, Fe FS Commissioning Procedure

Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1 ff) . . -~
DRY TEST

Customer : CEYLON ELECTRICITY BOARD

Contract No.
Project Name: CANYON (UNIT-1)

GENERATOR
DRY TEST PROCEDURE

No. Item Date Exact. Check. Appro.

R
e A
v
i B
s
i c
0
n D

Execution OU: Executed by: Checked by: Approved by: Date:

Name Name Sign. Name Sign.
Fuji Electric 12-Sept.-'13
OSAWA NONE NONE ETOH 7-},
Page 1 of 16
 Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Control Table

Final Erection Protocol of Assembling Record -I -

Section of Generator M905-240751
Assemble of Bearing
Wiring diagram of Generator MSSS-240753

Generator Precommissioning Test

FSCM-WGT-02-1330-1
cos
Item I Procedure Document ./
Installation Manual and in accordance with design value -/-

IEC Standard
Manufacture's (Fuji's) Standard

DRY TEST RECORD FSCM WGT-02-1330-1

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 3 of 16
 Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

CONTENT

1 Auxiliary equipment/machine check . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10

1-1. Thermal Detector(Relay,Dial,RTD) 4- 6
1-2. Water flow meter 7
1-3. Oil level switch 8
1-4. Brake operation 9
1-5. Rotor lifting device 10

2 Winding Resistance measurement ............................................................. 11 - 12

3 Measurement of insulation resistance ........................................................ 13 - 14

4 Measurement of Polarization Index (P.I) ..................................................... 15-16

Generator Specification
Type SPF626/42-12 Insulation Class B
Output 37500 kVA No of Phase 3
Voltage 12500V Standard/Rule IEC34
Current 1732A Speed 500 min· 1
Power Factor : 0.85 Frequency 50 Hz
Ex.Voltage 140V No. of Pole 12 p
Ex.Current 750A Manufactured 1980

Exciter Specification
Type GJG3717F-24 Insulation Class B
Output 126kW Standard/Rule IEC34
Voltage 140V Speed 500 min·1
Current 897 A Manufactured 1980
Power Factor : 0.9
Ex.Voltage 90V
Ex.Current 20A

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 3 of 16
 Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment che?k of Resistance thermometer (1/3)

1.Objective
Confirm the resistance sensor no disconnection and no shortening circuit
by measurement of resistance.
2.Test procedure
(1) Carried out after site erection. (After completion of wiring.)
(2) Measure the resistance at the G/M terminal board.
# (3) It does not take a over current. (Measuring by hi-resistance digital circuit tester.)
(4) It should be converted by under formula or table.
Pt100 sensor. Rt (0) = 1QOx(1+3.9083X10-3Xt-5. 775X10-7Xt2) t= Ambient °C
Cu25 Cu(O) = 25x(235+t)/255 t= Ambient °C
3. Test record.
Device No. Measured Value Converted Deflect. Judge. Remarks
Phase Manuf.No Resist.(O) Temp.( C)
0
measu.(Q) (%)
R 49RGS11 2-1,3
49RGS21 2-4,6 (

0) 49RGS31 2-7,9
.!:
"O
c: s 49RGS41 2-10, 12
·~
,_
--
0
er;
( /)
49RGS51
49RGS61
2-13,15
2-16,18
T 49RGS71 2-19,21
49RGS81 2-22,24
49RGS91 2-25,27
Stator 49RGSC11 2-28,30
core 49RGSC21 2-31,33
Inlet air 49RADl11 2-58,60
CD 49RAD011 2-61,63
@ 49RAD012 2-64,66
....
·;o
..... ® 49RAD013 2-67,69
QJ
~
::::; © 49RAD014 2-70,72
0
® 49RAD015 2-73,75
® 49RAD016 2-76,78

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 4 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Resistance thermometer (2/3)

1.0bjective
Confirm the resistance sensor no disconnection and no shortening circuit
by measurement of resistance.
2.Test procedure
(1) Carried out after site erection. (After completion of wiring.)
(2) Measure the resistance at the G/M terminal board.
# (3) It does not take a over current. (Measuring by hi-resistance digital circuit tester.)
(4) It should be converted by under formula or table.
Pt100 sensor. Rt (0) = 10Qx(1+3.9083X10-3Xt-5.775X10-7 Xt2) t= Ambient °C
Cu25 Cu(O) = 25x(235+t)/255 t= Ambient °C
3.Test record.
Device No. Measured Value Converted Deflect. Judge. Remarks
Phase Manuf.No Resist.(O) Temp.(°C) measu.(O) (%)
Upper 38RU11 2-34,36
Guide 38RU21 2-37,39
Bear'g 38RU31 2-40,42

....(])
Thrust 38RT11 2-43,45
0
0
(..) Bear'g 38RT21 2-46,48
0 38RT31 2-49,51
oCS
C>
c:
·c:
co
(])
Lower 38RL 11 2-79,81
cc Guide 38RL21 2-82,83
Bear'g 38RL31 2-84,86

Turbine 49R**
Bear'g 49R**
49R**

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 5 of 16
 Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Resistance thermometer (3/3)

( 1) Instrument.
Digital multimeter : Type, , S.No., Mfd,
(2) Deflection
Deflection= { (Measured Value - Converted Value ) I Conv. Value} x 100 ( % )

4.Criteria and Judgement. (Fuji standard)

Does not exceed ± 2 % .

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 6 of 16
 Fe FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Water Flow Meter {1/1)

1. Objective
Confirm the Water flow meter operation check.

2.Test procedure.
(1) Set up the pipe line and filling the cooling water to pipe line.
(2) Before the operation, check the valve open/closed condition of pipe.
(3) It should be flowing cooling water to pipe line and each cooler.
I
(4) First should be checked leakage from pipe line and each cooler.
(5) It shall be set the flow by orifice plate or orifice valve.

3.Test record.

f~
design value actual value alarm value Orifice dia. Remarks
(dmin) (C/min) (designx70%) (mm) (pipe diameter)
Air cooler 69WA( )
Gen. up. oil cooler 69WU ( )
Gen. low. oil cooler 69WL( )

4.Criteria and Judgement. (Fuji standard)

Make up operation and no leakage the water from pipe line.

I 5.Result.

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 7 of 16
7'
I

t:e FS Commissioning Manual

Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Adjustment of Oil Level Switch for Oil Bracket (1/1)

1. Objective
Set the operating oil level switch for oil bracket.

2. Test procedure
(1) Compare actual oil level and indicator oil level and adjust the oil
level of differential pressure transmitter pointer output level.
(2) Adjust and set the alarm/trip value by transmitter.
(3) After the set, shall be check oil leakage.

3. Test record.
Unit: mm
No. Alarm/Trip position Oil level Purpose for use
Design Actual Return at static
33QBGUh Gen. Up. Brg. Oil level I H ighJ.
33QBGUl' Gen. Up. Brg.Oil level ILow.J.
33QBGLh Gen. Low. Brg. Oil level I H ighJ.
33QBGLl' Gen. Low. Brg.Oil level ILow.J.

* Static oil level is before M/C running.

4.Criteria and Judgement. (Fuji standard)

less than ±5 mm of design value

5. Result

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page8of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Brake Operation (1/1)

1.0bjective
Confirm the brake operation check at precommissioning.
2. Test procedure
(1) Operating the brake by hand at precommissioning test and
measure the moving up(delivery) and down(retum back) time.
(2) At same time, confirm the limit switch operation by brake operation lamp.
(3) Check for leakage air from pipe line.
3. Test record
I
(1) Measurement of operated time.
Operat. Delivered (sec.) Supplied oil pressure at test
Time No.1 No.2 No.3 No.4 (MPa)
1
2
(2) Measurement of return time.
Operat. Return (sec.)
Time No.1 No.2 No.3 No.4
1
2
(3) Measurement of brake gap.
Design Actual(Ave) Remarks
Brake gap (BG) (mm) 10±0.5 quote erection record
Limit SW gap(LG) (mm) 0 at brake off condition
4.Criteria and Judgement. (Fuji standard)
(1) Brake is move to smooth. (Don't stop or racing move)
(2) No leakage air (or oil) from the brake units and pipe line.
(3) The limit switch operates normally at low
and high position of brake shoe.

5. Result
No.1~ Brake
~~~t'e4.~~~~~~~~,~~~~~~~~~~

II
~,.5 lt BG

c?~~
I I

•
~
I o ISS.!I 0 ,_
-

~~No.2
p.
- LG
No.4
c~ t
I [~imitSW
....

No.3
I I@""@!

Execution OU: Executed by: Checked by: Approved· by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 9 of 16
"'r1
/
I
Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Auxiliary equipment check of Rotor lifting device. (1/1)

1. Purpose
Rotor I ifting and making the oi I fi Im between thrust pats and thrust runner.
2. Test procedure
(l). Set the dial gauge on the rotor shaft and check the reverse thrust gaps.
It shat I be I ifted to nearly 4mm (target 3.5mm), and measure I ifting value versus pressure v~

(2). Before I ifting, shal I be checked locking device and oi I level of high pressure pump unit.
(3). Sha! I be note the oi I leakage from pipe I ine and jacking body.

J
3. Test record
Lifting 0 i I pressure Lifting Oi I pressure
(mm) (Kgf /cm2) (mm) (Kgf /cm2)
0.00 0.4
0. Ol 0.6
0.05 0.8
0. 15 l. 0
0.20 1. 5
. 0. 30 2.0
4. Judgment
Lifting value of rotor shaft and turbine runner is not less than target value.
No injury and No leakage oil from pipe I ine.

i' 5. Result
1.2

.........
""E 0.8
0

~
~ 0.6
e:l
~ 0.4
e
a.
0.2

0
0 0.5 1.5 2 2.5
Lifting value (mm)

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 10 of 16
 Fe FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Measurement of Generator Winding resistance. (1/2)

1. Objective
Confirm the generator stator(armature) and rotor(field) winding resistance.

2. Test procedure
(1) The winding resistance shall be measured by voltage drop method under the normal
condition. Also winding temperature shall be record.
(2) Check the terminal marking with drawings.

3. Test record
(1) Rotor winding ( design value= 0.106 0 , at 20 QC )
terminal actual a (0) winding temp. (QC) convert to 20°C (0) remarks
J- K converted to 20QC : R20
(2) Stator winding ( design value= 0.0208 0 , at 20 QC ) 255
R20 = •a
terminal actual a (0) winding temp. (QC) convert to 20°C (0) 235 + t
U-V t : winding temperature
V -W at measurement.(°C)
W- U a : actual winding resist.
< Instrument>
DC supply equipment type; S.No.; MFD.;
Voltage meter type; S.No.; MFD.;

mil
( Current meter type; S.No.; MFD.;
U1 V1 W1
J
4.Criteria and Judgement. (Fuji standard) DC :upply o J
Within ±10 % of design value.
equrp.
r

--~? (11r I
5. Result
( 1) Rotor winding.
(2) Stator winding.
error
error
(%) ···--·····-····
(%) - - · -
©- '~
i I f
!

o--6--o
K
R2 32 T2
6. Remarks
error= { (converted value at 20QC - design value ) /design value } x 100( % )

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 11 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Measurement of Exciter Winding resistance. (2/2)

1. Objective
Confirm the generator stator( armature) and rotor(field) winding resistance.

2. Test procedure
(1) The winding resistance shall be measured by voltage drop method under the normal
condition. Also winding temperature shall be record.
(2) Check the terminal marking with drawings.

3. Test record
(1) Rotor winding (design value= 2.62 0 , at 20 °C)
terminal actual a (0) winding temp. (°C) convert to 20°C (0) remarks
j -k converted to 20°C : R20
(2) Stator winding ( design value= 0.00458 0 , at 20 °C ) 255
R20 = .a
terminal actual a (0) winding temp. (°C) convert to 20°C (0) 235 + t
u-v t : winding temperature
v -w at measurement.(°C)
w-u a : actual winding resist.
<Instrument>
DC supply equipment type; S.No.; MFD.;
Voltage meter type; S.No.; MFD.;
Current meter type; S.No.; MFD.;
u v w
DC supply ~--•I a
0
4.Criteria and Judgement. (Fuji standard) 9
equip.
Within ±10 % of design value.

5. Result
(1) Rotor winding. error (%) ................
(%) -·-- 0
(2) Stator winding. error
k

6. Remarks
error= { (converted value at 20°C - design value) /design value} x100(%)

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 12 of 16
 1€ FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Measurement of Insulation resistance (1/2)

1.0bjective
Confirm the winding insulation resistance by insulation resistance meter.

2. Test procedure
(1) Generator stator winding
Disconnect the neutral earth bar. Rotor winding and other coil are earthen.
Insulation resistance of winding shall be measured by D.C. 1000 voltage insulation
resistance meter for 1 min.
(2) Generator + Exciter Rotor winding
Before the test, shall be connect the J-K terminal with shorting cable.
Measured by D.C 500 voltage insulation resistance meter for 1 minute
from Gen. slip ring.
(3) Exciter Stator winding
Shall be checked insulation resistance at j-k terminal.
Measured by D.C 500 voltage insulation resistance meter for 1 minute
(4) Winding temperature, ambient temperature, humidity and weather shall be recorded.

3. Test record
Refer to next page.

4.Criteria and Judgement. (Fuji standard)

Separated the each winding and temperature is under the normal condition.
( 1) Gen. Stator winding ii; 64 Mn (reference)
( 2) Gen. Rotor winding ~ 1.3 Mn (reference)
( 3) Ex. stator winding ii; 1.3 Mn (reference)

5. Result
( 1) Gen. Stator winding
- - - Mn
(2) Gen. Rotor winding Mn
( 3) Ex. stator winding
- - - Mn

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 13 of 16
 F3 FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Measurement of Insulation resistance (2/2)

3. Test record
Measured point Insulation Winding Humidity Test Remarks
of Gen. winding (MO) temp. ( °C) ( %) voltage (winding condition)

Stator R phase 1000 v Three phase

T phase separate.
S phase
Gen.+ Ex. 500V
Rotor J-K
Exciter 500V
Stator j-k

Remarks:
G) 1000 Voltage Megger ® 500 Voltage Megger
Type : Type :
Scafe : 0 - 2000MO Scale : 0-1000MQ
S,No.: S,No.:
MFG : MFG :

@ Condition of ambient
Ambient temperature : 0
c
Ambient humidity %
Weather

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 1.q of 16
 F3 FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

Measurement of Polarization lndex(P.I) (1/2)

1.0bjective
Confirm the Polarization lndex(PI) of Generator stator windings.

2. Test procedure
(1) Same as insulation resistance(megger) test.
Disconnect the neutral earth cable. Rotor winding and other coil are earthen.
(2) Stator winding is connected each of phases. (R,T,S phase together)
(3) Polarization index(PI) shall be calculated by insulation resistance of one miniute charging and
insulation resistance of ten minutes charging.

3. Measured value
( 1) measured value
Time Applied Resistance Time Applied Resistance
voltage ( R + S + T Phase) voltage ( R + S + T Phase)
(min.) (kV) (MO) (min.) (kV) (MO)
0.17 1.0 3 1.0 x1Q3
0.33 1.0 5 1.0 x1Q3
0.5 1.0 7 1.0 x10 3
1 1.0 10 1.0 x1Q3

t (2)Calculation of formula
10 min. Resist.
Polarization Index= = =
1 min. Resist.
(3)Remarks (Condition of windings area)
Room temp. °C
Wind'g °C
Humidity %
Weather

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 15 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-1
DRY TEST

(4) Pl characteristic curve

1000000

10000

(!)
(.)
c:
a:J
+-'
Cf.)
YO
~

Cf.)
(!) e1. 11 IUll I Ull I l IL 70
c::
(

100
0 2 3 4 5 6 7 8 9 10
Time (min.)

4.Criteria and Judgement. (Fuji standard)

P· I is more than 1.5
(If the Pl value is less than 1.5, drying out operation will be required.)

5. Result

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
Fuji Electric

Page 16 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Customer : CEYLON ELECTRICITY BOARD

Contract No.
Project Name: CANYON (UNIT-1)

GENERATOR
WET TEST PROCEDURE

No. Item Date Exect. Check. Appro.

R
A
e
v
B
i
s
c
i
0
D
n

Execution OU: Executed by: Checked by: Approved by: Date:

VHFK
Name

OSAWA
[i·'AJO\;~JJ. Name
NONE
Sign.
NONE
Name
ETOH
Sign,V- i--12-Sept.-'13
;Ji.,
Page 1 of 16
 1€ FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Control Table

Final Erection Protocol of Assembling Record -I -

Section of Generator M905-240751
Wiring diagram of Generator M555-240753
Piping diagram of Generator M790-240752
Assembly of Bearing M905-240***

Generator Precommissioning Test

FSCM-WGT-02-1330-2
cos
Item I Procedure Document .,/
Installation Manual and in accordance with design value -I-

IEC Standard
Manufacture's (Fuji/HHI) Standard

COMMISSIONG TEST RECORD FSCM WGT-02-1330-2

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
VHFK

Page 2 of 16
 f8 FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

CONTENT
1 Brake operation test...................................................................... 4
2 Vibration measurement . . . .. . . . . . .. . . . . .. . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . 5 - 6
3 Voltage condition check (No load saturation characteristic test) ............. 7 - 8
4 Measurement of shaft voltage ......................................................... 9-10
5 Cooling air flow measurement. ........................................................ 11 - 12
6 Temperature rise test .................................................................... 13-16

Generator Specification
Type SPF626/42-12 Insulation Class B
Output 37500 kVA No of Phase 3
Voltage 12500 v Standard/Rule IEC34
Current 1732A Speed 500 min-1
=>ower Factor 0.85 Frequency 50 Hz
Ex.Voltage 140V No. of Pole 12 p
Ex.Current 750A Manufactured 1980

Exciter Specification
Type GJG3717F-24 Insulation Class B
Output 126 kW Standard/Rule IEC34
Voltage 140V Speed 500 min-1
Current 897 A Manufactured 1980
=>ower Factor 0.9
Ex.Voltage 90V
Ex.Current 20A

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
VHFK

Page 3 of 16
 FeCOMMISSIONING INSTRUCTION FS Commissioning Procedure
Unit No.
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Brake Operation Test (Retardation curve)

1. Objective
Confirm the smooth stopping operation of machine from rated speed.
2. Test procedure
(1) Operating the machine at rated speed and check the bearing temp.
(2) Operating the machine is stopping by normal operation mode.
(3) At same time, measured the time of decreasing speed and brake operated time.
(4) After machine stop, brake shoe temperature shall be measured.
3. Test record
Op. No. Measured Item time( sec) Speed(min- 1) Remarks
1 Starting of decrease 0
2 Operating the air brake
3 Machine stopped 0
Air tank air pressure at test (MP a)
Supplied air pressure at test (MP a)
Brake shoe temperature (oC)

500
480
460
440
420
400
380
360
340
,. . ._ 320
I 300
-~ ~~8
..__, 240
] 220
CD 200
~ 180
160
140
120
100
80
60
40
20
0
0 0.2 0.4 0.6 0.8 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Time (min)

4. Judgement
(1) Brake operated satisfactory.
(2) No damage.
5. Result

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
VHFK

Page 4 of 16
 F3 FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Vibration Measurement

1. Objective
To comprehend the vibration condition of each part of mode on Gen./Turb. operate
condition.
2. Test procedure
(1) At the trial running, vibration and shaft run out shall be measured.
(2) The Generator is kept at rated speed and no load & load condition.
(3) Measure vibration and shaft run out by vibration meter
and deflection ( by Dial indicator).
(4) Load condition is kept normally load (37.5MVA) condition.
3. Measuring position
( 1) Vibration (2) Shaft run out
(i)Gen. Upper bracket. (i)Gen. shaft ( slip ring , for reference )
@Gen. lower bracket @Turbine shaft
@Turb. bracket base.
4. Test record
Speed Gen. Vibration ( µm Peak to peak ) Shaft run out
Output Turbine Gen. Lower Gen. Upper Gen Tub.
SL. Shaft
(min.1) kV),(A)or(MW v H v H v H (11111) (mm

V : Vertical H : Horizontal SL : Slip ring

5. Judgement
Vibration ~ 80 µ-m peak to peak (terget)
Shaft run out ~ 160 µm

6. Result

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
VHFK

Page 5 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

7. Set up the vibration sensor position

@-• Dial indicator

I' Vibration sensor

Execution OU: Executed by: Checked by: Approved by: Date:

Name Sign. Name Sign. Name Sign.
VHFK

Page 6 of 16
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Voltage condition check (No load Saturation Characteristic Test)

1. Objective
Confirm the relationship between Gen. terminal voltage and excitation field current.
2. Test procedure
(1) Machine is kept at rated speed and excited from adjustable power source
or MVR (AVR by manual mode operation.)
(2) Generator shall be gradually excited up to about 110 % of the rated terminal
voltage.
(3) Line to line voltage, excitation current and voltage of generator shall be measured
for each step of excitation current.
(4) For the induced rated voltage, It shall be measured each line voltage for
calculation of unbalance value.
3. Test record 61 VCB
See next page.
4. Test circuit

V. T AVR
12.5KV/llOV
Field volt. Si I icon rect.
Thy. rect.
Gen.

I@ Neutral VT

5. Judgement
No damage or no induced Generator terminal voltage.
Unbalance value : < 5 %

6. Result
Unbalance value = %

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Page 7 of 16
 le FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

3. Test record
( 1) Characteristic
Speed min·1 Frequency Hz
Speed Gen. Voltage Exciter Field Neutral Gen. Voltage Exciter Field
min· 1 R-T T-S S-R Voltage Current voltage R-T T-S S-R Voltage Current

(KV) (KV) (KV) ( v) (A) ( VAc) (KV) (KV) (KV) ( v) (A)

Remarks
P.T ratio ; 12500V/110V = 113.64
Rated voltage ; 12500 v

(2) Terminal Voltage unbalance value

Phase Voltage( V) Unbalance( % )
R - T
T -s
s - R

Unbalance=
Max. - Min.
x 100 ( %)
Ave.

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Page 8 of 16
'f
F3 FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Measurement of Shaft Voltage

1. Objective
Confirm the function of bearing bracket insulation.

2. Test procedure
(1) Measure during No-load saturation test and out-put test if necessary.
(2) Machine shall be operated of no load and rated speed , and then shaft voltage will be measured
with machine energized.
(3) Measurement points refer to next page.
(4) Measured by digital volt-meter. (Hi-impedance volt-meter)
(5) If it is more than AC 5 voltage, it has to be recorded frequency or wave form.

3. Test record
See next page.

4. Judgement
r.m.s value < 10 V ( reference )

5. Result
Generator shaft to shaft
Measured value
V ( r.m.s)

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Page 9 of l 6
 le FS Commissioning Procedure
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

3.-1 Measured position .--------------------------------------------- ------

1
I
I
I
I
I

Vl

V3

..1
~
3.-2 Measured value
Generator Terminal Voltage Non excitation Rated voltage( KV)
ACcompo.
V1
DCcompo.
Shaft ACcompo.
V2
Voltage DC compo.
ACcompo.
V3
DC compo.
Speed ( min· 1 )

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Page IO of 16
 le FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Cooling air Flow Measurem.ent

1. Objective
To check the cooling air flow is adequate to keep the generator
winding temperature rise under its upper limit.
2. Test procedure
(1) Generator is operated at rated speed.
(2) ft shall be measured by the air flow meter( anemometer or anemomaster).
3. Measuring procedure
(1). Measure the area where cooling air flow is measured.
(2). Measure the air flow in each area after air flow becomes stable.
(3). Calculate the cooling air flow using the formula below.
Q = v x s ( m 3/s)
Q Gen. total air flow ( m3/s)
v ; Average air flow speed. ( mis )
s ; Area of measurement. (m 2)
(4). Measure the air flow speed without interfer.
4. Test Result
Ventilation Average wind Cooling air Air temp.
area (m 2) velocity (m/s) flow (m3ts) (oC)
Slip ring
chamber
No.1 cooler
....
(].)
-0 No.2 cooler
0
(.)
No.3 cooler
....
·-
<C No.4 cooler
c:
(].) No.5 cooler
C!:!
No.6 cooler

Note: Total cooling air flow(2:No.1 - No.6) = m3 /s

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Page 11 of 16
 FeCOMMISSIONING INSTRUCTION FS Commissioning Manual
Unit No.
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Cooling air Flow Measurement

5. Permissible value
Temperature rise at total load should be within guaranteed value.
6. Judgement

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Page 12 of 16
 Fe FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

Temperature Rise Test of <3en. Operation

1. Objective
Measure the winding and bearing temperatures and conformances with design values.
2. Test procedure
(1 ). Make all settings and make final operational check of all Generator, Turbine and Ex.
systems to ensure proper control, indication, protection and annunciation.
(2).Keeping the generator at rated output, check that no abnormal temperature is observed
for Generator, turbine and others.
(3). Heat run test shall be also performed with rated power factor of Generator.
3. Test record
refer to next page
4. Measurement interval
Temperature shall be recorded during this test and
recording interval shall be 15 min. - 60 min.
5. Judgement
(1) No damage
(2) Maximum temperature values
(a) Generator winding
Q)Stator winding at 37.5MVA ~ 60 K ETD method )
@Rotor winding at 37.5MVA ~ 60 K resistance method
(b) Exciter winding
@Stator winding ~ 80 K resistance method
@Rotor winding ~ 80 K resistance method

(c) Ambient temperature ~ 40 oc

(d) Guide bearing ~ 80 oc
(e) Thrust bearing ~ 80 oc
(f) Bearing oil ~ - oc
(g) Cooling water ~ 30 oc
K : Temperature rise value.
°C : Absolute temperature value.

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Page 1:3 of 16
 Fe FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST

6. Result
At MW Output Guaranteed or target Value

Parts Method 37.5MVA

• Genertor
Stator winding temp. ETD Panel = ( K) ~ 60 K
( U Phase)
Stator winding temp. ETD Panel = ( K) ~ 60 K
( V Phase)
Stator winding temp. ETD Panel = ( K) ~ 60 K
( W Phase)
Rotor winding temp. = ( K) ~ 60 K

· Exciter
Stator winding temp. ETD = ( K) ~ 80 K

Rotor winding temp. ETD = ( K) ~ 80 K

Guide
bearing ETD Panel ( oc) ~ 80 K
Normal thrust ( oc)
bearing ETD Panel ( oc) ~ 80 K
Turbine guide ( oc)
bearing ETD Panel ( oc) ~ 80 K
(oC)
Bearing oil ETD Panel ( oc) ~ - oc

Inlet cold air temp. ETD Panel ( oc) ~ 40 °C

( oc)
Inlet water temperature ETD Panel ( oc) ~ 30 °C
( Cooled water )

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Page 14 of 16
" le FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST
3.-1 Test record
Record No. 1 2 3 4 5 6 7 8
Record Time (H-m)
Elapsed Time (H-m) ### ### ### ### ### ### ### ###
Bus line Voltage (kV)
... (Hz)
.9 Bus line Frequency
l!!
(J) Input power (MW)
c:
(J)
(!)
Gen. Voltage (kV)
Gen. Current (KA)
Reactive Power (MVar)
Frequency (Hz)
Power Factor ()
Ex. Field Voltage ( v)
Ex. Field Current (A)
Read ( )
Watt Hr. (MWH)
Guide Vane Open'g (mm)
uj
ti)
(J)
c: I.I! Penstock Pres. (mAq) .-M'\. n '
:e
::I
0..
~
Casing Press. (mAq) . ~~rr1 l\U lJ
-
'/)~-
I- -°'c: (MPa) C\fl i\\C\I\\'
0
(J)
Q. Runner Crown1
Runner Crown2
(MPa)
(MPa)
\) ,
-
Shaft seal (MPa)
Stator (U) (oC)
I.I! Stator (V) (°C)
::I

;Q.
Stator (W)
Gen. Up. Guide
(oC )
(°C)
E
(J)
I- Gen. Low. Guide (°C )
Thrust (oC)
Turbine Guide (°C )
Inlet Cool'g Wat. (oC)
Inlet Cool'g Air (°C )
Gen. Brg Lub oil (°C)
(oC )
(°C )

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Page 15 of 16
 le FS Commissioning Manual
Unit No.
COMMISSIONING INSTRUCTION
Doc. No. Rev.
GENERATOR WGT-01-1330-2
WETTEST
3.-2 Test record
Record No. 1 2 3 4 5 6 7 8
Record Time (H-m)
Elapsed Time (H-m)
Thrust Brg (°C)
Gen. Up. Guide Brg (°C)
~ Gen. Low. Guide Brg (cC)
::I
15
.... Turbine Guide Brg (°C)
(])
a. ....
a> Cool'g Air{Hot) (QC)
E 0
a>
I- 0
(.)
Cool'g Air{Cold) (oC)
.... C.W Inlet of AC (oC)
<( -n

....
C.W Outlet of AC
Lub.Oil Inlet
(°C)
(cC) c::\?~
- l'A'\r?~ \U '{/
re\(\\\\!- IW°'"'
0
a>
0
(.)
Lub.Oil Outlet (cC ) \l ...... -
i5 C.Water Inlet (°C)
C. Water Outlet (QC )
(oC)
.... C.Water Inlet
I
..ci
::I
I- C. Water Outlet (oC )
Cool'g Air cooler {69WA) (f/min)
Water Oil cooler {69WL) (f/min)
Flow
Oil cooler {69WW) (f/min)
Shaft S.W {69WS) (t/min)
Upper Bearing (±cm)
C6
0 > Lower Bearing
(])
(±cm)
-'
Turbine Bearing (±cm)
ci.. Out of door (QC)
E
(]) Gen. Floor (oC)
I-
Tur. Floor (oC )
Up. Water resurvoir ( m)
Lower. Water resurv. ( m)

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p,..,....,.,,.. 1 c . r , ,...