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    06320

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    GiovaniBalzani
    1) The document provides specifications for calibrating and testing an injection pump with the model number DE2635-6320, including settings for pump timing and fuel delivery measurements at various engine speeds. 2) The calibration process involves adjusting the pump settings at engine speeds from 150 to 3000 RPM while measuring housing pressure, fuel delivery, transfer pump pressure, and return fuel flow. 3) The specifications define target ranges for measurements like closure time, cylinder to cylinder variation in fuel delivery, and fuel shut-off quantity to verify the pump is functioning properly.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    06320

    Uploaded by

    GiovaniBalzani
    330 views3 pages
    1) The document provides specifications for calibrating and testing an injection pump with the model number DE2635-6320, including settings for pump timing and fuel delivery measurements at various engine speeds. 2) The calibration process involves adjusting the pump settings at engine speeds from 150 to 3000 RPM while measuring housing pressure, fuel delivery, transfer pump pressure, and return fuel flow. 3) The specifications define target ranges for measurements like closure time, cylinder to cylinder variation in fuel delivery, and fuel shut-off quantity to verify the pump is functioning properly.

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    1) The document provides specifications for calibrating and testing an injection pump with the model number DE2635-6320, including settings for pump timing and fuel delivery measurements at various engine speeds. 2) The calibration process involves adjusting the pump settings at engine speeds from 150 to 3000 RPM while measuring housing pressure, fuel delivery, transfer pump pressure, and return fuel flow. 3) The specifications define target ranges for measurements like closure time, cylinder to cylinder variation in fuel delivery, and fuel shut-off quantity to verify the pump is functioning properly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    330 views3 pages

    06320

    Uploaded by

    GiovaniBalzani
    1) The document provides specifications for calibrating and testing an injection pump with the model number DE2635-6320, including settings for pump timing and fuel delivery measurements at various engine speeds. 2) The calibration process involves adjusting the pump settings at engine speeds from 150 to 3000 RPM while measuring housing pressure, fuel delivery, transfer pump pressure, and return fuel flow. 3) The specifications define target ranges for measurements like closure time, cylinder to cylinder variation in fuel delivery, and fuel shut-off quantity to verify the pump is functioning properly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    INJECTION PUMP SPECIFICATION ©

    FULL LOAD RPM: 2600 MAXIMUM CUSTOMER PART #: RE-568067 MODEL NO.: DE2635-6320
    ENGINE: 6068 T&D CUSTOMER'S NAME: JOHN DEERE SUPERSEDES: 6249, 6257
    APPLICATION: 300 SERIES EDITION NO.: 2
    DATED: 07/15/2015

    NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.


    ALL DEGREES ARE IN PUMP DEGREES UNLESS OTHERWISE NOTED.

    TEST STAND ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE


    1. CALIBRATION HIGH PRESSURE LINES: SAE J1418 / ISO NOTE: POPPET VALVE STROKE SETTING:
    4093; .063” (1.60mm) I.D. x 25” (635mm) LONG, P/N 70050 a. FOR NEW H&R/POPPET VALVE: .0066” +/- .0002”
    2. CALIBRATING INJECTORS: STANADYNE P/N: 36951 b. FOR ORIGINAL H&R/POPPET VALVE: .0070” +/- .0002”
    (LOW DEAD VOLUME) 1. 000 RPM: MANUALLY ROTATE SHAFT TO INSTALL TIMING PIN
    0.5mm ORIFICE PLATE 3625 PSI (250 BAR) OPENING PRESSURE (P/N 36275). ALIGN TIMING WHEEL WITH INDICATOR AND TIGHTEN
    3. CALIBRATION FLUID: SAE J967 / ISO 4113 TIMING WHEEL INPLACE.
    a. INLET TEMPERATURE: 110°- 115°F (43.3°- 46.6°C) 2. 000 RPM: REMOVE TIMING PIN, INSTALL HOUSING PRESSURE TAP
    b. RETURN TEMPERATURE: 115°- 156°F (46.6°- 68.6°C) (P/N 36464) AND CONNECT TO HOUSING PRESSURE GAUGE.
    c. SUPPLY PRESSURE: 5 PSI +/- 1.0 PSI (34 ± 6 kPa) AT PUMP INLET. 3. 150 RPM: TEST PACKAGE PERFORMING SELF-DIAGNOSTICS.
    4. 1000 RPM: (LOSSOP: 8.0°, SPW: 7.00°)
    PUMP INSTALLATION: IT-117 a. SET TPP FOR 85 PSI MINIMUM. ADJUST IF NECESSARY.
    ROTATION – CW* b. CHECK RETURN FUEL FOR 400-1000 CC/MIN RETURN.
    NAME PLATE: LEFT SIDE** 5. 1400 RPM: (LOSSOP: 11.25°, SPW: 10.0°) WAIT FOR PUMP TO
    #1 CYL. – 5 O’CLOCK POSITION** STABILIZE FOR 60 SEC.
    6. 2500 RPM: (LOSSOP: 9.0°, SPW: 10.74°)
    *VIEWED FROM DRIVE END a. SET TRANSFER PUMP PRESSURE TO 160 – 165 PSI.
    **VIEWED FROM CONTROL SOLENOID END b. CHECK HOUSING PRESSURE 2-10 PSI.
    PUMP OPERATING SPEED…HALF…ENGINE SPEED c. CHECK CLOSURE TIME 1.1-2.1 ms.
    d. CHECK RETURN FUEL FOR 500-900 CC/MIN. ADJUST IF
    PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE NECESSARY.
    NOTE: USE DE ELECTRONIC CONTROL PACKAGE (P/N 36269). NOTE: IF ADJUSTMENT WAS NECESSARY RETURN TO 6a.
    REFRENCE 99820 DE PUMP MANUAL FOR TEST BENCH SET-UP e. STABILIZE INLET FUEL TEMPERATURE AT 43.3°- 46.6° C.
    INSTRUCTIONS MONITOR RETURN FUEL RATE OF CHANGE TO BE LESS THAN
    SOLENOID VOLTAGE: 17 VDC 5° C/MIN. RETURN TEMPERATURE 68.6° C MAXIMUM.
    7. 1500 RPM: (LOSSOP: 11.25°, SPW: 9.75°)
    1. 000 RPM: MANUALLY ROTATE SHAFT TO INSTALL TIMING PIN (P/N a. CHECK FUEL DELIVERY FOR 90-110 mm3/STROKE.
    36275). ALIGN TIMING WHEEL WITH INDICATOR AND TIGHTEN b. CHECK CYL-CYL VARIATION FOR A MAXIMUM OF
    TIMING WHEEL IN PLACE. 11.0 mm3/STROKE.
    2. 000 RPM: REMOVE TIMING PIN, INSTALL HOUSING PRESSURE TAP c. (LOSSOP: 0°, SPW: 0°) CHECK SHUT-OFF FUEL DELIVERY FOR
    (P/N 36464) AND CONNECT TO HOUSING PRESSURE GAUGE 4.0 mm3/STROKE MAXIMUM.
    3. 150 RPM: TEST PACKAGE PERFORMING SELF-DIAGNOSTICS. 8. 150 RPM: (LOSSOP: 7.0°, SPW: 15.00°)
    4. 1400 RPM: (LOSSOP: 11.25°, SPW: 10.00°) WAIT FOR PUMP TO a. CHECK TRANSFER PUMP PRESSURE FOR 16 PSI MINIMUM.
    STABILIZE FOR 60 SEC. b. CHECK HOUSING PRESSURE FOR 2.0-10.0 PSI.
    5. 2500 RPM: (LOSSOP: 9.0°, SPW: 10.74°) c. CHECK FUEL DELIVERY FOR 73.0 mm3/STROKE MINIMUM.
    a. STABILIZE INLET FUEL TEMPERATURE AT 43.3°-46.6° C. RETURN 9. 1500 RPM: (LOSSOP: 10.0°, SPW: 9.75°) CHECK TRANSFER PUMP
    FUEL IS BEING MONITORED FOR RATE OF CHANGE LESS THAN 5° PRESSURE FOR 100 PSI MINIMUM.
    C/MIN. RETURN TEMPERATURE 68.6° C MAXIMUM. 10. 3000 RPM: (LOSSOP: 9.0°, SPW: 9.0°)
    b. CHECK TRANSFER PUMP PRESSURE FOR 150.0 PSI MINIMUM. a. RUN PUMP LONG ENOUGH TO STABILIZE RETURN
    c. CHECK RETURN OIL FOR 400-1100 CC/MIN. TEMPERATURE 46.6° C MINIMUM.
    6. 1500 RPM: (LOSSOP: 11.25°, SPW: 9.75°) b. CHECK RETURN FLOW 400 - 1000 CC/MIN.
    a. CHECK CYL-CYL VARIATION FOR A MAXIMUM OF c. CHECK HOUSING PRESSURE FOR 2.0 – 10.0 PSI.
    11.0 mm3/STROKE. d. IF ADJUSTMENT IS NECESSARY RETURN TO STEP 6a.
    b. (LOSSOP: 0°, SPW: 0°) CHECK SHUT-OFF FUEL DELIVERY FOR 4.0 11. CHECK POINTS:
    mm3/STROKE MAXIMUM. NOTE: a. CLOSURE TIME AT ALL SPEEDS/LOADS: 1.1-2.1 ms
    7. 150 RPM: (LOSSOP: 7.0°, SPW: 15.00°) CHECK FUEL DELIVERY FOR b. CLOSURE TIME DELTA MUST BE BETWEEN 2.0 AND 150
    73.0 mm3/STROKE MINIMUM. MICRO SECONDS
    8. 3000 RPM: (LOSSOP: 9.0°, SPW: 9.00°) STABILIZE RETURN 2500 RPM LOSSOP SPW FUEL DEL. (mm3) TPP (psi)
    TEMPERATURE 46.6° C MINIMUM. a. 6.0° 10.74° 95.6 ± 7.3 162.5 ± 5.0 *
    9. CHECK POINTS: b. 6.95° 7.72° 70.1 ± 6.2
    NOTE: a. CLOSURE TIME AT ALL SPEEDS/LOADS: 1.1-2.1 ms 1400 RPM
    b. CLOSURE TIME DELTA MUST BE BETWEEN 2.0 AND 150.0 c. 11.25° 9.75° 101.3 ± 7.6
    MICRO SECONDS d. 11.25° 8.59° 89.3 ± 7.0
    800 RPM
    2500 RPM LOSSOP SPW FUEL DEL. (mm3) e. 6.0° 7.06° 53.8 ± 6.2
    a. 6.0° 10.74° 95.6 ± 7.3 f. 9.8° 5.4° 33.3 ± 6.2
    b. 6.95° 7.72° 70.1 ± 6.2
    1400 RPM * (1120 ± 34.5 kPa)
    c. 11.25° 9.75° 101.3 ± 7.6
    d. 11.25° 8.59° 89.3 ± 7.0 12. SPECIAL NOTE:
    800 RPM TORQUE ALL FASTENERS PER 70338.
    e. 6.0° 7.06° 53.8 ± 6.2
    f. 9.8° 5.4° 33.3 ± 6.2

    © STANADYNE LLC, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
    form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
    DE2635-6320 EDITION 2 DATED 07/15/2015 Page 2 of 3

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    DE2635-6320 EDITION 2 DATED 07/15/2015 Page 3 of 3

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    FOR SERVICE USE ONLY


    APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
    Assembly Description DATE ECN NO EDITION
    36476 GASKET KIT 12/03/2013 35466 1
    36493 HEAD AND ROTOR KIT 07/15/2015 38443 2

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