59713609rvC OpManPXS5-926EA
59713609rvC OpManPXS5-926EA
59713609rvC OpManPXS5-926EA
Revision Record
Update Release
Revision C
1. INTRODUCTION 3
2. GENERAL DESCRIPTION 3
3. SPECIFICATIONS 3
3.2 MECHANICAL 4
3.3 ELECTRICAL 4
4.2 INTERCONNECTIONS 6
4.3 INSTALLATION 6
4.4 OPERATION 6
5. TEST PROCEDURES 7
6. CONDITIONING 8
8. APPENDIX A 10
NOTES
Kevex manufactures X-ray sources which are sold to customers as components for incorporation
into equipment for sale or for use within their own operations. These instructions are intended to
provide the equipment assembler with information needed for the installation, adjustment and
testing of the Kevex X-ray source when it is designed into the user's equipment. These
instructions also direct attention to some features of these sources which must be considered in
order to minimize the chance of accidental X-ray exposure to the equipment operators or to
nearby people. In most applications the design and operation of X-ray equipment must comply
with the requirements of governmental or other regulatory agencies. It is the assembler's
responsibility to ensure that equipment using this X-ray source is in compliance with the
appropriate regulations. In the USA information regarding US Government requirements may be
obtained from: Division of Radiological Products, Office of Compliance, Center for Devices and
Radiological Health, Food and Drug Administration, 8757 Georgia Avenue, Silver Springs,
Maryland 20910.
2. GENERAL DESCRIPTION
The x-ray source consists of a miniature microfocus x-ray tube combined with a high voltage
power supply in a single, compact, rugged package. The output intensity is adjustable by means
of customer supplied controls for beam voltage and current. The high voltage generator has a DC
output and is controlled by all solid state components. Complete line regulation of both the beam
voltage and current ensures stable x-ray production over the entire input voltage range (9-15
VDC). In addition, long service life is promoted by beam over-current protection (high voltage
decreases).
3. SPECIFICATIONS
3.2 MECHANICAL
3.2.1 DIMENSIONS:
4.2"W x 11.6"L x 2.9"H (107mm x 277mm x 74mm) approx.
3.2.2 WEIGHT:
8 lbs. (3.7 kilograms) approx.
3.3 ELECTRICAL
Voltages proportional to beam voltage and beam current are available for
remote indication of operating levels.
SOURCE IMPEDANCE:
1,000 Ohms 1%. Calibration is within specified limits when the impedance of
the external indicating meters is greater than 1 MOhm. Lower impedance
meters may be used if the voltage drop in the source impedance is taken into
account in specifying the meter full scale sensitivity.
4.2 INTERCONNECTIONS
Refer to the customer interface schematic, page 7, for connections to the control
equipment. This drawing shows a simplified controller schematic which does not include
safety interlocks, warning devices, timers, key switches, indicator lights or other features
which may be required by applicable regulations or safety codes.
4.3 INSTALLATION
Install the source in its intended location or in a radiation shielded test box. The source
requires an external cooling fan to maintain a safe temperature for continuous duty
operation (see section 3.2.3). It is strongly recommended that the temperature of the
tube mounting plate be monitored on new installations to ensure safe operation.
4.4 OPERATION
Connect suitable meters to the voltage and current monitor terminals as shown on the
interface schematic, page 7. Set the beam voltage (kV) and beam current (µA) controls to
zero and apply the 12 VDC operate power. Raise the voltage control and then the current
control to about 20% of maximum. Check for radiation leaks from the shielded enclosure
with a survey meter. Progressively raise the beam voltage and current following the run-up
procedure (Section 6) checking for radiation leakage at each new level of operation. Add
additional shielding if leakage is excessive.
After this initial operation of the source, it is permissible to operate at maximum power.
However, it is not recommended to apply operate power with the controls set to their
maximum values. Even after conditioning the source, it is recommended to ramp the
beam voltage slowly, over a period of at least 30 seconds, to the desired operating
point, especially if the operating point is over 70 kV.
If it is suspected that the x-ray source does not perform according to specifications, the following
evaluation procedure should be followed:
5.2 Apply 12 VDC standby power to the unit. Verify that the voltage control signal varies with
potentiometer setting up to 4.5 VDC maximum. Turn on the operate switch and verify the
beam current control signal varies with potentiometer setting up to 5 volts maximum. With
the controls set to maximum, check that the output at the voltage monitor terminals is 4.5
VDC and the output at the current monitor terminal is 2.25 VDC, measured with a high
impedance voltmeter. The total input current from the 12 VCD supplies should be about
3.5 amps. Measure the source output using an ion chamber such as is listed in the
specifications.
5.3 If any of the measurements in 5.2 are fluctuating, listen for a ticking sound which could
indicate that there is an electrical discharge in the x-ray tube. If ticking noises are audible,
repeat the run-up procedure (Section 6).
5.4 If the problem cannot be resolved, contact Thermo Kevex X-Ray for further assistance.
The x-ray source is not user repairable and no attempts should be made to dismantle the
unit or to adjust the internal pre-set controls.
An periodic conditioning (or run-up procedure) is required to ensure safe operation, maintain the
warranty and help prolong the life of the source. Increasing the target voltage in steps allows the
source to become high voltage "conditioned", which prevents arcing and damage to the source.
When operating a new source or one that has been idle for more than two days, begin with the
target voltage and tube current controls set at their minimum values, and take 10 to 15 minutes to
run the source up to full power. At each step in the run-up schedule below, first increase the beam
voltage and then the current, waiting at least the minimum time before proceeding to the next step.
RUN-UP SCHEDULE
1 20 0 1 MINUTE
2 40 10 1 MINUTE
3 60 30 2 MINUTES
4 80 50 2 MINUTES
5 90 70 3 MINUTES
Once the source has been fully conditioned, turning on x-rays with both the beam voltage and
current set to their maximum values is possible. However, the following guidelines are best kept in
mind when establishing your own operating routine.
1. If the source is to be used throughout the working day, continuous operation within
specified ratings will maintain the source at its normal operating temperature and minimize
warm-up drift.
2. Frequent on-off cycling to full power, is stressful to the source. This is especially true if x-
rays have been off for several hours or more. In this case, it is recommended to run a short
version of the run-up schedule above. For example, if x-rays have been off more than a
few hours, but less than 2 days, start the source at 50% of maximum kV and run it up to
full kV and mA over a 1 minute period.
3. Occasional arcs are inherent in x-ray equipment and should not cause alarm. However,
frequent arcing which cannot be stopped by repeating this run-up procedure is indicative of
a fault in the x-ray source.
4. The source is not focused below 45kV and operation with beam current below 20kV is not
recommended.
The purpose of the Run-Up Procedure is to safeguard and help prolong the life of the source. This
incremental approach to reaching the working voltage allows the source to completely condition itself
and prevent premature damage.
When operating a new source or one that has been idle for several days, increase the beam voltage
slowly, taking typically 15 minutes (or more, depending on the idle time) to reach the full rated voltage.
At the same time, raise the beam current slowly to its maximum value, alternating increases in Voltage
and current in a manner similar to the daily run-up.
IT IS UNLIKELY THAT THE SOURCE WILL ARC, BUT IF IT DOES (as indicated by an
audible ticking or jump in the kV and mA monitor levels), SHUT OFF THE HIGH VOLTAGE
AND WAIT A MINUTE, THEN RESTART THE RUN-UP AT A SLOWER RATE.
When a source is to be used several times during a working day, turn it on at the start of the day and
leave it running. This avoids frequent on-off cycling and has the added benefit of keeping the system
at its normal operating temperature, and minimizing warm-up drift. If practical, keep the source
running at two-thirds maximum voltage and one-fourth maximum current. If the source must be shut
down when a sample is changed, when restarting, raise the voltage and current back up slowly (30 to
60 seconds) to minimize stress to the source.
Even with a source in constant use, DO NOT TURN ON MAXIMUM VOLTAGE SUDDENLY.
Instead, switch the source on at one-half voltage, then take about 30 seconds to raise the voltage to its
maximum value. This can be done at normal source current.
When using a source with a filamentary electron gun, AVOID PROLONGED OPERATION AT
LESS THAN 5kV AND HIGH CURRENTS. The filament operating temperature under these
conditions is higher than normal, thus decreasing filament life expectancy.
Ensure that the source cooling system is performing adequately. This is particularly important since
the maximum allowable housing temperature typically is 50 o C. A good target for normal operating
temperature is <40° C.
Suggested daily run-up schedules for sources by kV range are given in the following graph (Page 11).
The following run-up times should be used for an x-ray source that has been left inactive
for an extended period of time.
Run-Up Time for X-Ray Sources with Maximum Operating Voltage up to:
To bring the x-ray source to full power, follow the Kevex X-Ray “SOURCE RUN-UP
PROCEDURE”. For long inactive periods (in excess of 2 months) the recommended
run-up times should be considered a minimum. Great care should be taken to bring
inactive sources up to full voltage.
WARNING
During normal operation of KEVEX x-ray tubes, the temperature of the tube housing
should not be permitted to rise above 55o C. Operating temperatures in excess of this may
lead to instability of the x-ray output or premature tube failure.
Depending upon the ambient temperature within the equipment using the tube and the
tube operating duty cycle, this may require the use of a fan or blower with its output
directed at the tube housing.
No KEVEX x-ray tube should be exposed to harsh chemical environments that could
result in window corrosion and premature tube failure.
Any liquid cooled tube or power supply that is returned to the factory for any reason must
have all cooling lines purged of glycol or similar coolants, by flushing them with water.
October 1, 1996
NE = NOT ESTABLISHED
First Aid:
If exposed or if cut by beryllium, remove from area and consult a
physician. Handling of solid shapes presents no dermatitis or skin
absorption problem.
Potential Carcinogen:
Beryllium is a material which has been listed, principally on animal
tests, as a potential carcinogen in the International Agency for Cancer
Research Monograph Series and the National Toxicology Program Annual
Report on Carcinogens identifying it as a potential cancer hazard.
SECTION VII - REACTIVITY DATA
Oxidation will form on solid shapes when moist. Beryllium with acids
may generate hydrogen. Moisture will corrode beryllium and may dissolve
through the window in a matter of days.
If a beryllium window breaks, cover the open part with plastic and tape
in place. Wear gloves. Pick up small pieces of beryllium with the
sticky side of the tape. These small amounts of beryllium may be
disposed of in a landfill as mentioned above.
SECTION II – MANUFACTURER
Thermo Fisher Scientific
320 El Pueblo Road
Scotts Valley, CA 95066
Telephone:(831) 438-5940
SECTION V - PRECAUTIONS
Each of the following steps must be followed for personnel and equipment safety:
-Insure that portable sources are securely anchored. Tubes should be anchored securely in a
radiation proof enclosure with appropriate lead shielding. X-rays can scatter off objects and
thus get around corners.
-The beryllium window is fragile and toxic if scratched, do not subject the window to
mechanical pressures.
-The vacuum tube is glass and therefore fragile; do not drop mishandle and/or drop.
-Never kink or sharply bend the high voltage cable as it is used to supply a ground on the tube
which, without proper grounding, is a lethal hazard.
Differences in limits for different body parts are a direct consequence of the differences in their sensitivities to
radiation. Hands, as an example, are considerably less sensitive to radiation than the body as a whole.
Your safety governing body may have different occupational dose limits. Please see your Radiation Safety
Officer, RSO, for more information.