Movitrac B Series
Movitrac B Series
Movitrac B Series
MOVITRAC® B
Edition 02/2008
16601211 / EN
System Manual
Color Code System
Our catalogs and system manuals are identified by a color code system at the back to
make it easier to work with these publications. The short designation of the publication is
indicated as well. In this way you can immediately recognize the publication even if it is
standing on a shelf together with other publications. The following overview shows an
exemplary assignment of colors to product groups and products.
Mechanics
DR-GM GSE1 GSE2 GK
2008 2008 2008 2008
Electromechanics
MOT1 MOT2
2008 2008
Explosion-proof drives
EXG EXS EXM
2008 2008 2008
Decentralized technology
MM DI MG
2008 2007 2008
Contents
1 Important Notes................................................................................................... 6
1.1 Structure of the safety notes ....................................................................... 6
1.2 Rights to claim under warranty ................................................................... 6
1.3 Exclusion of liability..................................................................................... 6
2 Safety Notes ........................................................................................................ 7
2.1 General information .................................................................................... 7
2.2 Target group ............................................................................................... 7
2.3 Designated use ........................................................................................... 7
2.4 Transportation, storage............................................................................... 8
2.5 Installation................................................................................................... 8
2.6 Electrical connection ................................................................................... 9
2.7 Safe disconnection...................................................................................... 9
2.8 Operation .................................................................................................... 9
3 System Description MOVITRAC® B................................................................. 10
3.1 MOVITRAC® B – compact, versatile and universal .................................. 10
3.2 System overview MOVITRAC® B ............................................................. 11
3.3 The units at a glance................................................................................. 12
3.4 Functions / features .................................................................................. 13
3.5 MOVITOOLS® MotionStudio..................................................................... 16
4 Technical Data ................................................................................................... 17
4.1 CE marking, UL approval and C-Tick ....................................................... 17
4.2 General technical data .............................................................................. 18
4.3 MOVITRAC® B electronics data ............................................................... 20
4.4 Technical data of MOVITRAC® B ............................................................. 22
4.5 Front option FBG11B keypad ................................................................... 41
4.6 FSC11B communication module ............................................................. 42
4.7 FIO11B analog module ............................................................................. 43
4.8 DBG60B keypad ....................................................................................... 44
4.9 Parameter module UBP11A...................................................................... 47
4.10 MBG11A setpoint control module ............................................................. 48
4.11 UWS11A interface adapter RS-232 / RS-485 for mounting rail ................ 49
4.12 UWS21B interface adapter RS-232/RS-485 ............................................. 50
4.13 USB11A interface adapter USB/RS-485................................................... 50
4.14 BW series braking resistors ...................................................................... 51
4.15 Touch guard BS ........................................................................................ 58
4.16 Mounting PTC braking resistors FKB10B ................................................. 58
4.17 Submounting FKB11/12/13B flat-design resistors .................................... 59
4.18 Support rail mounting FHS11B/12B/13B .................................................. 60
4.19 Line chokes ND ........................................................................................ 61
4.20 NF line filter............................................................................................... 63
4.21 ULF11A folding ferrites ............................................................................. 65
4.22 HD series output chokes........................................................................... 65
4.23 EMC-module FKE12B/13B ....................................................................... 68
4.24 HF output filter .......................................................................................... 69
4.25 Fieldbus connection .................................................................................. 73
4.26 MOVI-PLC®............................................................................................... 83
4.27 UWU52A switched-mode power supply.................................................... 85
5 Parameters......................................................................................................... 86
5.1 Explanation of the parameters .................................................................. 86
6 Project Planning.............................................................................................. 112
6.1 Schematic procedure .............................................................................. 112
6.2 Options for standard applications ........................................................... 113
6.3 Description of applications ...................................................................... 114
6.4 Speed-torque characteristic curve .......................................................... 115
6.5 Motor selection........................................................................................ 116
6.6 Overload capacity ................................................................................... 118
6.7 Load capacity of the units at low output frequencies .............................. 119
6.8 Selecting the braking resistor.................................................................. 120
6.9 Connecting AC brakemotors................................................................... 124
6.10 Mains and motor connection................................................................... 125
6.11 Multi-motor drive/group drive .................................................................. 132
6.12 Line chokes............................................................................................. 133
6.13 Electromagnetic compatibility EMC ........................................................ 133
6.14 HF output filters....................................................................................... 136
6.15 Electronics cables and signal generation................................................ 139
6.16 External voltage supply DC 24 V ............................................................ 139
6.17 Parameter set switchover ....................................................................... 141
6.18 Priority of the operating statuses and interrelation between
control signals ......................................................................................... 142
6.19 PI controller............................................................................................. 143
6.20 Application examples .............................................................................. 146
7 Unit design....................................................................................................... 152
7.1 Size 0XS / 0S / 0L................................................................................... 152
7.2 Size 1 / 2S / 2.......................................................................................... 153
7.3 Size 3 ...................................................................................................... 154
7.4 Size 4 / 5 ................................................................................................. 155
7.5 Unit designation / nameplate .................................................................. 156
8 Installation ....................................................................................................... 157
8.1 Installation notes ..................................................................................... 157
8.2 Installing the optional power components............................................... 163
8.3 UL compliant installation ......................................................................... 167
8.4 Scope of delivery and installation of loose items .................................... 169
8.5 Installing cold plate ................................................................................. 174
8.6 Deactivating EMC capacitors (size 0 only) ............................................. 174
8.7 Wiring diagram........................................................................................ 176
8.8 TF thermistor and TH bimetallic switch ................................................... 177
8.9 Connecting braking resistors BW.. / BW..-T / BW..-P to X3 / X2 ............ 177
8.10 Connecting the brake rectifier ................................................................. 178
8.11 Installing FSC11B / FIO11B.................................................................... 179
8.12 Installing MBG11A speed control module ............................................... 184
9 Startup.............................................................................................................. 185
9.1 Brief description of the startup process................................................... 185
9.2 General startup instructions .................................................................... 186
9.3 Preliminary work and resources.............................................................. 187
9.4 Optional keypad FBG11B ....................................................................... 188
9.5 Basic operation of the FBG11B keypad.................................................. 189
9.6 Manual operation with FBG11B speed control module........................... 191
9.7 External setpoint selection ...................................................................... 192
9.8 Startup using the FBG11B keypad ......................................................... 193
9.9 Startup with DBG60B.............................................................................. 195
9.10 Startup with PC and MOVITOOLS® MotionStudio.................................. 202
9.11 Startup for MBG11A speed control module ............................................ 202
9.12 Starting up pumps and fans of non-SEW motors.................................... 203
9.13 Starting the motor ................................................................................... 204
9.14 Parameter list.......................................................................................... 208
10 Operation ......................................................................................................... 219
10.1 Data backup............................................................................................ 219
10.2 Return codes (r-19 ... r-38) ..................................................................... 220
10.3 Status displays........................................................................................ 221
10.4 Unit status codes .................................................................................... 222
10.5 DBG60B keypad ..................................................................................... 223
11 Service / List of Faults .................................................................................... 228
11.1 Unit information ....................................................................................... 228
11.2 List of faults (F-00 ... F-113).................................................................... 230
11.3 SEW electronics service ......................................................................... 233
11.4 Extended storage.................................................................................... 234
12 Address List .................................................................................................... 235
Index................................................................................................................. 244
1 Important Notes
1.1 Structure of the safety notes
The safety notes in these operating instructions are structured as follows:
Electric shock
STOP! Possible damage to property Damage to the drive system
or its environment
2 Safety Notes
The following basic safety notes are intended to prevent injury to persons and damage
to property. The operator must ensure that the basic safety notes are read and
observed. Make sure that persons responsible for the system and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-
EURODRIVE.
The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series in
connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are applied
to these frequency inverters.
Technical data and information on the connection requirements are provided on the
nameplate and in the documentation; these must be observed under all circumstances.
2.5 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the frequency inverters from excessive strain. Ensure that components are not
deformed and/or insulation spaces are maintained, particularly during transportation.
Avoid contact with electronic components and contacts.
Frequency inverters contain components that can easily be damaged by electrostatic
energy and improper handling. Prevent mechanical damage or destruction of electric
components (may pose health risk).
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
impact loads in excess of the requirements in EN 61800-5-1.
2.8 Operation
Systems with integrated frequency inverters must be equipped with additional monitor-
ing and protection devices, as applicable, according to the relevant safety guidelines
and regulations, such as legislation governing technical equipment, accident prevention
regulations, etc. Changes to frequency inverters using the operating software are
permitted.
Do not touch live components or power connections immediately after disconnecting the
frequency inverters from the supply voltage because there may still be some charged
capacitors. Note the respective labels on the frequency inverter.
Keep all covers and doors closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the mains and no longer carries
any voltage.
Mechanical blocking or safety functions inside the unit may result in the motor coming
to a standstill. Eliminating the cause of the problem or performing a reset may result in
the drive re-starting automatically. If, for safety reasons, this is not permitted for the
driven machine, disconnect the unit from the mains before correcting the fault.
1x 200 ... 240 VAC 3x 200 ... 240 VAC 3x 380 ... 500 VAC
Keypad Front option
DBG60B keypad
FBG11B
Operator terminals
DOP
Option card:
Front option – DFP21B
communication FSC11B – MOVI-PLC®
Gateway
UOH11B
Braking resistor BW
with submounting option FKB
Support rail EMC module Braking resistor BW...
mounting FHS FKE
Interface adapter Speed control
USB11A, UWS11A, UWS21B module
MGB11A
MOVITOOLS®
MotionStudio
3.4.2 Control
• V/f control or VFC control mode.
• Automatic brake rectifier control by the inverter.
• Standstill current function for:
– Rapid start
– Heating current for preventing condensation in the motor at low temperatures
• Flying start function for synchronizing the inverter to the running motor.
• Hoist capability.
• DC braking to decelerate the motor in 1Q mode.
• Slip compensation for high stationary speed accuracy.
• Motor stall protection by sliding current limitation in the field weakening range
• Two complete motor parameter sets
• Factory setting can be restored.
• Parameter lock for protection against changes to parameters.
• Protective functions for protection against
– Overcurrent
– Ground fault
– Overload
– Overtemperature of the inverter
– Overtemperature of the motor (TF/TH)
• Speed monitoring and monitoring of the motor and regenerative limit power.
• 5 fault memories with all relevant operating data at the moment of the fault.
• Standardized operation, parameter setting and identical unit connection technology
across all units in the MOVITRAC® B range.
• Configurable signal range monitoring (speed).
• Energy-saving function for optimizing the magnetization current automatically.
3.5.1 SCOPE
SCOPE for MOVITOOLS® MotionStudio is an oscilloscope program for SEW inverters.
SCOPE allows you to optimize the drives yourself. The inverter records, for example,
response functions to setpoint changes in real time. You can transfer this information to
the PC and graphically display it. SCOPE shows up to four analog and digital measured
variables in differently colored curves. You can scale both the x-axis and the y-axis as
required.
SCOPE also enables you to record digital input and output signals of the inverter. This
means you can record complete program sequences of the higher-level controller and
then evaluate them.
SCOPE supports simple documentation of the set parameters and the recorded
measurement data by providing the following functions:
• Save
• Meta data
• Print
The online help functions enable you to quickly get familiar with how to use SCOPE.
SCOPE is a multi-document interface (MDI application). This interface lets you observe
and analyze several data sets simultaneously. SCOPE displays every new data set in a
new window. All settings made for displaying and editing the data record apply to the
active window only.
4 Technical Data
4.1 CE marking, UL approval and C-Tick
4.1.1 CE-marking
MOVITRAC® B frequency inverters comply with the regulations of the Low Voltage
Directive 73/23/EEC.
MOVITRAC® B frequency inverters are designed for use as components for installation
in machines and systems. They comply with the EMC product standard EN 61800-3
Variable-speed electrical drives. Provided the installation instructions are complied with,
they satisfy the relevant requirements for the CE marking for the entire machine/system
in which they are installed, on the basis of the EMC Directive 89/336/EEC. For detailed
information on EMC compliant installation, refer to the publication "Electromagnetic
Compatibility in Drive Engineering" from SEW-EURODRIVE.
Compliance with limit classes C2 and C1 has been tested on a specified test setup.
SEW-EURODRIVE can provide detailed information on request.
The CE-mark on the nameplate indicates conformity with the low voltage directive 73/
23/EEC. We can provide a declaration of conformity on request.
0XS 0S
0L 0XS 0S
0L
1
2
2
2S
3 4
4
5
4.4.2 AC 400 / 500 V / 3-phase / size 0XS / 0.25 ... 0.37 kW / 0.34 ... 0.50 HP
54.5 (2.15) 163.5 (6.437)
6 (0.2)
49.5 (1.95) 149 (5.87)
185 (7.28)
220 (8.66)
196 (7.72)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.3 AC 400 / 500 V / 3-phase / size 0S / 0.55 ... 1.5 kW / 0.74 ... 2.0 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
220 (8.66)
196 (7.72)
185 (7.28)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.4 AC 400 / 500 V / 3-phase / size 0L / 2.2 ... 4.0 kW / 3.0 ... 5.4 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
308.5 (12.15)
273.5 (10.77)
284.5 (11.20)
373.5 (14.70)
6 (0.2)
159.5 (6.280)
4.4.5 AC 400 / 500 V / 3-phase / size 2S / 5.5 ... 7.5 kW / 7.4 ... 10 HP
335 (13.2)
325 (12.8)
7 (0.3)
335 (13.2)
315 (12.4)
300 (11.8)
6.5 (0.26)
465 (18.3)
445 (17.5)
7 (0.3)
522 (20.6)
499 (19.6)
7 (0.3)
590 (23.2)
610 (24.0)
7 (0.3)
4.4.10 AC 230 V / 1-phase / size 0XS / 0.25 ... 0.37 kW / 0.34 ... 0.50 HP
54.5 (2.15) 163.5 (6.437)
6 (0.2)
49.5 (1.95) 149 (5.87)
185 (7.28)
220 (8.66)
196 (7.72)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.11 AC 230 V / 1-phase / size 0S / 0.55 ... 0.75 kW / 0.74 ... 1.0 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
220 (8.66)
196 (7.72)
185 (7.28)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.12 AC 230 V / 1-phase / size 0L / 1.1 ... 2.2 kW / 1.5 ... 3.0 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
308.5 (12.15)
273.5 (10.77)
284.5 (11.20)
373.5 (14.70)
6 (0.2)
159.5 (6.280)
4.4.13 AC 230 V / 3-phase / size 0XS / 0.25 ... 0.37 kW / 0.34 ... 0.50 HP
54.5 (2.15) 163.5 (6.437)
6 (0.2)
49.5 (1.95) 149 (5.87)
185 (7.28)
220 (8.66)
196 (7.72)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.14 AC 230 V / 3-phase / size 0S / 0.55 ... 0.75 kW / 0.74 ... 1.0 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
220 (8.66)
196 (7.72)
185 (7.28)
285 (11.2)
6 (0.2)
159.5 (6.280)
4.4.15 AC 230 V / 3-phase / size 0L / 1.1 ... 2.2 kW / 1.5 ... 3.0 HP
80 (3.1) 163.5 (6.437)
6 (0.2) 70 (2.8) 149 (5.87)
308.5 (12.15)
273.5 (10.77)
284.5 (11.20)
373.5 (14.70)
6 (0.2)
159.5 (6.280)
315 (12.4)
343 (13.5)
300 (11.8)
6 (0.2)
335 (13.2)
315 (12.4)
300 (11.8)
6.5 (0.26)
465 (18.3)
445 (17.5)
7 (0.3)
522 (20.6)
499 (19.6)
7 (0.3)
S1 S2
ON
OFF
X44
FSC11B
X45 X46
HL A 1 2 3 4 5 6 7
4.7.1 Description
The FIO11B analog module adds the following interfaces to the basic version:
• Setpoint input
• Analog output
• RS-485 interface
• The options FIO11B and FSC11B are mounted on the same fastening place and
therefore cannot be used simultaneously.
X44
FIO11B
X45 X40
HL A 1 2 3 4 5
1) The DBG60B keypad is not included in the scope of delivery and must be ordered separately.
4.8.2 Functions
• Display process values and status
• Status displays of the binary inputs / outputs
• Error memory and error reset queries
• Option to display and set the operating parameters and service parameters
• Data backup and transfer of parameter sets to other MOVITRAC® B units.
• User-friendly startup menu
• Manual control for MOVITRAC® B
• The FSC11B front option or FIO11B is required for connection
4.8.3 Features
• Illuminated plain text display, choice of 7 languages
• Keypad with 21 keys
• Can be connected via extension cable DKG60B (5 m (20 ft))
• Degree of protection IP40 (EN 60529)
NOTE
The DBG60B keypad option is connected to the FSC11B or FIO11B communication
front option. Simultaneous operation of DBG60B and PC, RS-485 connection,
MOVIDRIVE® or MOVITRAC® is not possible.
45 (1.8) 18 (0.71)
3)
(0.6
16
Ø4 (0.2) 54 (2
.1)
67 (2
.0) .6)
(1
26
139 (5.47)
151 (5.94)
R5 (0.2)
Functional description:
• Saving data from the inverter to the parameter module
• Loading data back from the parameter module to the inverter
• Operating status display
• The UBP11A parameter module requires the front option FSC11B or FIO11B.
Simultaneous operation of UBP11A and PC, RS-485 connection, MOVIDRIVE® or
MOVITRAC® is not possible.
• Meaning of the LED:
– Green: Data available
– Flashing green: Data transmission in progress
– Yellow: No data available
– Red: Copy fault
Technical data:
MBG11A option
Part number 822 547 8
Input voltage DC 24 V ±25 %
Current consumption approx. 70 mA
Setpoint resolution 1%
Serial interface1) RS-485 for connecting max. 31 MOVITRAC® inverters
(max. 200 m, (656 ft), 9600 baud)
Degree of protection IP 65
Ambient temperature –15 ... 60 °C (5 ... 140 °F)
1) with integrated dynamic terminating resistor
[1] [1]
)
(2.8
70
38
(1.
5)
88 (3.5)
( )
60 (2.4)
[2] [2]
28 (1.1)
M4
[1] [1]
56 (2.2)
68 (2.7)
(3.5)
90 (3
MBG11A
RS+
24V
RS-
1 1 24V
X1: RS-485
2 2
3 3 RS+
4 4 RS-
75 (3.0)
5 5
X2: RS-232
UWS
5 (0.2) 68 (2.7)
22.5 (0.886)
83 (3.3)
The UWS11A option is mounted on a mounting rail (EN 50022-35 × 7.5) in the control cabinet.
43 (1.7)
4.13 USB11A interface adapter USB/RS-485
Part number 824 831 1 The FSC11B or FIO11B is required for connecting the USB11A.
Ambient temperature 0 ... 40 °C (32 ... 104 °F)
Degree of protection IP20
Description The USB11A option is used to connect a PC or laptop with USB interface to the X44 interface of the
MOVITRAC® unit. The USB11A interface adapter supports USB1.1 and USB2.0.
USB interface The connection between USB11A and PC is made using a standard USB cable type USB A-B (shielded!).
Scope of delivery The scope of delivery for the USB11A option includes:
• USB11A unit
• USB connection cable type USB A-B to connect USB11A to PC.
• Serial interface cable with two RJ10 connectors to connect MOVITRAC® B and USB11A.
• CD-ROM with drivers and MOVITOOLS® MotionStudio.
USB11A dimension draw-
ing 25 (0.98) 92.5 (3.64)
90 (3.5)
43 (1.7)
[2]
[1]
230 V
Braking resistor type BW027-003 BW027-005
Part number 826 949 1 826 950 5
100 % cdf 230 W 450 W
50 % cdf 310 W 610 W
25 % cdf 410 W 840 W
12 % cdf 550 W 1200 W
6 % cdf 980 W 2360 W
Resistance value RBW 27 ±10% 27 ±10%
Trip current 1.0 A 1.4 A
Ambient temperature ϑA -20 °C ... +45 °C (-4 °F ... 113 °F)
For MOVITRAC® B 230 V 0003 ... 0022 0003 ... 0022
400 / 500 V
Braking resistor type BW072-003 BW072-005
Part number 826 058 3 826 060 5
100 % cdf 230 W 450 W
50 % cdf 310 W 600 W
25 % cdf 420 W 830 W
12 % cdf 580 W 1110 W
6 % cdf 1000 W 2000 W
Resistance value RBW 72 ±10% 72 ±10%
Trip current 0.6 A 1.0 A
Ambient temperature ϑA -20 °C ... +45 °C (-4 °F ... 113 °F)
For MOVITRAC® B 400/500 V 0003 ... 0040 0003 ... 0040
230 V
Type BW027- BW027- BW018- BW018- BW018- BW012- BW012- BW012-
006 012 015 035 075 025 050 100
Part number 822 422 6 822 423 4 – – – 821 680 0 – –
Type BW..-T part number – – 1820 416 3 1820 138 5 1820 139 3 – 1820 140 7 1820 141 5
Type BW..-P part number – – – – – 1820 414 7 – –
100 % cdf 0.6 kW 1.2 kW 1.5 kW 3.5 kW 7.5 kW 2.5 kW 5.0 kW 10 kW
50 % cdf 1.2 kW 2.3 kW 2.5 kW 5.9 kW 12.7 kW 4.2 kW 8.5 kW 17 kW
25 % cdf 2.0 kW 5.0 kW 4.5 kW 10.5 kW 22.5 kW 7.5 kW 15.0 kW 19.2 kW1)
12 % cdf 3.5 kW 7.5 kW 6.7 kW 15.7 kW 25.6 kW1) 11.2 kW 19.2 kW1) 19.2 kW1)
6 % cdf 6.0 kW 8.5 kW1) 11.4 kW 25.6 kW1) 25.6 kW1) 19.0 kW 19.2 kW1) 19.2 kW1)
Resistance 27 ±10% 18 ±10% 12 ±10%
Trip current IF 4.7 ARMS 6.7 ARMS 4.0 ARMS 8.1 ARMS 14 ARMS 10 ARMS 19 ARMS 27 ARMS
2
Connections Ceramic terminals 2.5 mm (AWG12) M8 stud
Tightening torque 0.5 Nm / 4 lb in 6 Nm / 50 lb in
Design Wire resistor Grid resistor
For MOVITRAC® B 0015 ... 0022 2 x parallel with 0110 0055 / 0075
1) Physical power limit due to DC link voltage and resistance value.
400 V
Type BW100-006 BW168 BW268 BW147 BW247 BW347
Part number 821 701 7 820,604 X 820 715 1 820 713 5 820 714 3 820 798 4
Type BW..-T part number 1820 419 8 1820 133 4 1820 417 1 1820 134 2 1820 084 2 1820 135 0
100 % cdf 0.6 kW 0.8 kW 1.2 kW 1.2 kW 2.0 kW 4.0 kW
50 % cdf 1.1 kW 1.4 kW 2.2 kW 2.2 kW 3.8 kW 7.6 kW
25 % cdf 1.9 kW 2.6 kW 3.8 kW 3.8 kW 6.4 kW 12.8 kW
12 % cdf 3.6 kW 4.8 kW 6.7 kW 7.2 kW 12 kW 20 kW1)
6 % cdf 5.7 kW 7.6 kW 10 kW1) 11 kW 19 kW 20 kW1)
Resistance 100 ±10% 68 ±10% 47 ±10%
Trip current IF 2.4 ARMS 3.4 ARMS 4.2 ARMS 5 ARMS 6.5 ARMS 9.2 ARMS
2
Connections Ceramic terminals 2.5 mm (AWG12) Ceramic terminals 10
mm2 (AWG8)
Tightening torque 0.5 Nm / 4 lb in 1.6 Nm / 14 lb in
Design Wire resistor
For MOVITRAC® B 0015 ... 0040 0055 / 0075
1) Physical power limit due to DC link voltage and resistance value.
M4
a
A
x1
12
x2 b (0.47)
Type Main dimensions [mm (in)] Fastening parts [mm (in)] Weight
A B C a b/c/e x1 x2 [kg (lb)]
BW072-003 110 (4.33) 80 (3.1) 15 (0.59) 98 (3.9) 60 (2.4) 6 (0.2) 10 (0.39) 0.3 (0.7)
BW027-003
BW072-005 216 (8.50) 80 (3.1) 15 (0.59) 204 (8.03) 60 (2.4) 6 (0.2) 10 (0.39) 0.6 (1)
BW027-005
Wire resistors
e d
a x1 c
A C
Type Main dimensions [mm (in)] Fastening parts [mm (in)] Weight
[kg (lb)]
A A BW..-T B C a b/c/e x1 d
BW027-006 486 (19.1) – 120 (4.72) 92 (3.6) 426 (16.8) 64 (2.5) 10 (0.39) 5.8 (0.23) 2.2 (4.9)
BW027-012 486 (19.1) – 120 (4.72) 185 (7.28) 426 (16.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 4.3 (9.5)
BW100-006 (-T) 486 (19.1) 486 (19.1) 120 (4.72) 92 (3.6) 426 (16.8) 64 (2.5) 10 (0.39) 5.8 (0.23) 2.2 (4.9)
BW168 (-T) 365 (14.4) 406 (16.0) 120 (4.72) 185 (7.28) 326 (12.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 3.6 (7.9)
BW268 (-T) 465 (18.3) 486 (19.1) 120 (4.72) 185 (7.28) 426 (16.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 4.3 (9.5)
BW147 (-T) 465 (18.3) 486 (19.1) 120 (4.72) 185 (7.28) 426 (16.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 4.3 (9.5)
BW247 (-T) 665 (26.2) 686 (27.0) 120 (4.72) 185 (7.28) 626 (24.6) 150 (5.91) 10 (0.39) 5.8 (0.23) 6.1 (13)
BW347 (-T) 670 (26.4) 750 (29.5) 145 (5.71) 340 (13.4) 630 (24.8) 300 (11.8) 10 (0.39) 5.8 (0.23) 13.2 (29.1)
BW039-003 286 (11.3) – 120 (4.72) 92 (3.6) 226 (8.9) 64 (2.5) 10 (0.39) 5.8 (0.23) 1.5 (3.3)
BW039-006 486 (23.1) – 120 (4.72) 92 (3.6) 426 (16.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 2.2 (4.9)
BW039-012 (-T) 486 (19.1) 486 (19.1) 120 (4.72) 185 (7.28) 426 (16.8) 150 (5.91) 10 (0.39) 5.8 (0.23) 4.3 (9.5)
BW039-026-T – 586 (23.1) 120 (4.72) 275 (10.8) 530 (20.9) 240 (9.45) 10 (0.39) 5.8 (0.23) 7.5 (17)
Grid resistors
D
B
d a
c A
C
Type Main dimensions [mm (in)] Fastening parts [mm (in)] Weight
[kg (lb)]
A A BW..-T B C a b/c/e x1 d
BW012-025 295 (11.6) – 260 (10.2) 490 (19.3) 270 (10.6) 380 (15.0) – 10.5 (0.413) 8.0 (18)
BW012-025-P1) 295 (11.6) – 260 (10.2) 490 (19.3) 270 (10.6) 380 (15.0) – 10.5 (0.413) 8.0 (18)
BW012-050-T – 395 (15.6) 260 (10.2) 490 (19.3) 370 (14.6) 380 (15.0) – 10.5 (0.413) 12 (26)
BW012-100-T – 595 (23.4) 260 (10.2) 490 (19.3) 570 (22.4) 380 (15.0) – 10.5 (0.413) 21 (46)
BW018-015 600 (23.6) – 120 (4.72) 92 (3.6) 540 (21.3) 64 (2.5) 10 (0.39) 5.8 (0.23) 4.0 (8.8)
BW018-015-P 620 (24.4) – 120 (4.72) 92 (3.6) 540 (21.3) 64 (2.5) 10 (0.39) 5.8 (0.23) 4.0 (8.8)
BW018-035-T – 295 (11.6) 260 (10.2) 490 (19.3) 270 (10.6) 380 (15.0) – 10.5 (0.413) 9.0 (20)
BW018-075-T – 595 (23.4) 260 (10.2) 490 (19.3) 570 (22.4) 380 (15.0) – 10.5 (0.413) 21 (46)
BW039-050-T – 395 (15.6) 260 (10.2) 490 (19.3) 370 (14.6) 380 (15.0) 10 (0.39) 10.5 (0.413) 12 (26)
BW915-T – 795 (31.3) 260 (10.2) 490 (19.3) 770 (30.3) 380 (15.0) – 10.5 (0.413) 26 (57)
BW106-T – 795 (31.3) 260 (10.2) 490 (19.3) 770 (30.3) 380 (15.0) – 10.5 (0.413) 32 (71)
BW206-T – 995 (39.2) 260 (10.2) 490 (19.3) 970 (38.2) 380 (15.0) – 10.5 (0.413) 43 (95)
1) D = 355 mm (14.0 in)
PTC braking
resistors
L1
(0.18 ±0.004)
≥11 (0.43)
4.5 ±0.1
(1.3 ±0.01)
34 ±0.3
≥1 (0.04) >0
(L4)
max. 14
(L3) (0.55)
L L2
Type L1 L2 L3 L4 L
BW1 89 (3.5) 82 (3.2) 64 (2.5) 60 (2.4) 100 (3.94)
BW2 124 (4.88) 117 (4.61) 97 (3.8) 95 (3.7) 165 (6.50)
BW3 89 (3.5) 82 (3.2) 64 (2.5) 60 (2.4) 100 (3.94)
BW4 124 (4.88) 117 (4.61) 97 (3.8) 95 (3.7) 165 (6.50)
[1] Grommet
[2] Support rail mounting
125 (4.92)
The braking resistors in the submounting do not achieve the specified CDF power.
Dimension drawing:
185 (7.28) a
21.5 (0.846)
M5
d
b
MOVITRAC® B size a b d
0XS 55 (2.2) 196 (7.72) 220 (8.66)
0S 80 (3.1) 196 (7.72) 220 (8.66)
0L 80 (3.1) 284.5 (11.20) 308.5 (12.15)
Dimension drawing:
196 (7.72) a
d
b
5 (0.2)
10 (0.39)
4.5
32.5
e (0.18)
(1.28)
MOVITRAC® B size a b d e
0XS 55 (2.2) 171.5 (6.752) 220 (8.66) 7.5 (0.30)
0S 80 (3.1) 171.5 (6.752) 220 (8.66) 32.5 (1.28)
0L 80 (3.1) 260.3 (10.25) 308.5 (12.15) 32.5 (1.28)
Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight
A B C1 C2 a c d e [kg (lb)]
ND 010-301 90 (3.5) 100 (3.94) 80 (3.1) 70 (2.8) 64 (2.5) 52 (2.0) 4.4 (0.17) 7.4 (0.29) 1.4 (3.1)
ND 020-151 90 (3.5) 100 (3.94) 90 (3.5) 70 (2.8) 64 (2.5) 52 (2.0) 4.4 (0.17) 7.4 (0.29) 1.4 (3.1)
[1]
B b
[1]
C
Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight [kg (lb)]
A B C a b d/e
ND 020-013 85 (3.3) 60 (2.4) 120 (4.72) 50 (2.0) 31 (1.2) 5 - 10 (0.2 - 0.39) 0.5 (1)
ND 045-013 125 (4.92) 95 (3.7) 170 (6.69) 84 (3.3) 55 ... 75 (2.2 ... 3.0) 6 (0.2) 2.5 (5.5)
ND 085-013 185 (7.28) 115 (4.53) 235 (9.25) 136 (5.35) 56 (2.2) 7 (0.3) 8 (20)
ND 150-013 257 (10.1) 145 (5.71) 230 (9.06) 170 (6.69) 77 (3.0) 8 (0.3) 17 (37)
28.8
(1.13)
Ø
1
(0 3.0
.5
12
)
.6
33 37 8)
(1 .5 4
.3
2) (1.
[1]
158 (6.22)
178 (7.01)
130 (5.12)
24 (0.94)
5 (0.2)
80 (3.1)
45 (1.8)
M5
d
e
e
Dimension drawing:
208.5 (8.209)
80 (3.1)
45 (1.8)
M5
d
e
e
NOTE
Do not use output filters in hoists because of the voltage drop in the filter!
NOTE
During project planning of the drive, take into account the voltage drop in the output
filter and consequently the reduced motor torque available. This applies particularly to
AC 230 V units with output filters.
Output filters attenuate interference emission via unshielded motor lines.
The ambient temperature is 0 ... +45 °C (32 ... 113 °F) (reduction: 3 % per K up to max.
60 °C (140 °F)).
Output filter type HF008-5031) HF015-5031) HF022-5031) HF030-5031) HF040-5031) HF055-5031)
Part number 826 029 X 826 030 3 826 031 1 826 032 X 826 311 6 826 312 4
2)
Rated voltage VN 3 × AC 200 V –10 % ... 3 × AC 500 V +10 %, 50/60 Hz
Earth-leakage current at UN I 0 mA
Power loss at IN PV 25 W 35 W 55 W 65 W 90 W 115 W
Degree of protection (EN 60529) IP20
Connections / M4 terminal stud
tightening torque 1.6 Nm ± 20 % / 14 lb in ± 20 %
3.1 kg (6.8
Weight 4.4 kg (9.7 lb) 10.8 kg (23.8 lb)
lb)
Assignment to AC 400/500 V units
Voltage drop at IN U < 6.5 % (7.5 %) at AC 400 V / < 4 % (5 %) at AC 500 V and fAmax = 50 Hz (60 Hz)
3)
Rated throughput current IN 400 V AC 2.5 A AC 4 A AC 6 A AC 8 A AC 10 A AC 12 A
at Vsupply = 3 × AC 400 V
Rated throughput current3) IN 500 V AC 2 A AC 3 A AC 5 A AC 6 A AC 8 A AC 10 A
at Vsupply = 3 × AC 500 V
Rated operation (100 %) 3) 0003 ... 0011 0015 0022 0030 0040 0055
Increased power (125 %) 3) 0003 ... 0005 0008/0011 0015 0022 0030 0040
Assignment to AC 230 V units
Voltage drop at IN U - < 18.5 % (19 %) at AC 230 V with fAmax = 50 Hz (60 Hz)
3)
Rated throughput current IN 230 V
AC 4.3 A AC 6.5 A AC 10.8 A AC 13 A AC 17.3 A AC 22 A
at Vsupply = AC 230 V
Nennbetrieb (100 %) 3) 0003 ... 0008 0011 0015/0022 - 0037 0055
Increased power (125 %) 3) 0003 ... 0005 0008 0011 ... 0022 - - 0037
1) Approved to UL/cUL in conjunction with MOVITRAC® inverters. SEW-EURODRIVE will provide a certificate on request.
2) A reduction of 6 % IN per 10 Hz applies above fN = 60 Hz for the rated through current IN.
3) Only applies to operation without VDC link connection. For operating the inverter with VDC link connection, observe the project planning
notes in the system manual of the respective inverter.
1 1
1
M
~
MOVIDRIVE®
MOVIDRIVE®
U2 V2 W2
V5
B
B
b
b
U1 V1 W1
4 5 6 8
MOVIDRIVE®
c c a
A C A C
4 5 6 7 U VW
a
B T
Main dimensions
Output filter type
B H T
HF450-503 465 (18.3) 385 (15.2) 240 (9.45)
Hole dimen-
Installation dimensions Ventilation clearances
Output filter type sion
a b c Top Bottom
HF450-503 436 (17.2) 220 (8.66) 8.5 (0.33) 100 (3.94) 100 (3.94)
385/400 (15.2/
HF047-403 190 (7.48) 300 (11.8) 284 (11.2) 80 (3.1)
15.7)
PROFIBUS MOVITRAC® B
DeviceNet
EtherCAT
PROFINET
EtherNet/IP
PROFIBUS / PROFIsafe®
PROFINET / PROFIsafe® 1 2 3 4 5 6 7 8
SPS / PLC
SBus
PROFIBUS MOVITRAC® B
DeviceNet
EtherCAT
PROFINET
EtherNet/IP
PROFIBUS / PROFIsafe®
PROFINET / PROFIsafe® 1 2 3 4 5 6 7 8
SPS / PLC
SBus
NOTE
If a fieldbus interface is factory-installed in MOVITRAC® B, then SBus address P881
is already factory set to "1".
In MOVITRAC® B without fieldbus interface, SBus address P881 is factory set to "0".
Gateways are available for the following bus systems for connection to fieldbuses.
Bus Separate housing Integrated in inverter1)
PROFIBUS DFP21B / UOH11B MC07B.../FSC11B/DFP21B
DeviceNet DFD11B/UOH11B MC07B.../FSC11B/DFD11B
EtherCAT DFE24B/UOH11B MC07B.../FSC11B/DFE24B
PROFINET DFE32B/UOH11B MC07B.../FSC11B/DFE32B
EtherNet/IP DFE33B / UOH11B MC07B.../FSC11B/DFE33B
PROFIBUS / PROFIsafe® DFS11B / UOH11B MC07B.../FSC11B/DFS11B
PROFINET / PROFIsafe® DFS21B / UOH11B MC07B.../FSC11B/DFS21B
INTERBUS UFI11A (823 898 7) –
1) Integration in inverter not for size 0XS.
Dimension drawing
for UOH
4.5 (0.18)
5.5 (0.22)
234.5 (9.232)
224 (8.82)
185 (7.28)
257.5 (10.14)
28 (1.1)
30 (1.2) 22.5
(0.886) 100 (3.94)
Electronics data
DFP21B option
External voltage U = DC 24 V (–15 %, +20 %)
DFP21B supply via X26 Imax = DC 200 mA
RUN Pmax = 3.4 W
BUS PROFIBUS proto- PROFIBUS DP and DP-V1 acc. to IEC 61158
FAULT col options
Automatic baud 9.6 kBaud ... 12 MBaud
rate detection
Connection tech- • Via 9-pin sub D connector
nology • Pin assignment acc. to IEC 61158
Bus termination Not integrated, must be implemented using suitable PROFI-
BUS connector with switchable terminating resistors.
Station address 1 ... 125, adjustable via DIP switches
Name of the GSD SEW_6009.GSD
file
DP ident number 6009hex = 24585dec
Application- • Length: 3 bytes
X30
Electronics data
DFD11B option
External voltage U = DC 24 V (–15 %, +20 %)
supply via X26 Imax = DC 200 mA
Pmax = 3.4 W
Communication Master/slave connection set according to DeviceNet specification
protocol version 2.0
Number of Can be set using DIP switch:
process data • 1 ... 24 process data words with polled I/O
words • 1 ... 4 process data words with bit-strobe I/O
Baud rate 125, 250 or 500 kbaud, can be set using DIP switch
Bus cable length For thick cable according to DeviceNet specification 2.0 appendix
B:
• 500 m (1640 ft) with 125 kBaud
• 250 m (820 ft) with 250 kBaud
• 100 m (656 ft) with 500 kBaud
Transmission ISO 11 98 - 24 V
level
Connection • 5-pin Phoenix-Kombicon terminal
technology • Pin assignment according to DeviceNet specification
MAC ID 0 ... 63, can be set using DIP switch
Max. 64 stations
Supported • Polled I/O
services • Bit-strobe I/O
• Explicit messages:
– Get_Attribute_Single
– Set_Attribute_Single
– Reset
– Allocate_MS_Connection_Set
– Release_MS_Connection_Set
EDS file name SEW_GATEWAY_DFD11B.eds
Electronics data
DFE24B option
External voltage U = DC 24 V (–15 %, +20 %)
supply via X26 Imax = DC 200 mA
Pmax = 3.4 W
Standards IEC 61158, IEC 61784-2
Baud rate 100 Mbaud full duplex
Connection 2 × RJ45 (8x8 modular jack)
technology
Bus termination Not integrated because bus termination is automatically
activated.
OSI Layer 1/2 Ethernet II
Station address Setting via EtherCAT master (→ Display with P093)
Name of the XML SEW_DFE24B.xml
file
Vendor ID 0x59 (CANopenVendor ID)
EtherCAT • CoE (CANopen over EtherCAT)
services • VoE (Simple MOVILINK protocol over EtherCAT)
Electronics data
DFE32B option
External voltage U = DC 24 V (–15 %, +20 %)
supply via X26 Imax = DC 200 mA
Pmax = 3.4 W
Application • PROFINET IO (Ethernet frames with frame identification
protocols 8892hex) to control and set parameters for the inverter.
• HTTP (Hypertext Transfer Protocol) for diagnostics using a
Web browser.
• SMLP (Simple Movilink Protocol), protocol used by
MOVITOOLS® MotionStudio.
Port numbers • 300 (SMLP)
used • 80 (HTTP)
Ethernet services • ARP
• ICMP (Ping)
OSI Layer 1/2 Ethernet II
Baud rate 100 Mbaud in full duplex process
Connection 2 x RJ45 with internal switch and auto crossing
technology
Addressing 4 byte IP address or MAC-ID (00:0F:69:xx:xx:xx)
Manufacturer ID 010Ahex
(vendor ID)
GSD file name GSML-V2.1-SEW-DFE-DFS-2Ports-YYYYMMTT.xml
Electronics data
DFE33B option
MOVITOOLS® MotionStudio.
• DHCP (Dynamic Host Configuration Protocol) to assign
address parameter automatically.
Port numbers • 44818 (EtherNet/IP TCP)
used • 2222 (EtherNet/IP UDP)
• 300 (SMLP)
• 80 (HTTP)
• 67 / 88 (DHCP)
Ethernet services • ARP
• ICMP (Ping)
ISO/OSI Layer 1/2 Ethernet II
ISO/OSI Layer 3/4 TCP/IP and UDP/IP
Baud rate 10 / 100 MBaud
Connection 2 x RJ45 with internal switch and auto crossing
technology
Addressing 4 byte IP address or MAC-ID (00:0F:69:xx:xx:xx)
ETHERNET/IP
Manufacturer ID 013Bhex
(vendor ID)
EDS file name SEW_GATEWAY_DFE33B.eds
Electronics data
DFS11B option
External voltage U = DC 24 V (–15 %, +20 %)
supply via X26 Imax = DC 200 mA
Pmax = 3.4 W
PROFIBUS PROFIBUS DP and DP-V1 acc. to IEC 61158
protocol options
Automatic baud 9.6 kBaud ... 12 MBaud
rate detection
Connection • Via 9-pin sub D connector
technology • Pin assignment acc. to IEC 61158
Bus termination Not integrated, must be implemented using suitable PROFI-
BUS connector with switchable terminating resistors.
Station address 1 ... 125, adjustable via DIP switches
F address 1 ... 1022, adjustable via DIP switches
Name of the GSD SEW_6009.GSD
file
DP ident number 6009hex = 24585dec
Application- • Length: 3 bytes
specific parame- • Hex parameter setting 00,00,00
ter-setting data
(Set-Prm-User-
Data)
DP configura- See publication "DFS11B PROFIBUS DP-V1 with
tions for PROFIsafe® Fieldbus Interface".
DDLM_Chk_Cfg
Diagnostics data • Standard diagnostics: 6 bytes
NOTE
Safety-oriented applications are implemented using PROFIsafe® interfaces.
Refer to the publication "DFS11B PROFIBUS DP-V1 with PROFIsafe® Fieldbus Inter-
face" for installation.
Electronics data
DFS21B option
External voltage U = DC 24 V (–15 %, +20 %)
supply via X26 Imax = DC 200 mA
Pmax = 3.4 W
Application • PROFINET IO (Ethernet frames with frame identification
protocols 8892hex) to control and set parameters for the inverter.
• HTTP (Hypertext Transfer Protocol) for diagnostics using a
Web browser.
• SMLP (Simple Movilink Protocol), protocol used by
MOVITOOLS® MotionStudio.
Port numbers • 300 (SMLP)
used • 80 (HTTP)
Ethernet services • ARP
• ICMP (Ping)
OSI Layer 1/2 Ethernet II
Baud rate 100 Mbaud in full duplex process
Connection 2 x RJ45 with internal switch and auto crossing
technology
Addressing 4 byte IP address or MAC-ID (00:0F:69:xx:xx:xx)
F address 1 ... 1022, adjustable via DIP switches
Manufacturer ID 010Ahex
(vendor ID)
GSD file name GSML-V2.1-SEW-DFE-DFS-2Ports-YYYYMMTT.xml
NOTE
Safety-oriented applications are implemented using PROFIsafe® interfaces.
Refer to the publication "DF21B PROFINET with PROFIsafe® Fieldbus Interface" for
installation.
4.26 MOVI-PLC®
4.26.1 Unit versions
The MOVI-PLC® controller is available in different variants, which differ in the modules
available from a range of libraries. Refer to the publication "MOVI-PLC® Controller" for
installation.
MOVI-PLC® unit type: Description
MOVI-PLC® DHP11B-T0 MOVI-PLC® basic controller
basic 1)
DHP11B-T1 Application version I includes the functions electronic cam and
synchronous operation in addition to the T0 version.
DHP11B-T21) Application version II includes, for example, handling in addition to the
T1 version.
MOVI-PLC® DHE41B Functionality of MOVI-PLC® basic, but also enormous power reserves
advanced and high-speed interfaces.
1) Versions T1 and T2 are only partly useful together with MOVITRAC® B. Please contact SEW-
EURODRIVE in this case.
4.26.2 Description
With the MOVI-PLC® basic DHP11B controller, SEW-EURODRIVE's product portfolio
offers a user-programmable controller compliant with the IEC 61131-3 and PLCopen
standards for the first time.
The DHP11B option is integrated ex works (not in size 0XS) or supplied in a separate
UOH housing. Only SEW EURODRIVE can carry out an expansion of the unit with this
option.
The MOVI-PLC® DHP11B.. controller is equipped with a PROFIBUS DPV1 slave
interface, 2 SBus interfaces (CAN), RS-485, and 8 digital inputs/outputs, of which 5 are
interrupt capable. The DHP11B control card can control 12 units simultaneously
(MOVIDRIVE®, MOVITRAC®, MOVIMOT®).
109 (4.29)
38 (1.5)
101 (3.98)
76 (3.0)
EN 60715TM35 4 (0.2)
5 Parameters
As a rule, you only set the parameters during startup and if servicing is required. You
can set the MOVITRAC® B parameters in various ways:
• With the keypad
• With the MOVITOOLS® MotionStudio program on a PC via the RS-485 interface
• Copy the parameters using the keypad
If you set the parameters other than the factory setting: Enter changes in the parameter
list in the "Startup" section.
Direct selection in the FBG11B keypad and in the FBG11B long menu
Setpoint cascade
3000
· rpm
DI04 f P110
· P102
· P302
P112 P100
P302: Maximum speed in rpm
P110: Gain 0.1 ... 1 ... 10
P102: Frequency scaling 1 ... 120 kHz
P112: Operation mode setpoint
Example:
A setpoint generator with the value range 1 ... 50 kHz is to set the motor
speed of 30 ... 1500 rpm.
Set the following parameters for this:
• P102 Frequency scaling: 50 kHz
• P112 Operation mode setpoint: 3000 rpm
• Setpoint scaling P110: 0.5
14 / Bipolar AI2 / Fixed setpoint
The setpoint is provided by the optional analog input AI2 or the fixed
setpoints. The unit processes the fixed setpoints according to their value.
X12:2 X12:
X12:2 = CW/Stop
X12:3 X12:3 = CCW/Stop
X12:4 = Enable/Stop
X10 = Setpoint input AI
X12:4 fA = Output frequency
f0 = Start/Stop frequency
CW = Clockwise
X10 CCW = Counterclockwise
X10:
t11 [1] = t11 UP
t11 [2] = t11 DOWN
fA [Hz] t13 = Stop ramp
102 Frequency scaling fFI1max Setting range: 0.1 ... 10 ... 120.00 [kHz]
Normalized Speed
Input value input value Normalized setpoint setpoint
Normali- FI1charact.
zation curve
0 ... fFI1max [Hz] 0 ... +100 % –100 % ... 0 ... +100 % in rpm
Normalized setpoint
+100 %
Factory setting
0% Input
0 Hz value
+100 %
example fFI1max
Speed setpoint in %
PI controller setpoint in %
0.5
0.1
U1
10 V
Slope of the setpoint characteristic curve
You can only use the first quadrant with a unipolar setpoint source. Negative
setpoint selections create the setpoint zero. P110 AI1 scaling has no effect if
you set the current input operating mode. You set the current input oper-
ating mode by setting P112 AI1 to NMAX, 0-20 mA or NMAX, 4-20 mA.
112 AI1 Operating mode 1 / 10 V, reference maximum speed
Voltage input with reference nmax (0 ... 10 V = 0 ... nmax). You can adjust the
characteristic curve with AI1 scaling.
Switch S11 = V.
5 / 0 ... 20 mA, reference maximum speed
Current input 0 ... 20 mA = 0 ... nmax. P110 AI1 Scaling has no effect.
Switch S11 = mA.
6 / 4 ... 20 mA, reference maximum speed
Current input 4 ... 20 mA = 0 ... nmax. P110 AI1 Scaling has no effect.
Switch S11 = mA.
7 / 0 ... 10 V, n-reference
8 / 0 ... 20 mA, n-reference
9 / 4 ... 20 mA, n-reference
(P113)
U offset
UE
Reference point
with negative offset
-nmax
P302/P312
0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V
Normalized setpoint
+100 %
Factory setting
0%
0V
0 mA Input
4 mA value
+100 %
Example 10 V
20 mA
Maximum speed
Speed
Normalized
setpoint
Input value input value AI2 Normalized setpoint
Normali- in rpm
zation charact.
–10 V ... 0 ... 10 V –100 % ... curve –100 % ... 0 ... +100 %
0 ... +100 %
Speed setpoint in %
PI controller actual value in %
Normalized setpoint
+100 %
Factory setting
0% Input
–100 % 0V value
–10 V +100 %
Example +10 V
–100 %
2
1
134 / 144 Ramp t12 / t22 Setting range 0 ... 10 ... 2000 [s]
up = down The following applies to this ramp: UP = DOWN and CW = CCW.
Ramps t12/t22 are activated by a binary input (→ P601 ... P608), which is set to
the function "Ramp switchover".
135 / 145 S pattern t12 / t22 Setting range: 0 / 1 / 2 / 3 (0 = off, 1 = weak, 2 = medium, 3 = strong)
(In preparation) The 2nd ramp (t12/ t22) of parameter sets 1 and 2 can be rounded with 3
pattern grades to achieve a smoother acceleration of the drive.
Effect of the S pattern:
UE
2 Setpoint specification
1
Without S pattern
With S pattern
t
A started S pattern is interrupted by the stop ramp t13/t23 and a changeover to
ramp t11/t21. Revoking the setpoint or a stop via the input terminals causes the
started S curve to be completed. This means the drive can still accelerate in
spite of the withdrawal of the setpoint.
136 / 146 Stop ramp t13 / t23 Setting range 0 ... 2 ... 20 [s]; stop ramp when switching to the NO ENABLE
up = down operating status
nmin
Correcting
variable
Actual
value
AI1 %
I [% IN]
Iref P431
P430
t
-Iref
P432
1
P433: | I | > Iref
t
0
1
P433: | I | < Iref t
0
Current reference signal
430 Current reference value Setting range 0 ... 100 ... 150 % IN
431 Hysteresis Setting range 0 ... 5 ... 30 % IN
432 Delay time Setting range 0 ... 1 ... 9 s
433 Signal = "1" when 0 / I < Iref
1 / I > Iref
Output
+100 %
+10 V
+20 mA (x2/y2)
–100 %
–3000 rpm Example factory setting
Output
–100 Hz (x1/y1) value
–150 % IN +100 %
0% 0%
–nmax +3000 rpm
0V 0 rpm
–nSetpt ref. +100 Hz
0/4 mA 0 Hz
0% +150 % IN
+nmax
+nSetpt ref.
Caution!
It is not possible to enable a directed stop or to observe a certain ramp using DC braking. The main purpose of DC braking is to
drastically reduce the time the motors need for coasting to a halt.
The following graphic shows the braking profile.
n1 = Setpoint speed
[1] = Enable
t13 = Stop ramp
tB = Braking phase
n1 = Setpoint speed
nM = Motor speed
[1] = Enable
The flying start function does not function if an output filter is connected to the inverter.
Caution!
Do not use the flying start function in hoist applications.
700 / 701 Operating mode 1 / 2 0 / VFC (field-oriented voltage flux control mode)
2 / VFC & hoist (field-oriented control mode for hoist applications, can only be
set in MOVITOOLS® MotionStudio)
2 3 / VFC & DC braking (field-oriented controlled mode with DC braking)
1
4 / VFC & flying start function (field-oriented control mode with flying start
function)
21 / V/f characteristic curve (voltage/frequency controlled mode)
22 / V/f & DC braking (voltage/frequency controlled mode with DC braking)
AUTO
2
1
72_ Setpoint stop function 1 / 2
Use the P720 / P723 Setpoint stop function to enable the inverter automatically depending on the main setpoint. The inverter is
enabled with all the necessary functions, such as premagnetization and brake control. It is important that you also enable the drive via
terminals.
Enable "1"
"0"
t
Pre-magnetization time Post-magnetization time
Brake t
Brake
release time application time
n t
n setpt
n start-stop
0
t
"1"
/BRAKE
"0"
t
Output stage ON "1"
"0"
t
Rotating field ON "1"
"0"
t
731 / 734 Brake release time 1 / 2 Setting range 0 ... 2 [s]
This parameter determines how long the motor will remain at a standstill after
expiration of the premagnetization time and how much time the brake has to
release.
732 / 735 2 Brake application time 1 / 2 Setting range 0 ... 2 [s]
1 You can use this parameter to set the time required for the mechanical brake to
apply. This parameter prevents a sagging of the drive especially in hoists.
74_ Speed skip function
The skip window center and skip width are values and automatically have an effect on positive and negative
setpoints when activated. The function is deactivated by setting the skip width to 0.
Output speed
P741/P743 Ramps
P740/P742
t11/t12
n-setpoint n-setpoint setpoint
(integrator (integrator
n-setpoint input) output)
positive and negative
The "Speed skip" function makes it possible to prevent the motor speed from remaining within a certain speed
window. This suppresses vibration and noise, in particular in machines with pronounced mechanical resonance.
740 / 742 Skip window center 1 / 2 Setting range 0 ... 1500 ... 5000 rpm
741 / 743 Skip width 1 / 2 Setting range 0 ... 300 rpm
2
1
Slave
Master
= Master SBus
0 = Master RS-485
P750 RS-485 / SBus
Slave setpoint P751 P100 setpoint source
= Bipolar fixed setpoint /
Scaling 1 fixed setpoint
slave setpoint
If P100 = Master ,
0 Enable via master * )
P101 control source
1 = Input terminals
Slave free-running
P811 RS-485 Group address or P882 SBus Group address must be set to the same value in master and slave. For
master/slave operation via RS-485 interface, set P811 RS-485 Group address to a value greater than 100. For
operation via system bus (e.g. master/slave operation), the bus terminating resistors at the start and end of the
system bus must be activated.
Connection check
• System bus (SBus): P883 SBus timeout interval is in effect when there is a communication link via the SBus. If
P883 SBus timeout interval = 0, there is no monitoring of data transmission via the SBus.
• RS-485 interface: A connection check is always in effect if the communication link takes place via the RS-485
interface; P812 RS-485 timeout interval does not have any function. The slave inverter must receive a valid
RS-485 telegram within the fixed time interval of t = 500 ms. If the time is exceeded, the slave drives are
stopped at the emergency stop ramp and fault signal F43 "RS485 timeout" is issued.
Overview of functions of master/slave operation
Speed synchronization: Master Slave
Master controlled P750 Slave setpoint: P100 Setpoint source:
Slave controlled SPEED (485+SBus) MASTER SBus
P700 Operating mode 1: MASTER RS485:
VFC P700 Operating mode 1:
VFC & hoist VFC
V/f characteristic curve VFC & hoist
V/f & DC braking V/f characteristic
V/f & DC braking
750 Slave setpoint The setpoint to be transferred to the master is set on the master. The
"MASTER-SLAVE OFF" setting must be retained on the slave.
• MASTER-SLAVE OFF
• SPEED (RS485)
• SPEED (SBus1)
751 Scaling slave setpoint Setting range: –10 ... 0 ... 1 ... 10
The setpoint sent from the master is multiplied by this factor which is set in the
slave.
76_ Manual operation
760 Locking RUN/STOP keys (see off / OFF (RUN/STOP keys are activated and can be used for starting and
Startup / External setpoint selec- stopping the motor)
tion) on / ON (RUN/STOP keys are locked and therefore do not function)
77_ Energy-saving function
By setting P803 Parameter lock = ON, you can prevent any change to the parameters. An exception are P841 Manual reset and P803
itself. The parameter lock makes sense after optimizing the settings of the MOVITRAC® B. To enable changes to parameters again, set
P803 Parameter lock = OFF.
The parameter lock also affects parameter changes via the RS-485 and SBus interfaces.
803 Parameter lock off / OFF (you can change all parameters)
on / ON (You can change P803 and P840 only)
P804 Reset statistic data lets you reset the statistical data stored in the EEPROM (fault memory). These data are not affected when
restoring the factory settings. The parameter automatically reverts to NO after the reset.
804 Reset statistical data No action (no reset is performed)
Fault memory (the content of the fault memory is reset)
805 Rated mains voltage Setting range 50 ... 500 V
806 Copy DBG → MOVITRAC® B Yes / No
The parameter data in the DBG60B are transferred to MOVITRAC® B.
807 Copy MOVITRAC® B → DBG Yes / No
The parameter data in MOVITRAC® B are transferred to DBG60B.
808 24 V output voltage Off
On
809 IPOS enable This parameter lets you activate the integrated positioning and sequence
control
2
1
83_ Fault responses
The fault EXT. FAULT triggers ENABLED in inverter status only. P830 programs the fault response that is triggered by input terminal
programmed to /EXT. FAULT.
830 Response terminal "external 2 / Immediate stop/fault
fault" The inverter performs an emergency stop with an error message. The
833 Response to RS-485 timeout inverter inhibits the output stage and the brake is applied. The inverter
revokes the ready signal and sets the programmed fault output. A restart is
836 Response to SBus timeout only possible after a fault reset has been performed during which the
inverter is reinitialized.
4 / Rapid stop / fault (factory setting for P830)
The inverter brakes the drive at the specified stop ramp (P136/P146). The
inverter brakes with DC braking in 2-quadrant operation. Once the stop
speed is reached, the inverter inhibits the output stage and the brake is
applied. The fault is signaled immediately. The inverter revokes the ready
signal and sets the programmed fault output. A restart is only possible after
a fault reset has been performed during which the inverter is reinitialized.
7 / Rapid stop / warning (factory setting for 833 / 836)
The fault response corresponds to STOP/FAULT, except the inverter does
not revoke the ready signal and the fault output is set.
84_ Reset behavior
840 Manual reset Yes
Parameter P840 corresponds to MOVITRAC® B resets the present fault. P840 automatically reverts to NO
the STOP/RESET key. after the reset. The motor immediately restarts to the specified setpoint if all
required signals are present after the reset has been performed. Activating
the manual reset does not have any effect if there is no fault present.
No
No reset.
6 Project Planning
6.1 Schematic procedure
Clarification of
→ • Technical data and requirements
• Basic conditions
• System interfacing
↓
Calculating the relevant application data
• Stationary, dynamic, regenerative power
• Speed
↓
Gear unit selection
Determine
• gear unit version, gear unit size, gear unit reduction ratio
Check the gear unit utilization (Mamax ≥ Ma(t))
↓
Motor selection
→ • Convert torque and speed for the motor shaft
• Define the motor
↓
Check
← • Maximum occurring torque Mmax < 1.5 x MN
• Required motor speed < nN
• Thermal load by taking into account setting range and cyclic duration factor
↓
Selecting the MOVITRAC® B frequency inverter
• Motor/inverter assignment
• Continuous power, peak power
• Installation conditions
• FBG11B keypad option
• DBG60B plain text keypad option
• FSC11B communication option
• FIO11B analog module option
• UWS11A / UWS21B / USB11A interface adapter option
↓
Selecting the braking resistor
• based on the calculated regenerative power and the cyclic duration factor cdf
↓
Grouping components
• Line choke, output choke, touch guard
↓
Thermal In contrast to trolleys, hoists require approx. 70 ... 90 % of the rated motor torque 90 %
considerations of rated torque of the motor.
Starting torque The highest operating torque is required for acceleration with maximum load in the
upwards hoisting direction.
As a rule, design the 4-pole gearmotor for a maximum speed of
• 2100 rpm (70 Hz) at a transition speed of 1500 rpm (50 Hz)
• 2500 rpm (83 Hz) at a transition speed of 1800 rpm (60 Hz)
This means the gear unit input speed is increased by a factor of 1.4. This is why you
have to select a 1.4 times higher gear unit reduction ratio. The motor will not lose any
torque on the input shaft in the field weakening range (50 ... 70 Hz or 60 ... 83 Hz). The
higher gear unit ratio compensates for the inversely proportionate decrease in torque in
relation to speed. Furthermore, the startup torque is 1.4 times greater. Further
advantages are that the speed range is greater and the self-cooling of the motor more
powerful.
Hoist voltage/speed characteristic curve
Select the motor power for hoists according to the load type:
• S1 (100 % cdf): Select the motor power of the next higher motor type than the
selected inverter power, e.g. for lengthy upwards travel or continuous elevators.
• S3 (40 % cdf): Select the motor power according to the selected inverter power.
Activate the hoisting function by selecting operating mode P700 = VFC & hoist regard-
less of the above guidelines.
1.4
1.2
1.0
1
0.8
0.6
0.4
0.2
0
0 25 % 50 % 75 % 100 % 125 % 150 % 175 % 200 % n
nN
To characteristic curve 1:
Below 20 Hz, the drive cannot be loaded with the rated mtoor torque. The reduced
speed decreases the self-cooling of the motor. As a result, the motor would heat up
excessively.
This limit is not caused by the inverter. Motors with sufficient forced cooling can even be
loaded with a rated torque below 20 Hz.
2
230
0
0 50 87 f [Hz]
NOTE
The output frequency of the inverter is comprised of the rotational frequency (speed)
and the slip frequency.
Guaranteed continuous currents depending on the output frequency:
HAZARD!
The supply cables to the braking resistor carry a high DC voltage (ca. DC 900 V).
Severe or fatal injuries from electric shock.
• The braking resistor cables must be suitable for this high DC voltage.
• Install the braking resistor cables according to the regulations.
WARNING!
The surfaces of the braking resistors get very hot when the braking resistors are loaded
with Prated.
Risk of burns and fire.
• Choose a suitable installation location. Braking resistors are usually mounted on
top of the control cabinet.
• Do not touch the braking resistors.
NOTES
• The data applies to BW..., BW...-T and BW...-P braking resistors.
• For BW..., BW...-T and BW...-P braking resistors, plan for a load derating of 4% per
10 K from an ambient temperature of 45 °C (113 °F). Do not exceed the maximum
ambient temperature of 80 °C (176 °F).
• The overload factor of the BW..-T and BW...-P braking resistors is limited by using
an integrated temperature relay:
– BW...-T up to overload factor 12
– BW...-P up to overload factor 40
• The maximum permitted line length between MOVITRAC® and braking resistor
is 100 m (328 ft).
• Parallel connection
Two braking resistors must be connected in parallel for some inverter/resistor
combinations. In this case, set the trip current on the bimetallic relay to twice the
value of IF entered in the table.
• Peak braking power
The peak breaking power can be lower than the load capacity of the braking resistor
due to the DC link voltage and the resistance value. Formula for calculating the peak
braking power:
Pmax = VDC2/R
VDC is the maximum permitted DC link voltage. Its value is
• With 400 / 500 V units: DC 970 V
• With 230 V units: DC 485 V
The following table lists the peak braking power levels that are possible for the differ-
ent resistance values.
Resistance [] Peak braking power [KW]
400 / 500 V units 230 V units
100 9.4 –
72 13.0 –
68 13.8 –
47 20.0 –
39 24.0 –
27 34.8 8.7
18 52.2 –
15 62.7 –
12 78.4 19.6
9 (2 × 18 parallel) – 26.1
6 156 39.2
BW2 BW1
BW4 BW3
1200 600
[J] [1]
1000 500
[3]
600 300
400 200
200 100
0 0
0 10 50 100 200 500 1000 2000 3000 4000 5000 6000
[c/h]
Calculation Given:
example
• Average braking power: 0.25 kW
• Brake ramp: 2 s
• 200 brake applications per hour
Approach:
Calculating energy from the power of the brake ramp:
W = P × t = 0.25 kW × 2 s = 500 J
The brake ramp [3] (0.2 s) can be used for the brake ramp in the diagram. Use the
characteristic curve with the shorter brake ramp because a shorter brake ramp means
more power.
The diagram allows a power of 580 J with a 0.2 s brake ramp at 200 cycles per hour. In
this case, the required 500 J can be dissipated with BW2/BW 4.
BW...-005 2
2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
BW...-003
0.2 0,2
3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 100
ED [%]
P1 = Short-term power
P2 = Continuous power
cdf = cyclic duration factor of the braking resistor
Overload factor for Overload factor dependent on the cycle duration factor for wire resistors:
wire resistors
K 30
10
ED [%]
Overload factor for Overload factor depending on cycle duration factor for grid resistors:
grid resistors
20
10
1
1% 6% 10% 20% 40% 60% 100%
ED [%]
Calculation Given:
example
• Peak braking power 13 kW
• Average braking power 6.5 kW
• Cyclic duration factor cdf 6 %
Required:
• BW.. braking resistor
Procedure • The 100 % cdf power for wire and grid resistors is initially calculated using the follow-
ing formula:
Average braking power / overload factor (wire / grid resistor)
Refer to the diagrams for the overload factor (wire and grid resistor) with a cyclic
duration factor (cdf) of 6 %.
• Results:
100 % cdf power for wire resistors: 685 W.
100 % cdf power for grid resistors: 856 W.
• The maximum braking resistance value is 72 for a peak braking power of 13 kW
when using a MC07B...-5A3 (AC 400/500 V unit) (→ Peak braking power table).
• Select the appropriate braking resistor from the assignment tables with the following
points:
– Max. permitted braking resistance value
– MOVITRAC® unit used
Result when using MC07B0110-5A3, for example: BW039-12
NOTE
The brake rectifier must have a separate supply system cable for inverter operation; it
must not be powered using the motor voltage!
NOTE
The brake parameters are adapted to the brake activation arrangement shown in the
wiring diagram. If the values set for the brake release and application times are too
short, e.g. for long response times in the brake control system, hoists, for example,
may sag.
NOTE
• Voltage supply systems with grounded star point
MOVITRAC® B is intended for operation on TN and TT systems with directly
grounded star point.
• Voltage supply systems with non-grounded star point
Operation on mains systems with a non-grounded star point (for example IT
power systems) is also permitted. SEW recommends using an earth-leakage
monitor for this according to the PCM (pulse code measuring) principle. Using
such devices prevents the earth-leakage monitor from mis-tripping due to the
ground capacitance of the inverter.
• External conductor grounded voltage supply systems
Operate the inverters on supply systems with a maximum phase-to-earth voltage
of AC 300 V only.
UN
t
120 s
UN
t
10 s
NOTE
• Do not use the K11 input contactor for jog mode, but only for switching the inverter
on and off. Use the following commands for jog mode:
– Enable/stop
– CW/stop
– CCW/stop
Smallest bending As stipulated in EN 61800-5-1, the distance between a power connection terminal and
space (EN 61800- an obstruction toward which the wire is directed on leaving the terminal must correspond
5-1) with the minimum values given in the table below.
Cable cross section [mm2] Smallest bending space [mm]
Wires per connection terminal
1 2 3
10 ... 16 40 - -
25 50 - -
35 65 - -
50 125 125 180
70 150 150 190
95 180 180 205
120 205 205 230
150 255 255 280
185 305 305 330
Recommendation If single-core copper cables with PVC insulation routed in cable ducts are used, SEW-
for standard instal- EURODRIVE proposes the following cable cross-sections and fuses for an ambient
lation, metric temperature of 25 °C and rated mains currents of 100% of the rated inverter current:
MOVITRAC® B 1 × 230 V 0003 0004 0005 0008 0011 0015 0022
1) 2)
1-phase Line protection C16 / gL16 / K16 C32 / gL25 / K25 / D20
Supply system 1.5 mm2 4 mm2
lead
PE conductor 2 x 1.5 mm2 2 x 4 mm2
Motor lead 1.5 mm2 1.5 mm2
2
Unit terminal cross section of Disconnectable terminal strip 4 mm conductor end sleeve DIN 46228
the power section
1) If there has been a pause of at least two minutes between turning the unit off and on again: B16
2) If there has been a pause of at least two minutes between turning the unit off and on again: B32
MOVITRAC® B 400 / 500 V 0003 0004 0005 0008 0011 0015 0022 0030 0040 0055 0075
3-phase Line protection 10 A 16 A 16 A 16 A
2 2
Supply system 1.5 mm 1.5 mm 1.5 mm2
lead
PE conductor 2 x 1.5 mm2 2 x 1.5 mm2 2 x 1.5 mm2 2 x 1.5 mm2
1 x 10 mm2 1 x 10 mm2 1 x 10 mm2
Motor lead 1.5 mm2 1.5 mm2 2.5 mm2
2
Unit terminal cross section of Disconnectable terminal strip 4 mm conductor end sleeve DIN M4 screw and washer assembly
the power section 46228 with terminal clip
4 mm2 conductor end sleeve DIN
46228
MOVITRAC® B 400 / 500 V 0003 0004 0005 0008 0011 0014 0015 0022 0030 0040
Size 0 1
Fuses F11/F12/F13 IN 6A 10A 15 A
Supply system cable L1/L2/L3 AWG14 AWG14
PE conductor AWG14 AWG14
Motor cable U/V/W AWG14 AWG14
Unit terminal cross section of Separable terminal strip Separable terminal strip
the power section AWG10 conductor end sleeve AWG10 conductor end sleeve
NOTE
Do not use an earth-leakage circuit breaker with long motor cables. The leakage
currents caused by cable capacitance may cause mis-tripping.
2 1) 1) 1) 1) 1) 1) 1) 1)
4 mm 1.9 2.8 3.8 4.7 6.5 8.0 10 12.5
6 mm2 4.4 5.3 6.4 8.3 9.9 1) 1) 1) 1) 1) 1) 1)
2 1) 1)
25 mm 2.5 3.3 4.1 5.1 6.4 8.0
35 mm2 2.9 3.6 4.6 5.7 7.2 8.6
2
50 mm 4.0 5.0 6.0
1) Loading not permitted, in accordance with VDE 0100 part 430
1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1)
AWG14 4.2 6.3 8.4 10.5 13.6
1) 1) 1) 1) 1) 1) 1) 1) 1)
AWG12 2.6 3.9 5.2 6.4 8.4 10.3 12.9
1) 1) 1) 1) 1) 1) 1)
AWG10 5.6 6.9 8.7 10.8 13.0
1) 1) 1) 1) 1) 1)
AWG8 4.5 5.6 7.0 8.4 11.2
1) 1) 1)
AWG6 4.3 5.1 6.9 8.6 10.8 13.7
1)
AWG4 3.2 4.3 5.4 6.8 8.7 10.8 13.5
AWG3 2.6 3.4 4.3 5.1 6.9 8.6 10.7 12.8
AWG2 3.4 4.2 5.4 6.8 8.5 10.2
AWG1 3.4 4.3 5.4 6.8 8.1
AWG1/0 2.6 3.4 4.3 5.4 6.8
AWG2/0 2.7 3.4 4.3 5.1
1) More than 3 % voltage drop in relation to Vmains = AC 460 V.
6.12.2 3-phase
Using line chokes is required when operating more than 4 units that are switched on
simultaneously. The line choke limits overvoltages caused by the switching.
Use is optional for supporting overvoltage protection.
Limit value class The following possible solutions exist for EMC-compliant installation, depending on the
plant configuration. Perform an EMC compliant installation.
Limit classes C1 and C2 according to EN 61800-3.
Limit value class Size 0
230 V 1-phase
Input end Output end
Output choke HD012 / HD100 /
C2 No additional filtering required HD101 or shielded motor cable, or
HF output filter
Cable conducted No additional filtering required
C1 Shielded motor cable
Radiation conducted Foldable ferrites1)
1) 3 foldable ferrites ULF11A over the supply system cables L and N (without PE)
6.13.3 Connection
Observe the "Installation" section for EMC-compliant connection.
6.13.4 IT systems
NOTES
• No EMC limits are specified for interference emission in voltage supply systems
without an NF earthed star point (IT systems). The efficiency of line filters is
severely limited.
• In size 0, you can deactivate the suppression capacitors. See the section
"Installation / Installation for IT systems".
• It is important that you deactivate the suppression capacitors when using earth-
leakage monitors with pulse code measurement.
NOTES
• Install output filters next to the corresponding inverter. Leave a ventilation space of
at least 100 mm (3.94 in) below and above the output filter. No clearance is
required on the sides.
• Limit the connection cable between inverter and output filter to the absolutely
necessary length. Maximum 1 m (3 ft) with unshielded cable, 10 m (33 ft) with
shielded cable.
• An unshielded motor line is sufficient when using an output filter. Note the
following instructions when you use an output filter together with a shielded
motor cable:
– The maximum permitted length of the motor cable for operation without VDC link
connection is 20 m (66 ft).
– Operation with VDC link connection is required if the motor cable is longer than
20 m (66 ft).
– Observe the notes "Operation with VDC link connection" on the next page.
• The rated through current of the output filter must be higher than or equal to the
output current of the inverter. Note whether the projected output current of the
inverter is 100 % IN (= rated output current) or 125 % IN (= continous output
current).
• Several motors can be connected together to one output filter when operating a
motor group from one inverter. The total value of the rated motor currents must not
exceed the rated throughput current of the output filter.
• It is possible to connect two output filters of the same type to one inverter output to
increase the rated through current. To do this, connect all like connections to the
output filters in parallel.
• Considerable noise (magnetostriction) may occur in the output filter especially if
operating with fPWM = 4 kHz. In environments susceptible to noise, SEW-
EURODRIVE recommends operation with fPWM = 12 kHz (or 16 kHz) and VDC link
connection. Observe the notes regarding VDC link connection.
• When the inverter is operated with fPWM = 4 or 8 kHz, the output filter connection
V5 (with HF...-503) or 7 (with HF...-403) must not be connected (no VDC link
connection).
• Do not make a VDClink connection when using size 0XS units.
6.14.3 UZ link
Operation without VDC link connection:
• Approved only for PWM frequency 4 kHz or 8 kHz.
B
X1 X2/3
+R
NOTES
• Optimized grounded filter effect.
• Improved filter effect in the low-frequency range (≤ 150 kHz).
• Approved only for PWM frequency 12 kHz or 16 kHz. Note that increased losses
(= power reduction) occur in the inverter when operating with 12 kHz or 16 kHz.
• Set PMW fix = on; the inverter must not be able to reduce the PWM frequency
automatically
• Strictly observe the following for HF...-403: VDC link connection only permitted if
Vmains ≤ AC 400 V, not with Vmains = AC 500 V.
• The VDClink connection increases the inverter load. The DC link connection
increases the required inverter output current in relation to the rated output current
of the inverter as shown in the following table.
The increased power requirement causes an additional load on the inverter. Take this
aspect into account during project planning of the drive. Failure to comply with this
aspect may cause the inverter to shut down due to overload.
B
X1 X2/3
+R
NOTE
No VDClink connection is possible with size 0XS units.
The procedure for selecting the PWM frequency and checking the inverter is
summarized in the following figure.
No
Unschielded
Length of motor cable
(also total length for
Motor cable length only
group drive)
limited by voltage drop
> 20 m
< 20 m
3 x AC 400 V
Yes
Choose HF output filter from table depending on motor current (sec. "Technical Data and Dimension Drawings - HF... Output Filters).
Please note: I
HF_rated rated_motor motor
I I .
6.15.2 0 V cables
Never connect 0 V cables GND for generating signals. The 0 V cables of several elec-
trical units which are connected should not be looped from unit to unit, but rather wired
up in a star configuration. This means:
• Install the units in adjacent control cabinet compartments rather than distributing
them widely.
• Lay the 0 V cables with at least 1 mm2 (AWG17) cross section from a central point
to each individual unti by the shortest possible route.
NOTES
When using an auxiliary voltage for the backup mode on VIO24, you must ensure that
the backup voltage is always applied in mains operation because other units
connected to VIO24 are otherwise supplied by MOVITRAC® B in mains operation
without a backup voltage supply.
The maximum current load for looping through the backup voltage supply from VIO24
/ basic unit to VIO24 / FSC/FIO is 1 A.
6.16.1 Example
MC07B0015-5A3-4-00/DFP21B with options FSC11B & FBG11B. MOVTRAC® B
supplies the binary inputs DI01 (CW/Stop) and DI03 (Enable) with voltage. The motor
brake is controlled via DO02.The brake coil of the brake relay requires 100 mA at DC 24
V. The master PLC evaluates the fault signal contact via DO00 at a current consumption
of 50 mA.
Calculating the total power demand:
• Power demand of the basic unit (incl. FSC11B and power supply of the binary inputs):
5W
• Power demand of the DFP21B fieldbus option: 3 W
• Power demand of the brake coil: 0 W because output is 0 active in DV 24 V
operation.
• Power demand of the fault signal contact: 24 V x 0.05 A = 1.2 W
The total power demand is 9.2 W. An external DC 24 V power supply is required in this
case.
NOTE
A changeover contactor should be provided for each of the two motor cables when two
motors are operated alternately on the same inverter with the parameter set
switchover function in use. Only switch changeover contactors when the unit is
inhibited!
6.18 Priority of the operating statuses and interrelation between control signals
6.18.1 Priority of operating states
The following illustration shows the priority of operating states:
Priority
Rapid stop
Stop
low Enable
CW
=1
CCW* &
& Drive control
ENABLE*
/CONTROLLER INHIBIT*
6.19 PI controller
You can use the implemented PI controller for temperature control, pressure control or
other applications. The PI controller can be switched on and off.
Structural diagram showing installation of the PI controller
P250 PI controller
Normal
Inverted
1
-1
nmin
Correcting
variable
Actual
value
AI1 %
Connect the actual value from the sensor (temperature, pressure, etc.) to analog input
AI1. You can scale the actual value up or down and assign an offset value, thereby
adapting it to the working range of the PI controller.
You can set the PI-controller setpoint using one of the six programmed fixed setpoints
or specify the setpoint using the RS-485 or fieldbus (SBus) interface (P100 = Setpoint
source). Furthermore you can specify the setpoint using the local setpoint potentiome-
ter.
The correcting variable of the PI controller is a speed setpoint limited to a minimum and
maximum speed (P301=Minimum speed1 and P302=Maximum speed1). The setting of
the speed ramp times has no effect when the PI controller is active.
The default settings for the parameters are indicated in bold below.
6.19.1 Parameterization
Activating the PI Switch the PI-controller on and off using parameter P250. The values set for setpoint
controller and actual values mentioned in the beginning are active when you switch on the PI
controller.
The NORMAL setting increases the correcting variable if there is a positive system
deviation; the correcting variable is reduced if there is a negative system deviation.
The INVERTED setting increases the correcting variable if there is a negative system
deviation; the correcting variable is reduced if there is a positive system deviation.
P 250 PI controller Off
Normal
Inverted
Controller You can adapt the controller to the application using the following settings:
parameters P 251 P-gain 0 ... 1 ... 64 Step width: 0.01
P 252 I-component 0 ... 1 ... 2000 [s] Bereich: Step width:
0 I-component OFF
0.01 ... 0.99 0.01
1.0 ... 9.9 0.1
10 ... 99 1
100 ... 2000 10
AI2 0
PI controller setpoint [%]
[%] 1
Fixed
setpoint
[%]
• RS-485/fixed setpoint
• SBus 1 / Fixed setpoint: Specify the setpoint and set it using the following bus
parameters:
P870/871/872 Setpoint description PO1/PO2/PO3 [PI controller setpoint [%]
PO1/PO2/PO3 = 0 ... 214 = 0 ... 100 % PI-controller setpoint
Setpoint selection is always unipolar. The inverter restricts negative setpoints (e.g.
via RS-485 or SBus) to zero.
Fixed setpoint selected
PO 0 100%
setpoint PI controller setpoint [%]
[%] 1
0%
Fixed
setpoint
[%] nset > 0: CW direction of rotation
nset < 0: CCW direction of rotation
• For all setpoint sources: The FBG setpoint control module can be added to the
setpoint or a fixed setpoint using P121.
• The settings Bipolar / fixed setpoint, Motor potentiometer / fixed setpoint as well
as Fixed setpoint + AI1 and Fixed setpoint * AI1 do not have any effect. If you set
these, the inverter always specifies the setpoint zero.
• Frequency input / fixed setpoint
Selected fixed setpoint
FI1 0
PI controller setpoint [%]
[%] 1
Fixed
setpoint
[%]
You have to program a binary output terminal to "PI controller actual value reference" to
issue the reference signal. The reference message operates with a hysteresis of 5 %.
The reference signal does not have a delay time and signals "1" depending on P451.
You must program the binary output DO01 P620, DO02 P621 or DO03 P622 to PI
controller actual value reference.
DI00 1 X12:
DI01 2
DI02 3
DI03 4
DI04 5
DI05TF 6
VOTF 7
24VIO 8
GND 9
100% / nmax
0V nmin
0% 100 %
Bipolar 5V 50 % nmax 50 % / nmax/2
100 % 100 %
10 V nmax
nmin
0%
0 1/min 50% / 5 V 100% / 10 V
0V
100% / nmax
50 % / nmax/2
0V – nmax. nmin
0% 100 %
Bipolar 5V –nmin / +nmin
–100 % 100 % 0%
10 V +nmax 0 1/min -nmin 100% / 10 V
0V
-50 % / nmax/2
-100% / nmax
100% / nmax
0V nmin
0% 100 %
Unipolar 5V 50 % nmax 50 % / nmax/2
100 % 100 %
10 V nmax
nmin
0%
0 1/min 50% / 5 V 100% / 10 V
0V
100% / nmax
0V nmax
0% 100 %
Unipolar 5V 50 % nmax 50 % / nmax/2
0% 0%
10 V nmin
nmin
0%
0 1/min 100% / 10 V
50% / 5 V
0V
RUN
STOP
RESET
RUN
STOP
RESET
S1
DI00 1 X12:
DI01 2
DI02 3
DI03 4
DI04 5
DI05TF 6
VOTF 7
24VIO 8
PLC GND 9
GND 1 X13:
DO02 2
K1 DO03 3
GND 4
DO01-C 5
DO01-NO 6
DO01-NC 7
Parameters The following parameters are relevant for this application. Check whether you can leave
all factory setting values unchanged.
P601 Binary input DI02: CCW/stop P604 Binary input DI05: n12/n22
P602 Binary input DI03: Enable P620 Binary output DO01: Malfunction
P603 Binary input DI04: n11/n21 P621 Binary output DO02: Brake released
6.20.5 PI controller
Following a diagram showing the basic structure of the control system with a PI control-
ler, taking the example of a pressure control system.
MOVITRAC® B
Control Frequency Speed
deviation Current/voltage Torque Pressure
+
Setpoint PI controller Motor Compressor
-
Unit signal
current/voltage
evaluated
Pressure
actual value Actual value
sensor
7 Unit design
7.1 Size 0XS / 0S / 0L
[2] [1]
[17]
[16]
[15]
[14]
[13]
[11]
[12]
[10]
[9]
[7]
[5] [18]
[1] PE connection
[2] X1: Power supply connection:
3-phase: L1 / L2 / L3
1-phase: L / N
[5] X2: Motor connection U / V / W / Brake connection +R / –R
[7] X17: Safety contact for safe stop (only MC07B...-S0: sizes 0S / 0L, 400 / 500 V)
[9] X13: Binary outputs
[10] X12: Binary inputs
[11] X10: Analog input
[12] Switch S11 for V-mA toggle analog input
(in sizes 0XS and 0S behind removable connector)
[13] Option card slot (cannot be retrofitted / not for BG0XS)
[14] Connection for optional communication / analog module
[15] Optional keypad
[16] Status LED (visible without optional keypad)
[17] Fixing strap
[18] Shield plate for motor cable, fixing strap underneath
7.2 Size 1 / 2S / 2
[1] [3]
[16]
[15]
[14]
[13]
[12]
[11]
[10]
[9]
[8]
7.3 Size 3
[16]
[15]
[14]
[13]
[12]
[11]
[10]
[9]
[7]
[8]
7.4 Size 4 / 5
[16]
[15]
[14]
[13]
[12]
[11]
[10]
[9]
[7]
[8]
00 = Standard
Design
S0 = Safe stop
Quadrants 4 = 4Q (with brake chopper)
MOVITRAC® type
8 Installation
8.1 Installation notes
NOTE
Comply with the safety notes during installation.
[1]
[A]
[2]
[1] [3]
[4]
[B]
[2]
[1]
[C]
[2]
100 mm
(3.94 in)
100 mm
(3.94 in)
• Apply the shield by the shortest possible route and make sure it is grounded
over a wide area at both ends. If using double-shielded cables, ground the outer
shield on the inverter end and the inner shield at the other end.
• You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
Route the power and control cables separately.
• Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted control cabinet mounting panel).
8.1.6 IT systems
• SEW recommends using earth-leakage monitors with a pulse code measuring
process in voltage supply systems with a non-earthed star point (IT systems).
Use of such devices prevents the earth-leakage monitor mis-tripping due to the earth
capacitance of the inverter.
• For size 0, SEW recommends deactivating the interference suppressor filter using
the enclosed insulation discs (see Deactivating EMC capacitors (size 0 only) (see
page 174)).
8.1.7 Contactor
• Only use contactors in utilization category AC-3 (EN 60947-4-1).
1) Fine wired cables may not be installed without conductor end sleeves.
NOTE
The minimum distance of switched inductances to the inverter must be at least
150 mm (5.91 in).
WARNING!
Wrong type of earth-leakage circuit breaker installed.
Severe or fatal injuries.
MOVITRAC® can cause direct current in the protective earth. In cases where an earth-
leakage circuit breaker is used for protection against direct or indirect contact, only
install a type B earth-leakage circuit breaker on the power supply end of the
MOVITRAC unit.
STOP!
Possible damage to property
Do not switch between the line filter and MOVITRAC®.
• Consequences if disregarded: Damage to the input level.
• Install the line filter close to the inverter but outside the minimum clearance for
cooling.
• Restrict the cable between the line filter and the inverter to the absolute
minimum length required, and never more than 400 mm (15.7 in). Unshielded,
twisted cables are sufficient. Also use unshielded cables as the supply system lead.
Connecting NF...-... line filters
NOTE
• Install output filters next to the corresponding inverter. Leave a ventilation space of
at least 100 mm (3.94 in) below and above the output filter. No clearance is
required on the sides.
• Limit the connection cable between inverter and output filter to the absolutely
necessary length. Maximum 1 m/3 ft with unshielded cable, 10 m/33 ft with shielded
cable.
• Several motors can be connected to one output filter when operating a motor group
from one inverter. The total value of the rated motor currents must not exceed the
rated throughput current of the output filter.
• Two identical output filters can be connected in parallel to one inverter output to
double the rated throughput current. To do this, connect all like connections to the
output filters in parallel.
• Output filter connection V5 (with HF...-503) or 7 (with HF...-403) must not be
connected when the inverter is operated with fPWM = 4 or 8 kHz.
• No VDC link connection is permitted for size 0XS units.
HF output filter connection without VDC link connection (PWM frequency only 4 or 8 kHz)
B
X1 X2/3
+R
HF output filter connection without VDC link connection (PWM frequency only 12 or
16 kHz)
B
X1 X2/3
+R
L1 L2 L3 PE L1 L2 L3
FKE MOVITRAC® B
PE
U V W U V W
M
3 ~
FKB11/12/13B FHS11/12/13B
230 V units / 3-phase Max. mains current Max. mains voltage Fuses
0003 / 0004 / 0005 / 0008 AC 5000 A AC 240 V 15 A / 250 V
0011 / 0015 / 0022 AC 5000 A AC 240 V 20 A / 250 V
0037 AC 5000 A AC 240 V 30 A / 250 V
0055 / 0075 AC 5000 A AC 240 V 110 A / 250 V
0110 AC 5000 A AC 240 V 175 A / 250 V
0150 AC 5000 A AC 240 V 225 A / 250 V
0220 / 0300 AC 10000 A AC 240 V 350 A / 250 V
400 / 500 V units Max. mains current Max. mains voltage Fuses
0003 / 0004 / 0005 / 0008 / AC 5000 A AC 500 V 15 A / 600 V
0011 / 0015
0022 / 0030 / 0040 AC 5000 A AC 500 V 20 A / 600 V
0055 / 0075 AC 5000 A AC 500 V 60 A / 600 V
0110 AC 5000 A AC 500 V 110 A / 600 V
0150 / 0220 AC 5000 A AC 500 V 175 A / 600 V
0300 AC 5000 A AC 500 V 225 A / 600 V
0370 / 0450 AC 10000 A AC 500 V 350 A / 600 V
0550 / 0750 AC 10000 A AC 500 V 500 A / 600 V
NOTES
• Only use tested units with a limited output voltage (Vmax = DC 30 V) and limited
output current (I ≤ 8 A) as an external DC 24 V voltage source.
• UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).
X1
[5] [4]
X2
X10
[2] X12
X13
[1]
M4u20
2 u M4u20
7 u M4u10
[6]
EMV-Kondensatoren deaktiviert.
EMC Capacitors deactivated.
Condensateurs CEM désactivés. [3]
8196737.LBL
[1]
[1]
[2]
Size 1 SEW-EURODRIVE supplies a shield plate for the power section as standard with
MOVITRAC® B size 1. Mount the shield plate for the power section using the unit's two
retaining screws.
[1]
[2]
Sizes 2S / 2 SEW-EURODRIVE supplies a shield plate for the power section with two retaining
screws as standard with MOVITRAC® B sizes 2S / 2. Mount the shield plate for the
power section using the two retaining screws. The illustration shows size 2.
The shield plate for the power section provides you with a very convenient way of install-
ing the shield for the motor and brake cables. Apply the shield and PE conductor as
shown in the figures.
Sizes 3 ... 5 With MOVITRAC® B sizes 3 ... 5, no shield plates are supplied for the power section.
Use commercially available shield clamps for installing the shielding of motor and brake
cables. Apply the shield as closely as possible to the inverter.
HAZARD!
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.
Size 2S SEW-EURODRIVE supplies two touch guards for the DC link and braking resistor
terminals as standard with MOVITRAC® B size 2S. Without touch guard,
MOVITRAC® B size 2S has degree of protection IP10. When the touch guard is
installed, the unit has degree of protection IP20.
IP10
X4
-UZ +UZ PE
IP20
X4
-UZ +UZ PE
IP10
X3
8/+R 9/-R PE
IP20
X3
8/+R 9/-R PE
Sizes 4 / 5 Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC®
sizes 4 / 5. Install the touch guard on both covers of the power section terminals.
Touch guard for MOVITRAC® B sizes 4 / 5:
[2]
[1]
[3]
NOTE
If the above conditions are not met, MOVITRAC® units sizes 4 and 5 have degree of
protection IP00.
HAZARD!
Severe or fatal injuries from electric shock.
• Disconnect the inverter from the power. Switch off the DC 24 V and the line
voltage.
• Wait 10 seconds.
• Ensure that the unit is de-energized.
• Take appropriate measures to avoid electrostatic charges (use discharge strap,
conductive shoes, etc.) before removing the cover.
• Touch only the unit frame and heat sink. Do not touch any electronic components.
Proceed as follows to deactivate the EMC capacitors for MOVITRAC® B:
1. Open the unit:
– Remove all connectors.
– Remove the electronics shield clamp.
– Remove the housing retaining screw in the center of the housing front.
– Remove the housing.
[A] [A]
[B]
[C] [C]
Deactivating the EMC capacitors stops earth-leakage currents from flowing over the
EMC capacitors.
• Please ensure that the earth-leakage currents are essentially only determined by the
level of the DC link voltage, the PWM frequency, the applied motor cable and its
length and the motor used.
When the suppression capacitors are deactivated, the EMC filter is no longer active.
NOTE
IT systems
• No EMC limits are specified for interference emission in voltage supply systems
without a grounded star point (IT systems).
[1]
–UZ +UZ
PE 7 8 PE X4
Changeover
REF1
0 ... 10 V*
®
MOVITRAC B 0 ... 20 mA; 4 ... 20 mA
Reference potential analog signals
Higher-level
S1 S2
control
ON ON
Binary input
Fault reset
X44 OFF OFF
CW/stop
CCW stop Binary
FSC11B Enable/stop* outputs
}
X45 X46 n13 = n11 + n12
HL ⊥ 1 2 3 4 5 6 7 Supply voltage for
+24V input/output (can be disabled) 24VIO Reference
Reference potential binary signals binary outputs
Reference potential
Brake released*
Ready
Reference potential
Relay contact/fault
NOC relay
X17: NCC relay
X17 "Safe stop"
3 SOV24
1 DGND
4 SVI24
2 VO24
[1] [1]
→ Section "Connecting
braking resistor BW.. / BW..-T / BW..-P"
→ Section "Connecting
the brake rectifier" 3-phase Factory setting
[1] In sizes 1, 2S, and 2, there is no PE connection next to the power supply connection
terminals and motor connection terminals [X1]/[X2]. In this case, use the PE terminal
next to the DC link connection [X4].
From size 3 onwards, there are two additional PE terminals.
F16
→ K11
BW...-...-P BW...-...-T
97 95
RB1 T2
F16 → K11
→ K11
98 96
T1
4 6
RB2 BW...
A terminal must be set to "/Controller inhibit". K11 must be opened and "/Controller
inhibit" must receive a "0" signal in the following cases:
• BW...-...-P: The auxiliary contact trips
• BW...-...-T: The internal temperature switch trips
• BW...: The external bimetallic relay F16 trips
The resistor circuit must not be interrupted.
DOØ2
GND
Note the corresponding connection regulations for brakes without BG/BGE or BME.
Refer to the SEW publication "Drive Engineering - Practical Implementation: SEW Disc
Brakes" for more information.
S1 S2
ON
OFF
X44 X44
FSC11B FIO11B
X45 X46 X45 X40
HL A 1 2 3 4 5 6 7 HL A 1 2 3 4 5
STOP!
Potential displacement
Possible consequences include malfunctions that could lead to irreparable damage to
the unit.
• There must not be any potential displacement between the connected units. Take
appropriate measures to avoid potential displacement, such as connecting the
unit ground connectors using a separate cable.
ON ON
OFF OFF X12:
X44 X44
DGND 1
SC11 2
FSC11B FSC11B SC12 3
X45 X46 X45 X46
HL ⊥ 1 2 3 4 5 6 7 HL ⊥ 1 2 3 4 5 6 7
UFx S1 S2
ON
OFF
X44
FSC11B
X45 X46
HL ⊥ 1 2 3 4 5 6 7
9 5
6 1
X30
0 1
20
21
22
23
24 ®
25
MOVITRAC B
26
AS
ADDRESS S1 S2
H1 ON
H2 OFF
X44
X24
FSC11B
X26 X45 X46
1234567 HL ⊥ 1 2 3 4 5 6 7
+ 24 V
GND
Line length • The permitted total cable length depends on the baud rate setting of the SBus (P884):
– 125 kBaud: 320 m (1050 ft)
– 250 kBaud: 160 m (525 ft)
– 500 kBaud: 80 m (260 ft)
– 1000 kBaud: 40 m (130 ft)
• You must use shielded cables.
NOTE
Terminating resistor: Switch on the system bus terminating resistor (S1 = ON) at the
start and end of the system bus connection. Switch off the terminating resistor on the
units in between (S1 = OFF).
Certain units have a permanently integrated terminating resistor that cannot be
switched off. This is the case for UFx and DFx/UOH. These gateways form the end of
the physical line. Do not connect any external terminating resistors.
X13
X44 X44
DGND 9
FSC11B / FSC11B / ST11 10
FIO11B FIO11B ST12 11
X45 X46 X45 X46
HL ⊥ 1 2 3 4 5 6 7 HL ⊥ 1 2 3 4 5 6 7
NOTE
Terminating resistor: Dynamic terminating resistors are installed. Do not connect any
external terminating resistors.
Bipolar analog input Unipolar analog Current analog out- Voltage analog out-
AI2 input AI2 put AOC1 put AOV1
RS-485+
RS-485+
RS-485–
RS-485–
RS-485–
RS-485–
AOC1
AOC1
AOC1
AOC1
AOV1
AOV1
AOV1
AOV1
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
AI2
AI2
AI2
AI2
HL A 1 2 3 4 5 HL A 1 2 3 4 5 HL A 1 2 3 4 5 HL A 1 2 3 4 5
GND
A V
RL
GND
–10 V +10 V +10 V
external external external RL ≤ 750 Ω
or
X10:1
A B
A A
88 (3.5)
60 (2.4)
B B
28 (1.1)
M4
A A
56 (2.2)
68 (2.7)
8.12.1 Connection
®
MOVITRAC B
S1 S2
ON
OFF
X44
FSC11B
MBG11A
X45 X46
HL ⊥ 1 2 3 4 5 6 7 1234
9 Startup
9.1 Brief description of the startup process
The MOVITRAC® B frequency inverter can be connected directly to a motor of the same
power. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a
MC07B0015.
9.1.1 Procedure
1. Connect the motor to MOVITRAC® B
3-phase 1-phase
(terminal X2).
PE
2. You have the option of connecting a
braking resistor (terminal X2/X3).
3. The following signal terminals must be
controlled with your control system: Changeover
• Enable DI∅3
REF1
• For brakemotors:
DO∅2 = Brake control using brake Reference potential
Brake released*
rectifiers Ready
Reference potential
4. You have the option of connecting the Relay contact/fault
NOC relay
following signal terminals: NCC relay
• DO∅3 = Ready
5. Check the controller for the required Shield clamp
9.1.2 Notes
Signal terminal functions and setpoint settings can be modified using the FBG11B
keypad or a PC. A PC connection requires the FSC11B front option or one of the follow-
ing interface adapters: UWS21B / UWS11A / USB11A.
NOTE
The MOVITRAC® B frequency inverter must only be operated in strict
observance of the detailed operating instructions.
HAZARD!
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.
9.2.1 Prerequisite
The drive must be configured correctly to ensure that startup is successful.
MOVITRAC® B frequency inverters are factory set to be taken into operation with the SEW
motor adapted to the correct power level (4-pole, 50 Hz) in V/f control mode.
HAZARD!
Risk of fatal injury if the hoist falls.
Severe or fatal injuries.
MOVITRAC® B may not be used as a safety device in hoist applications.
• Use monitoring systems or mechanical protection devices to ensure safety.
HAZARD!
Risk of crushing if the motor starts up unintentionally.
Severe or fatal injuries.
• Ensure that the motor cannot start inadvertently, for example, by removing the
electronics terminal block X13.
• Additional safety precautions must be taken depending on the application, such as
monitoring systems or mechanical protection devices, to avoid injury to people and
damage to machinery.
NOTE
The inverter automatically changes parameter values once you perform a startup.
STOP
"STOP/RESET" is used for resetting errors and for stopping the drive.
RESET
STOP The STOP/RESET button has priority over a terminal enable or an enable via the inter-
RESET
face. If you stop a drive using the STOP/RESET key, you have to enable it again by
pressing the RUN key.
NOTE
After switching off the power supply, press the STOP key to revoke the lock.
The STOP/RESET key can be used for performing a reset after a fault has occurred with
a programmed error response. The drive is then inhibited and must be enabled using
the RUN key. You can deactivate the STOP function with parameter 760 using FBG11B.
If you stop the drive with the STOP/RESET key, the display Stop is flashing. This signal
RUN
indicates you have to enable the drive using the "RUN" key.
After copying the parameter set in MOVITRAC® B, the unit is also stopped.
Display
inverter status
speed
Edit mode
Selection out Enter out Enter
nxx fixed setpoint menu
Enter Modify/accept
value
Select
data backup
out Enter
Data backup menu
Display
initial frequency
Display
output current
9.5.5 Warnings
You may not alter any parameter in any operating mode. If you try to do so, the display
r-19 ... r-32 will appear. The display shows a code depending on the action, e.g.
r-28 (controller inhibit required). You find a list of warnings in the Operation and Service
section.
The direction of rotation is determined by the setpoint. Enable with terminal CW or CCW.
– V/f + DC braking
– VFC
out Enter
– VFC DC braking
– VFC hoist
out Enter
Motor voltage [V]
out Enter
Rated motor frequency [Hz]
)
out Enter
(
Rated motor current [A]
only available for startup
of non-SEW motors
(Motor=non-SEW)
out Enter
cos phi
out Enter
4Q operation
NOTE!
The SEW motor startup is designed for 4-pole motors. It may be useful to
startup 2-pole or 6-pole SEW motors as non-SEW motors.
9.8.3 V/f
The default setting for the operating mode is V/f. Use this operating mode if you have no
particular requirements and for applications where a high maximum speed is required.
9.8.4 VFC
Startup the inverter in VFC or VFC & DC brake operating mode for the following require-
ments:
• High torque
• Continuous duty at low frequencies
• Accurate slip compensation
• More dynamic behavior
For this purpose, you will have to choose the VFC or VFC & DC brake operating modes
from P-01 at startup.
NOTE!
The parameter settings apply to all connected motors.
[1]
[2]
[4] [3]
The following text appears on the display when the keypad is switched on for the first
time or after activating the start mode:
SEW
EURODRIVE
9.9.3 Startup
The figure below shows the keys required for startup.
[1]
[6] [2]
[3]
[5] [4]
3. Scroll down with the ↓ key until you have selected the MANUAL MODE
menu option "STARTUP". STARTUP
COPY TO DBG
COPY TO MDX
PARAMETER SET 1
PARAMETER SET 2
6. Select the operating mode you require. Use the ↑ key to C01*OPER. MODE 1
choose the next parameter. STANDARD V/f
VFC operating mode is required for activating the flying VFC1
start or hoist function.
NO
YES
C02*MOTOR TYPE 1
NON-SEW MOTOR
DT63K4/DR63S4
8. Enter the rated motor voltage for the selected connection C03* V
type according to the value specified on the nameplate. RATED MOT. VOLT 1
+400.000
Example: Nameplate 230 / 400 50 Hz
connection → enter "400 V".
connection/transition point at 50 Hz → enter "230 V".
connection, transition point at 87 Hz → Also enter 230 V.
However, set parameter P302 "MAXIMUM SPEED 1" to the
value for 87 Hz after startup first. Then start the drive.
11. Enter the rated power supply voltage (C05* for SEW motor, C05* V
C14* for non-SEW motor). RAT. MAINS VOLT. 1
+400.000
11. Start the calculation for the startup data by choosing "YES". C06*CALCULATION
The process lasts a few seconds.
NO
YES
14. The startup procedure is now complete. Use the DEL key MANUAL MODE
to return to the context menu. STARTUP
COPY TO DBG
COPY TO MC07B
15. Use the ↓ key to scroll down until the menu item "EXIT" is UNIT SETTINGS
selected. EXIT
16. Confirm your selection by pressing OK. The basic display 0.00rpm
appears. 0.000Amp
CONTROLLER INHIBIT
HAZARD!
Parameter settings incorrect due to unsuitable data sets.
Severe or fatal injury.
Make sure that the data set you copy is suitable for the application.
• Enter any parameter settings which differ from the factory settings in the parameter
list.
• In the case of non-SEW motors, set the correct brake application time (P732 / P735).
• Observe the notes for starting the motor in the section "Starting the Motor".
• With connection and transition point at 87 Hz, set parameter P302/312 "Maximum
speed ½" to the value for 87 Hz.
NOTE
The signals at the binary inputs take effect as soon as manual operation is finished. A
binary input /Controller inhibit does not have to be switched from "1" to "0" and back to
"1". The drive can start according to the signals at the binary inputs and the setpoint
sources.
HAZARD!
Risk of crushing if the motor starts up unintentionally.
Severe or fatal injuries.
• Ensure that the motor cannot start inadvertently, for example, by removing the
electronics terminal block X13.
• Additional safety precautions must be taken depending on the application to avoid
injury to people and damage to machinery.
You can perform a startup by right-clicking on one of the units. You find additional infor-
mation in the online help.
The following travel cycle shows by way of example how the motor is started with the
assignment of terminals X12:1 … X12:4 and analog setpoints. Binary output X10:3
(DBØØ "/Brake") is used for switching brake contactor K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/Stop
"0"
"1"
Input DIØ2
CCW/Stop
"0"
Input DIØ3 "1"
Enable /
Stop "0"
"1"
Output DBØØ
/Brake
"0"
10V
Analog
input n1 (AI11) 5V
0V
n [rpm ]
nmax
Speed t11 up t11 down
50 % nmax t11 up t11 down
nmin t11 up
nstart-stop
0
t11 up Stop ramp t13
-50 % nmax
-nmax
NOTE
The motor is not energized in the event of controller inhibit. A motor without brake will
coast to standstill.
The following travel cycle shows by way of example how the drive is started with the
assignment of terminals X12:1 … X12:6 and the internal fixed setpoints. Binary output
X10:3 (DBØØ "/Brake") is used for switching brake contactor K12.
"1"
Input DIØØ
/Controller inhibit
"0"
"1"
Input DIØ1
CW/Stop
"0"
"1"
Input DIØ2
CCW/Stop
"0"
Input DIØ3 "1"
Enable /
Stop "0"
"1"
Input DIØ4
n11/n21
"0"
"1"
Input DIØ5
n12/n22
"0"
"1"
Output DBØØ
/Brake
"0"
n [rpm ]
n13 t11 up
Speed
n12 t11 up t11 down
n11 t11 up
0
-n11
-n12 t11 up Stop ramp t13
-n13
NOTE
The motor is not energized in the event of controller inhibit. A motor without brake will
coast to standstill.
10 Operation
10.1 Data backup
10.1.1 Data backup using FBG11B
Use the FBG11B keypad to download parameter data from the MOVITRAC® B to the
keypad or copy from the keypad to the MOVITRAC® B.
After copying the parameters, check for accuracy.
Data backup using FBG11B
Level 1 Level 2 Level 3
Enter Start
loading
Select
data backup
Enter Start
saving
Enter
After copying data, the MOVITRAC® B is inhibited. The inhibited status is indicated by
a flashing STOP in the status display. The status LED also slowly flashes yellow.
You can revoke the inhibit by taking one of the following measures:
• Pressing the RUN button on the FBG11B
• Switching the mains off, waiting 10 seconds, and switching the mains back on
[1]
[2]
Status of binary Parameter P039 (binary inputs) and parameter P059 (binary outputs) are adopted in the
inputs/outputs parameter menu as display parameters. The status is displayed as binary. Every binary
input or output has two segments vertically on top of one another of the 7-segment
display assigned to it. The upper segment lights up when the binary input or output is
set, and the lower segment lights up when the binary input or output is not set. The two
7-segment displays on the right are displayed if P039 (di = binary inputs ) or P059 (do =
binary outputs) are output.
Examples:
WARNING!
Incorrect interpretation of display U = "Safe stop" active.
Severe or fatal injuries.
The display U = "Safe stop" is not safety-related and must not be used as a safety
function.
0.00rpm
0.000Amp Display when /CONTROLLER INHIBIT = "0".
CONTROLLER INHIBIT
0.00rpm
0.000Amp Display when inverter is not enabled ("ENABLE/STOP" = "0").
NO ENABLE
950.00rpm
0.990Amp Display for enabled inverter.
ENABLE (VFC)
(DEL)=Quit
ERROR 9 Error display
STARTUP
[2]
[1] [3]
[12] [4]
[11] [5]
[10] [6]
[9]
[8] [7]
Copy function of The DBG60B keypad can be used for copying complete parameter sets from one
the DBG60B MOVITRAC® unit to other MOVITRAC® units. Proceed as follows:
• In the context menu, select the menu item "COPY TO DBG". Confirm your selection
by pressing OK.
• After the copying process has finished, plug the keypad in the other inverter.
• In the context menu, select the menu item "COPY TO MC07B". Confirm your
selection by pressing OK.
2. Press the OK key to start PARAMETER MODE. The first P 000 upm
display parameter P000 "SPEED" appears. Use the ↑ or ↓ SPEED
key to select main parameter groups 0 to 9. +0.0
CONTROLLER INHIBIT
3. Use the ↑ or ↓ key to select the desired main parameter P 1.. SETPOINTS/
group. The flashing cursor is positioned under the number RAMP GENERATORS
of the main parameter group.
CONTROLLER INHIBIT
4. Press the OK key to activate the parameter subgroup selec- P 1.. SETPOINTS/
tion in the required main parameter group. The flashing cur- RAMP GENERATORS
sor moves one position to the right.
CONTROLLER INHIBIT
5. Use the ↑ or ↓ key to select the desired parameter sub- \ 13. SPEED
group. The flashing cursor is positioned under the number RAMPS 1
of the parameter subgroup.
CONTROLLER INHIBIT
6. Press the OK key to activate the parameter selection in the \ 13. SPEED
required parameter subgroup. The flashing cursor moves RAMPS 1
one position to the right.
CONTROLLER INHIBIT
8. Press the OK key to activate the setting mode for the \ 132 s
selected parameter. The cursor is positioned under the T11 UP CCW
parameter value. +0.13_
CONTROLLER INHIBIT
10. Press the OK key to confirm the setting. To exit setting \ 132 s
mode, press the ↔ key. The flashing cursor is positioned T11 UP CCW
under the third digit of the parameter number again. +0.20
CONTROLLER INHIBIT
11. Use the ↑ or ↓ key to select another parameter, or press the \ 13. SPEED
DEL key to switch to the menu of the parameter subgroups. RAMPS 1
CONTROLLER INHIBIT
12. Use the ↑ or ↓ key to select another parameter subgroup or P 1.. SETPOINTS/
press the DEL key to switch to the menu of the main param- RAMP GENERATORS
eter groups.
CONTROLLER INHIBIT
User menu The DBG60B keypad has a standard user menu containing the parameters that are
used most often. The parameters in the user menu are displayed with a "\" before the
parameter number (→ Sec. "Complete parameter list"). You can add or delete parame-
ters. You can save a maximum of 50 parameter entries. The parameters are displayed
in the order in which they are stored in the inverter. The parameters are not sorted
automatically.
• Use the context key to call up the context menu. Select the menu item "USER
MENU" and press the OK key to confirm. The user menu with the most frequently
used parameters appears.
Adding parameters Proceed in this order to add parameters to the user menu:
to the user menu
• Use the context key to call up the context menu. Select the "PARAMETER MODE"
menu item.
• Select desired parameter and press the OK key to confirm.
• Use the context key to return to the context menu. In the context menu, select the
menu item "ADD Pxxx". "xxx" is the parameter you selected previously. Confirm your
selection by pressing OK. The selected parameter is stored in the user menu.
Deleting Proceed in this order to delete parameters from the user menu:
parameters from
• Use the context key to call up the context menu. Select the menu item "USER
the user menu
MENU".
• Select the parameter that is to be deleted. Confirm your selection by pressing OK.
• Use the context key to return to the context menu. In the context menu, select the
menu item "DELETE Pxxx". "xxx" is the parameter you selected previously. Confirm
your selection by pressing OK. The selected parameter is deleted from the user
menu.
Initial parameter The wake-up parameter is the parameter that is displayed when the DBG60B is
switched on. The factory setting for the wake-up parameter is the basic display. You can
select which parameter should be the wake-up parameter. The following options can be
used as the wake-up parameter:
• Parameter (→ Parameter mode)
• Parameter from the user menu (→ User menu)
• Basic display
Proceed as follows to save a wake-up parameter:
• First select the required parameter in parameter mode.
• In the context menu, select the menu item "XXXX INITIAL PARAM.". "XXXX" is the
selected initial parameter. Confirm your selection by pressing OK.
Immediate switch This fault response causes immediate locking of the output stage with simultaneous
off control of the brake output so that an existing brake is applied. The "fault message" is
set and the "ready message" is revoked.
This status can only be exited by an explicit fault reset.
Stop This fault response causes a stop at the set stop ramp. This fault stop is subject to time
monitoring. If the drive does not reach the start / stop speed within a specified time
period, the unit jumps to the fault state, the output stage is inhibited and an existing
brake is applied. The fault message "F34 Ramp timeout" is generated. The original fault
message is overwritten. If the drive reaches the start/stop speed, the unit jumps to the
fault state, the brake is applied and the output stage is inhibited. The "fault message" is
set and the "ready message" is revoked.
This status can only be exited by an explicit fault reset.
Timeout (warning) The switch-off response causes a stop at the set rapid stop ramp. The stop is subject to
time monitoring as for the "fault stop".
If the drive reaches the start/stop speed, the unit jumps to the warning state, the brake
is applied and the output stage is inhibited. The "fault message" is set and the "ready
message" remains set.
An explicit fault reset is not possible. The fault is reset when communication is made
again or the timeout is set to 0 s.
Behavior of the inverter when it is controlled via a communciation interface (RS-485 or
SBus):
• Power off and on
• Enable has no effect
• Valid data to an interface monitored with timeout
• Enable
11.1.3 Reset
Basic unit reset A fault message can be acknowledged:
• Reset via input terminals with an appropriately assigned binary input (DIØØ,
DIØ2...DIØ5). DIØØ is factory set to fault reset.
AC 230 V units:
• Stage 1: AC 170 V for 15 minutes
• Stage 2: AC 200 V for 15 minutes
• Stage 3: AC 240 V for 1 hour
After you have completed the regeneration process, the unit can be used immediately
or stored again for an extended period with maintenance.
12 Address List
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
P.O. Box sew@sew-eurodrive.de
Postfach 3023 • D-76642 Bruchsal
Service Competence Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
Center Ernst-Blickle-Straße 1 Fax +49 7251 75-1711
D-76676 Graben-Neudorf sc-mitte@sew-eurodrive.de
North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
D-30823 Garbsen (near Hannover) sc-nord@sew-eurodrive.de
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dänkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane (near Zwickau) sc-ost@sew-eurodrive.de
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstraße 5 Fax +49 89 909552-50
D-85551 Kirchheim (near München) sc-sued@sew-eurodrive.de
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstraße 1 Fax +49 2173 8507-55
D-40764 Langenfeld (near Düsseldorf) sc-west@sew-eurodrive.de
Electronics SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Ernst-Blickle-Straße 42 Fax +49 7251 75-1769
D-76646 Bruchsal sc-elektronik@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP
+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54, route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
F-67506 Haguenau Cedex sew@usocome.com
Production Forbach SEW-EUROCOME Tel. +33 3 87 29 38 00
Zone Industrielle
Technopôle Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d'activités de Magellan Fax +33 5 57 26 39 09
Service 62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d'Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2, rue Denis Papin
F-77390 Verneuil I'Etang
Additional addresses for service in France provided on request!
Algeria
Sales Alger Réducom Tel. +213 21 8222-84
16, rue des Frères Zaghnoun Fax +213 21 8222-84
Bellevue El-Harrach reducom_sew@yahoo.fr
16200 Alger
Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar
1619 Garin http://www.sew-eurodrive.com.ar
Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 enquires@sew-eurodrive.com.au
Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://sew-eurodrive.at
sew@sew-eurodrive.at
Belarus
Sales Minsk SEW-EURODRIVE BY Tel.+375 (17) 298 38 50
RybalkoStr. 26 Fax +375 (17) 29838 50
BY-220033 Minsk sales@sew.by
Belgium
Assembly Brüssel SEW Caron-Vector S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.sew-eurodrive.be
info@caron-vector.be
Service Competence Industrial Gears SEW Caron-Vector S.A. Tel. +32 84 219-878
Center Rue de Parc Industriel, 31 Fax +32 84 219-879
BE-6900 Marche-en-Famenne http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be
Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 6489-9133
Sales Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 6480-3328
Service dente Dutra Km 208 http://www.sew-eurodrive.com.br
Guarulhos - 07251-250 - SP sew@sew.com.br
SAT - SEW ATENDE - 0800 7700496
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160
Bogdanovetz Str.1 Fax +359 2 9151166
BG-1606 Sofia bever@fastbg.net
Cameroon
Sales Douala Electro-Services Tel. +237 33 431137
Rue Drouot Akwa Fax +237 33 431137
B.P. 2024
Douala
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca
marketing@sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
7188 Honeyman Street Fax +1 604 946-2513
Delta. B.C. V4G 1 E2 marketing@sew-eurodrive.ca
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Fax +1 514 367-3677
LaSalle, Quebec H8N 2V9 marketing@sew-eurodrive.ca
Additional addresses for service in Canada provided on request!
Chile
Assembly Santiago de Chile SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande http://www.sew-eurodrive.cl
LAMPA ventas@sew-eurodrive.cl
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611
Sales Tianjin 300457 info@sew-eurodrive.cn
Service http://www.sew-eurodrive.cn
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park suzhou@sew-eurodrive.cn
Jiangsu Province, 215021
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890
No. 9, JunDa Road Fax +86 20 82267891
East Section of GETDD guangzhou@sew-eurodrive.cn
Guangzhou 510530
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538
10A-2, 6th Road Fax +86 24 25382580
Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn
ment Area
Shenyang, 110141
Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. Tel. +86 27 84478398
10A-2, 6th Road Fax +86 27 84478388
No. 59, the 4th Quanli Road, WEDA
430056 Wuhan
Additional addresses for service in China provided on request!
Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co
Santafé de Bogotá sewcol@sew-eurodrive.com.co
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service PIT Erdödy 4 II Fax +385 1 4613-158
HR 10 000 Zagreb kompeks@inet.hr
Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 255 709 601
Business Centrum Praha Fax +420 220 121 237
Lužná 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz
Denmark
Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Egypt
Sales Cairo Copam Egypt Tel. +20 2 22566-299 + 1 23143088
Service for Engineering & Agencies Fax +20 2 22594-757
33 EI Hegaz ST, Heliopolis, Cairo http://www.copam-egypt.com/
copam@datum.com.eg
Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Reti tee 4 Fax +372 6593231
EE-75301 Peetri küla, Rae vald, Harjumaa veiko.soots@alas-kuul.ee
Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimäentie 4 Fax +358 3 780-6211
Service FIN-15860 Hollola 2 sew@sew.fi
http://www.sew-eurodrive.fi
Production Karkkila SEW Industrial Gears OY Tel. +358 201 589-300
Assembly Valurinkatu 6 Fax +358 201 589-310
Service FIN-03600 Karkkila sew@sew.fi
http://www.sew-eurodrive.fi
Gabon
Sales Libreville Electro-Services Tel. +241 7340-11
B.P. 1889 Fax +241 7340-12
Libreville
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service P.O. Box No.1 http://www.sew-eurodrive.co.uk
GB-Normanton, West- Yorkshire WF6 1QR info@sew-eurodrive.co.uk
Greece
Sales Athen Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
Service 12, Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136, GR-18545 Piraeus http://www.boznos.gr
info@boznos.gr
Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 36902200
Sales Unit No. 801-806, 8th Floor Fax +852 36902211
Service Hong Leong Industrial Complex contact@sew-eurodrive.hk
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 office@sew-eurodrive.hu
India
Assembly Vadodara SEW-EURODRIVE India Private Limited Tel. +91 265 2831086
Sales Plot No. 4, GIDC Fax +91 265 2831087
Service POR Ramangamdi • Vadodara - 391 243 http://www.seweurodriveindia.com
Gujarat sales@seweurodriveindia.com
subodh.ladwa@seweurodriveindia.com
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate info@alperton.ie
Glasnevin, Dublin 11 http://www.alperton.ie
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon http://www.liraz-handasa.co.il
office@liraz-handasa.co.il
Italy
Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801
Sales Via Bernini,14 Fax +39 02 96 799781
Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it
sewit@sew-eurodrive.it
Ivory Coast
Sales Abidjan SICA Tel. +225 2579-44
Ste industrielle et commerciale pour l'Afrique Fax +225 2584-36
165, Bld de Marseille
B.P. 2323, Abidjan 08
Japan
Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373814
Service Iwata http://www.sew-eurodrive.co.jp
Shizuoka 438-0818 sewjapan@sew-eurodrive.co.jp
Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr
Ansan 425-120 master@sew-korea.co.kr
Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204
No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230
Gangseo-ku master@sew-korea.co.kr
Busan 618-270
Latvia
Sales Riga SIA Alas-Kuul Tel. +371 7139253
Katlakalna 11C Fax +371 7139386
LV-1073 Riga http://www.alas-kuul.com
info@alas-kuul.com
Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 4947-86
B. P. 80484 +961 1 4982-72
Bourj Hammoud, Beirut +961 3 2745-39
Fax +961 1 4949-71
gacar@beirut.com
Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Naujoji 19 Fax +370 315 56175
LT-62175 Alytus info@irseva.lt
http://www.sew-eurodrive.lt
Luxembourg
Assembly Brüssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.sew-eurodrive.lu
info@caron-vector.be
Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my
West Malaysia
Mexico
Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300
Sales SEM-981118-M93 Fax +52 442 1030-301
Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx
Parque Industrial Queretaro scmexico@seweurodrive.com.mx
C.P. 76220
Queretaro, Mexico
Morocco
Sales Casablanca Afit Tel. +212 22618372
5, rue Emir Abdelkader Fax +212 22618351
MA 20300 Casablanca ali.alami@premium.net.ma
Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 info@vector.nu
NL-3004 AB Rotterdam
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive http://www.sew-eurodrive.co.nz
East Tamaki Auckland sales@sew-eurodrive.co.nz
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch sales@sew-eurodrive.co.nz
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20
Sales Solgaard skog 71 Fax +47 69 24 10 40
Service N-1599 Moss http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe
Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90
Sales ul. Techniczna 5 Fax +48 42 67710-99
Service PL-92-518 £ódŸ http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
24 Hour Service Tel. +48 602 739 739
(+48 602 SEW SEW)
sewis@sew-eurodrive.pl
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Romania
Sales Bucureºti Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
011785 Bucuresti sialco@sialco.ro
Russia
Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142
Sales P.O. Box 36 Fax +7 812 3332523
Service 195220 St. Petersburg Russia http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Senegal
Sales Dakar SENEMECA Tel. +221 338 494 770
Mécanique Générale Fax +221 338 494 771
Km 8, Route de Rufisque senemeca@sentoo.sn
B.P. 3251, Dakar
Serbia
Sales Beograd DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288
Ustanicka 128a 0393
PC Košum, IV floor Fax +381 11 347 1337
SCG-11000 Beograd office@dipar.co.yu
Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg
Singapore 638644 sewsingapore@sew-eurodrive.com
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202
Rybnièná 40 Fax +421 2 33595 200
SK-831 06 Bratislava sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk
Žilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513
Industry Park – PChZ Fax +421 41 700 2514
ulica M.R.Štefánika 71 sew@sew-eurodrive.sk
SK-010 01 Žilina
Slovakia
Banská Bystrica SEW-Eurodrive SK s.r.o. Tel. +421 48 414 6564
Rudlovská cesta 85 Fax +421 48 414 6566
SK-974 11 Banská Bystrica sew@sew-eurodrive.sk
Košice SEW-Eurodrive SK s.r.o. Tel. +421 55 671 2245
Slovenská ulica 26 Fax +421 55 671 2254
SK-040 01 Košice sew@sew-eurodrive.sk
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO - 3000 Celje pakman@siol.net
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-3104
Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za
Aeroton Ext. 2 info@sew.co.za
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens jhainsworth@sew.co.za
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaceo Place Fax +27 31 700-3847
Pinetown hengela@sew.co.za
Durban
P.O. Box 10433, Ashwood 3605
Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70
Sales Parque Tecnológico, Edificio, 302 Fax +34 94 43184-71
Service E-48170 Zamudio (Vizcaya) http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442 00
Sales Gnejsvägen 6-8 Fax +46 36 3442 80
Service S-55303 Jönköping http://www.sew-eurodrive.se
Box 3100 S-55003 Jönköping info@sew-eurodrive.se
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288
Service Muang sewthailand@sew-eurodrive.com
Chonburi 20000
Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 71 4340-64 + 71 4320-29
5, Rue El Houdaibiah Fax +216 71 4329-76
1000 Tunis tms@tms.com.tn
Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419164, 3838014,
Sales Hareket Sistemleri San. ve Tic. Ltd. Sti. 3738015
Service Bagdat Cad. Koruma Cikmazi No. 3 Fax +90 216 3055867
TR-34846 Maltepe ISTANBUL http://www.sew-eurodrive.com.tr
sew@sew-eurodrive.com.tr
Ukraine
Sales Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211
Service Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078
49008 Dnepropetrovsk http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
USA
Production Southeast Region SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manufacturing +1 864 439-9948
Service Lyman, S.C. 29365 Fax Assembly +1 864 439-0566
Cooporate Offices Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly Northeast Region SEW-EURODRIVE INC. Tel. +1 856 467-2277
Sales Pureland Ind. Complex Fax +1 856 845-3179
Service 2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com
Bridgeport, New Jersey 08014
Midwest Region SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 440-3799
Troy, Ohio 45373 cstroy@seweurodrive.com
Southwest SEW-EURODRIVE INC. Tel. +1 214 330-4824
Region 3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 csdallas@seweurodrive.com
Western Region SEW-EURODRIVE INC. Tel. +1 510 487-3560
30599 San Antonio St. Fax +1 510 487-6433
Hayward, CA 94544 cshayward@seweurodrive.com
Additional addresses for service in the USA provided on request!
Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve
Valencia, Estado Carabobo ventas@sew-eurodrive.com.ve
sewfinanzas@cantv.net
Index
Stop ramp t13 up = down P136 ..................................................95 UL compliant installation .......................................................... 167
Stop ramp t13 up = down P139 ..................................................96 ULF11A folding ferrites............................................................... 65
Stop ramp t23 up = down P144 ..................................................95 Unit data ..................................................................................... 87
Stop ramp t23 up = down P146 ..................................................95 Unit design ............................................................................... 152
Stop ramp t23 up = down P149 ..................................................96 Size 0XS / 0S / 0L ............................................................... 152
Stop setpoint 1 P721.................................................................106 Size 1 / 2S / 2 ...................................................................... 153
Stop setpoint 2 P724.................................................................106 Size 3 .................................................................................. 154
STOP / RESET (FBG11B keypad) ...........................................188 Size 4 / 5 ............................................................................. 155
Stop/fault.............................................................................91, 109 Unit designation........................................................................ 156
Storage temperature ...................................................................18 Unit functions............................................................................ 108
Submounting flat-design resistor ................................................59 Unit information ........................................................................ 228
Supply system contactor...........................................................163 Unit status ................................................................................ 156
Supply system lead...................................................................159 Unit status codes...................................................................... 222
Support rail mounting flat-design resistor ...................................60 Unit type P070............................................................................ 87
Switched-mode power supply UWU52A .....................................85 USB11A...................................................................................... 50
Switch-off response USB11A interface adapter.......................................................... 50
Immediate switch-off ............................................................228 User display P001 ...................................................................... 86
stop ......................................................................................228 UWS11A..................................................................................... 49
Switch-off responses.................................................................228 UWS11A interface adapter......................................................... 49
Switchover parameter set .........................................................141 UWS21B..................................................................................... 50
System overview.........................................................................11 UWS21B interface adapter......................................................... 50
Systembus (SBus), installation .................................................181 UWU52A switched-mode power supply ..................................... 85
T V
Technical data VFC .......................................................................................... 194
AC 230 V / 1-phase / size 0XS ..............................................31 Voltage drop ............................................................................. 131
AC 230 V / 3-phase / size 2 ...................................................38 Voltage drop motor cable ......................................................... 127
AC 230 V / 3-phase / size 3 ...................................................39 Voltage supply system ............................................................. 125
AC 230 V / 3-phase / size 4 ...................................................40 Voltage supply, external DC 24 V ............................................ 139
AC 230 V /1-phase / size 0L ..................................................33 Voltage-frequency characteristic curve .................................... 116
AC 230 V /1-phase / size 0S..................................................32 V/f ............................................................................................. 194
AC 230 V /3-phase / size 0L ..................................................36
AC 230 V / 3-phase / size 0XS ..............................................34
AC 400/500 V / 3-phase / size 0L ..........................................25 W
AC 400/500 V / 3-phase / size 0S..........................................24 Warnings, FBG11B keypad...................................................... 190
AC 400/500 V / 3-phase / size 0XS .......................................23 Wire breakage detection P105 ................................................... 91
AC 400/500 V / 3-phase / size 2 ............................................27 Wire resistor ............................................................................. 122
AC 400/500 V / 3-phase / size 2S..........................................26
Wire resistor, braking resistor..................................................... 53
AC 400/500 V / 3-phase / size 3 ............................................28
Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 75 kW ........ 176
AC 400/500 V / 3-phase / size 4 ............................................29
AC 400/500 V / 3-phase / size 5 ............................................30
DFP21B option ................................................................76, 81 X
Technical data, general...............................................................18
XML file ...................................................................................... 78
Technical data, overview ............................................................22
Temperature control..................................................................143
Terminal assignment.................................................................101 0 ... 9
Terminal response times.............................................................21
4-quadrant operation 1 P820.................................................... 109
TF................................................................................................20
4-quadrant operation 2 P821.................................................... 109
TF thermistor.............................................................................177
TH bimetallic switch ..................................................................177
thermal class F..........................................................................116
Thermistor.................................................................................116
Thermistor TF ...........................................................................177
Timeout (warning) .....................................................................229
TN system.................................................................................125
Touch guard..............................................................................172
Touch guard BS ..........................................................................58
Transportation temperature ........................................................18
Trolleys .....................................................................................114
TT system .................................................................................125
U
UBP11A ......................................................................................47
UL approval.................................................................................17
Procedure
1. Connect the motor to MOVITRAC® B
3-phase 1-phase
(terminal X2).
PE
2. You have the option of connecting a
braking resistor (terminal X2/X3).
3. The following signal terminals must be
controlled with your control system: Changeover
• Enable DI∅3
REF1
• Setpoint:
Fault reset
• Analog input (X10) or / and CW/stop
CCW/stop
• DI∅4 = n11 = 150 rpm or / and Enable/stop*
}
n13 = n11 + n12
• DI∅5 = n12 = 750 rpm or / and
Supply voltage
input/output 24VIO
• DI∅4 + DI∅5 = n13 = 1500 rpm Reference potential binary signals
• For brakemotors:
DO∅2 = Brake control via brake Reference potential
Brake released*
rectifier Ready
Reference potential
4. You have the option of connecting the Relay contact/fault
NOC relay
following signal termianls: NCC relay
• DO∅3 = Ready
Shield clamp
5. Check the controller for the required
functionality. Factory setting
Notes
Signal terminal functions and setpoint settings can be modified using the FBG11B key-
pad or a PC. A PC connection requires the FSC11B front option or one of the following
interface adapters: UWS21B / UWS11A / USB11A.
Note
Operate the MOVITRAC® B frequency inverter only in strict observance of the
detailed operating instructions!
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