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Injection Pump Specification ©

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INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2300 (SEE NOTE 16) CUSTOMER PART NO.: 3502 2032F MODEL NO.: DB4627-5014
GOV. REGULATION: 8-10 % CUSTOMER NAME : VM SUPERSEDES:
ENGINE: SUN 6 T EDITION NO.: 21
APPLICATION: OEM DATED: 08-29-00

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED


USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: ISO 4008: PUMP SETTINGS: (CONT’D.)
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 6. 2300 RPM (WOT):
.063" (1.6 mm) ID X 25" (635 mm) LONG. a. SET TRANSFER PUMP PRESSURE FOR 90-93 PSI,
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: (620-641 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) PUMP PRESSURE.
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI,(28-72 kPa).
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI 7. 2300 RPM (WOT): BACK-OUT TRIMMER SCREW TO MEASURE 0.5O"
(34 ± 3 kPa) AT PUMP INLET. (1.27 mm) FROM FACE OF ADVANCE END PLUG. USING THE SPRING
4. CAM MOVEMENT READ-OUT DEVICE: #23745. SIDE ADVANCE PLUG, ADJUST FOR TOTAL ADVANCE TRAVEL OF 6°.
8. 1150 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.5°.
PUMP INSTALLATION: IT-032 9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
ROTATION-C-* LEVER ANGLES (REF.) 88-89 mm³/STROKE.
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A 10. 2560 RPM (WOT): ADJUST HIGH IDLE SCREW FOR 12-14
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A mm³/STROKE.
THROTTLE-L-SIDE** S.O. (∠ E) N/A 11. 800 RPM (L.I.): SET LOW IDLE SCREW FOR 12-14 mm³/STROKE.
TIMING MARK N/A S.O. (∠ F) N/A 12. CHECK POINTS:
E.S.O. (12V E.T.R.)
THROTTLE T.P.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 150 WOT 50 MIN. --- 10 MIN.**
PUMP OPERATING SPEED...HALF...ENGINE SPEED b. 400 WOT* 4 MAX. --- ---
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) c. 800 L.I. 12-14 --- ---
MARK WEIGHT CAGE TO CAM d. 800 WOT --- 0° ---
e. 1150 WOT --- 2.5°-4.5° ---
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE f. 1500 WOT 88-89 5.75°-6.25° ---
(REF. SL-222) g. 2300 WOT 77.5-81.5 --- 90-93***
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO h. 2300 WOT* 4 MAX. --- ---
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. i. 2560 WOT 12-14 --- ---
2. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER j. 2610 WOT 5 MAX. --- ---
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE
CHECKING PUMP PERFORMANCE. S.B. 225R. * E.S.O. DE-ENERGIZED ** (69 kPa) *** (620-641 kPa)
3. 2560 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
OBTAIN 12-14 mm³/STROKE. 13. ANEROID SETTING (OFF TEST STAND) S.B. 225R.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 1. SET ANEROID TRAVEL TO .630" ± 0.025" BY USING REAR SHUT-
OFF ADJUSTING SCREW.
THROTTLE 2. CONNECT ANEROID ROD TO LEVER. LEVER SHOULD LIFT OFF
RPM POSITION mm³/STROKE ADVANCE FRONT SCREW AT 3" TO 4" HG.
a. 150 WOT 48 MIN. --- (1.5-2.0 PSI). FULL TRAVEL OF LEVER SHOULD BE OBTAINED AT
b. 400 WOT* 4 MIN. --- 13" TO 15" HG. (6.4 TO 7.4 PSI). IF LEVER MOTION REQUIRES
c. 800 L.I.** 12-14 --- MORE THAN 4" HG. (2.0 PSI), LENGTHEN ROD. IF LESS THAN 3"
d. 800 WOT --- 0° HG. (1.5 PSI) IS REQUIRED SHORTEN ROD.
e. 1150 WOT --- 2.5°-4.5° 3. RE-CHECK RESPONSE AND REPEATABILITY.
f. 1500 WOT 86.5-90.5 5.75°-6.25° 4. POSITION ANEROID INLET AT 12 O’CLOCK, VIEWING END CAP.
g. 2300 WOT 76.5-82.5 --- 14. SPECIAL NOTES:
h. 2300 WOT* 4 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
i. 2560 WOT 12-14 --- b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
j. 2610 WOT 5 MAX. --- POSITION PER S.B. 164.
c. ASSEMBLE SHUT-OFF ARM ASSEMBLY IN R4-R POSITION PER
* E.S.O. DE-ENERGIZED S.B. 164.
** RESET USING LOW IDLE SCREW, IF NECESSARY d. SET FORWARD SHUT-OFF ADJUSTING SCREW AT 1500 RPM
FOR 60 mm³/STROKE.
PUMP SETTINGS: FOLLOWING PUMP SERVICE e. SEAL FASTENERS PER S.B. 134R AND 365R1.
1. ROLLER-TO-ROLLER DIMENSION: 1.9705" ± .0015" f. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
(50.05 mm ± 0.04 mm) 7244-27 WITH ADAPTER,P/N 29711 CONNECT AIR SUPPLY WITH
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) 126° AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
(USE KIT #23093 S.B. 95). CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
4. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND
CHECKING PUMP PERFORMANCE. S.B. 225R. TOOL.
5. 400 RPM (WOT): 15. FACTORY USE ONLY: TIME PER T-5014.
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX. 16. FOR OPERATION AT OTHER RATED SPEEDS SET 12-14
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. mm³/STROKE 260 R.P.M. ABOVE RATED SPEED AND RESTAMP
(60 kPa) NAMEPLATE ACCORDINGLY.
17. PUMP TO BE TESTED PER S.B. 478.
18. PUMP MAY BE CONVERTED TO 24V. E.T.R. WITH PART NUMBER
26387 SOLENOID FRAME ASSY WITHOUT CHANGE IN IN THE PUMP
MODEL. THE GOV. COVER AND PUMP NAMEPLATE MUST BE
STAMPED 24V.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB4627-5014 EDITION 21 DATED 08/29/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60372)
SHAFT, DRIVE 1 30386
WASHER, DRIVE SHAFT 1 32787 26355 1 SEAL, VITON LIP
NUT, HEX 1 26346
30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
21660 1 SCREW ASSY-VENT
OR 21661-21665
HOUSING ASSY, PUMP 1 34404
SEAL, RECT SECTION 1 19840
12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING

11331 2 SCREW, HEAD LOCKING


28749 1 BEARING, THRUST
SCREW, NAME PLATE 2 24419 26468 1 WASHER, THRUST

NAME PLATE 1 10394


26469 1 RING, RETAINING
GASKET, TIMING COVER 1 27603
28381 1 WASHER, DR SH SPRING
COVER, TIMING WINDOW 1 23107
SCREW,HEX WASH HD M 2 21194

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60361)
32014 1 HYD HD & ROTOR ASSY
SCREW, LEAF SPRING 2 15619
11046 2 PLUNGER, BASIC
USE 11047-11050 (STD)
SHOE, CAM ROLLER -10 4 20119 OR 11052-11055 (O/S)
OR 20120 (-.015) OR
20124 (-.005) AS REQ’D
REF. S.B.332 20250 2 PLUNGER, BASIC
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
11438 1 SCREW, SOCKET SET
SPRING, LEAF 2 29363 12216 1 SCREW, HEAD PLUG

ROLLER, CAM 4 11141 20727 6 CONNECTOR, FUEL LINE

CAM RING 1 21686


27601 1 SEAL, O-RING
29710 1 SCREW, TX DR SOC HD
29384 1 PLATE-LOCK
21219 1 VALVE, DELIVERY 30MM
SEAL, O-RING 1 27245 OR 21220 (O/S) AS REQ’D
REF. S.B. 143B

SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING

STOP, DELIVERY VALVE 1 20128

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION


(60054)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP


SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

28135 1 SPRING, REGULATING


PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TRANS PUMP END

NOTES:

INDENTED ITEMS INCLUDED


DB4627-5014 EDITION 21 DATED 08/29/2000 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60300)
SPRING, GOV CONTROL 1 20859
BLUE-GREEN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214 24726 1 STUD, GUIDE


SEAL, O-RING 2 31332
NUT, PIVOT SHAFT RET. 2 12288

21895 1 ARM ASSY-MET.VALVE

SLEEVE, GOV. THRUST 1 21709 11563 1 VALVE, METERING


* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
WASHER, THRUST 1 19860 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING


REF. S.B. 370
RETAINER ASSY, WEIGHT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, WEIGHT RET.
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION


(60373)
SCREW, LEVER ADJUST 1 12169 19778 1 LEVER ASY,ADJ SHUTOFF

LOCKNUT, ADJ. SCREW 1 12175 12051 1 SCREW, SOCKET CAP

LEVER, THROTTLE FORK 1 12221 12049 1 LOCK WASHER, TOOTH


SEAL, O-RING 2 17438 12998 1 SCREW, SOCKET CAP
WASHER, SPACER 2 14408
11582 1 LOCK WASHER, TOOTH
SHAFT ASSY, THROTTLE 1 12019 12174 1 NUT, HEX
SCREW, LEVER ADJUST 1 12167 12165 1 SCREW, ADJUSTING
NUT, HEX 1 12174 12237 1 SHAFT ASSY, SHUT-OFF
SPACER, THR.LEVER ADJ 1 16135 12249 1 CAM, SHUT-OFF
12167 1 SCREW, LEVER ADJUST
SCREW, SOCKET CAP 1 12051 12174 1 NUT, HEX
ARM, ADJUSTING SPACER 1 16136 18021 1 HOOK ASSY, GOV.LINK.
LEVER ASSY, THROTTLE 1 15026 12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
SPRING, THROT. LEVER 1 13003 18020 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING


SCREW, SOCKET HD CAP 1 15668
RETAINER, TH.LEV.SPRG 1 13010 11919 1 SPRING, GOVERNOR LINK

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION


(60381)

PISTON, SERVO ADVANCE 1 21149 21161 1 PLUG, POWER SIDE END

VALVE, PILOT 1 22156 26126 1 SEAL, O-RING


19834 1 SCREW, REED VALVE
SEAT,PILOT VALVE SPRG 1 21731
21146 1 VALVE, REED

SPRING, SERVO ADVANCE 1 21152

PIN, CAM ADVANCE 1 21147 22293 1 SEAL, O-RING

PLUG, SPRING SIDE END 1 21150 22080 1 LOCKNUT, ADV.END PLUG

SCREW, ADV. TRIMMER 1 21729


SEAL, O-RING 1 21955 27602 2 SEAL, O-RING
LOCKNUT, TRIMMER SCRW 1 22081
22237 1 SCREW ASSY, HD LOCAT.
0.015
SEAL, O-RING 1 27610

PLUG, ADV. SCREW HOLE 1 23056

NOTES:

INDENTED ITEMS INCLUDED


DB4627-5014 EDITION 21 DATED 08/29/2000 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60382)

14760 2 NUT, LOCK


12519 2 NUT, HEX
12500 2 WASHER, TERM INSUL
26564 1 REG ASSY, HSG PRESS

SCREW, BUTTON HD CAP 3 22351 27607 1 SEAL, O-RING


STRAP, TERM GROUNDING 1 20951
LOCK WASHER, TOOTH 1 12049 30789 1 CAP, COVER SCREW

LOCK WASHER, TOOTH 1 18493

WASHER, PLAIN 2 18501 30788 1 CUP, COVER SCREW

22567 1 COVER, GOV CONTROL


SEAL, RECT SECTION 1 27244

26214 1 SOLENOID, 12V ETR


2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

DESCRIPTION QTY P/N ANEROID GROUP P/N QTY DESCRIPTION


(62282)

34995 1 ANEROID ASSEMBLY


SCREW, HEX HEAD MACH. 4 19779

LOCK WASHER, TOOTH 4 11582

19780 1 BRACKET, ANEROID

34303 1 NUT, BODY ASSY RET

16809 1 BOOT, ANEROID

19776 1 ROD, ANEROID

17429 2 RING, RETAINING

NOTES:

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY


APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 10/23/1991 20439 1
ESO MOUNTING AND GROUNDING KIT 26431 10/23/1991 21110 1
DRIVE SHAFT SUPPORT TUBE 30586 08/31/1992 21803 2
GASKET KIT 33702 10/06/1992 21908 3
11/16/1992 22098M 4
01/08/1993 21485 5
01/08/1993 22207 5
02/08/1993 22298 6
04/02/1993 22416 7
06/23/1994 23279 8
07/19/1994 23279 9
08/19/1994 23279 10
09/20/1994 23279 11
04/24/1995 23825 12
01/03/1996 24058 13
05/03/1996 24058 14
07/21/1997 25071 15
09/29/1997 25220M 16
11/07/1998 25814 17
08/25/1999 26224 18
03/20/2000 26752 19
08/07/2000 26752 20
08/29/2000 26594 21

INDENTED ITEMS INCLUDED

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