Electrical Group Materials for 50~90ZV-2

Electrical Wiring Diagram 80ZV-2 (1/3)

FRONT WORKING REAR WORKING
FUEL EFFICIENT EFFICIENT LAMP LAMP
MODE LOADING 1 1
2 2
SELECTION SYSTEM(ELS) 3 3
1 1 INSTRUMENT PANEL 5
4
5
4
2 2 6 6
3 3 DECLUTCH SW
HAZARD
4 4 1
2
5 5 3 C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
6 6
_ 7 4 5 6 7 4 5 6
5
4
WT EP BP CE (+) FM GND 1 2 3 4 P W GND H L R F/R S/W
7 7 6 8 1 2 3 8 1 2 3 SELECTION
5 8 11 20 7 12 9 16 5 8 5 8
GyG Gy LgY LgW RB YBr B B LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy B
7 4 5 6 7 4 5 6 7 4 5 6 S515 S519 S528 F903 B601 H107 S518 S502 S505 S508 B502 S514 F403 A102 A107 D113 C302 D109 C306
753 749 173 102 C305 404 141 142 143 144 163 103 307 326 324 006 H106 002 H138
8 1 2 3 8 1 2 3 8 1 2 3 WG LgW GyL Lg O RL BrB BrW BrR LgB YB BrW Lg GR LgR GY WL B LgY BG RGy RG RGy R RGy YV

S506
YSb
403
H125 S527 S516 D103 S512 S532 H729 H719 H739 S524 S734 S721 D103 S529 S521 S520 S624 A407 H124 B101 D113 A801 D109 A801 S918
H740 192 190 013 241 235 731 732 730 224 401 402 013 135 130 169 400 167 H738 B201 006 310 002 310 231
5 8 5 8 5 8 5 8
RO
B911
RO
A815
BP
G803
Lg
D103
Lg
D103
LgY
A803
B 4 1 10 1 6 1 8 1 1 4 1 4 1 1
A
321 H109 323 013 013 167 A5 A6 A7 A8 A9 B1 B2 A0
RBr RBr BP B GyW B B GL B YO B
B910 A814 G803 S823 S822 B001 B3
322 H119 323 200 265 176 COMBINATION S/W DC-DC CONVERTOR
4 1 4 1 4 1 4 1 FOR LAMPS STARTER B B
BW R1 BR WRx2 S/W IN OUT
A1 A2 A3 A4 S2L B ACC WBx2 4 1
R2 804 803
BG C G
C804 C801
HORN S/W G L O B B R
3 5 802 801
SHIFT LEVER TB TL TR HU EL LT LH HL W W W C803 C802
W R
STARTER SWITCH BW WR WR G 3 2
W R B B Y
BG WB WB D605 C102
021 531
P RBr RO RW B RB RY
GW GL GY G703 A103 A106 F401 F601 F501 2 1 2 1

F801
320 322 321 304 301 302 WR WR W
D506
PARKING D501 D503 060
G B 063 065 E3 E4
S/W BW G W

GL
H601
D504 D502 901
L GR GB B 062 064
G 8 1
1
Y
R B8 B9 4 1
B
E1 E2
LIFT KICKOUT
DECLUTCH SET-UP/ EMERGENCY
B Y R LR LBr B CUT-OFF S/W LOWER KICKOUT STEERING
L G S911 S904 REVERSAL RIDE 3 4 BACK
126 128 SET UP FAN S/W CONTROL S/W V YGy
4 6 1
DECLUTCH S709 S503 F/R SWITCH/ LAMP
LW B
L LgG S912
2
3 SET-UP 3 2 100 242
1 STICK STEERING
120 Lg LgL GyW SbR 6
D206 H137 4
005-b 162 LY LG LO 5 2 S825 S606 S833 S827 BL BR G V YO LB
6 3 222 225 240
GO SbW B S910 S903 S905 260 S607 S701 S719 S709 S919 S924
YO

LLg

S901 A712 121 122 123 B LgY B Lg BY 237 236 234 100 232 230
164 163 RB S834 D103 S707 YW B L BY
3 1 223 013 114 S926 D205 S707
1 A611
A402

S921

3 7 4 5 6 7 4 5 6 4 1 1 6 233 005-a 114 RL

300 2 1 S510
B5 B6 B7 8 1 2 3 8 1 2 3 330
1 12 7
5 8 5 8 E5 E6 E8 E0 T8
BW B BrG LP B
F003 F002 F001
271 255 168
B0
CAN
(RESISTER) E/G IDLE TORQUE E/G OIL LIFT LOWER
4 1 4 1
SELECTION SELECTION PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP NEUTRAL BUZZER KICKOUT KICKOUT
T7 T6 RELAY RELAY S/W RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY

4 1
THROTTLE PEDAL
6 168
4 T607
R B LP
GyY GyW BL G
H734 H724 H713 Y V O 271 255
6
CAB 1 3 2 C0 736 737 741 B T706 T708
S2S BW BrG
H707 PG PW YV BLg BrW O 3 2
RGy RB G WBr RLg O H733 H723 H715 H705 H725 R B G
B208 A611 D107 D604 B108 D610 Y 2 2 2 2 2
S2L S2H 739 740 734 735 733 3 2 3 3 3 4 6 3 3 3 2 3 2 3 2 3 2
Y B 520 F604 010 022 521 020 V BW BrG
H708 H709 PB PL OR OL BrG BL SbY SbR Sb SbP Gy GyR RW R R R R R G L Lg Lg BrB L BrR L
E401 H714 H713 1 3 S813 S922 H711 S608 H704 S509 S816 H721 H108 D108 D108 D108 D108 D108 D102 D205 D103 D103 G302 D205 G402 D205
531 S720 S729 H722 H732 D609 D608 271 255
500 506 H712 018 738 741 209 208 205 202 750 751 308 001 001 001 001 001 014 005-a 013 013 257 005-a 272 005-a
2 1 2 1 B LP RY RY RW
4 1 B B B B B B RY RY RB RB RL SbP LgSb LgBr B BrB B L
S915 A813 F504 B912 F402 B915 C305 B914 H710 S618 G601 S609 S611 S610
7 12 DATA LINK 168 302
H118 305 304 305 H129 301 H115 145 112 104 258 273
CONNECTOR 1 1 1 1 1 1 1 1 1 1
C1 C2 C3 C4 4 4 4 4 3 1 4 4 4 4 4 4
(BLACK) (BLACK) (BLUE) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLUE)
B
J C F0 F1 F2 F3 F4 F5 F6 F7 E7 T9 T0
CONTROLLER
FAULT H A D DOWNSHIFT CAB
HORN RELAY RELAY BUTTON ALARM
2 1 G E PILOT VALVE MAGNETS BUZZER
F
_ V BY BZ
+ S709 S707 KICK
LEVELER FLOAT 4
DECLUTCH 100 114 C7 SHIFT OUT
LgR 5 YG YG
SENSOR 3 HOLD TURN D702 D702
S S727 HAZARD
166 4 DIAG S/W SIGNAL 025 025
2 YL GL W
YO H706 S2S AIR-SUS. INC/DEC (OPT)
H102 D804
S/W H8
YL
H716 H707 603 029
B
3 2 3 2 R TO AIRCON

H123

T903

T003
BrW
2 2 5 GO W

BrR
250

257

272
3 3

BrB
S2L W R PG PW
G G LgW L 1 B B H112 D804
S914

A508 D205 H708 B303 B302 H733 H723 3 2 3 2 604 029

D107 D107 802 801 739 740 Br Br Br
1

010 010 102 005-a S2H OY D110 D110 D110 B P R BP G WY LR

G L BrG BL
S707 S732

B909 D111 A101 D107

114 415

GW GL B LgW W H709 B D114 1 003 003 003 H730 D804

AIR TEMP.
G

H127 B801 S612 007 B304 B301 H714 H713 YSb 320 004 A108 010 8 605
C9 D506 6 804 803 738 741 B 1 1 1 029
PROBE 329 328 101 8 2 1 1
S917 (BLUE) LgSb B B 1
4 4 1 125 E704
BY

(CONTROLLER) 4 1 4 1 Br Br Br
7 G 112
(BLACK) (BLUE) 1 2 D107 1 4 1 4 1
2

010
BrW BrB BrR
F8 F9 T4 T5 C8 G0 G1 G9 G2 G3 G4 G5 G6 G7 G8

H1 H2
H7

H3 H4 H5 H6
B LP LBr LR
10 6 5 1 S517 S604 S613 10 6 5 1
140 325 308 404 311 172 003 603 100 149 148 146 703 C201 C202 C203 747 735 205 203 172 171
S507 A107 F404 A614 B108 S722 D110 H806 S709 LY LG LO LW 1 1 1 F704 T406 T405 T404 T403 C002 F203 S615 S722 S730 741
LLg RO RW YBr RLg SbY Br GL V S518 S502 S505 S508 RL S2H S2L S2S YL BLg Sb SbW SbY SbY C401
114 327 306 170 910 912 914 015 204 206 748 734
703 171 251 604 015 141 142 143 144 732 C404 C004
S707 A102 F403 S614 F704 S730 S826 H807 D101 D301 D401 D002 D101 A606 S534 T402 C001 G004 C309 F103 G001
1 4 R R R 901
BY RBr RY WR RL SbY BrR GO WR E201 WR BrW SbLg RLg YO YV BrG BL OR SbY
303 330 329 180 705 720 250 261 267 911 913 915 W 731 181 220 160 733 737 C402 500 751
D402 D901 D001 605
F604 S510 F804 S731 A503 A802 G202 S504 S501 H808 A607 S811 S723 S716 C003 C005 G002 C307 F302
RB RL GW GyL WG BG BrW LgL GB R R R WY BrB BrY GyO Y BrW GyW PW PB GyR
707 331 312 162 754 182 012 221 266 705 730 720 752 159 012 736 C403 506 161
S724 S619 B208 B506 S625 S806 D105 S702 S801 A503 A605 A802 S708 D105 C006 G003 C308 S715
WL RG RGy LgG GyG LgL BW LgB GyB WG BrR BG GyR Y BW GyY PG PL W
40 36 35 31 40 36 35 31

644
 Electrical Group Materials for 50~90ZV-2

Electrical Wiring Diagram 80ZV-2 (2/3)

CONTROLLER

2S_SO TT_L 1/4_L X_R SSR_SO SPD TT_SE 2S_SE EP BSL SL_A
2_SO D_SO FR_L F_SO FC_SO BATT OT_SE DSUB2 F EG_M SS_N
ES_R 1_SO 3/4_L B_SO KEY CANL1 OUT_RSE DSUB4 ASUB1 DD_S KD
DD_SO EP_L EG_SW1 EG_SW2 KEY SS_P ET_M BSL- ASUB2 AFR INCH_S
3_SO AB_L H_SO RIN1 GND CANLO TT 1/2 PRK OD_SW
HM A_L PWM_SO OUT_MD2 GND TM_M AC 1/8 AM_SW SH
LU_SO 1/2_L IP_SO N_R GND B_SE2 ET 2S SL_2 SS_SW
4_SO E_L R_SO BR_L GND WT_SE BL EG_H SL_R SS_F
OTH_OUT SS_L MO_SO CAN_R1 +5V ALT BD IP_SW SL_3 TMP
R_L SC_SW FR_SO CAN_R2 TGEG RXD1 DSUB1 FR S_UP INCH
F_L TF_L SSL_SO DOUT1 KEY TGSP DSUB3 KO_P S_DOWN KO_S
ST_L AC_L BSL_SO OUT_FEW KEY INCH_SE DR ES_SE EG_SW SC
WL_L BP_L BZ MT CANH1 SC_P BSL+ 3/4 M_SW AR
CW_L N_L BSL_R ET_SE EGR2 CANHO TF 1/4 SL_1 SM_SW
ET_L SC_L KO_R TXD1 EGR1 B_SE1 WL DC SL_F SS_R

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7

A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13

A18 A19 A20 A21 A22 A23 A24 A25 B14 B15 B16 B17 B18 B19 E18 E19 E20 E21 E22 E23 E24 E25 C18 C19 C20 C21 C22 C23 C24 C25 D14 D15 D16 D17 D18 D19

A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26

LgW LgY GR RL SbLg GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR Y B GyW LgY LLg BrG LB PW YW
A502 A507 A701 A608 H718 T103 T303 A806 H136 T305 C703 C201 H114 H126 C901 T302 A603 H113 E802 T202 E603 E501 B002 F002 E006 S201 E012
SPEEDMETER 192 173 135 235 204 811 115 400 754 118 166 H701 180 415 116 401 251 240 105 260 223 165 255 230 111 233
DIVIDING LY Gy GY LgR LgB WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL GL GyW Lg YL LP PB YSb YV YO
RATIO ODOMETER A/M A708 A506 A807 A808 A604 H117 H703 T104 T301 F701 H139 E003 C202 A602 H104 H727 H140 T304 A302 A202 E503 G101 F001 S301 G901 A001 E005
H201 749 169 130 224 170 203 810 119 145 331 234 402 H702 220 707 117 265 200 222 124 168 110 125 231 232
SELECTION SELECTION SELECTION RL 0 GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW Gy B LY LR LW
H128 A609 A809 A505 A501 H207 F102 E701 T001 T901 F901 H205 D203 D204 H731 H726 D107 H728 T203 F003 F303 B703 B709 B706
B B B T801 208 104 273 258 101 146 005-C 005-D 161 160 010 181 106 271 750 121 126 120
241 103 753 190 149 C702
GB LG YGy LgL LO YSb LLg LW SbP LBr LgL BL BR LgB L L B B BY Y V E803 GyB LgL GO PG LG LBr LO
PW PB PG H121 A709 E804 H122 A710 A901 H110 A711 F202 H206 E502 E001 E002 H132 D201 D202 H736 E004 H131 H135 B503 S401 B702 B708 B701
267 H202 242 261 H203 403 140 H204 202 148 225 237 236 221 005-A 005-B 159 H101 266 182 164 109 122 128 123
S925 S916 S902 T101
111 110 109
1 1 1 100
1 9 1 7 1 9 1 9 1 7
(BLUE) (BLACK)
C701 E007 114
C902 H120
S2 S3 S4 S5 S6 S7 E801 T102 S8 S9
T3 T1 T2

3 1 4 1
YB YG YBr GL V 1
S623 S733 S617 S616 S709 B
115 116 119 810 100
YL YO B GR BY
FUSE BOX (MAIN) S725 S626 S622 S707 R Y
FUSE BOX (CAB) 117 118 811 114 S812 S830
R5 R5 R5 106 105
4 6 3 2 3 2
RL RG LR LW YR YW R5 R5 R5
CONTROLLER RS232C DIAG. S/W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PROGRAM CONNECTION
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 REWRITE
W R Y B L G Br O WR (NOT USED)
003
G201 W R Y B L G Br O WR RL RG LR LW YR YW
G301
G401
H103
5
RL RG LR LW YR YW WR R YW YR LW
5
W R Y B G Br L O R
5
R
5
LR RG RL G Br O WR RG YR YW R
5 5
W R Y B L RL LR LW R R YW
8 14 4 6
F406 R R Br R RG OY L R R BW W 6 10
F502 B202 G702 B102 T501 H301 H302 E104 E202 OL OR O YG 3 2 R R
F503 B207 004 B107 007 005 910 911 062 T407 C310 C309 C301 H804 H402 H501
F602 G BW Lg G WR R WR G WR 018 019 020 H805 913 914
F603 H134 F703 H111 H401 E107 E101 E106
001 H735 014 H720 D2 912 065 064 063
R WBr W/LR R
E302 C303 H502
7 C304 A207 1 3 1 021 022 915
F802 A307 1 4 1
1 3 4 5 6 5 1
F803 A610 2 H801
G501 L
A706 L L L L L H802
G802 E601 E008
S703 S704 S711 S712 F702 B504 H803
S717 E702 005-A 005-B 005-C 005-D F902 005-b
010 029
E703
T902 D5 D6 D7 D8 D9 D0
D1 013 T002 D3 D4
005-a

645
 Electrical Group Materials for 50~90ZV-2

Electrical Wiring Diagram 80ZV-2 (3/3)

40 36 35 31 40 36 35 31 HYD. OIL
COMBINATION 303 Br 331 Y L Br L R G G BrR GyR L GyY PG PL W TEMP.
LAMP K106 M704 R605 R102 P503 M601 L806 P606 P504 L603 P743 P742 M901 P701 P724 M803 P741
182 012 730 752 159 736 739 506 161 SENSOR
K501 303 R104 707 R705 312 162 754 221 266
Y K106 R606 Y Y Y L Br Br G G G 4 WY BrB L G L BrW GyW PW PB GyR COMPRESSOR
K502 325 R706 K107 M501 N903 P601 K206 K204 L501 R R R
1 P201 P744 M401 L701 M902 P722 P711 P725 M802 P749 HYD. OIL
Y K101 329 180 705 720 250 261 267 N201 N201 N201 605 731 181 220 160 733 737 740 500 751 LEVEL
W 141 142 143 144
L 327 Y Br G GO WR 911 913 915 J302 J402 J502 J602 WR BL YO YV BrG BL OR SbY
R103 K103 K102 N904 K205 L804 P605 R R R
N101 L L L L P739 P734 P720 P709 P702 P734 M801 P713
S/W
K503 R602 R701 306 901 015 741 748 734 738 741 019 209
B R702 703 251 604 015 N201 N201 N201 149 148 146
325 Y Gy Y R GL L 910 912 914 J702 J202 J102 S2H S2L S2S YL BLg Sb L L
330 B L L L
K101 K108 J802 K105 K201 L803 8 5 P901 P902 P903 P710 P723 P731 M303 M203
K203 R601 308 404 311 003 603 1 1 1 747 735 205 172 171
FRONT HEAD 2 L601 10 6 5 1 10 6 5 1
LAMP(OUTSIDE) M502 H2
M602 K202
R P502 H7
K3 L602

H730
B 114 P501
W H1 100 H3 H4 H5 H6 OR
2 1 Br
1

WY
PB OR
WORKING LAMP 3 F H722 H712 G L
500 019 L
(INSIDE) K4 311 WASHER H727 P502 H728

8
8
Y K105 T/M SOLENOID VALVE 220 114
MOTOR PB 181

1
M8 1 2
K401 K501 K601 K303
K901 K801 329 K003
K802 K302 K502

H109

H108
(OPT) PL
308

327 K002 325

325

308
B + 4 3 P2
Y

Y
EFFICIENT EFFICIENT PL
329 L B J1 B
HORN(L) LOADING LOADING _
Y F R H732

H119 H118

H106 H129 H127

+ H205

327 306

311 303 329

306
K601 506

Y
146
Y

K1 SYSTEM(ELS) SYSTEM(ELS) _
2 1
L7 M4
SOLENOID OIL PRESS. (BLUE) B
311 303

Y
B 1 2 2 1 VALVE SENSOR
+ GROUND SPEED
K7 329 B B Y K6 SENSOR
B

Y
329 K701 K107 L B J2
HORN(H) Y K703 329 R _
+ H206
K601
4

_ 148 L L
+ _ M9 10 6 5 1 1 5 6 10
5

5
2 1 H726 H736 YL YV BrG GyY
1 1 160 159 H706 H715 H714 H734 1 2 3 4 5 6 7 8 9 10
B 3 3
S 2 1 747 734 738 736
R L L L L R + YO SbY GyW
L103 L201 L202 H120 H101 H103 G B
WORKING K9 311 003 100 114 114 100 003 K2 H121 _ L B J3 H716 H711 H724 11 12 13 14 15 16 17 18 19 20
Y K105 267 1 + H201 748 209 737
LAMP G G G G G G 141
CAN P7
L102 L203 L401 H122 H113 H123 1 2 G _ PW PG BLg BrW
(INSIDE) B
250 251 261 261 251 250 H131 (RESISTER) H723 H733 H705 H725 21 22 23 24 25 26 27 28 29 30
2 1
266 740 739 735 733
6 4 4 6 L L 1 WR S2S BL Sb
FRONT HEAD 2 H120 H101 P746 H720 P903 H713 H704 31 32 33 34 35 36 37 38 39 40
+
LAMP(OUTSIDE) 114 100
L B J4 P737 H709
S2H P9 015 H717 205
R _ H707 P747 GyR S2L S2H BrB BrR GyR W
K0 1 2 2 + H202
S2S H708 H721 P902 P901 H729 H739 H737 H731 41 42 43 44 45 46 47 48 49 50
B 142
_ 751 731 730 752 161
W 2 1 S2L
L5 L6 2 50 46 45 41 41 45 46 50
1

L8 J8 +
COMBINATION L B J5
1 4
_ B G
LAMP 3 + H203
M001 4 1
K801 303 1 6 2 _
143
M1 M2 M3 P8 M002
Y K106 1
B L 2 1 B G
K802 327 H135
Y K103 M001 3 2
182 B Gy M002
B H107 1 1 2 3
404 + 2 2 ECM
K803 2 1
B _ L B J6 B L L L L L
P1
GL GO
4 + H204
P503 P501 P502 P501 P502
144
H102 H112 _ 162 100 114 100 114
603 604 2 1 L L
3 4
H701 H702
BUCKET 3 4 171 172 2 1
R B Y B G
LEVELER 603 604 + P504
Br K201 L902 L903
003 L1 _ L B J7 221
GL GO D + H207
G B 149
L B K206 _ S S
L901
250 B 2 1
1 182 + _ + _
2
L002 PARKING
B L SOLENOID
1 6 R2 312
REAR
Y R102
BOOM ANGLE
1 WORKING
L 1 FAN SPEED B
SENSOR C L201 1 BRAKE OIL PRESS. LAMP
100 L3 L L
CONTROL
G
L301
G G
K202 L2 (MAIN) 4 1 R3 312
B L203
100 L302 K205 100 L0 SOL. VALVE 303 Y R102 REAR
251 L 251 251 L L9 FUEL LEVEL R501 WORKING
L303 K203 012 Y B
L 114 1 SENSOR R B LAMP
A L202 114 330 R301
2 2 R401 R201
114 L802 P606 Br
3 Y 312
B N6 P601 3 2

1
2 1 603 604 720
L803 L804 P0 HEATER 3 2
702

R103
RIDE CONTROL SOLENOID RELAY Y Y

330
GL GO
L806

STARTER

Y
182

BW H128 H138
B

R4
L

2 3 N501 330 312 BACK UP

AIRCON C Y B ALARM
R

B
B H129
N502 AIR 303
R8 B
HEATER 4 1

2
G
N2
2

L401
R

R1
B

261 B B FUSIBLE R501303 R104 Y

N1 N3 LICENSE
L4 FUSIBLE LINK R502 B
261 G
BATTERY LAMP
R801 K204 N7 LINK RELAY
B R901 261 MAGNETIC Taped up at rear - DO NOT CONNECT!

70A

70A
1

R9 702
701 S/W N8 30A
BW 4 1
G N501 R VOLTAGE 1 2
L401 AIR 3 N502 221 M302 RH
261 2 RELAY WV B P101 M202 114
CLEANER 1 N403 G 100 L702 1 2 BATTERY
70A _
700 162 M301 P803 P803
1 4 M101 M201 P804 P804
2 3 R L BY G G +
H301 3 2
FUSE H302
H401 3 2
T/M E/G 1 4 WG Br L L G G
RL WG B B N901 H402 H137 H120 N002 N002
OIL TEMP. WATER TEMP. N904 N903 N903 H501
704 706 30A 162 114 036 036
703 704 H502 1 2
SENSOR SENSOR 705
910~ G L REAR
(CONTROLLER) (CONTROLLER) 915 N4 6 1 H132 H101

6
COMBINATION

4
M7 012 720 221 100 M0
N601 N602 4 1 LAMP(R.H)

H109 H129

H128 H139
ALTERNATOR 1

325 303

330 331
4 1 R Br

Br
Y

R
B

B
702 700 R6
N702 703 706 N301 015 708 P5
BW
N701 N804 WV N401 N402
Br Br WR Br

Y
Y

Y
701 N801 2 1 015 708
N703 N704 P605 P602
R 705 B WR Br B

3
1
E B R l 2 3 2 1 2 4 3 REAR
086

6
COMBINATION

4
R 3 2 G 900 901 4 3 900
Br B B LAMP(L.H)
P002 706 M001 W W W

H129

H139
303

331

Br
H125

R
Y

B
701 708 M002 N303 H601 N102
N901 BW
705 Br W N001 R7
H140 Br WR Br

H119

H128
P001 N101

327

330
H111 N901

W
H115 M704

Y
4 1 702 086 015 708
703 P602
4 1 R Br
L L Br L 706 1 H134 H124

3
1
H126 H120 H136 H120 707 012 720
180 114 754 114 Br 6 1
1 2 1 2 DIODE
N5 N9 N0 UNIT P6 LH
BATTERY
_
M5 M6
+

646
 Electrical Group Materials for 50~90ZV-2

Electrical Connection Diagram 80ZV-2 (1/2)

STARTER S/W
B BR ACC R1 R2 C
ACC’ (L) (005-b) E
TO PARKING SW.
PREHEAT (005)
F5 L
2
(L) (005- )
OFF
30A
ON
G (010)
START F10
E
(086) (900) 12V 12V ACC’ L x4 (005-A 005-D)
5
W [W ] 100
30A
E05 E06 E17 E04 E12
BATTERY E03 E11
(060) (901) (SbP) (145)
ECM(39) WL (707) B18 NR NEUTRAL RELAY
W [W 5 ] E24
LgW (101)
(065) (015) (708) B12 X CONTROLLER FAILURE RELAY (GY) (169)
R1 BR
WR
1.25 F15
WR WP LR (126) BrB (258) A20 AUTO BRAKE INDICATOR LAMP (NOT USED)
B AC D11 B11 KO LIFT KICK OUT RELAY
R2 C 5A WV LBr (128) L (273)
D04 LOWER KICK OUT RELAY
(700) F N R B10 BS
A32
(RL) (235) REVERSAL FAN
OPT INDICATOR LAMP (OPT)

LEVER
SHIFT
(062) (064) (063) (LgB)(224)
BW G
1.25
WR
1.25
YGy (242) EMERGENCY STEERING A24 S/S INDICATOR LAMP (OPT)
BATTERY A03 M
RELAY MOTOR RELAY COIL (OPT)
F13
F12

F14
15A

5A

5A

1 (146) LR
(012) (014) (013)
STARTER 2 3 A B13 F SOLENOID VALVE
LW (120)
BW G
1.25 (Lg) D12
LO (123)
B C D05
100 LG (122) (148) LBr
D03 B04 R SOLENOID VALVE V (100)
5 LY (121)
[R ]x6 E09(+5V)
D10 (141) LY
(910 A18 1ST SPEED SOLENOID VALVE
MAGNETIC S/S POTENTIOMETER B09
LgBr (104)
BUZZER
G (234) BZ
915) S/W (702) F YO (232) E19
5
[R ] (701)
5
[BW ] VOLTAGE D19 (LY )
RELAY F/R SW. (OPT) YW (233) BOOM ANGLE SENSOR
RL
1.25
(703) WG (704) D26 (142) LG BrR(251) (YB ) (401)
R A02 2ND SPEED SOLENOID VALVE C26 E34 E/G COOLANT TEMP. GAUGE
NR
DECLUTCH SENSOR
LG (122) (LG) (LgR) (166) (BrW) (402)
(013) (705) SHIFT UP SW. (OPT) D06 E27 E21 T/M OIL TEMP. GAUGE
(Lg) (WG) (707) LY (121) (143) LO
F13 WL SHIFT DOWN SW. (OPT) D07 A05 3RD SPEED SOLENOID VALVE BRAKE OIL PRESS. SENSOR 1
SbY (171) E30 (400)
CHARGE LAMP (706) (WL )
WL1.25 (LO)
BRAKE OIL PRESS. SENSOR 2 B24 METER OUTPUT (TACHOMETER)
S/S SHIFT YV (231)
D18 (144) LW SbY (172) E22
L R SELECTION SW. (OPT) F5 A08 4TH SPEED SOLENOID VALVE
20
70A B LB (230)
E ARMREST SW. (OPT) D24
(LW)
ALTERNATOR 20 LP (149) EFFICIENT LOADING SYSTEM
(YL) (124) A17 D SOLENOID VALVE
QUAD SW. D14 OIL PRESS. SENSOR GyB (266)
C01
PREHEAT
LAMP WR (170)
YSb (125) B14 (NOT USED) EMERGENCY STEERING
SHIFT HOLD SW. (OPT) D17 SbR (240)
OIL PRESS. SENSOR (OPT) C27
(720) LP (168) LLg (140)
(BG) DECLUTCH SET-UP D15 A07 (NOT USED) GyG (754) YSb (403)
AIR HEATER E/G COOLANT TEMP. SENSOR B25 A06 HOUR METER DRIVE
15 15 LgL (261) RIDE CONTROL GyL (180)
A04 T/M OIL TEMP. SENSOR E31 SbR (208)
SOLENOID VALVE (OPT) B08 AI E/G IDLE SELECTION
(G) (415)
BrG (255) GB (267) EFFICIENT LOADING SYSTEM AIR TEMP. PROBE E32 SbP (202)
(012) LIFT KICK OUT SET-UP D22 A01
SELECTION SOL. VALVE A09 TC E/G TORQUE SELECTION
BW HEATER RELAY GyO (220)
HYD. OIL TEMP. SENSOR E23 SbW (203)
BW (271) B15 E/G DROOP SELECTION 1 (NOT USED)
LOWER KICK OUT SET-UP C13
BY (114) SbLg (204)
LOWER KICK OUT SW. C31 E07 A34 E/G DROOP SELECTION 2 (NOT USED)
B06
LgL (225) REVERSAL FAN
SOL. VALVE (OPT) Y(160)
MACHINE SPEED SENSOR E16

100 M
EMERGENCY REVERSAL W(161)
M STEERING PUMP FAN SW. (OPT)
Lg (222)
C25
E/G SPEED SENSOR ECM(41) E15 E
(RL ) (330)
(OPT) AUTO FAN LgY (223) BR (236) Y(159) A10 TO BACK-UP LAMP
REVERSAL SW. (OPT) C34 E01 S/S SOLENOID VALVE R (OPT) E08 (RG) (331)
B19 TO BRAKE LAMP
BL (237)
(Y) (105) B07 S/S SOLENOID VALVE L (OPT)
B ACC’ E RECALL SW. C30
(R) (106)
RESET SW. C12 LgB (221)
TO PILOT LAMP E02 FAN SPEED CONTROL SOL. VALVE (100)
LLg (165) (E09) V
D21 +5V
(013) YB (115)
E F13 GO (164)
D01 (Lg) (OUT_FEW)B23 FEW
F13 YG (116)
(013) GyW (200) (OUT_RES)E33 RESET
DECLUTCH C23 (LgR) (130) YL (117)
(Lg) A21 AUTO SHIFT INDICATOR LAMP (RXD0)E25 RXD CONTROLLER RENEWAL
GL (265) (GR ) (135) YO (118)
C22 A29 NEUTRAL INDICATOR LAMP (TXD0)B26 TXD
YO (176) YBr (119)
(GyW ) (260)
C33 (GyB ) (103) E (OUT_MD2)B17 MD2
A14 CENTRAL WARNING LAMP
(LgY)(167) EP (LgY) (173) P (107) GND
Gy (750) A28 BRAKE OIL PRESS. WARNING LAMP DESTINATION SWITCH 1 C02
E/G OIL PRESS. SW. C16
E
DECLUTCH SW. DECLUTCH A19
(Gy) (749)
E/G OIL PRESS. WARNING LAMP DESTINATION SWITCH 2
PL (108)
C03
BrY (181) (GyG) (753) PG (109) GL (810)
HYD. OIL LEVEL SW. C11 A15 E/G COOLANT TEMP. WARNING LAMP A/M SELECTION D02 (RIN1)B16
(163) GR (811) RS232C
(SbW) (GyL) (190) PB (110) (DOUT1)B22
ON AIR CLEANER LgL (182) A16 T/M OIL TEMP. WARNING LAMP ODOMETER SELECTION D16
C06 (LgW) (192) PW (111)
OFF
CLOGGING SW. A27 AIR CLEANER WARNING LAMP TIRE DIA. SELECTION D25 S2H
(162) (CANH0)E29
PARKING SOL ON (005-b) A12
(O ) (241)
STEERING OIL PRESS. SPEED SENSOR SELECTION D08 S2L
LgG
(L) E (CANL0)E20 CAN
F5 WARNING LAMP METER SELECTION D09
S2S
OFF

MACHINE CAB PARKING SW.

E MAIN CONTROLLER E
15 5A 30 20A
14 5A 29 20A
FUEL EFFICIENT MODE SW.
13 5A 28 10A
12 15A 27 5A
EFFICIENT LOADING SYSTEM SW.
11 10A 26 5A
10 15A 25 20A
9 15A 24 10A RIDE CONTROL SW.
8 15A 23 10A CONTROLLER X (LgW) (102)
FAILURE
7 10A 22 3A
(LgSb) (112)
BZ
6 15A 21 15A WARNING BUZZER

5 30A 20 10A
4 15A 19 10A FUEL LEVEL
GAUGE (404)(YBr)
3 10A 18 5A
E
2 15A 17 5A ECM
1 20A 16 5A 36 30A

647
 Electrical Group Materials for 50~90ZV-2

Electrical Connection Diagram 80ZV-2 (2/2)

ACC’ E ACC’ E B E
COMBINATION J3
(001) S/W F3 (086) (036)
F1 1.25 Br (003) BrB (257) 3 F36 3
R RB (301) BOOM KICK-OUT [W ] [G ]
LT LT 10A KO 4 1
20A RY (302) 30A
LH LH 3 2
RW (304) EL
UL HU
B
BrR (272)
HL FLOAT E
BS
J2
(015)
WR
LT F15 39 (730) STOP (013)
LICENSE LAMP BrW (250) (BrR) (Lg)
BUCKET LEVELER 43 F13
RELIEF INDICATOR LAMP (731) WARNING
(BrB)
21 44
RELIEF INDICATOR LAMP OPT 26
MACHINE WIDTH LAMP 32 45
RB
(303)
MACHINE WIDTH LAMP
THROTTLE PEDAL
TAIL LAMP (161) W
THROTTLE OPENING 41 (E15)
SENSOR BrW (733)
TAIL LAMP 22
YV (734)
9 (751)
F7 OY (007) BLg (735) GyR E/G OIL PRESS.
C AIR-SUS. 23 49 EP
10A COMPRESSOR (752)
IDLE SW GyR
42
INSTRUMENT OFF IDLE GyY (736)
(RB) PANEL LIGHTING 1
(300) F20 O (020)
10A GyW (737)
11
MODM IDLE
S2H
TO
RADIO KEY GND S2L
S2H DIAGNOSTIC SW. CAN
CANH0 S2S
S2L BrG (738)
CAN CANL0 2
S2S RESISTER
(307) HIGH BEAM PL
(RY) INC/DEC SW. B
(060)
(306) RIGHT HEADLIGHT (H) INC PG (739) W
RESISTER (m) 24 B
RY
(305) UL LEFT HEADLIGHT (H) PW (740) S2H
RY 25 46 C
G (010) ROOM LAMP DEC S2L
LH F10 47 D
RIGHT HEADLIGHT (L) S2S
(308) 37 E
RW BL (741) (YL) (747)
LEFT HEADLIGHT (L) 34 10 F
(006) (310) RLg (521) (Y0 ) (748)
F6 1.25 TO FRONT CAB WORKING LIGHT 20 G
RG (RGy) RLg (206) AI
WORKING LIGHT PL WORKING SbY (209)
13 A
15A LIGHT CAB WORKING LIGHT
RLg (311)
FRONT WORKING LIGHT TC DATA LINK
FRONT RGy (520) Sb (205) E
TO REAR CAB REAR WORKING LIGHT 31 CONNECTOR
WORKING FRONT WORKING LIGHT WORKING
LIGHT S/W LIGHT CAB REAR WORKING LIGHT
TO CAB 19
(002) RLg (521) WORKING LIGHT
F2 R
1.25

3
15A
RGy (312)
REAR WORKING LIGHT
REAR WIPER MOTOR
F19 OR (019)
WORKING REAR WORKING LIGHT M F WIPER
LIGHT S/W 10A (501)Y L (503) ECM
TO CAB REAR (502)W WIPER S/W
RGy (520) WORKING LIGHT
(330) S 2 S3
RL WASH B
TO CONTROLLER BACK-UP LAMP S int S 1
(A10)
BACK-UP LAMP (504) LY LW (505)

1 5 3
WASHER INTER-
BACK-UP ALARM MOTOR (500) 2 MITTENT 6
PB WIPER
(331)
RG
M 4 RELAY
TO CONTROLLER RIGHT BRAKE LAMP
(B19) WIPER MOTOR
LEFT BRAKE LAMP F18 OL (018)
M R WIPER
(004) 5A (507) GY GR(508)
F4 R E WASHER
15A MOTOR (506) B S1 S2
PL
FLASHER UNIT M WASH

(WINKER) WIPER S/W

ACC’ B
E
L
(324)(RO)
(320)
RIGHT TURN SIGNAL PL
P COMBINATION (325)
S/W (321) RO RIGHT FRONT TURN SIGNAL PL
RO
TR
(322) RIGHT REAR TURN SIGNAL PL
TB
RBr
B TL OPT
LEFT FRONT TURN SIGNAL PL
(010) (327) F22 (WBr ) (022) (510) Gy
(060) F10 G RBr LEFT REAR TURN SIGNAL PL
W
FLASHER 3A (NIGHT (RB) (300) (511) GyB
15A ILLUMINATION) RADIO
UNIT LEFT TURN SIGNAL PL (512) WR
(326)(RBr) G (010)
(HAZARD) F10
(513) WB
B
E
L
B
(323) BP
DC-DC
(021) CONVERTOR (531)
F21 R
2
Y
2

15A
+ +
(329) GW CIGAR SOCKET
OUT

HORN
IN

2 (12V)
(328) (GL ) B
- -
HORN RELAY HORN S/W

TO RADIO/ROOM LAMP
TO CONTROLLER (E17)

CAB
ACC’ E

648