INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2400 CUSTOMER PART #: RE-70452 MODEL NO.: DB2435-5354
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045D JOHN DEERE DUBUQUE/SARAN EDITION NO.: 20
APPLICATION: 5410 TRACTOR DATED: 01/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.961" ± .0015"
.063" ( 1.6mm) ID X 25" (635 mm) LONG. (49.81 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4. CAM MOVEMENT READ-OUT DEVICE: #23745. 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
RETORQUE CAP TO 200-225 LBS/IN.
PUMP INSTALLATION: IT-082 5. 400 RPM (WOT):
ROTATION-C-* LEVER ANGLES (REF.) a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
NAME PLATE-L-SIDE** THOT MIN.(B) 9 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
#1 CYL.-5-O'CLOCK** THOT MAX.(C) 18 (60 kPa).
THROTTLE-L-SIDE** S.O. ( E) N/A 6. 2400 RPM (WOT):
TIMING MARK N/A S.O. ( F) N/A a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
E.S.O. (12V E.T.R.) (614-628 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP PRESURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 1700 RPM (WOT): SET ADVANCE TRIMMER PLUG FOR 1.0.
AIR TIME TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 8. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE RETORQUE CAP TO 200-225 LBS/IN.
(REF. SL-222) 9. 1400 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 75.5-76.5 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 10. 2400 (WOT): SET TORQUE SCREW FUEL DELIVERY 62.5-63.5
2. 2600 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO mm³\STROKE.
OBTAIN 8-14 mm³/STROKE. 11. 2600 RPM (WOT): SET HIGH IDLE SCREW 8-14 mm³/STROKE
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 12. 850 RPM (L.I.): SET LOW IDLE SCREW 13-15 mm³/STROKE
13. 2400 RPM (ADJ. 25 mm³/STROKE): SET LIGHT LOAD ADVANCE
THROTTLE ADJUSTING SCREW FOR 6.5.
RPM POSITION mm³/STROKE ADVANCE 14. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
a. 150 WOT 23 MIN. --- 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
b. 400 WOT* 4 MAX. --- RETORQUE CAP TO 200-225 LBS/IN.
c. 400 WOT*** --- 0.5 MAX. 15. CHECK POINTS:
d. 1600 WOT*** --- 6.5 -7.5
e. 850 L.I.** 13-15 --- THROTTLE T.P.
f. 1700 WOT --- 0-2.0 RPM POSITION mm³/STROKE ADVANCE PRESSURE
g. 1400 WOT 74-78 --- a. 150 WOT 25 MIN. --- 10 MIN.**
h. 2400 WOT 60-66 1.0-3.0 b. 400 WOT* 4 MAX. --- ---
i. 2400 WOT* 4 MAX. --- c. 500 WOT**** --- 0.5 MAX. ---
j. 2400 ADJ. 23-27 5.5-7.5 d. 1500 WOT**** --- 6.5 -7.5 ---
k. 2400 ADJ. 47-53 3.25 MAX. e. 850 L.I. 13-15 --- ---
l. 1400 ADJ. 18-22 4.0 MIN. f. 1700 WOT --- 0.5-1.5 ---
m. 2600 WOT 8-14 8.0-9.0 g. 1400 WOT 75.5-76.5 0 ---
n. 2650 WOT 5 MAX. --- h. 2400 WOT 62.5-63.5 1.5-2.5 89-91***
i. 2400 WOT* 4 MAX. --- ---
* E.S.O. DE-ENERGIZED j. 2400 ADJ. 23-27 6.0-7.0 ---
** RESET USING LOW IDLE SCREW, IF NECESSARY k. 2400 ADJ. 47-53 2.75 MAX. ---
*** COLD ADVANCE SOLENOID ENERGIZED l. 1400 ADJ. 18-22 4.0 MIN. ---
m. 2600 WOT 8-14 8.0-9.0 ---
n. 2650 WOT 5 MAX. --- ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-628 kPa)
**** COLD ADVANCE SOLENOID ENERGIZED
16. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
c. SEAL FASTENER PER S.B. 134R.
d. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 199 AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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 DB2435-5354 EDITION 20 DATED 01/30/2014 Page 2 of 4

Note: IF VALVE BODY / COIL ASSEMBLY ARE NOT AS PICTURED USE 34194 VALVE BODY & 34270 COIL ASSEMBLY. REFERENCE S.B. 373A.

Note:

Note:
 DB2435-5354 EDITION 20 DATED 01/30/2014 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSY 32966 REF S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
 DB2435-5354 EDITION 20 DATED 01/30/2014 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 06/02/1997 24800 1
26431 ESO MOUNTING AND GROUNDING KIT 06/27/1997 24800 2
32980 PILOT TUBE REPLACEMENT (REF SB 171C) 07/16/1997 25062 3
33814 GASKET KIT 09/16/1997 25085 4
34947 HOUSING AND ADVANCE PISTON KIT 10/22/1997 25274 5
37054 CSA SOLENOID KIT 12V DELAY 12/22/1997 24800 6
03/30/1998 25474 7
11/24/1998 26001 8
01/21/1999 26095 9
06/15/1999 26352 10
11/01/1999 26413 11
09/19/2000 27003 12
02/27/2001 27223 13
10/01/2003 28200 14
02/17/2004 28568 15
04/05/2004 28650 16
09/06/2005 29070 17
09/12/2008 31604 18
12/17/2010 33025 19
01/30/2014 36592 20