Chavan Motors SM
Chavan Motors SM
Chavan Motors SM
CHAVAN MOTORS
SAHIL MALWADKAR
ROLL NO 06
Field Visit Report
Spanning [duration of the visit], this end eavor aimed to delve into the intricate
ecosystem of automotive retail and servicing. From the gleaming showroom floors
showcasing the latest models to the bustling service bays where skilled technicians
tirelessly work, our mission was to unravel the nuances of customer experience,
operational efficiency, and technological integration within this dynamic
environment.
Join us on this journey as we uncover the inner workings of [Name of the Four-
Wheeler Showroom and Service Station], dissecting the elements that contribute to
its success and envisioning pathways toward continued excellence in the ever-
evolving landscape of automotive retail and servicing.
2. Company Profile
Overview/Purpose of Visit:
1. To understand various components of automobile chassis
and engine
2. To understand the working of various systems of
automobiles.
3. To understand maintenance procedure of different
automobile systems
4. To understand function of battery and its testing
3. Importance of the Visit
In an era defined by rapid technological evolution and shifting
consumer demands, the signlficance of continuous learning and
skill development in the automotive industry cannot be
overstated. The visit to the ST Stand Automotive Workshop
emerges as a pivotal opportunity for participants to immerse
themselves in the latest advancements, industry best practices,
and emerging trends, thereby positioning themselves at the
forefront of Innovation and experuse_
5. Expert Guidance:
Renowned organizers and seasoned presenters lend their
expertise to the workshop, offering invaluable insights gleaned
from years of experience m the automotive industry.Cutting-
Edge Insights: From the inner workings of engines to the
intricacies of fuel injection systems, participants are exposed to
cutting-edge research, technological innovations, and industry
trends shaping the future of mobility.
6. Networking Opportunities:
Beyond academic enrichment, the workshop fosters a vibrant
community of like-minded enthusiasts, industry professionals,
and academic scholars, paving the way for meaningful
collaborations and lifelong connections.
CIN U50101PN2003PTC018671
RoC RoC-Pune
Registration 18671
Number
Class of Private
Company
Overall, dent puller machines are valuable tools in the automotive repair
industry, offering efficient and effective solutions for restoring vehicle
panels to their original condition.
2. PAINT BOOTH
A paint booth, also known as a spray booth or painting booth, is an
enclosed area within a service station or automotive repair facility
specifically designed for painting vehicles. It provides a controlled
environment where technicians can apply paint to vehicles safely and
efficiently. Here's an overview of a paint booth in a service station:
Safety Features: Paint booths are equipped with various safety features
to protect technicians and ensure compliance with safety regulations.
These may include fire suppression systems, explosion-proof lighting
fixtures, and interlocks that prevent the booth from operating when
safety conditions are not met.
Purpose:
1. Basecoat: The basecoat is the colored paint layer that provides the
actual color of the vehicle. It is typically mixed with pigment to
achieve the desired hue and intensity.
2. Tinting System: A tinting system consists of a series of pigment
dispersions or colorants that can be added to the basecoat to adjust its
color. These colorants are carefully measured and mixed according to
a formula to achieve the desired shade.
3. Mixing Equipment: Paint mixing equipment includes paint shakers,
mixers, and scales used to accurately measure and blend the basecoat
and colorants. Automated mixing systems may also be used to
streamline the process and ensure consistency.
4. Color Matching Tools: Color matching tools such as
spectrophotometers or colorimeters are used to analyze the color of
the vehicle's original paint and determine the appropriate formula for
mixing the basecoat and colorants.
1. Color Analysis: The first step in paint mixing is to analyze the color
of the vehicle's original paint using color matching tools. This
involves taking precise measurements of the color and comparing it
to a database of paint formulas to find the closest match.
2. Formula Selection: Based on the results of the color analysis, a paint
formula is selected from the tinting system that closely matches the
original color of the vehicle. This formula specifies the quantities of
basecoat and colorants to be mixed to achieve the desired color.
3. Paint Mixing: The basecoat and colorants are carefully measured and
mixed according to the selected formula using paint mixing
equipment. The mixture is agitated to ensure thorough blending and
uniform distribution of colorants throughout the basecoat.
4. Quality Control: Once the paint mixture is prepared, it is subjected to
quality control checks to verify its color accuracy and consistency.
Test sprays may be conducted to evaluate how well the mixed paint
matches the original color of the vehicle.
5. Application: Once the paint mixture passes quality control checks, it
is ready for application on the vehicle's surface using paint spray
equipment. Technicians carefully apply the paint to the repaired or
refinished areas, ensuring proper coverage and finish.
1. Toe: Toe refers to the angle of the wheels when viewed from above.
Toe alignment is adjusted to ensure that the front and rear edges of
the tires are parallel to each other. Incorrect toe alignment can cause
tire wear and affect vehicle handling.
2. Camber: Camber refers to the angle of the wheels when viewed from
the front or rear of the vehicle. Camber alignment is adjusted to
ensure that the wheels are perpendicular to the ground. Incorrect
camber alignment can cause uneven tire wear and affect vehicle
stability.
3. Caster: Caster refers to the angle of the steering axis when viewed
from the side of the vehicle. Caster alignment is adjusted to ensure
that the steering axis is inclined properly. Correct caster alignment
helps to improve steering stability and returnability.
Wheel balancing in a service station refers to the process of equalizing the weight
distribution of a vehicle's wheels and tires to ensure smooth and vibration-free
operation. When a wheel and tire assembly is not balanced correctly, it can lead to
uneven tire wear, steering vibration, and discomfort for passengers. Here's an
overview of wheel balancing in a service station:
1. Wheel Removal: The first step in the wheel balancing process is to remove the
wheel and tire assembly from the vehicle.
2. Mounting on Balancing Machine: The wheel and tire assembly is then mounted
onto the wheel balancer, which spins the wheel at high speed to measure any
imbalance.
3. Imbalance Measurement: The wheel balancer measures the imbalance in the
wheel and tire assembly by detecting variations in weight distribution. This
information is used to determine the amount and location of weight needed to
correct the imbalance.
4. Weight Application: Wheel weights are then applied to the wheel rim in specific
locations determined by the wheel balancer to counteract the imbalance.
5. Verification: Once the wheel weights are applied, the wheel and tire assembly is
rechecked on the balancer to ensure that it is now properly balanced. Additional
adjustments may be made if necessary.
6. Remounting: After balancing is complete, the balanced wheel and tire assembly
is remounted onto the vehicle.
1. Smooth Ride: Properly balanced wheels reduce vibration and ensure a smoother
and more comfortable ride for passengers.
2. Tire Longevity: Wheel balancing helps prevent uneven tire wear, extending the
life of the tires and reducing the need for premature replacement.
3. Improved Handling: Balanced wheels contribute to better vehicle stability and
handling, especially at higher speeds.
4. Safety: By reducing vibration and maintaining stability, proper wheel balancing
enhances overall safety for the driver and passengers.
1. Two-Post Lift: This type of lift features two upright columns with adjustable
arms that lift the vehicle by its frame or lifting points. Two-post lifts are popular
for their versatility, as they provide unobstructed access to the vehicle's
undercarriage.
2. Four-Post Lift: Four-post lifts have four support columns and a flat platform that
the vehicle rests on. They are commonly used for storage, alignment, and general
service work. Some four-post lifts feature integrated ramps for easy drive-on
access.
3. Scissor Lift: Scissor lifts use a scissor-like mechanism to raise and lower the
vehicle. They are often used in compact spaces or where a low-profile lift is
required. Scissor lifts come in various configurations, including surface-mounted,
flush-mounted, and portable models.
4. In-Ground Lift: In-ground lifts are installed flush with the shop floor, providing
a clean and unobstructed workspace when not in use. They are available in both
two-post and four-post configurations and are often used in high-volume service
facilities.
Features of Car Lifts:
1. Safety Features: Car lifts are equipped with safety features such as mechanical
locks, hydraulic safety valves, and overload protection to prevent accidents and
ensure technician safety.
2. Adjustability: Many car lifts feature adjustable arms, platforms, or lifting pads to
accommodate different vehicle types, sizes, and weights.
3. Mobility: Some car lifts are portable or mobile, allowing them to be moved
around the shop as needed. This is useful for shops with limited space or for
mobile repair services.
4. Capacity: Car lifts come in various weight capacities, ranging from light-duty
lifts for passenger cars to heavy-duty lifts for trucks and commercial vehicles.
In summary, car lifts are indispensable tools in service stations and auto repair
facilities, providing technicians with safe and efficient access to vehicles for
maintenance, repair, and inspection tasks. They come in various types and
configurations to suit different needs and applications, helping to improve workflow
efficiency and overall productivity in the automotive industry.
8. OILING PROCESS
Purpose of Oiling:
1. Engine Oil: Engine oil is the lubricating fluid used to coat engine components
and provide lubrication. It is typically made from a base oil, which is
supplemented with additives to enhance lubrication, stability, and performance.
2. Oil Filter: The oil filter is responsible for removing contaminants from the engine
oil as it circulates through the engine. It traps dirt, debris, and other particles,
preventing them from circulating and causing damage to engine components.
3. Oil Pump: The oil pump is responsible for circulating engine oil throughout the
engine. It draws oil from the oil pan and delivers it under pressure to various
engine components through a network of oil passages and channels.
1. Draining Old Oil: The first step in the oiling process is to drain the old engine oil
from the vehicle's engine. This is typically done by removing the oil drain plug
located on the bottom of the engine oil pan.
2. Replacing Oil Filter: After draining the old oil, the oil filter is removed and
replaced with a new one. This ensures that the engine is supplied with clean oil
free from contaminants.
3. Adding New Oil: Fresh engine oil is then added to the engine through the oil fill
cap or valve cover. The type and viscosity of the oil used depend on the vehicle
manufacturer's recommendations and operating conditions.
4. Checking Oil Level: Once the new oil is added, the oil level is checked using the
dipstick to ensure that it falls within the recommended range.
5. Running Engine: The engine is started and allowed to run for a few minutes to
circulate the new oil throughout the engine and ensure proper lubrication.
6. Final Inspection: After the engine has been run, a final inspection is performed
to check for any leaks or abnormalities in the oiling system. Any issues are
addressed promptly to prevent damage to the engine.
Regular oil changes and proper lubrication are essential for maintaining the
longevity and performance of an engine. Failure to change the oil at recommended
intervals can lead to increased friction, heat buildup, and engine wear, ultimately
resulting in engine damage and failure. By following a regular oiling schedule and
using quality engine oil and filters, vehicle owners can ensure that their engines
remain in good condition and continue to operate smoothly and efficiently.
A car washing center, also known as a car wash or auto detailing center, is a facility
where vehicles can be cleaned, washed, and sometimes detailed to maintain their
appearance and cleanliness. These centers offer various services ranging from basic
exterior washing to more comprehensive interior and exterior detailing. Here's an
overview of a car washing center:
Services Offered:
1. Exterior Washing: This includes washing the exterior of the vehicle to remove
dirt, dust, grime, and other contaminants. It may involve hand washing or
automated washing using brushes, pressure washers, and specialized cleaning
agents.
2. Interior Cleaning: Interior cleaning involves vacuuming, wiping, and detailing
the interior surfaces of the vehicle, including the dashboard, seats, carpets, and
door panels. It may also include cleaning and conditioning leather upholstery
and applying protectants to plastic and vinyl surfaces.
3. Wheel and Tire Cleaning: This service focuses on cleaning and degreasing the
wheels and tires to remove brake dust, road grime, and other residues. It may
involve using specialized brushes, cleaners, and tire shine products to restore the
appearance of the wheels and tires.
4. Waxing and Polishing: Waxing and polishing services are aimed at enhancing
the shine and protection of the vehicle's paintwork. This involves applying wax
or polish to the exterior surfaces of the vehicle and buffing them to a high gloss
finish.
5. Detailing Services: Car washing centers may offer more comprehensive
detailing services that go beyond basic washing and cleaning. This may include
paint correction, scratch removal, paint protection coatings, and interior odor
removal treatments.
6. Additional Services: Some car washing centers may offer additional services
such as engine bay cleaning, headlight restoration, windshield treatment, and
upholstery shampooing.
Environmental Considerations:
Many car washing centers are conscious of environmental impact and employ
practices to minimize water usage, chemical runoff, and waste generation. Some use
environmentally friendly cleaning agents, water recycling systems, and low-flow
equipment to reduce their ecological footprint.
10. Disc And Drum brake
Drum brakes and disc brakes are two common types of braking systems used in
vehicles, each with its own design, operation, and characteristics. Here's an overview
of drum brakes and disc brakes:
Drum Brake:
1. Design: Drum brakes consist of a circular drum attached to the wheel hub, with
brake shoes mounted inside the drum. The brake shoes are lined with friction
material (usually made of asbestos or other composite materials) that presses
against the inner surface of the drum to generate friction and slow down the
vehicle.
2. Operation: When the brake pedal is pressed, hydraulic pressure is applied to
wheel cylinders located inside the brake drum. This causes the brake shoes to press
against the inner surface of the drum, creating friction and slowing down the
rotation of the wheel.
3. Heat Dissipation: Drum brakes are less effective at dissipating heat compared to
disc brakes because the braking action occurs inside an enclosed drum. This can
lead to brake fade under heavy braking conditions, where prolonged use of the
brakes causes a decrease in braking performance due to overheating.
4. Maintenance: Drum brakes are generally more complex and require more
maintenance compared to disc brakes. Components such as brake shoes, wheel
cylinders, and springs may need to be periodically inspected and replaced as they
wear out over time.
5. Applications: Drum brakes are commonly used in rear brake systems of many
vehicles, particularly in older or less expensive models. They are also found in the
parking brake system of some vehicles.
Disc Brake:
1. Design: Disc brakes consist of a flat disc (rotor) mounted on the wheel hub,
with brake calipers containing brake pads positioned on either side of the rotor.
The brake pads are lined with friction material (often made of ceramic, metallic,
or organic compounds) that presses against the rotor to generate friction and
slow down the vehicle.
2. Operation: When the brake pedal is pressed, hydraulic pressure is applied to
pistons inside the brake calipers. This causes the brake pads to press against
the rotor, creating friction and slowing down the rotation of the wheel.
3. Heat Dissipation: Disc brakes are more effective at dissipating heat compared
to drum brakes because the braking action occurs on an exposed rotor. This
helps prevent brake fade and maintains consistent braking performance,
especially under heavy braking conditions.
4. Maintenance: Disc brakes are generally simpler and easier to maintain
compared to drum brakes. Components such as brake pads, rotors, and calipers
may need to be periodically inspected and replaced as they wear out over time.
5. Applications: Disc brakes are commonly used in the front brake systems of
most modern vehicles due to their superior braking performance, heat
dissipation, and ease of maintenance. They are also increasingly being used in
rear brake systems and high-performance applications.
In summary, drum brakes and disc brakes are two types of braking systems used in
vehicles, each with its own advantages and limitations. While drum brakes are
simpler and often found in older or less expensive vehicles.