Specialists in food processing equipment

We have a Worldwide presence. Feel free to contact us!

SALES OFFICE HEAD OFFICE SALES OFFICE
Rademaker Limited, UK Rademaker B.V., The Netherlands Rademaker Deutschland GmbH
T +44 (0)1204 460242 T +31 345 543 543 T +49 261 98 8371 20

SALES OFFICE
Rademaker USA, Inc., USA
T +1 330 650 2345

SALES OFFICE
Rademaker France SAS
SALES OFFICE
T +33 247 870 531
Rademaker China,
T +86 213 363 4152

SALES OFFICE
Rademaker Italy Slr
T +39 345 527 9508 Universal
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 Introduction

Elevate your pastry production Design philosophy

Unlock the possibility to efficiently produce high-quality pastries with the Rademaker Universal Pastry line. Our production line em- When we developed the Universal pastry line, our primary aim was to maximize operational simplicity, ensuring versatile deployment
powers your bakery with great flexibility and efficient production. Designed with the needs of midsize to industrial bakeries in mind, the and effortless tool changes. Our design philosophy rests on five pivotal market demands, with dedicated focus on safety and hygiene
Universal Pastry Line empowers you to streamline your production while maintaining the highest product quality. The line offers ver- considerations.
satile tooling solutions that consistently and effortlessly shape your dough into an array of shapes and sizes. The tooling is designed 1. Fast and error-free adjustment of the machine to make different products
for fast and easy change-over, contributing to your production efficiency. 2. Reduce spillages and wasted ingredients
3. Improve cleanability
The configuration of the line is tailored to your bakery’s specific demands. With working widths ranging from 600 mm up to 1,600 mm, 4. Simplify operation and better ergonomics
we empower you to efficiently and consistently cater to diverse market demands. 5. Reduce maintenance

We also offer a variety of high-quality decorating options, from filling depositors to egg yolk or water spraying systems, strewers and
applicators to top your products, all are seamlessly integrated into the production process. After the shaping process, we can seam-
lessly transfer the products to a proofer, a freezer or baking trays using a retracting belt or in-line tray loading.

Unleash your bakery’s true potential with the Universal Pastry Line.

Added Values: Ultimate Efficiency

More info:
Ultimate product variety Read the online article to learn more about the design philosophy Design
philoso
phy
Article

Advanced process control

Lightweight, unique fit tooling

Fast and easy change-over with excellent reproducibility

Optimal hygienic design & sanitary operation

Easy cleaning and maintenance due to high accessibility

 Products

Ultimate product variety Folded products

A selection of products made by folding the dough (partly) on top of each other:

The secret of good pastry and other laminated products originates in the lamination process and the gentle and stress-free handling of
the dough sheet. Rademaker has built a global reputation for its dough processing technology, ensuring gentle and stress-free dough
handling, from the beginning of the production process to the final product.

Achieving the perfect solution

Your product is always the starting point in developing the production solution that meets your needs. Our strong focus on flexibility,
durability, hygiene and performance guarantees an efficiently produced, high-quality final product.
Because the line is designed to handle a wide range of doughs, you can produce an extensive range of final products. We won’t stop
until we have achieved the perfect solution for you, even if it means designing a tailor-made production line.

Technological partnership and support

Our knowledge is concentrated in the Rademaker Technology Centre where together with our customers, we develop the product
they envision. Whether it is a tasty swirl or sausage roll, a crispy palmier or cookie, we are sure that we can put our dough knowledge
to work for you.

Cut products
A selection of products made by cutting and/or stamping method using a guillotine knife: (CUT, CUT & SHAPED)
Rolled products
A selection of products made by rolling the dough (partly) by conical roller(s):

Double layered products

A selection of products made by placing two (decorated) layers of dough on top of each other:

Twisted products Braided products

A selection of products made by the twisting method: A selection of products made by the braiding method:
 Production process

Flexibility and versatility Flexible, modular design

The Universal Pastry Line boasts a dynamic and adaptable modular design, empowering you to embrace the future with confidence
The line offers you the possibility to easily extend your product range by adding dough shaping tooling and by adding upgrades.
Integrating a stand-alone Universal Pastry Line into a complete pastry production solution with Laminator and Croissant line is also possible.
The Universal Pastry line consists of several modules, designed to flexibly meet your requirements. Whether you are in need of single
product production or multi-product production, semi-industrial or high-capacity industrial volumes, our Universal Pastry line will for fill
your needs. In close partnership with you, we will fine-tune the line to align seamlessly with your specifications, encompassing every Tray loading systems
demand and requirement. Our specialists will be happy to apply their knowledge and experience in helping you determine the solution
that best suits you and your products.

The underneath machine configuration shows the set-up for pastries shaped 4.
by the rolling method.
3.
Our Tray loading systems are able to
precisely load the products onto the
baking trays, peel boards, baking thins or
2. transportation belts. We have developed
several systems to provide a solution for
every specific situation.
1.
Various production processes
Highlighted below is just a glimpse of the production possibilities that we can provide.
Depositing and topping

Explanation of the Pastry production process: Folding methods

Dough decoration (on top and bottom of the dough sheet)

1. Sheeting, decorating and dough lane cutting 2. Depositing to apply 3. Product shaping. this example 4. Product cutting
filling. shows the rolling method. See the
right page for the different shaping
possibilities.

Tooling Store Cabinet Applying lid dough Braiding Twisting

Our Tooling Store Cabinet is designed to enhance convenience during product change-overs.
The cabinet offers a secure storage solution for your tooling, minimizing the risks of damage or loss.
 Added values

Efficiency & Functionality Fast and easy change-over with excellent reproducibility
Achieving consistent and reproducible production runs is paramount for maintaining product quality and process reliability. The ability
to consistently replicate successful production runs relies on a multitude of factors. The Rademaker Pastry line significantly enhances
these prerequisites, ensuring efficient and prompt execution. Our product tooling can be effortlessly installed in the accurate position
The overall set-up of the line is designed for high production efficiency. This is enabled by easy removable tools, reduced change along the production line, requiring no additional tools. Essential details regarding necessary product tooling and precise settings are
parts, exchangeable scrapers and bins, and various options to minimize required cleaning efforts. conveniently accessible through the HMI (Human-Machine Interface), making them readily available to all operators. Since diverse
parameters can vary according to recipes, they are conveniently stored within the recipe system.

Advanced process control

Reproducing good productions well and quickly is a must. A large and clear interface has taken operation to the next level. The
necessary information can be stored in the recipes and easily accessible by the operator, e.g., modules used, tools and their settings.
Thanks to the cascade system, there is also a link to the laminator so that the operator does not have to adjust these settings
separately.

Tool Assistant to simplify your product change-overs

Our unique Tool Assistant is designed to further
simplify operation and product change-overs. This
user-friendly interface presents a chronological
Lightweight, unique fit tooling tool list, facilitating efficient management of the
Throughout the machine all tools are optimized with regards to ergonomic operation. Weight of the tools is reduced to an absolute optimal tool positioning and detailed settings. Save
configurations and tooling details for effortless
minimum which enables a single person change-over action. Modular set-up is combined with the patented “unique-fit” tooling
replication of successful production settings. You
approach to ensure correct arrangement of the tooling.
can export all data to the operator panel, tablet, or
generate hardcopies for comprehensive reference.
Enhancing user-friendliness, intuitive pop-up
screens elucidate settings. For further details,
contact your Rademaker representative for the
Tool Assistant details.

Convenient rollers on the tooling modules

enables change-over without the risk for
damaging the conveyor belt. Lightweight
safety covers with extra handles enable
ergonomic operation.
 Added values Why Rademaker?

Optimal hygienic design & sanitary operation

The Universal Pastry line is designed according to the
highest Rademaker hygienic design standards. These
Customer satisfaction is key
Based on over 40 years of Rademaker expertise, our production lines are considered as a sublimation of technological excellence
guidelines are directly derived from various high-end
gathered over time resulting with high product quality at the lowest possible cost of ownership!
requirements for hygiene and cleanability such as the GMA
standard and EHEDG recommendations. The line can be
executed in two hygienic design set-ups: a default and
high-end execution, depending on the requirements of your
Unmatched 24/7 Service
specific products, ingredients, and production process. Rademaker supports your production process every way we can, 24 hours a day, 365 days a year. Our service doesn’t stop
after the delivery and installation of your equipment. We can provide a full range of services to cover all system and process
In both executions all tools are secured to the machine with related issues through the operational lifetime of the machinery.
standoffs, thoughtfully positioned at the optimal required 24/7 Service Helpdesk Customer Training Preventive and corrective
distance to facilitate thorough cleaning. Furthermore, sanitary maintenance
operation is achieved by using lifetime or non-lubricated Spare parts Upgrades, refurbishing &
optimising
bearings throughout the direct product zone. Direct-drive
motors are positioned outside the product zone as much as
possible. All motors contain food approved H1 lubricants,
Technological support by our Technology Centre
this results in zero risk for lubrication contamination.
The development process begins at the Rademaker Technology
Centre (RTC) where product concepts are transformed into a
For more information about the hygienic design
H Rademaker production line. It is equipped with multiple pilot lines
executions, you can download our hygienic design broYGc IENIC DESIGN
hure dow
nload capable of handling a wide range of bakery products, including
brochure.
bread, puff pastries, croissants, pizzas, flatbreads, donuts, gluten-
free options, and specialty items. The RTC in a nutshell:
- Testing, Product development & Demonstrations
Easy cleaning and maintenance due to high accessibility - Worldwide experience and knowledge available for you
- Dedicated Technologists available to assist you
Our system redefines functionality with carefully designed
- Climate controlled testing rooms
features. Every unit is executed with rounded edges and
fully open covers on both sides of each unit. Moreover these
edges, tubes, ducts, angled surfaces and the smooth surface
Advanced and user-friendly control system
finishing in the product zone enables proper & easy cleaning
of the machine. Great care is given to the user interface of the 22-inch touch screen. Its position can
be effortlessly tailored to the preferred working height. The control platform facilitates
For maximal accessibility, the space between the workstations seamless OMAC-based data exchange with neighboring third-party equipment.
is optimized. Overall safety is guaranteed by the application of Advanced data processing empowers real-time monitoring and the fine-tuning of
safety locks. Outside the direct product zone sealed bearings equipment efficiency. Furthermore, it features:
are applied which can be lubricated during or after the production run. To keep the rollers of the reduction stations as clean as possible - CASCADE system
they are fitted with wear resistant roller scrapers which were selected after extensive testing. - Optional iPad control

Inhouse production
Our equipment undergoes a comprehensive
production process within two cutting-edge facilities.
Our commitment to quality is evident through the
expertise of our highly skilled craftsmen and our
dedication to using premium materials in every aspect
An open design with high visibility of the
of our production lines.
process results in optimal process control.