people regarding trustworthiness of
the project.
The general control methods available for control of hazards include: Isolation of
source; ventilation; administrative control and personal protective equipment.
Ventilation: Use comfort ventilation in the diesel generators and other hot areas to
assure the comfort of operators in the area;
Administrative Control: Train workers regarding work area safety and hazardous
control like the fire hazardous and controlling mechanisms; application of safety and
hazard control equipment; monitor the work area or the worker, good
housekeeping, and preventive maintenance.
The design of tools that are used in order to match the physical
characteristics of the worker with functioning of tools;
The design of the workplace space itself to meet the physical characteristics
of the worker with the functioning of tools;
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The design of the workplace space itself to meet the physical characteristics
of the worker;
The analysis and design of controls and displays to allow the worker to
operate and monitor processes efficiently with minimum error;
The development of job procedure that meet the capabilities of the worker in
the system;
The minimization of external forces that can act to affect the worker in the
workplace; these external forces include such things as noise, thermal
condition, illumination, and vibration.
Maximizing the use of the local labour supply both during the construction and
operation stage of the project, facilitating the local youths to train different
techniques like gas cutting, welding, maintenances, carpentry, constructions, etc.
during the construction phase; facilitating on job trainings and vacation time jobs for
students from higher institutions and technical colleges enhances the benefit of the
project for the local people. In addition to these; participating in different community
based development activities by working with the local government bodies, NGOs,
Elders and associations amplifies the benefit of the project.
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5.2.5 Economic Development
A potential major benefit of the envisaged project and other industrial development
is the economic development and related benefits. The implementation of the
project will bring several beneficial impacts including creating job opportunity and
reducing poverty, contributing to national economic growth through producing PP
floor mat to the urgent demand of the country and also saves foreign exchange
savings, etc.
During the production phase of the project the environmental management program
has the following objectives: including the environmental dimension in process
design, equipment selection, process layout design; protection of the environment
from potential detrimental construction and related activities, and vice versa;
enhancement of the construction stage attributes; especially in regard to job
opportunity for the local labour. These objectives can be achieved by the following
elements of the environmental program: environmental expert to assist process
design related units; a diverse array of impact mitigation and enhancement
measures; contractor requirements for environmental protection to be implemented
during the construction and installation activities of the project.
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implements in long term. These objectives can be achieved by the following
elements of the environmental programs: Environmental Management and
Ergonomics Department and Cleaner Production Audit Team.
Set plant wide cleaner production goals and organize cleaner production
project teams;
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Acquire the best management and technical information possible for the
implementation of Environmental Management System at the different levels
in the project and towards registration for ISO14001:2008 by accredited
body.
44
Educate and involve employees at all level in identifying and quantifying the
problems and in seeking creative solutions to eliminate or to minimize
problems at their source;
Obtain the best management and technical information possible to help the
project advantage of efficiency improvement and waste reduction
opportunities;
Review and update efficiency improvement and waste reduction goals and
time tables regularly;
The number of people the team can comprise depends on the cleaner production
technologies levels the project preferred to implement. However it is an obligatory
for presence of the Environmental Management and Ergonomic Department staffs
and top management representative in the team. This is because the
Environmental Management and Ergonomic Department staffs lead the cleaner
production projects whereas the top management commitment for the projects.
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TABLE 3: ENVIRONMENTAL MANAGEMENT PLAN
Negative Impacts Mitigation measures Implementation indicators Timeframe Responsibility Estimated cost
Risk of the accidents on Provide all staff on construction site Number of accidents on site During the Proponent 30,000 Birr
the personnel of the site with protective equipment (helmets, Availability of protective construction
gloves, coats and boots where equipment
applicable).
Use adequately these equipment
Risk of the increase of Sensitization campaign to the staff on Number of Sensitization Two times a year for Proponent and 15,000 Birr
HIV/AIDS and other HIV/AIDS and other STDs, and avail campaigns on HIV/AIDS and all the project life Health offices
Sexually Transmitted condoms on site, free of charge. other, and avail condoms on
Diseases (STD) site free of charge
Odor problems Install air conditioning system on the Visual observation of intensity During the Proponent To be
wall of the buildings of odor in the atmosphere operation incorporated in
the building cost
Air pollution by dust Soil watering during the time of soil Visual observation of intensity During the Construction To be
emitted during site works of dust in the atmosphere construction Company and incorporated in
clearing and trench the proponent the contract
excavation
Risk of excess soil being Take out the soil and deposit it State of the road During the site Construction To be
eroded and deposited on somewhere else where it is needed Soil compacted preparation Company and the incorporated in
the site to be used (ex: repairing the roads) And construction proponent the contract
Compact the soil immediately after
removal of the top soil
Degradation of air quality Soil watering during soil works, Visual observation of intensity During Proponent and the To be
due to land clearing especially where dust is being of dust in the atmosphere construction contractor incorporated in
emitted the contract
Effect of sewage, effluent Treatment of wastewater from the plant Quality of underground water During operation The proponent and 15,000 Birr
and wastewater from Cover / contain solid material, fuel and and effluent phase Water Bureau
plant operation waste piles from rain to prevent Physical and
percolation and runoff to ground and chemical test every
water surface waters two year
Effect of generated solid To take the rest solid waste in the No of bins to be treated During Operation Proponent · 20,000 Birr /yr
waste appropriate dumping site separately Phase
Garbage will be sorted on site with Contract with the garbage
different bins collector
Damaged PP floor mat will be Amount of damaged PP floor
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Negative Impacts Mitigation measures Implementation indicators Timeframe Responsibility Estimated cost
recycled mat collected
Risk of increase in road Regular maintenance of the road Number of road accidents During site Proponent 15,000 Birr/yr
accidents resulting from Awareness creations No of trained workers preparation of
increase in road traffic Use of traffic signs operation
Risk of noise pollution of Use of quality new machines equipped Noise level During construction Proponent 15,000 Birr/yr
machinery and vehicles with air functional pollution devices Supply of protective devices and operation phase
and its related impacts Use of protective devices
like air pollution
Risk of fire accidents Firefighting equipment should be Firefighting equipment installed During operation proponent 30,000 Birr /yr
installed with more attention paid to Number of fire accidents phase
the safety and security of the avoided
machines and workers
The extinguishers should be regularly
inspected and maintained
The personnel of the plant must be
trained on their use
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7 MONITORING PLAN AND IMPLEMENTATION PROGRAM
Both due to its significance and comprising different components; the production
stage environmental management monitoring and implementation program
presented in detail as described below in the subsequent paragraphs.
Monitoring the environmental protection measures during the production stage of the
project mainly concern the proper functioning of the damaged PP floor mat collection
area; the progress of cleaner production projects, solid waste management activates
and industrial safety practices. The other is particular interest of the project and the
monitor focuses on the performance of cleaner production projects, solid waste
management and related obligations.
The aim of the department that monitors its own program is to determine the
adequacy of the past and present tasks, so as to plan for the future. The evaluations
will address the subjects of staff, progress of working activities and changes to work
plans. The monitoring and internal activities will include weekly cleaner production
audit team meeting; monthly, quarterly; biannual and annual reports.
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TABLE 4: MONITORING PLAN
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8 .CONCLUSION AND RECOMENDATION
8.1 Conclusion
The implementation of the project will bring several beneficial impacts including
creating job opportunity and reducing poverty, contributing to national economic
growth through foreign exchange savings, etc. it is also has negative impacts
through increasing health hazards if safety materials are not properly used. These
negative impacts can be reduced to an acceptable level through a holistic planning
and implementation of the environment plan. Thus, it can be concluded that the
project benefits by far – outweighs its adverse socio-economic and socio-ecological
impacts as these can be mitigated by proper utilization of the suggested mitigation
measures.
8.2 Recommendation
To enhance the potential benefit and social acceptability of the project, avoid or
minimize the adverse impacts of the project and reduce the impacts of the existing
environmental conditions on the project, it is recommended that the proposed
mitigating measure are properly implemented at the right time. To ensure its proper
implementation regular environmental monitoring and audit are also recommended.
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ANNEXES
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A 1: PERTOCHEMICAL MANUFACTURING
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A-2: STANDARD FOR CONTROLLED APPLICATION OF INDUSTRIAL
EFFLUENTS TO LAND
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A-4 LIMIT VALUES FOR EMISSIONS TO AIR
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REFERENCES
Dennis A. Burke P.E. Dairy Waste Anaerobic Digestion Handbook, June 2001;
World Bank Group, Environmental, Health, and Safety Guidelines Dairy Processing;
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