Hyster Nueva
Hyster Nueva
Hyster Nueva
00XM-12EC
(B214)
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
11 OPTIONS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE B214
05/2016 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 9-26
AIR CONDITIONER
CLIMATE CONTROL CAB - MCC .............................................................................................................. 1-138
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-60
AIR CONDITIONER ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-66
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB - MCC .............................................................................................................. 1-136
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-59
AIR CONDITIONING COMPRESSOR
→ S/N B214E01668F ................................................................................................................................. 2-3
AIR DUCT
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-130
AIR DUCT ASSEMBLY
AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM, MCC ................................................... 1-64
HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC ...................................................................... 1-74
AIR HEATER ................................................................................................................................................... 2-4
AIR HORN
→ S/N B214E01745G (CLOSED CAB WITH HEATER)
→ S/N B214E01743G (CLOSED CAB WITH AIRCO) ............................................................................... 1-122
S/N B214E01746G ↔ 12/2009 (CLOSED CAB WITH HEATER)
S/N B214E01744G ↔ 12/2009 (CLOSED CAB WITH AIRCO) ................................................................. 1-124
12/2009 → .................................................................................................................................................. 1-126
AIR INTAKE CONNECTION ........................................................................................................................... 2-6
AIR INTAKE HOSE ......................................................................................................................................... 2-7
AIR INTAKE MANIFOLD ................................................................................................................................. 2-8
AIR INTAKE SYSTEM
→ 12/2010 .................................................................................................................................................. 3-4
12/2010 → .................................................................................................................................................. 3-6
AIR TRANSFER CONNECTION ..................................................................................................................... 2-9
ALTERNATOR AND MOUNTING ................................................................................................................... 4-128
ALTERNATOR SUPPORT AND WATER INLET
→ 11/2008 .................................................................................................................................................. 4-130
11/2008 → .................................................................................................................................................. 4-131
ARMREST ASSEMBLY
HYDRAULIC LEVERS ................................................................................................................................ 1-116
JOYSTICK ................................................................................................................................................... 1-118
B
BELT TENSIONER .......................................................................................................................................... 2-10
BRAKE HOSES AND ATTACHING PARTS
SHEET 1 OF 2 ............................................................................................................................................ 9-10
SHEET 2 OF 2 ............................................................................................................................................ 9-14
BRAKE INCHING PEDAL LINKAGE ............................................................................................................... 8-2
BRAKE VALVE
WET BRAKE ............................................................................................................................................... 8-4
DESCRIPTION PAGE
C
CAB
ATTACHING PARTS ................................................................................................................................... 1-16
DOOR ATTACHING PARTS ....................................................................................................................... 1-50
FLOOR MATS ............................................................................................................................................. 1-32
MAIN DOOR WINDOW - RIGHT AND LEFT HAND ................................................................................... 1-48
PANELS ...................................................................................................................................................... 1-18
SHEET 1 OF 2 ............................................................................................................................................ 1-4
SHEET 2 OF 2 ............................................................................................................................................ 1-6
SOUND REDUCTION ................................................................................................................................. 1-28
SUNSHADE - TOP ...................................................................................................................................... 1-29
SUNSHADE - REAR ................................................................................................................................... 1-30
TILT AND LATCH ASSEMBLY ................................................................................................................... 1-34
TILT CYLINDER .......................................................................................................................................... 1-42
TILT ELECTRICAL PUMP .......................................................................................................................... 1-38
TILT HAND PUMP ...................................................................................................................................... 1-40
CAB ASSEMBLY
CLIMATE CONTROL CAB .......................................................................................................................... 1-140
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-44
RIGHT HAND .............................................................................................................................................. 1-46
CAB HEATER PLUMBING .............................................................................................................................. 2-11
CAB HOSES AND ATTACHING PARTS ........................................................................................................ 9-8
CAB RECIRCULATING FAN
CLOSED CONSTRUCTION ........................................................................................................................ 11-14
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-37
CAB WINDOWS INSTALLATION ................................................................................................................... 1-26
CAMSHAFT ..................................................................................................................................................... 2-12
CLIMATE CONTROL SYSTEM
MCC ............................................................................................................................................................ 1-134
COMBINATION VALVE
→ S/N B214E01585E ................................................................................................................................. 9-46
S/N B214E01586E → ................................................................................................................................. 9-48
COMPRESSOR ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-58
CONDENSER ASSEMBLY
THREE-FAN SYSTEM - AURORA ............................................................................................................. 1-82
TWO-FAN SYSTEM - MCC ........................................................................................................................ 1-62
CONDITIONAL SPEED LIMITER
LIFT AND TILT (S/N B214E01777H →) ..................................................................................................... 11-15
CONNECTING RODS AND PISTONS
→ 11/2008 .................................................................................................................................................. 2-14
11/2008 → .................................................................................................................................................. 2-16
CONSOLE
INDICATOR DISPLAY AND CONTROLS ................................................................................................... 4-10
CONTROL PANEL
AIR CONDITIONER .................................................................................................................................... 4-14
HEATER ...................................................................................................................................................... 4-12
DESCRIPTION PAGE
CONTROL PANEL ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-68
CONTROL VALVE
AUXILIARY SPOOL SECTION ................................................................................................................... 9-42
LIFT SPOOL SECTION - 1A, 1B ................................................................................................................. 9-36
LIFT SPOOL SECTION - 4A, 4B ................................................................................................................. 9-44
MID-INLET SECTION ................................................................................................................................. 9-38
OUTLET SECTION ..................................................................................................................................... 9-34
TILT SPOOL SECTION ............................................................................................................................... 9-40
CONTROL VALVE ASSEMBLY ...................................................................................................................... 9-33
COOLANT HEATER STARTING AID ............................................................................................................. 2-18
COOLANT VENT ............................................................................................................................................. 2-19
COOLING SYSTEM ........................................................................................................................................ 2-20
ALTERNATE CONFIGURATION ................................................................................................................ 2-22
COUNTERWEIGHT ........................................................................................................................................ 1-12
CRANKCASE BREATHER .............................................................................................................................. 2-24
CRANKSHAFT AND BEARINGS
→ 11/2008 .................................................................................................................................................. 2-26
11/2008 → .................................................................................................................................................. 2-30
CYLINDER BLOCK
→ 11/2008 .................................................................................................................................................. 2-32
11/2008 → .................................................................................................................................................. 2-34
CYLINDER HEAD
→ 11/2008 .................................................................................................................................................. 2-36
11/2008 → .................................................................................................................................................. 2-38
D
DASH AND AIR DUCT ASSEMBLY ................................................................................................................ 1-20
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 4-18
DELUXE SUSPENSION SEAT ....................................................................................................................... 1-90
DIFFERENTIAL CARRIER
→ S/N B214E01527D INC. 1533 ............................................................................................................... 6-8
S/N B214E01528D → EXC. 1533 .............................................................................................................. 6-12
DIRECTION AND MARKER LIGHTS .............................................................................................................. 11-4
DRIVE AXLE ASSEMBLY
→ S/N B214E01527D INC. 1533 ............................................................................................................... 6-2
S/N B214E01528D → EXC. 01533 ............................................................................................................ 6-4
DRIVE TIRE AND WHEEL
BRIDGESTONE .......................................................................................................................................... 6-18
GOODYEAR ................................................................................................................................................ 6-24
MICHELIN ................................................................................................................................................... 6-19
MONARCH .................................................................................................................................................. 6-22
SIMEX ......................................................................................................................................................... 6-23
TRELLEBORG - SOLID TIRE ..................................................................................................................... 6-21
TRELLEBORG ............................................................................................................................................ 6-25
TRELLEBORG TR900 ................................................................................................................................ 6-27
E
ELECTRIC HORN ........................................................................................................................................... 4-141
DESCRIPTION PAGE
ELECTRICAL SYSTEM ................................................................................................................................... 4-4
ELECTRONIC CONTROL MODULE WIRING
→ 11/2008 .................................................................................................................................................. 4-132
EMPTY CONTAINER HANDLER
BEARING BLOCKS AND SHIMS - CARRIAGE .......................................................................................... 11-11
EMPTY SEAT ENGINE SHUTDOWN
3/2010 → .................................................................................................................................................... 11-13
ENGINE ASSEMBLY ...................................................................................................................................... 2-40
ENGINE BLOCK HEATER .............................................................................................................................. 2-42
ENGINE CONTROL MODULE
→ 11/2008 .................................................................................................................................................. 4-134
11/2008 → .................................................................................................................................................. 4-136
ENGINE MOUNTS .......................................................................................................................................... 2-44
ETR MODULE WIRING
11/2008 → .................................................................................................................................................. 4-138
EXHAUST MANIFOLDS .................................................................................................................................. 2-45
EXHAUST SYSTEM
→ 3/2011 .................................................................................................................................................... 2-46
3/2011 → .................................................................................................................................................... 2-48
F
FAN DRIVE AND MOUNTING ........................................................................................................................ 2-50
FAN SPACER .................................................................................................................................................. 2-52
FLOORPLATES AND COVERS ...................................................................................................................... 1-8
FLYWHEEL AND MOUNTING ........................................................................................................................ 2-53
FLYWHEEL HOUSING
→ S/N 73037048 (ENGINE) ....................................................................................................................... 2-54
S/N 73037049 → (ENGINE) ....................................................................................................................... 2-56
FRONT GEAR COVER ................................................................................................................................... 2-58
FRONT LIGHTS .............................................................................................................................................. 4-26
FUEL FILTER .................................................................................................................................................. 3-14
FUEL FILTER PLUMBING .............................................................................................................................. 3-16
FUEL INJECTION PUMP ................................................................................................................................ 3-18
FUEL INJECTOR PLUMBING ......................................................................................................................... 3-20
FUEL INJECTORS
→ 11/2008 .................................................................................................................................................. 3-22
11/2008 → .................................................................................................................................................. 3-23
FUEL INLET FITTING ..................................................................................................................................... 3-24
FUEL PLUMBING
→ 11/2008 .................................................................................................................................................. 3-26
11/2008 → .................................................................................................................................................. 3-28
FUEL SUPPLY SYSTEM ................................................................................................................................ 3-2
FUEL SYSTEM ACCESSORIES ..................................................................................................................... 3-30
G
GEAR PUMP ................................................................................................................................................... 9-4
H
HEATED TOP WINDOW
CLIMATE CONTROL CAB .......................................................................................................................... 11-12
DESCRIPTION PAGE
HEATER AND AIR CONDITIONER ASSEMBLY
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-76
HEATER AND AIR CONDITIONER HOSES
→ S/N B214E01668F ................................................................................................................................. 1-52
S/N B214E01669F ↔ 6/2009 ..................................................................................................................... 1-54
6/2009 → .................................................................................................................................................... 1-56
HEATER AND AIR CONDITIONER MOUNTING
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-78
HEATER AND AIR DUCT
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-69
HEATER AND CONTROL PANEL ASSEMBLIES .......................................................................................... 1-146
HEATER ASSEMBLY
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-80
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-72
HEATER SYSTEM
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-70
HOODS AND COVERS ................................................................................................................................... 1-10
HYDRAULIC HOSE ASSEMBLY
JOYSTICK ................................................................................................................................................... 9-52
LEVERS ...................................................................................................................................................... 9-53
HYDRAULIC LEVER MODULATOR VALVE .................................................................................................. 9-54
HYDRAULIC LEVERS ..................................................................................................................................... 9-50
HYDRAULIC OIL COOLER ............................................................................................................................. 9-22
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 9-2
HYDRAULIC TANK ......................................................................................................................................... 9-28
HYDRAULIC VALVE AND ATTACHING PARTS ............................................................................................ 9-30
I
INSULATION MATS AND AIR DUCT
CLIMATE CONTROL CAB .......................................................................................................................... 1-128
J
JOYSTICK ASSEMBLY ................................................................................................................................... 9-58
JOYSTICK CONTROL .................................................................................................................................... 9-56
JOYSTICK CONTROL MODULATOR VALVE ................................................................................................ 9-60
L
LABELS
EXTERIOR .................................................................................................................................................. 1-84
HYDRAULIC CONTROLS ........................................................................................................................... 1-88
INTERIOR ................................................................................................................................................... 1-86
LIFT ACCUMULATOR SYSTEM ..................................................................................................................... 9-20
LIFTING BRACKETS AND MOUNTING ......................................................................................................... 2-59
LIGHT ASSEMBLY
HALOGEN ................................................................................................................................................... 4-22
HIGH INTENSITY DISCHARGE ................................................................................................................. 4-23
LIGHT BAR AND MOUNT
TWISTLOCK MODULE ............................................................................................................................... 4-20
LIGHTS
WORK - HALOGEN .................................................................................................................................... 4-24
DESCRIPTION PAGE
WORK - HID ................................................................................................................................................ 4-25
LOCKABLE DISCONNECT SWITCH LEVER ................................................................................................. 11-7
LOCKOUT LEVER .......................................................................................................................................... 4-8
LUBRICATING OIL PUMP .............................................................................................................................. 2-60
M
MAIN VALVE HOSES ..................................................................................................................................... 9-6
MAP READING LIGHT .................................................................................................................................... 11-6
MAST ASSEMBLY
HEADER HOSES (→ S/N B214E01635F) ................................................................................................. 10-12
HEADER HOSES (S/N B214E01636F →) ................................................................................................. 10-16
INNER MAST .............................................................................................................................................. 10-4
MAIN LIFT ................................................................................................................................................... 10-6
MAIN LIFT CYLINDERS ............................................................................................................................. 10-10
OUTER MAST ............................................................................................................................................. 10-2
TILT CYLINDER HYDRAULICS (→ S/N B214E01707F) ........................................................................... 10-20
TILT CYLINDER HYDRAULICS (S/N B214E01708F →) ........................................................................... 10-22
TILT CYLINDERS ....................................................................................................................................... 10-24
MAST INSTALLATION .................................................................................................................................... 10-26
MAST SUPPLY AND RETURN ....................................................................................................................... 9-24
MONOTROL PEDAL ....................................................................................................................................... 3-12
MONOTROL PEDAL LINKAGE ...................................................................................................................... 3-10
MUDFLAPS ..................................................................................................................................................... 11-9
O
OIL COOLER ................................................................................................................................................... 2-62
OIL FILL EXPANSION PLUGS ....................................................................................................................... 2-64
OIL LEVEL GAUGE ......................................................................................................................................... 2-65
OIL PAN .......................................................................................................................................................... 2-66
OPTIONAL MOUNTING EQUIPMENT (HANDLE) ......................................................................................... 11-2
ALTERNATE ASSEMBLY ........................................................................................................................... 11-3
OVERHEAD GUARD
WIRE MESH ................................................................................................................................................ 1-14
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 8-8
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-120
PROXIMITY SWITCH ASSEMBLY
S/N B214E01777H → ................................................................................................................................ 4-139
R
RADIATOR AND COOLER ASSEMBLY ......................................................................................................... 2-68
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 1-144
REAR GEAR HOUSING .................................................................................................................................. 2-70
REAR GEAR TRAIN ACCESSORY MOUNTING COVER .............................................................................. 2-71
REAR VIEW MIRRORS .................................................................................................................................. 11-8
RELAYS AND FUSES
OPERATOR COMPARTMENT (→ 3/2008) ............................................................................................... 4-30
OPERATOR COMPARTMENT (3/2008 ↔ S/N B214E01776H) ................................................................ 4-34
OPERATOR COMPARTMENT (S/N B214E01777H →) ............................................................................ 4-38
DESCRIPTION PAGE
REMOTE OIL FILTER ..................................................................................................................................... 2-72
ROCKER LEVERS .......................................................................................................................................... 2-74
S
SEAT ASSEMBLY
CLIMATE CONTROL CAB .......................................................................................................................... 1-132
SECOND 12V SOCKET OPTION
CLIMATE CONTROL CAB .......................................................................................................................... 4-140
START AID ...................................................................................................................................................... 11-10
STARTER MOTOR AND MOUNTING ............................................................................................................ 2-76
STEER AXLE ASSEMBLY .............................................................................................................................. 7-10
STEER COLUMN ............................................................................................................................................ 7-6
STEER COLUMN AND ATTACHING PARTS ................................................................................................. 7-2
STEER COLUMN ASSEMBLY ........................................................................................................................ 7-4
STEER CYLINDER ......................................................................................................................................... 7-14
OPTIONAL .................................................................................................................................................. 7-16
STEER PUMP ASSEMBLY ............................................................................................................................. 7-8
STEER TIRE AND WHEEL
BRIDGESTONE .......................................................................................................................................... 7-18
GOODYEAR ................................................................................................................................................ 7-23
MICHELIN ................................................................................................................................................... 7-19
SIMEX ......................................................................................................................................................... 7-22
SOLID SMOOTH - MONARCH ................................................................................................................... 7-21
SOLID TIRE WITH TREAD - TRELLEBORG .............................................................................................. 7-20
TRELLEBORG TR900 ................................................................................................................................ 7-24
STEERING CONTROL UNIT ASSEMBLY ...................................................................................................... 7-26
STEERING HOSES AND ATTACHING PARTS ............................................................................................. 9-18
STROBE LIGHT .............................................................................................................................................. 11-5
SUSPENSION ASSEMBLY
AIR .............................................................................................................................................................. 1-108
MECHANICAL ............................................................................................................................................. 1-112
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-92
SUSPENSION SEAT
WITH FABRIC COVER (→ 3/2010) ........................................................................................................... 1-96
WITH FABRIC COVER (3/2010 →) ........................................................................................................... 1-100
WITH VINYL COVER .................................................................................................................................. 1-104
T
TAIL LIGHTS AND BACK-UP ALARM ............................................................................................................ 4-28
THERMOSTAT ................................................................................................................................................ 2-77
THROTTLE PEDAL AND LINKAGE ................................................................................................................ 3-8
TORQUE CONVERTER COOLER PLUGS .................................................................................................... 2-78
TRAINING SEAT ............................................................................................................................................. 1-142
TRANSMISSION ASSEMBLY
CASE AND REAR COVER - TE-13 AND TE-17 ......................................................................................... 5-36
CHARGING PUMP - TE-13 AND TE-17 ..................................................................................................... 5-24
CONTROL VALVE ASSEMBLY - TE-13 AND TE-17 ................................................................................. 5-30
CONTROL VALVE ATTACHING PARTS - TE-13 AND TE-17 ................................................................... 5-28
CONVERTER HOUSING - TE-13 AND TE-17 ............................................................................................ 5-4
DESCRIPTION PAGE
DRIVE PLATES - TE-13 AND TE-17 .......................................................................................................... 5-6
FLUID INDICATOR AND ATTACHING PARTS - TE-13 AND TE-17 ......................................................... 5-39
FORWARD AND THIRD SHAFT - TE-13 ................................................................................................... 5-18
FORWARD AND THIRD SHAFT - TE-17 ................................................................................................... 5-20
GEARS - TE-13 AND TE-17 ....................................................................................................................... 5-8
INPUT SHAFT AND FIRST CLUTCH - TE-13 ............................................................................................ 5-10
INPUT SHAFT AND FIRST CLUTCH - TE-17 ............................................................................................ 5-12
MODULATOR VALVE ASSEMBLY - TE-13 AND TE-17 ............................................................................ 5-34
OUTPUT SHAFT - TE-13 AND TE-17 ........................................................................................................ 5-26
PUMP DRIVE - TE-13 AND TE-17 .............................................................................................................. 5-22
REGULATOR VALVE ASSEMBLY - TE-13 AND TE-17 ............................................................................. 5-32
REVERSE AND SECOND CLUTCH - TE-13 .............................................................................................. 5-14
REVERSE AND SECOND CLUTCH - TE-17 .............................................................................................. 5-16
TE-13 AND TE-17 ....................................................................................................................................... 5-2
TORQUE CONVERTER - TE-13 AND TE-17 ............................................................................................. 5-7
TRANSMISSION HOSES AND ATTACHING PARTS - TE-13 AND TE-17 ................................................ 5-44
UNIVERSAL SHAFT - TE-13 AND TE-17 ................................................................................................... 5-41
TRANSMISSION CONTROLLER AND SHIFT LEVER ................................................................................... 4-16
TRANSMISSION MOUNTING
TE-13 AND TE-17 ....................................................................................................................................... 5-46
TURBOCHARGER
→ 11/2008 .................................................................................................................................................. 2-80
11/2008 → .................................................................................................................................................. 2-83
TURBOCHARGER PLUMBING
→ 11/2008 .................................................................................................................................................. 2-84
11/2008 → .................................................................................................................................................. 2-86
V
VALVE COVER
→ 11/2008 .................................................................................................................................................. 2-88
11/2008 → .................................................................................................................................................. 2-90
VALVE TAPPETS ............................................................................................................................................ 2-91
VIBRATION DAMPER ..................................................................................................................................... 2-92
W
WATER OUTLET CONNECTION
11/2008 → .................................................................................................................................................. 2-95
WATER PUMP ................................................................................................................................................ 2-93
WATER PUMP DRIVE .................................................................................................................................... 2-94
WET BRAKE ASSEMBLY ............................................................................................................................... 8-6
WHEEL HUB ASSEMBLY
HYSTER TIRE SAVER DRIVE AXLE ......................................................................................................... 6-16
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-24
WASHER BOTTLE KIT ............................................................................................................................... 1-22
WIRE HARNESS
AIR CONDITIONER EXTENSION (S/N B214E01669F ↔ 12/2009 (H22.00XM-12EC))
(S/N B214E01669F ↔ 9/2010 (H16.00XM-H18.00XM-12EC)) .................................................................. 4-127
ARM REST .................................................................................................................................................. 4-42
DESCRIPTION PAGE
CAB LIGHTS ............................................................................................................................................... 4-46
CAB SIDE CONSOLE - SHEET 1 OF 2 (→ 3/2008) .................................................................................. 4-48
CAB SIDE CONSOLE - SHEET 2 OF 2 (→ 3/2008) .................................................................................. 4-54
CAB SIDE CONSOLE - SHEET 1 OF 2 (3/2008 ↔ S/N B214E01776H) .................................................. 4-58
CAB SIDE CONSOLE - SHEET 2 OF 2 (3/2008 ↔ S/N B214E01776H) .................................................. 4-62
CAB SIDE CONSOLE - SHEET 1 OF 2 (S/N B214E01777H →) .............................................................. 4-66
CAB SIDE CONSOLE - SHEET 2 OF 2 (S/N B214E01777H →) .............................................................. 4-72
CAB TILT (→ PENDING PER ECN 68646-02) .......................................................................................... 4-75
CAB TILT (PENDING PER ECN 68646-02 →) .......................................................................................... 4-76
CAB UNDERFLOOR ................................................................................................................................... 4-78
CHASSIS - SHEET 1 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB)) ................................................................................................ 4-88
CHASSIS - SHEET 2 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB)) ................................................................................................ 4-92
CLOSED CAB ............................................................................................................................................. 4-112
CONTAINER POSITIONER SPEED REDUCTION .................................................................................... 4-143
FRONT LIGHTS (→ S/N B214E01629F) ................................................................................................... 4-115
FRONT LIGHTS (S/N B214E01630F →) ................................................................................................... 4-116
HYDRAULIC RELAYS ................................................................................................................................ 4-145
LIFT INTERRUPT BYPASS ........................................................................................................................ 4-117
OIL COOLER (→ S/N B214E01687F) ....................................................................................................... 4-118
OIL COOLER (S/N B214E01688F →) ....................................................................................................... 4-120
PROXIMITY SWITCH - LIFT AND TILT ...................................................................................................... 4-144
REAR WIPER EXTENSION ........................................................................................................................ 4-122
SEALED FUSE BOX ................................................................................................................................... 4-123
SIDE AND INDICATOR LIGHTS - ALTERNATE PART .............................................................................. 4-126
SIDE INDICATOR ....................................................................................................................................... 4-125
SPEED LIMITER ......................................................................................................................................... 4-146
STEERING COLUMN ................................................................................................................................. 4-124
WINDOW WASH PUMPS ........................................................................................................................... 4-142
WIRE HARNESS (CHASSIS)
SHEET 1 OF 2 (→ S/N B214E01677F (4000 WB)) (→ S/N B214E01674F (4500 WB)) .......................... 4-80
SHEET 1 OF 2 (3/2008 ↔ S/N B214E01776H) ......................................................................................... 4-96
SHEET 1 OF 2 (S/N B214E01777H →) ..................................................................................................... 4-104
SHEET 2 OF 2 (→ S/N B214E01677F (4000 WB)) (→ S/N B214E01674F (4500 WB)) .......................... 4-84
SHEET 2 OF 2 (3/2008 ↔ S/N B214E01776H) ......................................................................................... 4-100
SHEET 2 OF 2 (S/N B214E01777H →) ..................................................................................................... 4-108
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE B214
05/2016 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
AIR CONDITIONER
CLIMATE CONTROL CAB - MCC .............................................................................................................. 1-138
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-60
AIR CONDITIONER ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-66
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB - MCC .............................................................................................................. 1-136
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-59
AIR DUCT
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-130
AIR DUCT ASSEMBLY
AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM, MCC ................................................... 1-64
HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC ...................................................................... 1-74
AIR HORN
→ S/N B214E01745G (CLOSED CAB WITH HEATER)
→ S/N B214E01743G (CLOSED CAB WITH AIRCO) ............................................................................... 1-122
S/N B214E01746G ↔ 12/2009 (CLOSED CAB WITH HEATER)
S/N B214E01744G ↔ 12/2009 (CLOSED CAB WITH AIRCO) ................................................................. 1-124
12/2009 → .................................................................................................................................................. 1-126
ARMREST ASSEMBLY
HYDRAULIC LEVERS ................................................................................................................................ 1-116
JOYSTICK ................................................................................................................................................... 1-118
CAB
ATTACHING PARTS ................................................................................................................................... 1-16
DOOR ATTACHING PARTS ....................................................................................................................... 1-50
FLOOR MATS ............................................................................................................................................. 1-32
MAIN DOOR WINDOW - RIGHT AND LEFT HAND ................................................................................... 1-48
PANELS ...................................................................................................................................................... 1-18
SHEET 1 OF 2 ............................................................................................................................................ 1-4
SHEET 2 OF 2 ............................................................................................................................................ 1-6
SOUND REDUCTION ................................................................................................................................. 1-28
SUNSHADE - TOP ...................................................................................................................................... 1-29
SUNSHADE - REAR ................................................................................................................................... 1-30
TILT AND LATCH ASSEMBLY ................................................................................................................... 1-34
TILT CYLINDER .......................................................................................................................................... 1-42
TILT ELECTRICAL PUMP .......................................................................................................................... 1-38
TILT HAND PUMP ...................................................................................................................................... 1-40
CAB ASSEMBLY
CLIMATE CONTROL CAB .......................................................................................................................... 1-140
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-44
RIGHT HAND .............................................................................................................................................. 1-46
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-37
CAB WINDOWS INSTALLATION ................................................................................................................... 1-26
CLIMATE CONTROL SYSTEM
MCC ............................................................................................................................................................ 1-134
COMPRESSOR ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-58
SECTION 1
FRAME
DESCRIPTION PAGE
CONDENSER ASSEMBLY
THREE-FAN SYSTEM - AURORA ............................................................................................................. 1-82
TWO-FAN SYSTEM - MCC ........................................................................................................................ 1-62
CONTROL PANEL ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-68
COUNTERWEIGHT ........................................................................................................................................ 1-12
DASH AND AIR DUCT ASSEMBLY ................................................................................................................ 1-20
DELUXE SUSPENSION SEAT ....................................................................................................................... 1-90
FLOORPLATES AND COVERS ...................................................................................................................... 1-8
HEATER AND AIR CONDITIONER ASSEMBLY
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-76
HEATER AND AIR CONDITIONER HOSES
→ S/N B214E01668F ................................................................................................................................. 1-52
S/N B214E01669F ↔ 6/2009 ..................................................................................................................... 1-54
6/2009 → .................................................................................................................................................... 1-56
HEATER AND AIR CONDITIONER MOUNTING
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-78
HEATER AND AIR DUCT
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-69
HEATER AND CONTROL PANEL ASSEMBLIES .......................................................................................... 1-146
HEATER ASSEMBLY
WITH THREE-FAN CONDENSER SYSTEM - AURORA ........................................................................... 1-80
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-72
HEATER SYSTEM
WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................................................................... 1-70
HOODS AND COVERS ................................................................................................................................... 1-10
INSULATION MATS AND AIR DUCT
CLIMATE CONTROL CAB .......................................................................................................................... 1-128
LABELS
EXTERIOR .................................................................................................................................................. 1-84
HYDRAULIC CONTROLS ........................................................................................................................... 1-88
INTERIOR ................................................................................................................................................... 1-86
OVERHEAD GUARD
WIRE MESH ................................................................................................................................................ 1-14
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-120
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 1-144
SEAT ASSEMBLY
CLIMATE CONTROL CAB .......................................................................................................................... 1-132
SUSPENSION ASSEMBLY
AIR .............................................................................................................................................................. 1-108
MECHANICAL ............................................................................................................................................. 1-112
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-92
SUSPENSION SEAT
WITH FABRIC COVER (→ 3/2010) ........................................................................................................... 1-96
WITH FABRIC COVER (3/2010 →) ........................................................................................................... 1-100
WITH VINYL COVER .................................................................................................................................. 1-104
TRAINING SEAT ............................................................................................................................................. 1-142
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-24
1-2 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE B214
05/2016 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
CAB
SHEET 1 OF 2
CAB
SHEET 2 OF 2
NOTES
OVERHEAD GUARD
WIRE MESH
CAB
ATTACHING PARTS
CAB
PANELS
NOTES
CAB
SUNSHADE – REAR
NOTES
CAB
TILT AND LATCH ASSEMBLY
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68646-02 →
b → PENDING PER ECN 68646-02
CAB
TILT ELECTRICAL PUMP
FOOTNOTES:
a If application requires elbow fitting, please order
1496459.
CAB
TILT HAND PUMP
CAB
TILT CYLINDER
CAB DOOR
LEFT HAND
CAB DOOR
RIGHT HAND
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
1558293
1644795 Window (Main) ........................................................................................... .. 1
1558441
1644794 Window (Main) ........................................................................................... 1 ..
1 1644803 Frame (Sliding Window) ........................................................................ .. 1
1 1644796 Frame (Sliding Window) ........................................................................ 1 ..
2 1641640 Strip Seal (.108 m) ................................................................................. AR AR
3 1644804 Seal (2.254 m) ....................................................................................... AR AR
4 1644801
4009782 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 1641637 Seal (.619 m) ......................................................................................... AR AR
7 1644799 Guard (Window) ..................................................................................... 1 1
8 1644800 Seal (.786 m) ......................................................................................... AR AR
9 1483226 Latch (Sliding Window) .......................................................................... 2 2
10 1644806 Glass ...................................................................................................... .. 1
10 1644797 Glass ...................................................................................................... 1 ..
11 1644805 Glass ...................................................................................................... .. 1
11 1644798 Glass ...................................................................................................... 1 ..
NOTES
CAB
DOOR ATTACHING PARTS
FOOTNOTES:
a → S/N B214E01541D b S/N B214E01542D ↔ S/N B214E01668F
AIR CONDITIONER
WITH TWO-FAN CONDENSER SYSTEM – MCC
CONDENSER ASSEMBLY
TWO-FAN SYSTEM – MCC
FOOTNOTES:
a Not Illustrated
NOTES
HEATER ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM – MCC
FOOTNOTES:
a → S/N B214E01541D b S/N B214E01542D →
FOOTNOTES:
a → S/N B214E01541D b S/N B214E01542D →
HEATER ASSEMBLY
WITH THREE-FAN CONDENSER SYSTEM – AURORA
CONDENSER ASSEMBLY
THREE-FAN SYSTEM – AURORA
LABELS
EXTERIOR
LABELS
INTERIOR
FOOTNOTES:
a Dash Panel c Optional - Install With Additional Nameplate Cover
b Not Illustrated 389688
d Seat
KEY:
A: Joystick Controls
B: Joystick Controls (With Hooks)
C: Lever Controls
D: Lever Controls (With Hooks)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1656948 Label (Joystick with Extension/Retraction) ............................... 1 1 .. ..
2 1301411 Label (Hoist) ............................................................................. .. .. 1 1
3 1301410 Label (Tilt) ................................................................................. .. .. 1 1
4 ..... Lift/Lower Control ...................................................................... .. .. 1 1
5 ..... Tilt Control ................................................................................ .. .. 1 1
6 2043476 Label (Extend and Retract) ....................................................... .. .. 1 1
7 ..... Blank ......................................................................................... .. .. 1 1
8 2068981 Label (Slewing And Power Pile Slope) ..................................... .. .. 1 1
9 2043470 Label (Side-Shift) ...................................................................... .. .. 1 1
10 2046600 Label (Twist Lock And Unlock) ................................................. .. .. 1 ..
11 ..... Horn Switch .............................................................................. .. .. 1 1
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
SUSPENSION SEAT
WITH FABRIC COVER (→ 3/2010)
SUSPENSION SEAT
WITH FABRIC COVER (→ 3/2010)
FOOTNOTES:
a Not Illustrated c → S/N B214E01715G
b Used with Closed Cab Only d S/N B214E01716G →
SUSPENSION SEAT
WITH FABRIC COVER (3/2010 →)
SUSPENSION SEAT
WITH FABRIC COVER (3/2010 →)
FOOTNOTES:
a Not Illustrated
NOTES
SUSPENSION SEAT
WITH VINYL COVER
SUSPENSION SEAT
WITH VINYL COVER
FOOTNOTES:
a Not Illustrated
NOTES
SUSPENSION ASSEMBLY
AIR
SUSPENSION ASSEMBLY
AIR
NOTES
SUSPENSION ASSEMBLY
MECHANICAL
SUSPENSION ASSEMBLY
MECHANICAL
NOTES
ARMREST ASSEMBLY
HYDRAULIC LEVERS
ARMREST ASSEMBLY
JOYSTICK
AIR HORN
(→ S/N B214E01745G (CLOSED CAB WITH HEATER)) (→ S/N B214E01743G (CLOSED CAB WITH AIRCO))
AIR HORN
(S/N B214E01746G ↔ 12/2009 (CLOSED CAB WITH HEATER))
(S/N B214E01744G ↔ 12/2009 (CLOSED CAB WITH AIRCO))
AIR HORN
(12/2009 →)
AIR DUCT
LOUVER, CLIMATE CONTROL CAB
SEAT ASSEMBLY
CLIMATE CONTROL CAB
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
AIR CONDITIONER
CLIMATE CONTROL CAB – MCC
CAB ASSEMBLY
CLIMATE CONTROL CAB
NOTES
2 ENGINES
UNIT CODE B214
05/2016 EUROPE
SECTION 2
ENGINES
DESCRIPTION PAGE
SECTION 2
ENGINES
DESCRIPTION PAGE
AIR HEATER
ITEM PART NO. DESCRIPTION QTY
a 1613301 Engine Assy-Diesel (Tier III 142 KW) (With Air Conditioning) ............................ 1
b 1613486 Engine Assy-Diesel (Tier III 142 KW) (Without Air Conditioning) ....................... 1
c 1692949 Engine Assy (Without Air Conditioning) .............................................................. 1
a 1559624 Engine Assy-Diesel (Tier III 164 KW) (With Air Conditioning) ............................ 1
b 1613484 Engine Assy-Diesel (Tier III 164 KW) (Without Air Conditioning) ....................... 1
c 1692948 Engine Assy (Without Air Conditioning) .............................................................. 1
..... Air Heater Assembly ....................................................................................... 1
4056507
1661077 Starting Aid ................................................................................................. 1
1 1661078 Housing .................................................................................................. 1
2 ..... Rivet ....................................................................................................... 3
3 ..... Washer .................................................................................................. 2
4 1661082 Washer .................................................................................................. 1
5 ..... Washer .................................................................................................. 1
6 ..... Washer .................................................................................................. 2
7 ..... Adapter .................................................................................................. 1
8 ..... Retainer ................................................................................................. 2
9 ..... Leaf Spring ............................................................................................ 2
10 ..... Washer .................................................................................................. 1
11 ..... Heating Element .................................................................................... 2
12 1661080 Retainer ................................................................................................. 1
13 1661081 Washer .................................................................................................. 2
14 1661079 Washer .................................................................................................. 1
15 1635363 Retainer ................................................................................................. 1
16 1661074 Capscrew ............................................................................................... 1
17 1513836 Screw ......................................................................................................... 1
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
NOTES
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
COOLING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 2082967 Hose ................................................................................................................... 1
2 1531404 Sensor (Low Coolant Level) ............................................................................... 1
3 1592826 Seal ..................................................................................................................... 1
4 292513 Capscrew ............................................................................................................ 2
5 320160 Washer ............................................................................................................... 4
6 1597192 Isolator ................................................................................................................ 2
7 302401 Locknut ............................................................................................................... 4
8 1592783 Radiator (FFigure 2-41)..................................................................................... 1
9 1598543 Seal ..................................................................................................................... 2
10 1484308 Rivet .................................................................................................................... 19
11 376649 Isolator ................................................................................................................ 2
12 130845 Clamp ................................................................................................................. 2
13 174166 Hose ................................................................................................................... 1
13 4080057 Hose (Alternate Part) .......................................................................................... 1
14 112989 Hose Clamp ........................................................................................................ 3
15 1592801 Radiator Hose ..................................................................................................... 1
16 1592830 Tube (Charge) .................................................................................................... 1
17 1521889 Clamp ................................................................................................................. 8
18 1521888 Hose ................................................................................................................... 4
19 388049
292682 Lockwasher ......................................................................................................... 4
20 292522 Capscrew ............................................................................................................ 4
21 1598544 Fan ...................................................................................................................... 1
22 168718 Clamp ................................................................................................................. 4
23 1592831 Tube (Charge) .................................................................................................... 1
24 129563 Strap Clamp ........................................................................................................ 3
25 85765 Hose ................................................................................................................... 1
25 4629288 Hose (Alternate Part) .......................................................................................... 1
26 392800 Hose ................................................................................................................... 1
27 1592800 Radiator Hose ..................................................................................................... 1
28 119236 Clamp ................................................................................................................. 1
COOLING SYSTEM
ALTERNATE CONFIGURATION
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
NOTES
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
NOTES
CYLINDER BLOCK
(→ 11/2008)
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
CYLINDER BLOCK
(11/2008 →)
CYLINDER HEAD
(→ 11/2008)
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
CYLINDER HEAD
(11/2008 →)
FOOTNOTES:
a Replace with remanufactured Cylinder Head Assy
4025711.
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
NOTES
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
EXHAUST SYSTEM
(→ 3/2011)
EXHAUST SYSTEM
(3/2011 →)
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FLYWHEEL HOUSING
(S/N 73037049 → (ENGINE))
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
NOTES
OIL COOLER
ITEM PART NO. DESCRIPTION QTY
c 1613301 Engine Assy-Diesel (Tier III 142 KW) (With Air Conditioning) ............................ 1
d 1613486 Engine Assy-Diesel (Tier III 142 KW) (Without Air Conditioning) ....................... 1
e 1692949 Engine Assy (Without Air Conditioning) .............................................................. 1
c 1559624 Engine Assy-Diesel (Tier III 164 KW) (With Air Conditioning) ............................ 1
d 1613484 Engine Assy-Diesel (Tier III 164 KW) (Without Air Conditioning) ....................... 1
e 1692948 Engine Assy (Without Air Conditioning) .............................................................. 1
1 e 1662313 Gasket ............................................................................................................ 1
2 1635314 Oil Cooler Core ............................................................................................... 1
3 e 1702102 Gasket , Filter Head ....................................................................................... 1
4 1635339 Filter Head ...................................................................................................... 1
5 1635245 Fitting .............................................................................................................. 1
6 1635248 Fitting .............................................................................................................. 1
7 1512111 Capscrew ....................................................................................................... 12
8 1512453 Plug ................................................................................................................ 1
9 1512118 O-Ring ............................................................................................................ 1
10 1512112 Spring , Pressure Regulator ........................................................................... 1
11 1512119 Plunger ........................................................................................................... 1
12 1543421 Capscrew ....................................................................................................... 3
13 1513772 Relief Valve (Pressure) .................................................................................. 1
ab 1635458 Kit-Gasket ....................................................................................................... 1
FOOTNOTES:
a Includes Cooler Core Gasket (Qty. 1) and Filter d S/N B214E01669F ↔ 11/2008
Head Gasket (Qty. 1). e 11/2008 →
b → 11/2008
c → S/N B214E01668F
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
OIL PAN
ITEM PART NO. DESCRIPTION QTY
b 1613301 Engine Assy-Diesel (Tier III 142 KW) (With Air Conditioning) ............................ 1
c 1613486 Engine Assy-Diesel (Tier III 142 KW) (Without Air Conditioning) ....................... 1
d 1692949 Engine Assy (Without Air Conditioning) .............................................................. 1
b 1559624 Engine Assy-Diesel (Tier III 164 KW) (With Air Conditioning) ............................ 1
c 1613484 Engine Assy-Diesel (Tier III 164 KW) (Without Air Conditioning) ....................... 1
d 1692948 Engine Assy (Without Air Conditioning) .............................................................. 1
1 1635375 Gasket (Oil Suction Connection) .................................................................... 1
2 a 1635372
1702106 Gasket (Oil Pan) ............................................................................................. 1
2 d 1635372
1702106 Gasket (Oil Pan) ............................................................................................. 1
3 1635225 Capscrew ....................................................................................................... 2
4 a 1635336 Tube (Oil Suction) .......................................................................................... 1
4 d 1702104 Tube (Oil Suction) .......................................................................................... 1
5 1635461 Oil Pan Assembly ........................................................................................... 1
6 1635234 Sealing Ring ............................................................................................... 2
7 1635233 Plug ............................................................................................................ 2
8 1635371 Adapter ........................................................................................................... 1
9 1512111 Capscrew ....................................................................................................... 18
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a Not Illustrated d S/N B214E01669F ↔ 11/2008
b → 11/2008 e 11/2008 →
c → S/N B214E01668F
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
ROCKER LEVERS
ITEM PART NO. DESCRIPTION QTY
..... Lever Assembly .................................................................................................. 1
1 1521939 Rocker (Exhaust) ............................................................................................ 1
1 ..... Rocker Lever .............................................................................................. 1
2 1517246 Nut ......................................................................................................... 1
3 1553956 Screw ..................................................................................................... 1
4 ..... Lever ...................................................................................................... 1
5 ..... Ball ......................................................................................................... 1
6 ..... Retainer ...................................................................................................... 1
7 ..... Socket ........................................................................................................ 1
8 1521937 Rocker (Intake) ............................................................................................... 1
8 ..... Rocker Lever .............................................................................................. 1
9 1517246 Nut ......................................................................................................... 1
10 1553956 Screw ..................................................................................................... 1
11 ..... Lever ...................................................................................................... 1
12 ..... Ball ......................................................................................................... 1
13 ..... Retainer ...................................................................................................... 1
14 ..... Socket ........................................................................................................ 1
15 1584933 Support ........................................................................................................... 2
15 1553952 Capscrew ................................................................................................... 2
15 1635388 Rocker Shaft .............................................................................................. 2
16 1553952 Capscrew ....................................................................................................... 2
17 1635388 Rocker Shaft ................................................................................................... 2
18 4010868 Housing ............................................................................................................... 1
19 ..... Sleeve ................................................................................................................. 5
20 1521944 Valve (Crosshead) .............................................................................................. 12
21 1521943 Push Rod ............................................................................................................ 12
22 1513725 Capscrew ............................................................................................................ 2
23 1635254 Capscrew ............................................................................................................ 5
24 1635378 Gasket ................................................................................................................ 1
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
NOTES
TURBOCHARGER
(→ 11/2008)
TURBOCHARGER
(→ 11/2008)
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
NOTES
TURBOCHARGER PLUMBING
(11/2008 →)
VALVE COVER
(→ 11/2008)
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2208 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
NOTES
3 FUEL SYSTEM
UNIT CODE B214
05/2016 EUROPE
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N B214E01674F (4500 WB) c S/N B214E01675F → (4500 WB)
b → S/N B214E01677F (4000 WB) d S/N B214E01678F → (4000 WB)
MONOTROL PEDAL
ITEM PART NO. DESCRIPTION QTY
1352575 Monotrol Pedal Assembly ................................................................................... 1
1 353397 Pedal .............................................................................................................. 1
2 135685 Bushing ...................................................................................................... 2
3 220932 Setscrew ......................................................................................................... 2
4 353154 Pin .................................................................................................................. 1
5 353168 Spring ............................................................................................................. 1
6 353441 Magnet Assembly ........................................................................................... 2
6 353422 Magnet ....................................................................................................... 1
7 353432 Nut .............................................................................................................. 1
8 353448 Washer ........................................................................................................... 4
9 57568 O-Ring ............................................................................................................ 8
10 359207 Plate ............................................................................................................... 2
11 353175 Pad Assembly ................................................................................................ 1
11 353231 Plate ........................................................................................................... 1
11 186493 Screw ......................................................................................................... 1
11 15152 Lockwasher ................................................................................................ 1
12 1352090 Switch Assembly ............................................................................................ 1
13 16865 Nut .................................................................................................................. 2
14 53162 Lockwasher .................................................................................................... 2
15 353165 Retainer .......................................................................................................... 1
16 220434 Screw ............................................................................................................. 2
17 114312 Strap Clamp ................................................................................................... 3
18 352969 Screw ............................................................................................................. 6
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
NOTES
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F c 11/2008 →
b S/N B214E01669F ↔ 11/2008
NOTES
FUEL PLUMBING
(→ 11/2008)
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FUEL PLUMBING
(11/2008 →)
FOOTNOTES:
a → 11/2008 c S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F d 11/2008 →
4 ELECTRICAL SYSTEM
UNIT CODE B214
05/2016 EUROPE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 d 1614190 Wire Harness (Chassis) (H16.00XM-H18.00XM-12EC) (FFigure 4-29, FFigure
4-30).................................................................................................................... 1
1 j 1676308 Wire Harness (Chassis) (H16.00XM-H18.00XM-12EC) (FFigure 4-31, FFigure
4-32).................................................................................................................... 1
1 f 1700345 Wire Harness (Chassis) (H16.00XM-H18.00XM-12EC) (FFigure 4-33, FFigure
4-34).................................................................................................................... 1
1 4007875 Wire Harness (Chassis) (H16.00XM-H18.00XM-12EC) (FFigure 4-35, FFigure
4042794 4-36).................................................................................................................... 1
1 c 1614191 Wire Harness (Chassis) (H22.00XM-12EC) (FFigure 4-29, FFigure 4-30)...... 1
1 i 1676309 Wire Harness (Chassis) (H22.00XM-12EC) (FFigure 4-31, FFigure 4-32)...... 1
1 f 1700346 Wire Harness (Chassis) (H22.00XM-12EC) (FFigure 4-33, FFigure 4-34)...... 1
1 4007876
4042795 Wire Harness (Chassis) (H22.00XM-12EC) (FFigure 4-35, FFigure 4-36)...... 1
2 129563 Strap Clamp ........................................................................................................ AR
3 cd 1632762 Wire .................................................................................................................... 1
4 cd 320161 Washer ............................................................................................................... 1
5 cd 292526 Capscrew ............................................................................................................ 1
6 292515 Capscrew ............................................................................................................ 1
7 296407 Lockwasher ......................................................................................................... 1
8 320160 Washer ............................................................................................................... 2
9 302401 Locknut ............................................................................................................... 2
10 1597592 Battery Cable ...................................................................................................... 1
10 117970 Battery Cable .................................................................................................. 1
10 275498 Conduit ........................................................................................................... 1
10 148795 Terminal .............................................................................................................. 2
11 370009 Boot .................................................................................................................... 1
12 1605818 Adapter ............................................................................................................... 1
13 16187 Fitting .................................................................................................................. 1
13 1566965 Sealant ................................................................................................................ AR
14 1652018 Pressure Sender (Engine Oil) ............................................................................. 1
15 1490242 Connector (2 Way) .............................................................................................. 1
16 cd 2043634 Switch (Temperature) (Brake) ............................................................................ 1
16 mk 1671513 Switch (Temperature) (Brake) ............................................................................ 1
17 e 1614188 Wire Harness (Oil Cooler) (FFigure 4-41)......................................................... 1
17 l 1677616 Wire Harness (Oil Cooler) ................................................................................... 1
18 2070686 Capscrew ............................................................................................................ 1
19 1608760 Battery Cable ...................................................................................................... 1
20 1608763 Battery Cable ...................................................................................................... 1
21 292501 Capscrew ............................................................................................................ 10
22 4093489
320156 Washer ............................................................................................................... 17
23 1307121 Switch (Magnetic, 24V) ....................................................................................... 2
23 4099635 Solenoid (Alternate Part) .................................................................................... 1
24 1607623 Battery Hold Down .............................................................................................. 1
25 1531070 Link ..................................................................................................................... 1
26 321158 Boot .................................................................................................................... 1
27 1608548 Jumper ................................................................................................................ 1
28 2072353 Capscrew ............................................................................................................ 1
29 320155 Washer ............................................................................................................... 2
30 1534793 Spacer ................................................................................................................ 2
31 302398 Locknut ............................................................................................................... 1
©2016 HYSTER COMPANY See Service Manual 4-5
for service procedures.
UNIT CODE B214
EUROPE 05/2016
ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
32 1608762 Battery Cable Assembly ..................................................................................... 1
32 4002122 Battery Cable (Alternate Part) ............................................................................. 1
32 148792 Terminal ......................................................................................................... 1
32 148795 Terminal ......................................................................................................... 1
32 1357269 Battery Cable .................................................................................................. 1
32 275498 Conduit ........................................................................................................... 1
32 321158 Boot ................................................................................................................ 1
33 1324518 Switch (Disconnect) ............................................................................................ 1
34 1597595 Jumper ................................................................................................................ 1
34 1627709 Jumper (Alternate Part) ...................................................................................... 1
35 4002125 Cable Assy (Alternate Part) ................................................................................ 1
35 806426 E-Ring ............................................................................................................ 1
35 1354497 E-Ring ............................................................................................................ 1
35 1627709 Jumper ................................................................................................................ 1
36 b 1597430 Fuse Box (Sealed) (FFigure 4-44)..................................................................... 1
36 n 4016659
4016657 Fuse Box (FFigure 4-44)................................................................................... 1
37 1617618 Fuse (100 Amp) .................................................................................................. 2
38 1617617 Fuse (125 Amp) .................................................................................................. 1
39 1512440
302399 Nut ...................................................................................................................... 7
40 257241 Boot .................................................................................................................... 2
40 4027500 Boot (Alternate Part) ........................................................................................... 1
41 1617615 Fuse Holder ........................................................................................................ 3
42 1608761 Battery Cable ...................................................................................................... 1
42 148778 Terminal ......................................................................................................... 1
42 148779 Terminal ......................................................................................................... 1
42 1357269 Battery Cable .................................................................................................. 1
42 275498 Conduit ........................................................................................................... 1
43 1399332 Start Battery Wet ................................................................................................ 2
44 4002124 Cable Assy (Alternate Part) ................................................................................ 1
44 806426 E-Ring ............................................................................................................ 1
44 1354497 E-Ring ............................................................................................................ 1
acd 1652017 Wire .................................................................................................................... 1
a 148607 E-Ring ............................................................................................................ 1
a 148648 Terminal ......................................................................................................... 1
a 1500912 Clip ...................................................................................................................... 1
amk 12858 Fitting .................................................................................................................. 2
agh 1700297 Wire Harness (Air Conditioner Extension) .......................................................... 1
ao 1490242 Connector (2 Way) (Chassis Harness) (H22.00XM-12EC) ................................ 1
FOOTNOTES:
a Not Illustrated i S/N B214E01675F ↔ 3/2009 (4500 WB)
b → 10/2010 j S/N B214E01678F ↔ 3/2009 (4000 WB)
c → S/N B214E01674F (4500 WB) k S/N B214E01678F → (4000 WB)
d → S/N B214E01677F (4000 WB) l S/N B214E01688F →
e → S/N B214E01687F m S/N B214E01675F → (4500 WB)
f 3/2009 ↔ S/N B214E01776H n 10/2010 →
g S/N B214E01669F ↔ 12/2009 (H22.00XM-12EC) o 12/2009 →
h S/N B214E01669F ↔ 9/2010 (H16.00XM-
H18.00XM-12EC)
NOTES
CONSOLE
INDICATOR DISPLAY AND CONTROLS
CONTROL PANEL
HEATER
CONTROL PANEL
AIR CONDITIONER
FOOTNOTES:
a Not Illustrated f 12/2006 ↔ S/N B214E01688F
b → 12/2006 g 3/2008 ↔ S/N B214E01776H
c → 3/2008 h S/N B214E01689F →
d → S/N B214E01688F i S/N B214E01777H →
e → S/N B214E01776H
FOOTNOTES:
a → 3/2008 c S/N B214E01777H →
b 3/2008 ↔ S/N B214E01776H
FRONT LIGHTS
ITEM PART NO. DESCRIPTION QTY
1 1336780 Light Assembly (Halogen) (FFigure 4-9)........................................................... 2
1 1664559 Work Light (Halogen) (Alternate Part) ................................................................ 1
1 1310668 Bulb (Halogen) ............................................................................................... 1
2 339969 Grommet ............................................................................................................. 2
3 1545532 Bracket ................................................................................................................ 2
4 136985 Capscrew ............................................................................................................ 4
5 320159 Washer ............................................................................................................... 8
6 302401 Locknut ............................................................................................................... 4
7 a 1545181 Wire Harness (Front Lights) (FFigure 4-38)...................................................... 2
7 b 1672817 Wire Harness (Front Lights) (FFigure 4-39)...................................................... 2
2052775 Switch (Cab Mounted Drive Lights) (Not Illustrated) ........................................... 1
FOOTNOTES:
a → S/N B214E01629F b S/N B214E01630F →
FOOTNOTES:
a → S/N B214E01629F b S/N B214E01630F →
WIRE HARNESS
ARM REST
WIRE HARNESS
ARM REST
NOTES
WIRE HARNESS
CAB LIGHTS
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (→ 3/2008)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (→ 3/2008)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (→ 3/2008)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (→ 3/2008)
NOTES
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (→ 3/2008)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (→ 3/2008)
NOTES
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (3/2008 ↔ S/N B214E01776H)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (3/2008 ↔ S/N B214E01776H)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (3/2008 ↔ S/N B214E01776H)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (3/2008 ↔ S/N B214E01776H)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (3/2008 ↔ S/N B214E01776H)
NOTES
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (S/N B214E01777H →)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (S/N B214E01777H →)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (S/N B214E01777H →)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 OF 2 (S/N B214E01777H →)
NOTES
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (S/N B214E01777H →)
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 2 (S/N B214E01777H →)
NOTES
WIRE HARNESS
CAB UNDERFLOOR
WIRE HARNESS
CHASSIS – SHEET 1 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
WIRE HARNESS
CHASSIS – SHEET 1 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
WIRE HARNESS
CHASSIS – SHEET 1 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
WIRE HARNESS
CHASSIS – SHEET 2 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
WIRE HARNESS
CHASSIS – SHEET 2 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
WIRE HARNESS
CHASSIS – SHEET 2 OF 2 (S/N B214E01678F ↔ 3/2009 (4000 WB))
(S/N B214E01675F ↔ 3/2009 (4500 WB))
NOTES
NOTES
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
OIL COOLER (→ S/N B214E01687F)
FOOTNOTES:
a Not Illustrated c 10/2010 →
b → 10/2010
FOOTNOTES:
a → 10/2006 d S/N B214E01669F ↔ 11/2008
b → S/N B214E01668F e 11/2008 →
c 11/2006 ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
NOTES
FOOTNOTES:
a → S/N B214E01668F b S/N B214E01669F ↔ 11/2008
FOOTNOTES:
a Not Illustrated
NOTES
5 TRANSMISSION
UNIT CODE B214
05/2016 EUROPE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION ASSEMBLY
CASE AND REAR COVER - TE-13 AND TE-17 ......................................................................................... 5-36
CHARGING PUMP - TE-13 AND TE-17 ..................................................................................................... 5-24
CONTROL VALVE ASSEMBLY - TE-13 AND TE-17 ................................................................................. 5-30
CONTROL VALVE ATTACHING PARTS - TE-13 AND TE-17 ................................................................... 5-28
CONVERTER HOUSING - TE-13 AND TE-17 ............................................................................................ 5-4
DRIVE PLATES - TE-13 AND TE-17 .......................................................................................................... 5-6
FLUID INDICATOR AND ATTACHING PARTS - TE-13 AND TE-17 ......................................................... 5-39
FORWARD AND THIRD SHAFT - TE-13 ................................................................................................... 5-18
FORWARD AND THIRD SHAFT - TE-17 ................................................................................................... 5-20
GEARS - TE-13 AND TE-17 ....................................................................................................................... 5-8
INPUT SHAFT AND FIRST CLUTCH - TE-13 ............................................................................................ 5-10
INPUT SHAFT AND FIRST CLUTCH - TE-17 ............................................................................................ 5-12
MODULATOR VALVE ASSEMBLY - TE-13 AND TE-17 ............................................................................ 5-34
OUTPUT SHAFT - TE-13 AND TE-17 ........................................................................................................ 5-26
PUMP DRIVE - TE-13 AND TE-17 .............................................................................................................. 5-22
REGULATOR VALVE ASSEMBLY - TE-13 AND TE-17 ............................................................................. 5-32
REVERSE AND SECOND CLUTCH - TE-13 .............................................................................................. 5-14
REVERSE AND SECOND CLUTCH - TE-17 .............................................................................................. 5-16
TE-13 AND TE-17 ....................................................................................................................................... 5-2
TORQUE CONVERTER - TE-13 AND TE-17 ............................................................................................. 5-7
TRANSMISSION HOSES AND ATTACHING PARTS - TE-13 AND TE-17 ................................................ 5-44
UNIVERSAL SHAFT - TE-13 AND TE-17 ................................................................................................... 5-41
TRANSMISSION MOUNTING
TE-13 AND TE-17 ....................................................................................................................................... 5-46
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
NOTES
TRANSMISSION ASSEMBLY
CONVERTER HOUSING – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
KEY:
A: TE-13 Transmission
B: TE-17 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
a 1644533 Transmission Assy (TE-13) ........................................................................ 1 ..
b 1689351 Transmission Assy (TE-13) ........................................................................ 1 ..
c 1704582 Transmission Assy (TE-13) ........................................................................ 1 ..
a 1644532 Transmission Assy (TE-17) ........................................................................ .. 1
b 1689343 Transmission Assy (TE-17) ........................................................................ .. 1
c 1704583 Transmission Assy (TE-17) ........................................................................ .. 1
1646447 Torque Converter Assembly .................................................................. 1 ..
1646553 Torque Converter Assembly .................................................................. .. 1
1 ..... Housing ............................................................................................. 1 1
2 1646448 Gear .................................................................................................. 1 ..
2 1624417 Gear .................................................................................................. .. 1
3 1624418 Screw ................................................................................................ 8 8
4 1624419 Gasket ............................................................................................... 1 1
5 1624385 Lockwasher ....................................................................................... 1 1
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
GEARS – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
INPUT SHAFT AND FIRST CLUTCH – TE-13
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
INPUT SHAFT AND FIRST CLUTCH – TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
REVERSE AND SECOND CLUTCH – TE-13
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
REVERSE AND SECOND CLUTCH – TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
FORWARD AND THIRD SHAFT – TE-13
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
FORWARD AND THIRD SHAFT – TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
PUMP DRIVE – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
REGULATOR VALVE ASSEMBLY – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
MODULATOR VALVE ASSEMBLY – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION ASSEMBLY
CASE AND REAR COVER – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01647F ↔ S/N B214E01708F INC.
b → S/N B214E01708F INC. 01710, 01721-01722 01710, 01721-01722
d S/N B214E01709F → EXC. 01710, 01721-01722
FOOTNOTES:
a Not Illustrated d S/N B214E01647F ↔ S/N B214E01708F INC.
b → S/N B214E01642F 01710, 01721-01722
c → S/N B214E01646F e S/N B214E01709F → EXC. 01710, 01721-01722
f S/N B214E01643F →
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
NOTES
TRANSMISSION ASSEMBLY
TRANSMISSION HOSES AND ATTACHING PARTS – TE-13 AND TE-17
FOOTNOTES:
a → S/N B214E01646F c S/N B214E01709F → EXC. 01710, 01721-01722
b S/N B214E01647F ↔ S/N B214E01708F INC.
01710, 01721-01722
TRANSMISSION MOUNTING
TE-13 AND TE-17
FOOTNOTES:
a Not Illustrated c S/N B214E01647F ↔ S/N B214E01708F INC.
b → S/N B214E01646F 01710, 01721-01722
d S/N B214E01709F → EXC. 01710, 01721-01722
NOTES
6 DRIVE AXLE
UNIT CODE B214
05/2016 EUROPE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DIFFERENTIAL CARRIER
→ S/N B214E01527D INC. 1533 ............................................................................................................... 6-8
S/N B214E01528D → EXC. 1533 .............................................................................................................. 6-12
DRIVE AXLE ASSEMBLY
→ S/N B214E01527D INC. 1533 ............................................................................................................... 6-2
S/N B214E01528D → EXC. 01533 ............................................................................................................ 6-4
DRIVE TIRE AND WHEEL
BRIDGESTONE .......................................................................................................................................... 6-18
GOODYEAR ................................................................................................................................................ 6-24
MICHELIN ................................................................................................................................................... 6-19
MONARCH .................................................................................................................................................. 6-22
SIMEX ......................................................................................................................................................... 6-23
TRELLEBORG - SOLID TIRE ..................................................................................................................... 6-21
TRELLEBORG ............................................................................................................................................ 6-25
TRELLEBORG TR900 ................................................................................................................................ 6-27
WHEEL HUB ASSEMBLY
HYSTER TIRE SAVER DRIVE AXLE ......................................................................................................... 6-16
NOTES
DIFFERENTIAL CARRIER
(→ S/N B214E01527D INC. 1533)
DIFFERENTIAL CARRIER
(→ S/N B214E01527D INC. 1533)
NOTES
DIFFERENTIAL CARRIER
(S/N B214E01528D → EXC. 1533)
DIFFERENTIAL CARRIER
(S/N B214E01528D → EXC. 1533)
FOOTNOTES:
a Not Illustrated
NOTES
KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone
QTY
ITEM PART NO. DESCRIPTION A B
1 1382381 Pneumatic Tire ........................................................................................... 4 ..
1 1486210 Pneumatic Tire ........................................................................................... .. 4
1 1382382 Pneumatic Tire ....................................................................................... 1 ..
1 1382383 Pneumatic Tire ....................................................................................... 1 ..
1 115586 Pneumatic Tire ....................................................................................... .. 1
1 1485936 Tube ....................................................................................................... .. 1
2 1385577 Wheel Assy ................................................................................................ .. 4
2 1614372 Wheel Assy ................................................................................................ 4 ..
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1466004 Ring (Side) ............................................................................................. .. 1
4 1538311 Ring ....................................................................................................... 1 ..
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 48 48
7 1303417
49189 Extension (Valve Stem) (Drive) .................................................................. 2 2
KEY:
A: 12.00 x 24
B: 14.00 x 24
QTY
ITEM PART NO. DESCRIPTION A B
1 1460448 Pneumatic Tire ........................................................................................... 4 ..
1 a 1460451 Pneumatic Tire ........................................................................................... .. 4
1 1460398 Pneumatic Tire ....................................................................................... 1 ..
1 1460405 Tube ....................................................................................................... 1 ..
1 a 1460402 Pneumatic Tire ....................................................................................... .. 1
1 a 1460406 Tube ....................................................................................................... .. 1
2 1385577 Wheel Assy ................................................................................................ .. 4
2 1614372 Wheel Assy ................................................................................................ 4 ..
3 1466004 Ring (Side) ............................................................................................. .. 1
3 1538311 Ring ....................................................................................................... 1 ..
4 1452916 Ring (Conical) ........................................................................................ 1 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 48 48
7 1303417
49189 Extension (Valve Stem) (Drive) .................................................................. 2 2
bc 4005709 Wheel Assy ................................................................................................ .. 4
FOOTNOTES:
a Can be used with the Hyster Tire Save Drive Axle. c Not Illustrated
Use with Wheel Assy 4005709.
b For use with the Hyster Tire Saver Drive Axle.
KEY:
A: 12.00 x 24 x 10
B: 14.00 x 24 x 10
QTY
ITEM PART NO. DESCRIPTION A B
1 1393797
1668701 Tire ............................................................................................................. .. 4
1 1393796 Pneumatic Tire ........................................................................................... 4 ..
2 1385577 Wheel Assy ................................................................................................ .. 4
2 1385579 Wheel Assy ................................................................................................ 4 ..
3 1466004 Ring (Side) ............................................................................................. 1 1
4 1452916 Ring (Conical) ........................................................................................ 1 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 48 48
KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 28
QTY
ITEM PART NO. DESCRIPTION A B
1 1641217 Pneumatic Tire ........................................................................................... 4 ..
1 1641218 Pneumatic Tire ........................................................................................... .. 4
1 1641098 Pneumatic Tire ....................................................................................... 1 ..
1 1641099 Pneumatic Tire ....................................................................................... .. 1
1 1382383 Pneumatic Tire ....................................................................................... 1 ..
1 1485936 Tube ....................................................................................................... .. 1
2 1614372 Wheel Assy ................................................................................................ 4 ..
2 1391557 Wheel Assy ................................................................................................ .. 4
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1538311 Ring ....................................................................................................... 1 ..
4 1466004 Ring (Side) ............................................................................................. .. 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 1303417
49189 Extension (Valve Stem) .............................................................................. 2 2
KEY:
A: 12 x 24 - 20
B: 14 x 24 - 24
QTY
ITEM PART NO. DESCRIPTION A B
1 1594933 Pneumatic Tire ........................................................................................... 4 ..
1 a 1594934 Pneumatic Tire ........................................................................................... .. 4
1 1595479 Pneumatic Tire ....................................................................................... 1 ..
1 a 1595480 Pneumatic Tire ....................................................................................... .. 1
1 1382383 Pneumatic Tire ....................................................................................... 1 ..
1 a 1485936 Tube ....................................................................................................... .. 1
2 1614372 Wheel Assy ................................................................................................ 4 ..
2 1385577 Wheel Assy ................................................................................................ .. 4
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1538311 Ring ....................................................................................................... 1 ..
4 1466004 Ring (Side) ............................................................................................. .. 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 1303417
49189 Extension (Valve Stem) .............................................................................. 2 2
c 816552 Support Ring .............................................................................................. 2 2
bc 4005709 Wheel Assy ................................................................................................ .. 4
FOOTNOTES:
a Can be used with Hyster Tire Saver Drive Axle. b For use with Hyster Tire Saver Drive Axle.
Use with Wheel Assy 4005709. c Not Illustrated
KEY:
A: 12 x 24
B: 14 x 24
C: 14 x 24, Tire Saver Axle
QTY
ITEM PART NO. DESCRIPTION A B C
1 4085093 Pneumatic Tire .................................................................................. 4 .. ..
1 4039776 Pneumatic Tire .................................................................................. .. 4 4
1 1485936 Tube .............................................................................................. 1 1 1
2 1614372 Wheel Assy ....................................................................................... 4 .. ..
2 1385577 Wheel Assy ....................................................................................... .. 4 ..
2 4005709 Wheel Assy ....................................................................................... .. .. 4
3 1452916 Ring (Conical) ............................................................................... 1 1 ..
4 1538311 Ring ............................................................................................... 1 .. ..
4 1466004 Ring (Side) .................................................................................... .. 1 ..
5 1637809
1538310 Wheel Lock Ring ........................................................................... 1 1 ..
6 376026 Wheel Nut .......................................................................................... 24 24 24
7 1303417
49189 Extension (Valve Stem) ..................................................................... 2 2 2
a 816552 Support Ring ..................................................................................... 2 2 2
FOOTNOTES:
a Not Illustrated
NOTES
7 STEERING SYSTEM
UNIT CODE B214
05/2016 EUROPE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEER COLUMN
ITEM PART NO. DESCRIPTION QTY
2043287 Steering Column ................................................................................................. 1
1 1487124 Pipe (Upper) ................................................................................................... 1
2 1479473 Pin .................................................................................................................. 1
3 1388428 Nut .................................................................................................................. 1
4 1487107 Shaft (Upper) .................................................................................................. 1
5 1487131 Spring ............................................................................................................. 1
6 1388434 Snap Ring ....................................................................................................... 4
7 1504861 O-Ring ............................................................................................................ 2
8 1487111 Screw ............................................................................................................. 2
9 1504862 Nut (Zinc Plated) ............................................................................................ 2
10 1487132 Screw ............................................................................................................. 2
11 1487108 Screw ............................................................................................................. 2
12 1487103 Pipe (Lower) ................................................................................................... 1
13 1487126 Shaft (Lower) .................................................................................................. 1
14 1504865 Support ........................................................................................................... 1
15 1487123 Screw ............................................................................................................. 8
16 1487121 Washer ........................................................................................................... 8
17 1487110 Nut .................................................................................................................. 8
18 1487133 Bracket ........................................................................................................... 1
19 1487109 Boot ................................................................................................................ 1
20 1388438 Handle ............................................................................................................ 1
21 1487114 Spacer ............................................................................................................ 1
22 1487130 Spring ............................................................................................................. 1
23 1487112 Nut (Stop) ....................................................................................................... 2
24 1487105 Lever (Back) ................................................................................................... 1
25 1487106 Lever (Front) ................................................................................................... 1
26 1487115 Washer ........................................................................................................... 1
27 1487104 Support ........................................................................................................... 1
28 1487120 Cotter Pin ....................................................................................................... 1
29 1504867 Ring ................................................................................................................ 1
30 1504863 Horn Contact (Includes Horn Relay) .............................................................. 1
31 1504868 Connector (Connects to Horn Button) ........................................................ 1
32 1504866 Nut .................................................................................................................. 2
33 1487129 Screw ............................................................................................................. 2
34 1504864 Regulator (Tilt) ................................................................................................ 1
35 1388435 Ring ................................................................................................................ 1
36 1388436 Boot ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated c S/N B214E01615E →
b → S/N B214E01614E
NOTES
STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1385590 Steering Cylinder ................................................................................................ 1
1 1391207 Piston Rod ...................................................................................................... 1
2 1391208 Cylinder Head ................................................................................................. 2
3 1391209 Tube Wldmt-Cylinder ...................................................................................... 1
4 1391210 Tie Rod ........................................................................................................... 4
5 1391211 Nut .................................................................................................................. 8
6 1391212 Screw (Optional) ............................................................................................. 4
7 1385582 Rod Seal ......................................................................................................... 2
8 1391407 Rod Wiper ...................................................................................................... 2
9 1385583 Back-Up Ring ................................................................................................. 2
10 15894 O-Ring ............................................................................................................ 2
11 1385587 Seal ................................................................................................................ 1
12 1385586 Wear Ring ...................................................................................................... 2
1391406 Kit-Seal ............................................................................................................... 1
STEER CYLINDER
OPTIONAL
KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone
QTY
ITEM PART NO. DESCRIPTION A B
1 1382381 Pneumatic Tire ........................................................................................... 2 ..
1 1486210 Pneumatic Tire ........................................................................................... .. 2
1 1382382 Pneumatic Tire ....................................................................................... 1 ..
1 1382383 Pneumatic Tire ....................................................................................... 1 ..
1 115586 Pneumatic Tire ....................................................................................... .. 1
1 1485936 Tube ....................................................................................................... .. 1
2 1385577 Wheel Assy ................................................................................................ .. 2
2 1614372 Wheel Assy ................................................................................................ 2 ..
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1466004 Ring (Side) ............................................................................................. .. 1
4 1538311 Ring ....................................................................................................... 1 ..
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 116265 Valve Stem Extension ................................................................................ 2 2
KEY:
A: 12.00 x 24
B: 14.00 x 24
QTY
ITEM PART NO. DESCRIPTION A B
1 1460448 Pneumatic Tire ........................................................................................... 2 ..
1 1460451 Pneumatic Tire ........................................................................................... .. 2
1 1460398 Pneumatic Tire ....................................................................................... 1 ..
1 1460405 Tube ....................................................................................................... 1 ..
1 1460402 Pneumatic Tire ....................................................................................... .. 1
1 1460406 Tube ....................................................................................................... .. 1
2 1385577 Wheel Assy ................................................................................................ .. 2
2 1614372 Wheel Assy ................................................................................................ 2 ..
3 1466004 Ring (Side) ............................................................................................. .. 1
3 1538311 Ring ....................................................................................................... 1 ..
4 1452916 Ring (Conical) ........................................................................................ 1 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 1303417
49189 Extension (Valve Stem) .............................................................................. 2 2
KEY:
A: 12.00 X 24 -- 20, FLT and ECH
B: 14.00 X 24 -- 28, FLT Only
QTY
ITEM PART NO. DESCRIPTION A B
1 1641217 Pneumatic Tire ........................................................................................... 2 ..
1 1641218 Pneumatic Tire ........................................................................................... .. 2
1 1641098 Pneumatic Tire ....................................................................................... 1 ..
1 1641099 Pneumatic Tire ....................................................................................... .. 1
1 1382383 Pneumatic Tire ....................................................................................... 1 ..
1 1485936 Tube ....................................................................................................... .. 1
2 1614372 Wheel Assy ................................................................................................ 2 ..
2 1391557 Wheel Assy ................................................................................................ .. 2
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1538311 Ring ....................................................................................................... 1 ..
4 1466004 Ring (Side) ............................................................................................. .. 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 116265 Valve Stem Extension ................................................................................ 2 2
KEY:
A: 12 x 24
B: 14 x 24
QTY
ITEM PART NO. DESCRIPTION A B
1 4085093 Pneumatic Tire ........................................................................................... 2 ..
1 4039776 Pneumatic Tire ........................................................................................... .. 2
1 1485936 Tube ....................................................................................................... 1 1
2 1614372 Wheel Assy ................................................................................................ 2 ..
2 1385577 Wheel Assy ................................................................................................ .. 2
3 1452916 Ring (Conical) ........................................................................................ 1 1
4 1538311 Ring ....................................................................................................... 1 ..
4 1466004 Ring (Side) ............................................................................................. .. 1
5 1637809
1538310 Wheel Lock Ring .................................................................................... 1 1
6 376026 Wheel Nut .................................................................................................. 24 24
7 116265 Valve Stem Extension ................................................................................ 2 2
a 1690843 Wheel Side Ring (Nut Protection) .............................................................. 2 2
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
8 BRAKE SYSTEM
UNIT CODE B214
05/2016 EUROPE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE VALVE
WET BRAKE
FOOTNOTES:
a → S/N B214E01527D INC. 01533 b S/N B214E01528D → EXC. 01533
FOOTNOTES:
a → S/N B214E01527D INC. 01533 b S/N B214E01528D → EXC. 01533
NOTES
9 HYDRAULIC SYSTEM
UNIT CODE B214
05/2016 EUROPE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
1611559 Pump , Hydraulic Gear ....................................................................................... 1
1 221714 Nut .................................................................................................................. 8
2 1318621 Lockwasher .................................................................................................... 8
3 1615043 Stud ................................................................................................................ 8
4 ..... Seal ................................................................................................................ 1
5 1318619 Retaining Ring ................................................................................................ 1
6 ..... Seal ................................................................................................................ 1
7 1319579 Cover .............................................................................................................. 1
8 1615051 O-Ring ............................................................................................................ 2
9 1456204 Seal ................................................................................................................ 2
10 ..... Retainer .......................................................................................................... 4
11 1318617 Wear Plate ...................................................................................................... 1
12 1605425 Drive Gear (Shaft) .......................................................................................... 1
13 ..... Driven Gear .................................................................................................... 1
14 ..... Center Section ................................................................................................ 1
15 1615159 O-Ring ............................................................................................................ 2
16 1318613 Wear Plate ...................................................................................................... 1
17 ..... Port Section (Common Inlet) .......................................................................... 1
18 1382052 O-Ring ............................................................................................................ 4
19 1382053 Seal ................................................................................................................ 4
20 ..... Retainer .......................................................................................................... 4
21 1318609 Wear Plate ...................................................................................................... 4
22 ..... Center Section ................................................................................................ 1
23 ..... Drive Gear (Center) ........................................................................................ 1
24 ..... Driven Gear .................................................................................................... 1
25 ..... Port Section .................................................................................................... 1
26 1600532 Plug ................................................................................................................ 1
27 ..... Center Section ................................................................................................ 1
28 ..... Drive Gear (Rear) ........................................................................................... 1
29 ..... Driven Gear (Rear) ......................................................................................... 1
30 ..... Bushing .......................................................................................................... 8
31 1615040 Cover (Rear) ................................................................................................... 1
32 1615044 Stud ................................................................................................................ 4
33 1615045 Stud ................................................................................................................ 4
33 4000386 Stud (Alternate Part) ....................................................................................... 4
34 1318606 Washer ........................................................................................................... 8
35 1450547 Nut .................................................................................................................. 8
36 4000383 Bushing .......................................................................................................... 4
37 294309 Plug ................................................................................................................ 1
a 4000384 Label (Nameplate) .......................................................................................... 1
a 4000385 Screw (Nameplate Mounting) ......................................................................... 2
1615054 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → S/N B214E01687F b S/N B214E01688F →
NOTES
NOTES
FOOTNOTES:
a 4000 Steering b 4500 Steering
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 214364 Capscrew ............................................................................................................ 4
2 320157 Washer ............................................................................................................... 8
3 1538936 Plug ..................................................................................................................... 1
4 1528456 Filter Head .......................................................................................................... 1
5 39756 O-Ring ................................................................................................................ 1
6 1533477 Spring ................................................................................................................. 1
7 2059720 Hydraulic Filter .................................................................................................... 1
8 888333 Seal ..................................................................................................................... 1
9 1564721 Breather (With Indicator and Standpipe) ............................................................ 1
10 1494312 Filter Element ................................................................................................. 1
11 1563867 Pipe ................................................................................................................ 1
12 39373 O-Ring ............................................................................................................ 1
13 1486749 Fitting .................................................................................................................. 1
13 252729 O-Ring ............................................................................................................ 1
13 16485 O-Ring ............................................................................................................ 1
14 1473889 Fitting .................................................................................................................. 1
14 244167 O-Ring ............................................................................................................ 1
14 16479 O-Ring ............................................................................................................ 1
15 1473924 Fitting .................................................................................................................. 1
15 1527821 O-Ring ............................................................................................................ 1
15 16983 O-Ring ............................................................................................................ 1
16 1487065 Fitting .................................................................................................................. 1
16 265731 O-Ring ............................................................................................................ 1
16 16485 O-Ring ............................................................................................................ 1
17 222261 Fitting .................................................................................................................. 2
17 264159 Adhesive ......................................................................................................... AR
18 35503 Fitting .................................................................................................................. 1
19 1486761 Fitting .................................................................................................................. 1
19 1527821 O-Ring ............................................................................................................ 1
19 16487 O-Ring ............................................................................................................ 1
20 302400 Nut ...................................................................................................................... 4
21 1544889 Hydraulic Tank .................................................................................................... 1
22 39743 O-Ring ............................................................................................................ 1
23 1536288 Cover .............................................................................................................. 1
24 1536311 Sealing Ring ................................................................................................... 4
25 136749 Screw ............................................................................................................. 4
26 14595 Plug Assembly .................................................................................................... 1
26 199524 Plug ................................................................................................................ 1
26 16484 O-Ring ............................................................................................................ 1
27 1488413 Fitting .................................................................................................................. 1
27 ..... O-Ring ............................................................................................................ 1
28 296174 Capscrew ............................................................................................................ 8
29 320160 Washer ............................................................................................................... 8
30 1528144
4021960 Indicator (Oil Level) ............................................................................................. 1
FOOTNOTES:
a → S/N B214E01585E b S/N B214E01586E →
NOTES
CONTROL VALVE
LIFT SPOOL SECTION – 1A, 1B
FOOTNOTES:
a Not Illustrated
NOTES
CONTROL VALVE
TILT SPOOL SECTION
FOOTNOTES:
a Not Illustrated
CONTROL VALVE
AUXILIARY SPOOL SECTION
FOOTNOTES:
a Not Illustrated
CONTROL VALVE
LIFT SPOOL SECTION – 4A, 4B
COMBINATION VALVE
(→ S/N B214E01585E)
COMBINATION VALVE
(S/N B214E01586E →)
HYDRAULIC LEVERS
ITEM PART NO. DESCRIPTION QTY
1 1623287 Knob ................................................................................................................... 2
2 1623286 Lever ................................................................................................................... 2
3 1571789 Screw .................................................................................................................. 6
4 1492140 Washer ............................................................................................................... 6
5 1623288 Plate .................................................................................................................... 1
6 1623187 Armrest Assembly ............................................................................................... 1
7 1637439 Wire Harness (Arm Rest) (FFigure 4-18).......................................................... 1
8 292500 Capscrew ............................................................................................................ 8
9 4093489
320156 Washer ............................................................................................................... 8
10 1539567 Pilot Valve Assembly (FFigure 9-26)................................................................. 1
11 1623289 Gasket ................................................................................................................ 1
12 a 1498383 Plug (Switch) ....................................................................................................... 1
12 b 1498383 Plug (Switch) ....................................................................................................... 2
13 a 2054005 Switch ................................................................................................................. 4
13 b 2054005 Switch ................................................................................................................. 3
14 2043344 Switch (Horn) ...................................................................................................... 1
15 1617631 Hose Assy (FFigure 9-25)................................................................................. 1
FOOTNOTES:
a With ECH b With Hook
JOYSTICK CONTROL
ITEM PART NO. DESCRIPTION QTY
1 1498383 Plug (Switch) ....................................................................................................... 6
1 a 1498383 Plug (Switch) ....................................................................................................... 5
2 a 2054005 Switch ................................................................................................................. 1
3 1498357 Screw .................................................................................................................. 6
4 1658825 Joystick ............................................................................................................... 1
5 1492140 Washer ............................................................................................................... 6
6 1623282 Plate .................................................................................................................... 1
7 1634996 Armrest Assembly (FFigure 1-55)..................................................................... 1
8 1637439 Wire Harness (Arm Rest) (FFigure 4-18).......................................................... 1
9 292500 Capscrew ............................................................................................................ 8
10 1601859 Pilot Valve Assembly (FFigure 9-29)................................................................. 1
11 4093489
320156 Washer ............................................................................................................... 8
12 1623283 Gasket (Adapter) ................................................................................................ 1
13 1555977 Hose Assy (FFigure 9-24)................................................................................. 1
14 1571810 Nut ...................................................................................................................... 1
FOOTNOTES:
a Elme 589 only.
FOOTNOTES:
a Not Illustrated b Optional
NOTES
SECTION 10
MAST WITH EMPTY CONTAINER HANDLER
DESCRIPTION PAGE
MAST ASSEMBLY
HEADER HOSES (→ S/N B214E01635F) ................................................................................................. 10-12
HEADER HOSES (S/N B214E01636F →) ................................................................................................. 10-16
INNER MAST .............................................................................................................................................. 10-4
MAIN LIFT ................................................................................................................................................... 10-6
MAIN LIFT CYLINDERS ............................................................................................................................. 10-10
OUTER MAST ............................................................................................................................................. 10-2
TILT CYLINDER HYDRAULICS (→ S/N B214E01707F) ........................................................................... 10-20
TILT CYLINDER HYDRAULICS (S/N B214E01708F →) ........................................................................... 10-22
TILT CYLINDERS ....................................................................................................................................... 10-24
MAST INSTALLATION .................................................................................................................................... 10-26
MAST ASSEMBLY
OUTER MAST
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1589984 Mast Assy (13850 mm) .............................................................................. 1 ..
1589985 Mast Assy (16450 mm) .............................................................................. .. 1
1 1589966 Outer Mast (13850 mm) ......................................................................... 1 ..
1 a 1589967 Outer Mast (16450 mm) ......................................................................... .. 1
1 b 1702921 Outer Mast (16450 mm) ......................................................................... .. 1
2 246001 Capscrew ............................................................................................... 8 8
3 320161 Washer .................................................................................................. 8 8
4 302401 Locknut .................................................................................................. 6 6
5 1373051 Bracket Wldmt ....................................................................................... 2 2
6 1373031 Shim ....................................................................................................... AR AR
6 1373032 Shim ....................................................................................................... AR AR
6 1373033 Shim ....................................................................................................... AR AR
7 1373037 Block ...................................................................................................... 2 2
8 320159 Washer .................................................................................................. 8 8
9 1364272 Capscrew ............................................................................................... 6 6
10 321177 Bushing .................................................................................................. 2 2
11 302402 Locknut .................................................................................................. 18 18
12 1393726 Retainer ................................................................................................. 4 4
13 292535 Capscrew ............................................................................................... 8 8
14 292531 Capscrew ............................................................................................... 8 8
15 1373050 Bracket Wldmt ....................................................................................... 2 2
16 1373034 Shim ....................................................................................................... AR AR
16 1373035 Shim ....................................................................................................... AR AR
16 1373036 Shim ....................................................................................................... AR AR
17 1373038 Block ...................................................................................................... 2 2
FOOTNOTES:
a → S/N B214E01722G b S/N B214E01723G →
MAST ASSEMBLY
INNER MAST
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1589984 Mast Assy (13850 mm) .............................................................................. 1 ..
1589985 Mast Assy (16450 mm) .............................................................................. .. 1
1 1372824 Inner Mast (13850 mm) ......................................................................... 1 ..
1 1372825 Inner Mast (16450 mm) ......................................................................... .. 1
2 302468 Roll Pin .................................................................................................. 2 2
3 1373025 Shim ....................................................................................................... AR AR
3 1373026 Shim ....................................................................................................... AR AR
3 1373027 Shim ....................................................................................................... AR AR
4 1373039 Bearing .................................................................................................. 2 2
5 1373028 Shim ....................................................................................................... AR AR
5 1373029 Shim ....................................................................................................... AR AR
5 1373030 Shim ....................................................................................................... AR AR
6 1373049 Bracket Wldmt ....................................................................................... 2 2
7 296255 Capscrew ............................................................................................... 4 4
8 321197 Loctite .................................................................................................... AR AR
9 1325765 Load Roller ............................................................................................ 4 4
10 1325761 Shield ................................................................................................ 2 2
11 276228 Bearing Cone .................................................................................... 2 2
12 392197 Bearing Cup ...................................................................................... 2 2
13 47478 Snap Ring .......................................................................................... 2 2
14 1325756 Roller ................................................................................................. 1 1
15 1325763 Shim ....................................................................................................... AR AR
15 1325764 Shim ....................................................................................................... AR AR
15 1373329 Shim ....................................................................................................... AR AR
16 1609687 Cap ........................................................................................................ 4 4
17 293644 Capscrew ............................................................................................... 16 16
18 16001 Grease Fitting ........................................................................................ 4 4
MAST ASSEMBLY
MAIN LIFT
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1589984 Mast Assy (13850 mm) .............................................................................. 1 ..
1589985 Mast Assy (16450 mm) .............................................................................. .. 1
1 132860 Capscrew ............................................................................................... 6 6
2 16001 Grease Fitting ........................................................................................ 4 4
3 4093489
320156 Washer .................................................................................................. 48 48
4 1372971 Plate ....................................................................................................... 2 2
5 1373014 Shim ....................................................................................................... AR AR
5 1373015 Shim ....................................................................................................... AR AR
5 1373016 Shim ....................................................................................................... AR AR
6 1373010 Shaft ...................................................................................................... 2 2
7 1373011 Spacer ................................................................................................... 2 2
8 1518209 Oil Seal .................................................................................................. 4 4
9 167971 Bearing Cone ......................................................................................... 4 4
10 167970 Bearing Cup ........................................................................................... 4 4
11 1383552 Chain Sheave ........................................................................................ 2 2
12 1373012 Spacer ................................................................................................... 2 2
13 15244 Cotter Pin ............................................................................................... 4 4
14 15146 Washer .................................................................................................. 4 4
15 1534281 Chain Anchor ......................................................................................... 2 2
15 251979 Lubricant ................................................................................................ AR AR
16 1373020 Pin .......................................................................................................... 2 2
17 a 1651354 Chain ..................................................................................................... 2 ..
17 b 1651349 Chain ..................................................................................................... 2 ..
17 4008678 Chain (Hitachi) (Optional) ...................................................................... 2 ..
17 4008677 Chain (Tsubaki) (Optional) ..................................................................... 2 ..
17 a 1651355 Chain ..................................................................................................... .. 2
17 b 1657415 Chain ..................................................................................................... .. 2
17 4008680 Chain (Hitachi) (Optional) ...................................................................... .. 2
17 4008679 Chain (Tsubaki) (Optional) ..................................................................... .. 2
18 1494402 Chain Anchor ......................................................................................... 2 2
18 251979 Lubricant ................................................................................................ AR AR
19 1303383 Pin .......................................................................................................... 2 2
20 292538 Capscrew ............................................................................................... 2 2
21 1496053 Spacer ................................................................................................... 2 2
22 1495969 Lockplate ............................................................................................... 4 4
23 302402 Locknut .................................................................................................. 2 2
24 221729 Nut ......................................................................................................... 4 4
25 159296 Spacer ................................................................................................... 2 2
26 159295 Oil Seal .................................................................................................. 4 4
27 230408 Bearing Cone ......................................................................................... 4 4
28 159299 Bearing Cup ........................................................................................... 4 4
29 1455301 Chain Sheave ........................................................................................ 2 2
30 293645 Capscrew ............................................................................................... 10 10
31 292683 Lockwasher ............................................................................................ 14 14
MAST ASSEMBLY
MAIN LIFT
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
32 1455992 Cover Plate ............................................................................................ 2 2
33 110931 Shim (0,127 mm) ................................................................................... AR AR
33 110932 Shim (0,178 mm) ................................................................................... AR AR
33 110933 Shim (0,508 mm) ................................................................................... AR AR
34 159297 Spacer ................................................................................................... 2 2
35 1455487 Shaft ...................................................................................................... 2 2
36 1465599 Housing (Chain Sheave) ........................................................................ 2 2
37 292535 Capscrew ............................................................................................... 8 8
38 320161 Washer .................................................................................................. 18 18
39 292562 Capscrew ............................................................................................... 8 8
40 292685 Lockwasher ............................................................................................ 8 8
41 1465602 Guide (Rear Sheave) ............................................................................. 2 2
42 1465601 Guide (Front Sheave) ............................................................................ 2 2
43 388049
292682 Lockwasher ............................................................................................ 20 20
44 136718 Capscrew ............................................................................................... 4 4
45 302401 Locknut .................................................................................................. 4 4
46 136985 Capscrew ............................................................................................... 18 18
47 1393735 Chain Guide ........................................................................................... 4 4
48 313805 Nut ......................................................................................................... 24 24
49 1393738 Capscrew ............................................................................................... 24 24
50 1194251 Snap Ring .............................................................................................. 8 8
51 a 1651356 Chain ..................................................................................................... 2 ..
51 b 1651350 Chain ..................................................................................................... 2 ..
51 4009987 Chain (Hitachi) (Optional) ...................................................................... 2 ..
51 4009986 Chain (Tsubaki) (Optional) ..................................................................... 2 ..
51 a 1651357 Chain ..................................................................................................... .. 2
51 b 1657414 Chain ..................................................................................................... .. 2
51 4009771 Chain (Hitachi) (Optional) ...................................................................... .. 2
51 4009770 Chain (Tsubaki) (Optional) ..................................................................... .. 2
52 1455490 Pin .......................................................................................................... 2 2
53 1460437 Chain Anchor (Long) .............................................................................. 2 2
53 251979 Lubricant ................................................................................................ AR AR
54 136405 Nut ......................................................................................................... 4 4
55 1389408
4048709 Lift Cylinder (FFigure 10-4)................................................................... 2 ..
55 1389409
4048710 Lift Cylinder (FFigure 10-4)................................................................... .. 2
56 2043537 Lowering Control Valve .......................................................................... 2 2
56 16983 O-Ring ............................................................................................... 1 1
56 244167 O-Ring ............................................................................................... 1 1
57 1303391 Washer .................................................................................................. 2 2
58 221295 Nut ......................................................................................................... 4 4
59 1509182 Pin .......................................................................................................... 2 2
60 1507589 Chain Anchor (Short) ............................................................................. 2 2
MAST ASSEMBLY
MAIN LIFT
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
60 251979 Lubricant ................................................................................................ AR AR
61 320159 Washer .................................................................................................. 4 4
62 1507696 Plate ....................................................................................................... 2 2
63 302401 Locknut .................................................................................................. 4 4
FOOTNOTES:
a → S/N B214E01680F b S/N B214E01681F →
MAST ASSEMBLY
MAIN LIFT CYLINDERS
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1389408
4048709 Lift Cylinder ................................................................................................ 1 ..
1389409
4048710 Lift Cylinder ................................................................................................ .. 1
1 1391481 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 1391482 Tube Wldmt-Cylinder ............................................................................. .. 1
2 385133 Wear Ring .............................................................................................. 1 1
3 637170 Rod Seal ................................................................................................ 1 1
4 638299 Back-Up Ring ......................................................................................... 1 1
5 1389405
4048789 Rod Assy ............................................................................................... 1 ..
5 1389406
4048790 Rod Assy ............................................................................................... .. 1
6 1451823 Spacer ................................................................................................... 1 1
7 1373127 O-Ring ................................................................................................... 1 1
8 636907 Wear Ring .............................................................................................. 1 1
9 1373126 Retainer ................................................................................................. 1 1
10 637168 Rod Seal ................................................................................................ 1 1
11 638256 Back-Up Ring ......................................................................................... 1 1
12 1373129 Rod Seal ................................................................................................ 1 1
1391877 Kit-Seal .................................................................................................. 1 1
MAST ASSEMBLY
HEADER HOSES (→ S/N B214E01635F)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1589984 Mast Assy (13850 mm) .............................................................................. 1 ..
1589985 Mast Assy (16450 mm) .............................................................................. .. 1
1 4020900
320169 Washer .................................................................................................. 4 4
2 292581 Capscrew ............................................................................................... 4 4
3 1581445 Bracket Wldmt ....................................................................................... 1 1
4 1541279 Hose Assy .............................................................................................. 2 ..
4 1541319 Hose Assy .............................................................................................. .. 2
5 1571694 Wire Harness (Mast) .............................................................................. 1 ..
5 1571695 Wire Harness (Mast) .............................................................................. .. 1
6 1581448 Plate ....................................................................................................... 1 1
7 1561747 Clamp .................................................................................................... 4 4
8 1533648 Plate (Cover) .......................................................................................... 4 4
9 136704 Capscrew ............................................................................................... 4 4
10 302400 Nut ......................................................................................................... 6 6
11 1597369 Wire Harness (Front End Equipment) .................................................... 1 ..
11 1597370 Wire Harness (Front End Equipment) .................................................... .. 1
12 1622555 Hose Assy .............................................................................................. 2 ..
12 1622556 Hose Assy .............................................................................................. .. 2
13 1364272 Capscrew ............................................................................................... 6 6
14 320159 Washer .................................................................................................. 12 12
15 302401 Locknut .................................................................................................. 4 4
16 1581547 Tube ....................................................................................................... 2 2
17 1582217
4055147 Bracket Wldmt ....................................................................................... 1 1
18 313222 Eyebolt ................................................................................................... 1 1
19 221707 Nut ......................................................................................................... 2 2
20 15134 Washer .................................................................................................. 1 1
21 1323166 Spring .................................................................................................... 1 1
22 1533665 Clamp (Twin) ......................................................................................... 16 16
23 1530668 Cover Plate ............................................................................................ 8 8
23 1533649 Cover Plate (Alternate Part) ................................................................... 8 8
24 136703 Capscrew ............................................................................................... 2 2
25 1322039 Cable ..................................................................................................... 1 1
26 1347202 Clamp .................................................................................................... 6 6
27 320157 Washer .................................................................................................. 6 6
28 292509 Capscrew ............................................................................................... 6 6
29 302402 Locknut .................................................................................................. 4 4
30 246001 Capscrew ............................................................................................... 4 4
31 320161 Washer .................................................................................................. 4 4
32 1539992 Separator Plate ...................................................................................... 3 3
33 320165 Washer .................................................................................................. 6 6
34 15244 Cotter Pin ............................................................................................... 6 6
35 815932 Spacer ................................................................................................... 1 1
36 14999 Capscrew ............................................................................................... 1 1
MAST ASSEMBLY
HEADER HOSES (→ S/N B214E01635F)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
37 1540330 Spacer ................................................................................................... 12 12
38 189451 Hose Sheave ......................................................................................... 3 3
39 221357 Locknut .................................................................................................. 1 1
40 1301650 Spacer ................................................................................................... 1 1
41 280610 Spacer ................................................................................................... 2 2
42 1542033 Pin .......................................................................................................... 3 3
43 1593336 Nut ......................................................................................................... 2 2
44 1498506 Fitting (Includes Nut) .............................................................................. 2 2
44 252729 O-Ring ............................................................................................... 2 2
NOTES
MAST ASSEMBLY
HEADER HOSES (S/N B214E01636F →)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1589984 Mast Assy (13850 mm) .............................................................................. 1 ..
1589985 Mast Assy (16450 mm) .............................................................................. .. 1
1 1653927 Bracket Wldmt ....................................................................................... 1 1
2 4020900
320169 Washer .................................................................................................. 4 4
3 292581 Capscrew ............................................................................................... 4 4
4 246001 Capscrew ............................................................................................... 4 4
5 320161 Washer .................................................................................................. 10 10
6 302402 Locknut .................................................................................................. 4 4
7 1364272 Capscrew ............................................................................................... 6 6
8 320159 Washer .................................................................................................. 12 12
9 302401 Locknut .................................................................................................. 6 6
10 1498506 Fitting (Includes Nut) .............................................................................. 2 2
11 1676840 Plate ....................................................................................................... 1 1
12 1597369 Wire Harness (Front End Equipment) .................................................... 1 ..
12 1597370 Wire Harness (Front End Equipment) .................................................... .. 1
13 1533664 Clamp (Twin) ......................................................................................... 1 1
14 1530668 Cover Plate ............................................................................................ 9 9
14 1533649 Cover Plate (Alternate Part) ................................................................... 9 9
15 136703 Capscrew ............................................................................................... 3 3
16 320157 Washer .................................................................................................. 9 9
17 302400 Nut ......................................................................................................... 6 6
18 136704 Capscrew ............................................................................................... 3 3
19 1533648 Plate (Cover) .......................................................................................... 3 3
20 1629234 Clamp (Twin) ......................................................................................... 3 3
21 1593336 Nut ......................................................................................................... 2 2
22 1581547 Tube ....................................................................................................... 2 2
23 1582217
4055147 Bracket Wldmt ....................................................................................... 1 1
24 292509 Capscrew ............................................................................................... 6 6
25 1347202 Clamp .................................................................................................... 6 6
26 1533665 Clamp (Twin) ......................................................................................... 8 8
27 1571694 Wire Harness (Mast) .............................................................................. 1 ..
27 1571695 Wire Harness (Mast) .............................................................................. .. 1
28 1322039 Cable ..................................................................................................... 1 1
29 1564897 Strap Clamp (Yellow) ............................................................................. 4 4
30 1564900 Strap Clamp (Green) ............................................................................. 4 4
31 1637433 Hose Assy .............................................................................................. 2 ..
31 1637435 Hose Assy .............................................................................................. .. 2
32 1323166 Spring .................................................................................................... 1 1
33 313222 Eyebolt ................................................................................................... 1 1
34 15134 Washer .................................................................................................. 1 1
35 221707 Nut ......................................................................................................... 2 2
36 316596 Sleeve (Coil) .......................................................................................... 1 1
36 237953 Sleeve ............................................................................................... AR AR
MAST ASSEMBLY
HEADER HOSES (S/N B214E01636F →)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.00XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
37 129563 Strap Clamp ........................................................................................... 3 3
38 1677797 Hose Assy .............................................................................................. 2 ..
38 1677798 Hose Assy .............................................................................................. .. 2
39 1677910 Spacer ................................................................................................... 1 1
40 1527890 Capscrew ............................................................................................... 1 1
41 1651884 Spacer ................................................................................................... 4 4
42 1653711 Sheave Assembly .................................................................................. 3 3
42 152837 Ball Bearing ....................................................................................... 1 1
42 1502093
12921 Snap Ring .......................................................................................... 1 1
42 1651882 Hose Sheave (Alternate Part) ................................................................ 3 3
43 1657231 Bracket ................................................................................................... 1 1
NOTES
MAST ASSEMBLY
TILT CYLINDER HYDRAULICS (→ S/N B214E01707F)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.0XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1 1605267 Tube ........................................................................................................... 2 ..
1 1605270 Tube ........................................................................................................... .. 2
2 1605268 Tube ........................................................................................................... 2 ..
2 1605271 Tube ........................................................................................................... .. 2
3 1393802 Clamp ......................................................................................................... 6 6
4 1522435 Fitting ......................................................................................................... 4 4
5 214364 Capscrew ................................................................................................... 2 2
5 1533649 Cover Plate ................................................................................................ 2 2
5 1533664 Clamp (Twin) .............................................................................................. 3 3
6 292516 Capscrew ................................................................................................... 8 8
6 1617042 Cover Plate ................................................................................................ 4 4
6 1617039 Clamp (Twin) .............................................................................................. 4 4
7 1603104 Hose Assy .................................................................................................. 4 4
8 1522427 Fitting ......................................................................................................... 2 2
9 292519 Capscrew ................................................................................................... 16 16
9 1533662 Lockwasher ................................................................................................ 24 24
9 1560005 Cover Plate ................................................................................................ 8 8
9 1612403 Clamp ......................................................................................................... 8 8
10 1618934 Hose Assy .................................................................................................. 2 ..
10 1603106 Hose Assy .................................................................................................. .. 2
11 1473879 Shuttle Valve .............................................................................................. 2 2
12 1473887 Fitting ......................................................................................................... 2 2
13 1564349 Relief Valve ................................................................................................ 2 2
14 1336112 Fitting (O-Ring To O-Ring Adapter) ........................................................... 2 2
a 1557756 Strap (Static) .............................................................................................. 1 1
FOOTNOTES:
a Not Illustrated
MAST ASSEMBLY
TILT CYLINDER HYDRAULICS (S/N B214E01708F →)
KEY:
A: H16.00XM-12EC
B: H18.00XM-12EC, H22.0XM-12EC
QTY
ITEM PART NO. DESCRIPTION A B
1 a 1622610 Fitting ......................................................................................................... 2 2
2 a 1528580 Fitting ......................................................................................................... 2 2
2 b 1473897 Fitting ......................................................................................................... 2 2
3 1473897 Fitting ......................................................................................................... 2 2
4 1393802 Clamp ......................................................................................................... 6 6
5 320157 Washer ....................................................................................................... 6 6
6 214364 Capscrew ................................................................................................... 8 8
7 1522435 Fitting ......................................................................................................... 4 4
8 1605271 Tube ........................................................................................................... .. 2
8 1605268 Tube ........................................................................................................... 2 ..
9 a 1605270 Tube ........................................................................................................... .. 2
9 a 1605267 Tube ........................................................................................................... 2 ..
9 b 4024318 Tube Assy .................................................................................................. .. 2
9 b 4024317 Tube Assy .................................................................................................. 2 ..
10 1603104 Hose Assy .................................................................................................. 4 4
11 1533664 Clamp (Twin) .............................................................................................. 2 2
12 1533649 Cover Plate ................................................................................................ 2 2
13 1603106 Hose Assy .................................................................................................. .. 2
13 1618934 Hose Assy .................................................................................................. 2 ..
14 1557756 Strap (Static) .............................................................................................. 1 1
15 1612403 Clamp ......................................................................................................... 8 8
16 1560005 Cover Plate ................................................................................................ 8 8
17 1533662 Lockwasher ................................................................................................ 16 16
18 292519 Capscrew ................................................................................................... 16 16
19 1486749 Fitting ......................................................................................................... 4 4
20 1486580 Fitting ......................................................................................................... 1 1
21 1528581 Fitting ......................................................................................................... 1 1
22 1487067 Fitting ......................................................................................................... 1 1
23 1486773 Fitting ......................................................................................................... 1 1
24 1676516 Valve (Counterbalance) ............................................................................. 1 1
25 1692958 Plate ........................................................................................................... 1 1
26 320160 Washer ....................................................................................................... 6 6
27 136985 Capscrew ................................................................................................... 2 2
28 292514 Capscrew ................................................................................................... 4 4
FOOTNOTES:
a → 11/2010 b 11/2010 →
MAST ASSEMBLY
TILT CYLINDERS
KEY:
A: H16.00XM-12EC (4° Forward/4° Back)
B: H18.00XM-12EC, H22.00XM-12EC (3° Forward/4° Back)
QTY
ITEM PART NO. DESCRIPTION A B
1627262 Tilt Cylinder ................................................................................................ 2 ..
1627263 Tilt Cylinder ................................................................................................ .. 2
1 376186 Rod Wiper .............................................................................................. 1 1
2 816580 Rod Seal ................................................................................................ 1 1
3 1470765 Gland ..................................................................................................... 1 1
4 1476882 Back-Up Ring ......................................................................................... 1 1
5 55289 O-Ring ................................................................................................... 1 1
6 1589969 Piston Rod ............................................................................................. 1 1
7 1627258 Spacer ................................................................................................... 1 ..
7 1627259 Spacer ................................................................................................... .. 1
8 198518 O-Ring ................................................................................................... 1 1
9 15890 O-Ring ................................................................................................... 1 1
10 387246 Sealing Ring .......................................................................................... 1 1
11 387248 Piston ..................................................................................................... 1 1
12 387247 Wear Ring .............................................................................................. 1 1
13 221377 Locknut .................................................................................................. 1 1
14 1589981 Tube ....................................................................................................... 1 ..
14 1627439 Tube ....................................................................................................... .. 1
4084900 Kit-Seal ....................................................................................................... 1 1
MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 67551 Snap Ring ........................................................................................................... 4
2 1391500 Bushing ............................................................................................................... 4
3 320165 Washer ............................................................................................................... 8
4 302404 Locknut ............................................................................................................... 4
5 16001 Grease Fitting ..................................................................................................... 4
6 1391451 Rod End .............................................................................................................. 2
7 1391522 Pin ....................................................................................................................... 2
8 292574 Capscrew ............................................................................................................ 4
9 1391523 Anchor ................................................................................................................ 4
10 292562 Capscrew ............................................................................................................ 4
10 251099 Loctite ................................................................................................................. AR
11 39679 O-Ring ................................................................................................................ 2
12 1491763 Cap ..................................................................................................................... 2
13 221777 Washer ............................................................................................................... 4
14 248320 Wheel Nut ........................................................................................................... 2
15 16001 Grease Fitting ..................................................................................................... 1
16 1492331 Shim .................................................................................................................... 2
17 1321890 Pin ....................................................................................................................... 2
18 1493562 Cap ..................................................................................................................... 2
19 18191 Capscrew ............................................................................................................ 6
20 1355031 Capscrew ............................................................................................................ 2
NOTES
11 OPTIONS
UNIT CODE B214
05/2016 EUROPE
SECTION 11
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
12 NUMERICAL INDEX
UNIT CODE B214
05/2016 EUROPE
SECTION 12
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM