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Ra64283 - 2022 09 15

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RA 64283/2022-09-15

Replaces: 2022-02-01

Load-sensing control block


in sandwich plate design
M4-15
▶ Size 15
▶ Series 2X
▶ Nominal pressure
– on the pump side 5100 psi (350 bar)
– on the consumer side 6100 psi (420 bar)
▶ Maximum flow
– on the pump side 106 gpm (400 l/min)
– on the consumer side 52.8 gpm (200 l/min)

Features Contents
▶ Flow control independent on load pressure Functional description 2
– Open center for fixed pump Technical data 3
– Closed center for variable pump Modular system 5
▶ Sandwich plate design with up to 18 directional valve Ordering code 7
sections Order examples 12
▶ Type of actuation: mechanical, hydraulic, Inlet plates 15
electrohydraulic (switching, proportional or with Pressure compensator 19
on-board electronics) Control spool 20
▶ Pressure limitation Flow 21
– Inlet plate: pilot operated pressure valves of large Types of actuation 22
nominal width LS pressure relief 24
– Directional valve/consumer ports: compact pressure Secondary valves 28
valves with feed function Options 28
▶ LS pressure relief End plates 29
– Adjustable per consumer port Dimensions 32
– External pressure setting per consumer port On-board electronics:
possible CAN bus-controlled pilot module CPM 42
– Electro-proportional per section Accessories 44
M4 configurator 46
Fields of application Related documentation 47
▶ Cranes
▶ High-capacity forklifts and teleforklifts
▶ Stone crusher
▶ Forestry machinery
▶ Drilling equipment
▶ Truck applications
▶ Municipal vehicles
▶ Stationary applications

 RA 64283/2022-09-15, Bosch Rexroth AG


2 M4-15 | Control block
Functional description

Functional description

Control block M4-15 Load pressure compensation


The directional valves are proportional valves according The pressure compensator (3) regulates pressure changes
to the load-sensing principle. on the consumers or on the pump. The flow to the
consumers remains constant, including with varying loads.
Consumer control
The control spool (2) is used to determine the flow Flow limitation
direction and the flow level that reaches the consumer The maximum flow can be individually set mechanically
ports (A or B). at the factory according to the ordering code using the
Pressure reducing valves (10) control the position of the stroke limitations (7).
control spool (2). The size of the electric current on the
pressure reducing valve determines the level of the pilot Pressure limitation
pressure in the spring chambers (9) and thereby the The LS pressure for each consumer port can optionally
stroke of the control spool (P → A; P → B). be overridden internally via the LS pressure relief
The pressure compensator (3) keeps the pressure valves (4), electro-proportionally for each section
differential on the control spool (2) and thereby the flow or externally via the LS ports MA, MB.
to the consumers constant. Pressure relief valves with combined feed function (5)
protect the consumer ports A and B from pressure peaks
and from external forces.
The highest load pressure on the pump is reported via the
LS line and the integrated shuttle valve (8).

▼ Sectional view M4-15 ▼ Symbol M4-15

4 2 7 6 5
PXYLS T
11 6 5 12 B
A B

MA
b MB
T T
7 A
10 b A B
7
a X
Y a
P P T

MA MB
13 4 8 1 3 2 11 9 14

8 10 3

1 Housing 5 Pressure relief valve with 8 LS shuttle valve 12 Hand lever


2 Control spool feed function 9 Spring chamber 13 Cover A side
3 Pressure compensator 6 Threaded plug 10 Pressure reducing valve 14 Cover B side
4 LS pressure relief valve 7 Stroke limiter 11 Compression spring

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 3
 Technical data

Technical data

General
Weight Inlet plate J P VL, VR JZ VZ JK
lbs 15 22 24 19 24 24
(kg) (6.6) (10) (10.7) (8.5) (10.7) (11)
Directional valve section M H W CBA
lbs 16 16 17 17
(kg) (7.1) (7.1) (7.5) (7.8)
Hand lever surplus weight lbs (kg) 1.3 (0.6)
End plate LA LAPT LAY LAYPT LAX LAXPT
lbs 13 14 12 12 13 14
(kg) (5.8) (6.3) (5.6) (5.6) (5.8) (6.2)
LZ LZPT LZY LZYPT LZX LZXPT
lbs 13 14 13 11 12 14
(kg) (5.8) (6.3) (5.8) (5.2) (5.6) (6.3)
LU LUT LVZ TI
lbs 12 13 12 21
(kg) (5.6) (5.7) (5.6) (9.3)
Installation position Ideally horizontal to the spool axis.
For versions with spool position sensor, horizontal
to the spool axis or vertical, with the sensor cable
on the bottom.
Consumer line connections Pipe thread according to ISO 228/1 (inches),
ISO 11926-1 (UNF) or JIS B 2351-1 (on request)
Ambient temperature range ϑ °F −4 … +176 (−40 … +212 on request)
(°C) (−20 … +80 (−40 … +100 on request))
Priming (standard) One-coat paint RAL 5010 (more on request)
Surface protection according Standard priming h 96
to DIN EN 60068-2-11 Special painting h 480
Painting for SO-038 h 1000

Mechanical
Actuating force on the Mechanically operated lbf (N) < 4.5 (< 20)
hand lever Mechanical override lbf (N) < 16 (< 70)
(encapsulated) (with parallel hydraulic actuation)
Mechanical override lbf (N) < 11 (< 50)
(with parallel electrohydraulic actuation)

Hydraulic
Maximum working P pmax psi (bar) 5100 (350)
pressure at port A, B pmax psi (bar) 6100 (420)
LS pmax psi (bar) 6100 (420)
T pmax psi (bar) 435 (30)
Y pmax psi (bar) Must be drained to reservoir without pressure
Maximum pilot pressure a, b pSt psi (bar) 510 (35)
at port X pSt psi (bar) 510 (35)
Pilot pressure range hydraulic pSt psi (bar) 123 … 328 (8.5 … 22.5)
electrohydraulic pSt psi (bar) 95 … 248 (6.5 … 17.2)
Required differential Version S, C p psi (bar) 260 (18)
pressure control Δp on the Version T p psi (bar) 365 (25)
control block

 RA 64283/2022-09-15, Bosch Rexroth AG


4 M4-15 | Control block
Technical data

Hydraulic
Recommended hydraulic pilot control devices TH6 control curve 97, see data sheet 64552 or 64555
Required pump controller Controller without LS connection to reservoir, e.g. DFR1, DRS
Maximum primary pressure relief p psi (bar) 370 (set at the factory according to ordering code),
min. 20 bar above the pressure cut-off value of the pump
LS pressure relief p psi (bar) 725 … 4800 (50 … 330)
(set at the factory according to ordering code)
The highest reduce response pressure of the valve block LS
pressure relief valves set at the factory must be at least
20 bar lower than the pressure cut-off value of the pump.
Maximum flow Inlet plate J P VL, VR JZ VZ JK
Port P qVmax gpm 52.8 52.8 52.8 79.3 79.3 79.3
(l/min) (200) (200) (200) (300) (300) (300)
Port S qVmax gpm (l/min) – – 39.6 (150) –
Directional valve qVmax gpm (l/min) 42.3 (160) with pressure compensator S
section and load holding function
Port A, B qVmax gpm (l/min) 52.8 (200) with pressure compensator T
and without load holding function
qVmax gpm (l/min) 52.8 (200) without pressure compensator
End plate LAPT LAYPT LAXPT LZPT LZYPT LZXPT
Port P qVmax gpm (l/min) 26 (100) 26 (100) 26 (100) 26 (100) 26 (100) 26 (100)
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, HEES
(synthetic ester) according to ISO 15380 and other
hydraulic fluids on request
Hydraulic fluid temperature range ϑ °F −4 … +176 (−40 … +212 on request)
(°C) (−20 … +80 (−40 … +100 on request))
Viscosity range ν cSt 10 … 380
Maximum admissible degree of contamination of hydraulic fluid Level 20/18/15, we recommend a filter with a minimum
Cleanliness level according to ISO 4406 (c) retention rate of β10 ≥ 75
Required filtration rate for port X Minimum retention rate of β100 ≥ 200
(external pilot oil supply) for CPM actuation

Electric
Electrical pilot control valves FTWE2K..., see data sheet 580071)
FTDRE2K..., see data sheet 580321)
Recommended amplifier RA 1-0/10 (1 section), see data sheet 95230
(other actuating options on request) RA 2-1/10, (4 to 6 sections), see data sheet 95230
BODAS control units
Connector version 1 and 3 Junior timer, 2-pin (AMP)
8 and 9 DT04-2P (DEUTSCH)
Type of protection Connector version 1 and 3 IP6K5 1)

according to ISO 20653 IP6K7 and IP6K9K 1)


(only with Rexroth type R901022127 and R900313533)
Connector version 8 and 9 IP6K5, IP6K7 and IP6K9K 1)

On-board electronics (CPM) Data from page 42; see also instruction manual 64819-B
or 64820-B
Spool position sensor PSM, see data sheet 95190

Notice
▶ For applications outside these values, please consult us!
▶ The technical data were determined at a viscosity
of ν = 32 mm²/s (HLP46: 50 °C).

1) With installed and locked plug-in connector. Plug-in connectors


are not included in the scope of delivery and must be ordered
separately, see page 45.

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 5
 Modular system

Modular system

Control blocks in the M4-15 series have a modular 2.4 Actuation B side
structure. They can be combined to provide the perfect A: Standard cover –
solution for the application at hand. B: Mechanical actuation K with hand lever
C: Mechanical actuation B2 with clamping piece and
Control block with lateral inlet plate hand lever (aluminum-free)
1. Inlet plate 2.5 Electro-proportional LS pressure relief
A: Closed center VR with external priority consumer 3. End plate
B: Open center P A: End plate LA, LZ
C: Closed center J B: With internal pilot oil supply LAY, LZY
2. Directional valve sections C: With external pilot oil supply LAX, LZX
2.1 LS pressure relief
2.2 Secondary valves
2.3 Actuation A side
A: Mechanical actuation M
B: Hydraulic actuation H
C: Electrohydraulic actuation W
D: Electrohydraulic actuation W with spool
position sensor
E: Electrohydraulic actuation with on-board
electronics CPM CPS

2.4

C
2.2

B
2.
A
C
B
A
2.2
3.

D 2.1 C
C
B
B
A A
2.3
2.5 1.

 RA 64283/2022-09-15, Bosch Rexroth AG


6 M4-15 | Control block
Modular system

Control block with central inlet plate 2.4 Actuation B side


1. Central inlet plate A: Standard cover –
A: Closed Center JZ B: Mechanical actuation K with hand lever
B: Closed center VZ with priority valve C: Mechanical actuation B2 with clamping piece and
2. Directional valve sections hand lever (aluminum-free)
2.1 LS pressure relief 2.5 Electro-proportional LS pressure relief
2.2 Secondary valves 3. End plate
2.3 Actuation A side A: Diversion plate with external priority port LVZ
A: Mechanical actuation M B: Diversion plate LUT
B: Hydraulic actuation H C: With LS unloading LA, LZ
C: Electrohydraulic actuation W D: With LS port and pilot oil supply LAY, LZY
D: Electrohydraulic actuation W with spool E: With LS port and pilot oil supply LAX, LZX
position sensor
E: Electrohydraulic actuation with on-board
electronics CPM CPS

2.4
C
2.
B

E
D
C 2.

3.
2.2

1.
E

C 2.1 B
B
A
A
2.3 3.

2.5

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 7
 Ordering code

Ordering code

Specifications on the name plate


The ordering code is used to record the technical features The complete control block is defined as per the type code
and requirements. according to DCCS 46001-10.
The Rexroth sales organization uses the ordering code For recording the ordering code, the M4 configurator
to derive a short type and a material number. is alternatively available at: www.boschrexroth.com/m4

Example: M4-15 control block with three directional valve sections

01 02 03 04 05 06 07 08 09 10 11 12
M4 – G12345 – 2 0 / 3 M4-15 J W21 – V 01 –450

01 Series: Load-sensing control block M4

02 6-digit control block number

03 Series 2X (unchanged installation and connection dimensions)

04 Series amendment status

05 Total number of directional valve sections (1 to 18)1)

06 Directional valve size

07 Inlet plate

08 A side actuation (primarily)

09 B side actuation (primarily)

10 Sealing material (mostly)

11 Line connections

12 Optional: Special designation

1) Each side can support up to 9 directional valve sections. Always


indicate "9" for 10 or more directional valves.

 RA 64283/2022-09-15, Bosch Rexroth AG


8 M4-15 | Control block
Ordering code

Inlet plate

01 02 03 04 05
M4-15-2X /

Design, system
01 Open center Lateral inlet plate P
Closed center Lateral inlet plate J
Lateral inlet plate, internal priority consumer, external subordinate consumer VL
Lateral inlet plate, external priority consumer, internal subordinate consumer VR
Central inlet plate JZ
Central inlet plate with priority valve VZ
Central inlet plate for combination M4-12/M4-151) JK
Central inlet plate with logic valve for connecting or switching off a main function with
XZ
high flow (no other ordering codes required)

Primary pressure limitation


02 Without primary pressure relief valve (can be retrofitted, not possible with open center version P) Q
With primary pressure relief valve, specified pressure in bar, 3-digit …

Priority valve (information only required with version V.)


03 Static priority valve A
Dynamic priority valve B

LS pressure relief priority valve


04 Specified pressure in bar, 3-digit …

Optional
05 With LS damping nozzles, specification of the nozzle diameter in mm, e.g. S0.6–0.6 (not in conjunction with inlet P) S…–…

= preferred program
1) For details see data sheet 64276

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 9
 Ordering code

Directional valve sections

01 02 03 04 05 06 07 08 09 10 11 12 13
M4-15-2X / *
1st directional valve section

*
2nd directional valve section

*
3nd directional valve section, etc.

Pressure compensator
01 With pressure compensator, with load holding function S
With pressure compensator, without load holding function T
Without pressure compensator, with load holding function C
Without pressure compensator, without load holding function Q

LS pressure relief and housing variant 02 03 04


02 Without LS pressure relief valve (LS-PRV cannot be retrofitted; M not possible) Z Z
04 With threaded plug (Z not possible) 1)
Q Q
With LS pressure relief valve (specified pressure in bar, 3-digit; Z not possible)1) … …
With 1 LS pressure relief valve for same pressure setting in A and B (specified pressure in bar, 3-digit)1) = …
LS relief plug B B
03 Housing with measuring ports M
Housing without measuring ports Z
Housing for electro-proportional LS pressure relief or switchable directional valves2) K
– 210 bar, decreasing characteristic curve2) L
– 210 bar, increasing characteristic curve2) J
– 350 bar, decreasing characteristic curve2) R
– 350 bar, increasing characteristic curve2) N

Spool type3)
05 Control spool E E
Control spool J J
Control spool Q Q
Control spool with regeneration function R
Floating position spool4) W
Floating position spool4) Y

Flow
06 Flow in consumer port A and B (parameter in l/min, 3-digit) …–…
Control spool with pressure function T (only in conjunction with E, J or Q) 4)
…T…

1) Only in combination with pressure compensator S and T


2) Exact specifications in plain text, see information from page 26
3) For symbols, see "Control spool" on page 20
= preferred program
4) Please consult our technical sales department

 RA 64283/2022-09-15, Bosch Rexroth AG


10 M4-15 | Control block
Ordering code

Actuation A side
07 Mechanical5) Encapsulated, spring-centered M
Hydraulic6) H
Electrohydraulically proportional Standard W2
With measuring ports, on both sides W8
With damping nozzle + check valve for hydraulic superposition G2
Electrohydraulically switchable Standard W4
With damping nozzles, on both sides W5
With measuring ports, on both sides W6
With damping nozzle, with measuring ports, on both sides W7
With damping nozzle + check valve for hydraulic superposition G4
Electrohydraulic with digital CANopen control
CPS
On-board electronics (CPM) (Flange-mountable wiring variant in the plain text)

Supply voltage and connector version7) 24 V 12 V


08 Junior timer, 2-pin (AMP) 1 3
DT04-2P (DEUTSCH) 8 9

Actuation B side
09 Standard cover –
non-
Cover with hand lever8) revolving revolving
Without hand lever R X
Hand lever position 60° K N
Hand lever position 0° L O
Hand lever position –60° M P

Secondary valves for consumer ports A and B


10 Without9) With threaded plug (secondary valves can be retrofitted) Q
11 With Feed valve E
Pressure relief / feed valve, adjustable H…

Optional special designation


12 One-sided actuation, two switching positions –011
With spool position sensor –100

Optional
13 Further details in plain text *

5) Always in conjunction with revolving hand lever 8) For more details and versions, see "Variant overview" on page
6) For combination with mechanically superposed actuation 23
(B side), Bosch Rexroth recommends a non-revolving hand lever 9) Secondary valves must be present in the hydraulic circuit
7) Parameter only required with electrohydraulic actuation and with
= preferred program
electro-proportional LS pressure relief

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 11
 Ordering code

End plate, additional information

01 02 03 04 05
M4-15-2X / 01 *

End plate
01 With LS relief Without LS relief External pilot oil supply Internal pilot oil supply With additional
P and T port
● LA
● ● LAPT
● ● LAY
● ● ● LAYPT
● ● LAX
● ● ● LAXPT
● LZ
● ● LZPT
● ● LZY
● ● ● LZYPT
● ● LZX
● ● ● LZXPT
Diversion plate for use with central inlet plate LU
With additional T port LUT
With additional LS, P and T port LUPT
Intermediate plate for M4-12 directional valves with pilot oil supply L12Y
for M4-12 directional valves without pilot oil supply L12Q
External priority port (option for connecting another LS control block) LVZ

Sealing material
02 FKM (fluoroelastomer) V
NBR (nitrile rubber), FKM (fluoroelastomer) MV
NBR/FKM (nitrile rubber and fluoroelastomer) for low temperature range down to −40 °F (−40 °C) (on request) MT

Pipe thread line connections


03 Inches according to ISO 228/11) 01
UNF according to ISO 11926/-12) 19
JIS B 2351-1 (on request) 64

Optional special designation


04 Increased corrosion protection (seawater-resistant)3) –038
Aluminum-free –450
For safety-related applications –S

Optional
05 Further details in plain text *

1) For inches thread, see data sheet RE 64283.


2) See "Line connections" on page 32.
= preferred program
3) Please consult our technical sales department

 RA 64283/2022-09-15, Bosch Rexroth AG


12 M4-15 | Control block
Order examples

Order examples

Closed center with lateral inlet plate

Example: – 3-fold control block with 3 directional Ordering code:


valve sections
– Variable pump qV, max = 200 l/min via inlet
+ 100 l/min via end plate is possible
Inlet plate – Closed center, lateral Short type, inlet plate
– With primary pressure relief valve, set to 250 bar 01 02
– With internal pilot oil supply
3 M4 – 15 – 2X / J 250

1st – With pressure compensator, without load holding 1st directional valve section
directional function 01 02 03 04 05 06 07 09 10 11
valve – With 1 LS pressure relief valve for consumer
T = M 200 J 190-190 H – H320 H320
section ports A and B 200 bar
– Spool symbol J
– Flow in A and B 190 l/min
– Type of actuation: hydraulic
– Secondary valves: Pressure valve/feed valve,
consumer port A and B 320 bar
2nd and 3rd – With pressure compensator, with load holding 2nd directional valve section
directional function 01 02 03 04 05 06 07 09 10 11
valve – With LS pressure relief valve for consumer port A
S 180 M 120 E 085-060 H – H320 H320
section 180 bar, consumer port B 120 bar
– Spool symbol E
3rd directional valve section
– Flow in A 85 l/min, in B 60 l/min
– Type of actuation: hydraulic 01 02 03 04 05 06 07 09 10 11
– Secondary valves: Pressure valve/feed valve, S 180 M 120 E 085-060 H – H320 H320
consumer port A and B 320 bar
End plate, – With internal LS unloading and additional P and End plate, additional information
additional T port 01 02 03
information – FKM seals
LAPT V 01
– Pipe thread connections

M a1 b1 A1 B1 a2 b2 A2 B2 a3 b3 A3 B3

P X P1
Y
Y
LS
P

A
T

T
M MB MA MB MA T1 LSZ

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 13
 Order examples

Closed center with central inlet plate

Example: – 2-fold control block with 2 directional Ordering code:


valve sections
– Variable pump qV, max = 300 l/min
Short type, – Diversion plate Short type, diversion plate
diversion 01
plate
2 M4 – 15 – 2X / LU

1st – With pressure compensator, with load holding 1st directional valve section
directional function 01 02 03 04 05 06 07 08 09 10 11
valve – Without LS pressure relief valve bore
S Z Z Z E 140-140 W2 1 K Q Q
section – Spool symbol E
– Flow in A and B 140 l/min
– Type of actuation: electrohydraulically
proportional
– With Junior Timer, 2-pin (AMP) 24 V
– Overriding hand lever (revolving)
– Secondary valve bores plugged
Inlet plate – Closed center, central Inlet plate
– With primary pressure relief valve, set to 300 bar 01 02 03 04
– With priority valve (dynamic), set to 250 bar
VZ 300 B 250

2nd – With pressure compensator, with load holding 2nd directional valve section
directional function 01 02 03 04 05 06 07 09 10 11 13
valve – With LS pressure relief valve for consumer port A
S 270 L 300 E 090-090 CPS K Q Q KBPSL8BA
section 270 bar, consumer port B 300 bar
– With electro-proportional LS pressure relief,
210 bar (decreasing characteristic curve)
– Spool symbol E
– Flow in A and B 90 l/min
– Type of actuation: digital OBE
– Overriding hand lever (revolving)
– Secondary valve bores plugged
End plate, – With internal LS unloading and pilot oil supply End plate, additional information
additional – FKM seals 01 02 03
information – Pipe thread connections
LAY V 01

A1 B1 LS A2 B2
P
X
Y
LS
a

A
P

B
T

T
T P T1 LSZ Y X

 RA 64283/2022-09-15, Bosch Rexroth AG


14 M4-15 | Control block
Order examples

Closed center with central inlet plate for connecting or switching off a main function with high flow

Example: – 2-fold control block with 2 directional Ordering code:


valve sections
– Variable pump qV, max = 200 l/min
Short type, – Diversion plate with additional LS, P and T port Short type, diversion plate
diversion – With pressure relief valve, set to 310 bar
01 02
plate
2 M4 – 15 – 2X / LUPT 310

1st – With pressure compensator, with load holding 1st directional valve section
directional function
01 02 03 04 05 06 07 08 09 10 11 12
valve – Without LS pressure relief valve bore for
consumer port A and B S Z K Z J 130-130 W2 8 – Q Q KBPSN8BA
section
– With electro-proportional LS pressure relief,
250 bar (decreasing characteristic curve)
– Spool symbol J
– Flow in A and B 130 l/min
– Type of actuation: electrohydraulically
proportional
– With DT04-2P connector (DEUTSCH) 24 V
– Secondary valve bores plugged
Inlet plate – Closed center, central Inlet plate
– With logic valve for connecting or switching off a
01
main function with high flow
– For two individual pump circuits P1 and P2 and a XZ
shared tank port
– With load sensing for both consumer ports for the
left and right directional valve sections
2nd – With pressure compensator, with load holding 2nd directional valve section
directional function
01 02 03 04 05 06 07 08 09 10 11 12
valve – Without LS pressure relief valves for consumer
port A and B (plugged) S Q K Q J 130-130 W2 8 – Q Q KBPSN8BA
section
– With electro-proportional LS pressure relief,
250 bar (decreasing characteristic curve)
– Spool symbol J
– Flow in A and B 130 l/min
– Type of actuation: electrohydraulically
proportional
– With DT04-2P connector (DEUTSCH) 24 V
– Secondary valve bores plugged
End plate, – With internal LS unloading and internal pilot End plate, additional information
additional oil supply
01 02 03
information – FKM seals
– Pipe thread connections LAY V 01

M A1 B1 M5 M6 M3 M4 A M1 M2 LS2 A2 B2

P X
Y
LS

b b
a a
160-200μm
P

A
T

T
P1 MP1 P2 MP2 T2 T1 LSZ Y X

M M

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 15
 Inlet plates

Inlet plates

Open center

With primary pressure relief valve


Ordering code:
P …

▶ Specified pressure in bar required after P (3-digit)


M
▼ Circulating pressure P → T P LS T

25

20
Circulating pressure [bar]

15

10

0 40 80 120 160 200


Flow [l/min]

Closed center

Without primary pressure relief valve


Ordering code:
J Q
M
P LS T

With primary pressure relief valve


Ordering code:
J …
M
▶ Specified pressure in bar required after J (3-digit) P LS T

 RA 64283/2022-09-15, Bosch Rexroth AG


16 M4-15 | Control block
Inlet plates

Without primary pressure relief valve, internal priority 1); 2)


P1 Y LSp1
consumer, external subordinate consumer
Ordering code:
VL Q A … M

▶ Specified pressure in bar required after A for LS P

pressure relief priority valve (3-digit) LS


▶ Priority consumer is limited to a pressure
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
(150 l/min)
T

With primary pressure relief valve, internal priority 1); 2)


P1 Y LSp1
consumer, external subordinate consumer
Ordering code:
VL … A … M

▶ Specified pressure in bar required after VL for primary P

pressure relief valve (3-digit) LS


▶ Specified pressure in bar required after A for LS
pressure relief priority valve (3-digit)
▶ Priority consumer is limited to a pressure
T
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
(150 l/min)
Without primary pressure relief valve, external priority 1); 2)
P X Y LS
consumer, internal subordinate consumer
Ordering code:
VR Q A … M
MLS
▶ Specified pressure in bar required after A for LS P

pressure relief priority valve (3-digit) LS


▶ Priority consumer is limited to a pressure
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
(150 l/min)
T
S LSS

With primary pressure relief valve, external priority 1); 2)


P X Y LS
consumer, internal subordinate consumer
Ordering code:
VR … A … M
MLS
▶ Specified pressure in bar required after VR for primary P

pressure relief valve (3-digit) LS


▶ Specified pressure in bar required after A for LS
pressure relief priority valve (3-digit)
▶ Priority consumer is limited to a pressure
T
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
S LSS
(150 l/min)

1); 2)
Priority valve version, see page 18

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 17
 Inlet plates

Central closed center inlet plates

Without primary pressure relief valve P X Y LS1


Ordering code:
P
JZ Q
LS

T
S LS2

With primary pressure relief valve P X Y LS1


Ordering code:
P
JZ …
LS
▶ Specified pressure in bar required after JZ (3-digit)

T
S LS2

Without primary pressure relief valve, with priority valve 1); 2)


P X Y LS
Ordering code:
VZ Q A …

▶ Specified pressure in bar required after A for LS


P
pressure relief priority valve (3-digit)
▶ Priority consumer is limited to a pressure LS
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
(150 l/min)
▶ Refer also to the end plate LVZ on page 31.
T
S LSS

With primary pressure relief valve, with priority valve 1); 2)


P X Y LS
Ordering code:
VZ … A …

▶ Specified pressure in bar required after VZ for primary


P
pressure relief valve (3-digit)
▶ Specified pressure in bar required after A for LS LS
pressure relief priority valve (3-digit)
▶ Priority consumer is limited to a pressure
compensator ∆p of max. 200 psi (14 bar) and 39.6 gpm
T
(150 l/min)
S LSS
▶ Refer also to the end plate LVZ on page 31.

1); 2)
Priority valve version, see page 18

 RA 64283/2022-09-15, Bosch Rexroth AG


18 M4-15 | Control block
Inlet plates

With logic valve for connecting or switching off a main P X Y LS


function with high flow LS2
Ordering code:
M2
XZ T2
M1
▶ For two individual pump circuits P1 and P2 (<145 psi
A
(<10 bar) at 52.8 gpm (200 liters) in single operation) M4
and a shared tank port MP2

▶ With load sensing for both consumer ports for the left M3
P2
and right directional valve sections
▶ Design by technical sales. M6
MP1
M5
P1

For priority consumers with constant flow, version


1)
For dynamic priority consumers (e.g. control),
2)

V … A is recommended. version V … B is recommended.

▼ Version V … A ▼ Version V … B

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 19
 Pressure compensator

Pressure compensator

▼ Control spool in central position In the control spool central position there is no connection
from P to the consumer ports A and B. Pump pressure
T A B T shifts the compensator spool (1) to the left against the
spring (2) in this operating condition.
When the control spool (3) (= metering orifice)
is actuated, the LS pressure reaches the spring
chamber (4) and shifts the pressure compensator spool
X to the right into the control position. The flow is also kept
Y constant in parallel operation of consumers with different
load pressures.
P
LS The pressure compensator S is equipped with load holding
function. This function is not free of leakage oil.
It is equipped with one ring (5) as standard. The number
MA MB 4 2 5 1 3 of rings fitted depends on the required flow.

▼ Control spool actuated


Type Summary Symbol

A B ▶ With pressure compensator


T T
S ▶ With load holding function1)
▶ Maximum flow 42.3 gpm (160 l/min)
▶ With pressure compensator
T ▶ Without load holding function
▶ Maximum flow 52.8 gpm (200 l/min)

X ▶ Without pressure compensator


C ▶ With load holding function1)
Y ▶ Maximum flow 52.8 gpm (200 l/min)
P ▶ Without pressure compensator
LS Q ▶ Without load holding function
▶ Maximum flow 52.8 gpm (200 l/min)
1) This load holding function is not leak-free
MA MB 4 2 5 1 3

▼ Flow control by pressure compensator

160

140

120

100
Flow [l/min]

80

60

40

20

0 50 100 150 200 250 300


Pressure differential [bar]

 RA 64283/2022-09-15, Bosch Rexroth AG


20 M4-15 | Control block
Control spool

Control spool

Hydraulic cylinder as consumer Regeneration function (P, B → A)


E R
A MBMA B A MBMA B

P LS T P LS T

Hydraulic motors as consumers Floating position


J W
A MBMA B A MBMA B

P LS T P LS T

Application with defined residual Floating position1) Spool with pressure function1)
opening (A/B → T), consumer port pilot-pressure dependent consumer
unloaded in neutral position supply pressure
Q Y (E, J, Q) … T …
A MBMA B
A MBMA B A MBMA B

P LS T
P LS T P LS T

▼ Characteristic curves symmetric control spools P → A/B ▼ Characteristic curves floating position spool P → B
(floating position with maximum actuation)

160 1 100
2
140
80
120 3
Nominal flow [l/min]
Typical flow [l/min]

Typical flow [l/min]

100 60
80 4 W spool
40
60
5
40
6 20
20

0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 1 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 1
Current [A] Current [A]

0.89 1.0 1.12 1.23 1.34 1.45 1.56 1.68 1.8 2 0.89 1.0 1.12 1.23 1.34 1.45 1.56 1.68 1.8 2
Current [A] Current [A]

8.5 10 12 14 16 18 20 22.5 3 8.5 10 12 14 16 18 20 22.5 3


Pilot pressure [bar] Pilot pressure [bar]

0 50 100 150 200 250 4 0 50 100 150 200 250 4


Setpoint value [digits] 254 Setpoint value [digits] 254

1 Electrohydraulic actuation, 24 V control


2 Electrohydraulic actuation, 12 V control
3 Hydraulic actuation
4 Digital on-board electronics (CPM, default characteristic curve)

1) Design by technical sales.

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 21
 Flow

Flow

This is an overview of the preferred spool types. Further of the spool and groove geometry for the desired control
spool types are available on request. Individual adaptation behavior is possible.

Symmetric control spools


Pressure
Spool type Flow in l/min
compensator
160–160 (1)
150–150 120–120 080–080 (4)
050–050 (5)
032–032 (6)
023–023
S 140–140 (2)
130–130 100–100 070–070 045–045 028–028 020–020
E, J, Q 120–120 (3)
110–110 085–085 060–060 040–040 025–025 017–017
C 200–200 175–175 145–145 110–110 080–080 045–045 028–028
T 200–200 190–190 160–160 100–100 065–065 040–040

(1)
… (6)
Note on spool characteristic curve page 20.

Asymmetric control spools


Pressure
Spool type Flow in l/min
compensator
150–120 120–080 080–050 050–032
S 130–100 100–070 070–045 045–028
E, J, Q 110–085 085–060 060–040 040–025
C 175–145 145–110 110–080 080–045
T 190–160 160–100 100–065 065–040

Floating position and regeneration spool


Pressure
Spool type Flow in l/min (others on request)
compensator
W 065–065
Y S 045–045
R 130–100 100–140

Notice
Design by technical sales.

Example: Solution:
▶ Spool type J ▶ 130-liter spool + 2 rings = 150 l/min
▶ Pressure compensator S ▶ Set 140 liters via stroke limiter.
▶ Setpoint value: qconsumers = 140 l/min
Spool type Pressure Flow in l/min Number of rings
compensator
150–150 With 2 rings (pressure compensator Δp = 9 to 12 bar)
E, J, Q S 130–130 With 1 ring (pressure compensator Δp = 7.5 to 10.5 bar)
110–110 Without ring (pressure compensator Δp = 6 to 9 bar)

Notice
Place directional valve sections with maximum flow as
close as possible to the inlet plate.

 RA 64283/2022-09-15, Bosch Rexroth AG


22 M4-15 | Control block
Types of actuation

Types of actuation

Mechanical (encapsulated) Hydraulic


M 1) 2) H
A BA B A B
X
b a
Y
P TP T P T

▶ Centering in central position by means of springs in case ▶ Centering in central position by means of springs in case
of non-actuation. of non-actuation.
▶ All hand lever position options are possible, cf. also ordering ▶ Recommended hydraulic pilot control devices:
code on page 23. Type 2TH6 and 4TH6 according to data sheet 64552 or 64555
1) Revolving hand lever

2) Non-revolving hand lever

Electrohydraulically switchable Electrohydraulically switchable with damping nozzle on both


sides
W4 W5
X A B X b A B
Y Y
P T a P T

▶ FTWE2K on/off valve according to data sheet 58007 ▶ FTWE2K on/off valve according to data sheet 58007
Electrohydraulically switchable with measuring ports on both Electrohydraulically switchable with damping nozzle,
sides with measuring ports on both sides
W6 Mb W7 Mb
X A B X b A B
Y Ma Y Ma
P T a P T

▶ FTWE2K on/off valve according to data sheet 58007 ▶ FTWE2K on/off valve according to data sheet 58007
Electrohydraulically proportional Electrohydraulically proportional with measuring ports
on both sides
W2 W8 Mb
Y b A B Y b A B
X X
Ma
a P T P T
a

▶ FTDRE2K proportional pressure reducing valve according to ▶ FTDRE2K proportional pressure reducing valve according to
data sheet 58032 data sheet 58032
Electrohydraulically proportional with damping nozzle and Electrohydraulically switchable with damping nozzle and check
check valve for hydraulic superposition valve for hydraulic superposition
G2 G4 b
b

Y X b A B
b A B
a a
X Y
P T a P T
a

▶ FTDRE2K proportional pressure reducing valve according to ▶ FTWE2K on/off valve according to data sheet 58007
data sheet 58032
CAN-Bus gesteuertes Pilotmodul
CPS ▶ Digital interface with electronics and position sensor for stricter
A B requirements regarding EMC and functional safety, see instruc-
X
tion manual 64819-B or 64820-B and as of page 42
Y
P T

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 23
 Types of actuation

Variant overview for mechanical actuation with hand lever (encapsulated)


▼ Standard cover with hand lever ▼ Cover with clamping piece and hand ▼ Lever screw fitting on the
lever, aluminum-free clamping piece
(Example: Lever screw fitting in position
2)

°
±2.5 60° = B2, G2
30° 2.5°
33°
±

2.
°± .5°
30 °±2 30° = B12, G12 1
1 33 60° = K, N

0° = F2, H2
2

0° = L, O

-30° = D12, J12 3


-60° = M, P

1 Actuation angle for revolving lever -60° = D2, J2


2 Actuation angle for non-revolving lever

Ordering code
Standard cover Clamping piece with lever Clamping piece without lever
Lever Revolving Non-revolving Revolving Non-revolving Revolving Non-revolving
2 2
Upward, 60° K N B G T Q
3 3
2 2
Upward, 30° B1 G1 T1 Q1
3 3
1 1
Straight, 0° L O F 2 H 2 U S
3 3
1 1
Downward, -30° D1 J1 V1 C1
2 2
1 1
Downward, -60° M P D J V C
2 2
Without lever R X

Actuating force (on the hand lever) Notices


▶ Mechanical <4.5 lbf (<20 N) ▶ Revolving hand lever:
▶ Mechanical override Mechanical actuation can override the electrohydrau-
(with parallel hydraulic actuation) <16 lbf (<70 N) lic actuation. The hand lever is directly connected
▶ Mechanical override (with parallel to the control spool and follows the spool movement
electrohydraulic actuation) <11 lbf (<50 N) in electrohydraulic control.
▶ Non-revolving hand lever:
= preferred program The hand lever is connected to the control spool via
a coupling. If the control spool is in the central
position, the hand lever can be snapped into place.
With electrohydraulic control, it does not follow the
spool movement in this way.

 RA 64283/2022-09-15, Bosch Rexroth AG


24 M4-15 | Control block
LS pressure relief

LS pressure relief

▼ Consumer flow reduction by LS pressure relief

100

80
Flow [%]

60

40

20

0 50 100 150 200 250 300 350


Setting (example)
LS pressure [bar]

Minimum setting: 725 psi (50 bar)


Maximum setting: 4800 psi (330 bar)

With LS pressure relief valve and LS threaded plug P X Y LS T


Ordering code:
B
S … M Q J …–… W2 1 – Q H…

▶ Specified pressure in bar for consumer port A


MA
(3-digit) MB
▶ Threaded plug for consumer port B A
▶ With the QMQ version, LS pressure relief can A B
b
be retrofitted onto the directional valve.
a P T
▶ The LS pressure can be influenced externally
via ports MA and MB. These ports can also be used as
measuring ports.

With 1 LS pressure relief valve P X Y LS T


Ordering code:
B
S = M … J …–… W2 1 – Q H…

▶ Only 1 LS-PRV for the same pressure setting in A and


MA
B, specified pressure in bar (3-digit)
▶ 1 measuring port A
A B
b

a P T

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 25
 LS pressure relief

With LS pressure relief valve and relief plug P X Y LS T


Ordering code:
B
S … M B J …–000 W2 1 – Q H…

▶ Specified pressure in bar for consumer port A


MA
(3-digit) MB
▶ Relief plug for consumer port B A
▶ E.g., for cylinders actuated on one side A B
b

a P T

Without LS pressure relief valves P X Y LS T


Ordering code:
B
S Z Z Z J …–… W2 1 – H… H…

▶ LS-PRV cannot be retrofitted


▶ Housing without measuring ports
A
A B
b

a P T

 RA 64283/2022-09-15, Bosch Rexroth AG


26 M4-15 | Control block
LS pressure relief

Housing for electro-proportional LS pressure P X Y LS T


relief/hydraulically switchable directional valve
B
sections
Distinction between:
1. Type KBPS
2. Housing KBPS and plug
A
3. Porting pattern KBPS and cover plate A B
4. Type MH2DAD and type KBPS
b
5. Type KKDE P T M
a

The exact designation of the valve must be specified


in plain text as follows.

1. Electro-proportional LS pressure relief valve


M M
type KBPS
(see also data sheet 18139-04; 18139-05)

Preferred program:
S … L … J …–… H – H… H… KBPSL8BA
KBPS…BA: KBPS…AA:
S … J … J …–… H – H… H… KBPSL8AA
Decreasing Increasing
S … R … J …–… H – H… H… KBPSR8BA characteristic curve characteristic curve

S … N … J …–… H – H… H… KBPSR8AA

Supplementary program, e.g.:


S … K … J …–… H – H… H… KBPSH8BA –033

▼ Pressure control by electro-proportional LS pressure relief


Add.
Decreasing Increasing
SO no. 450
characteristic characteristic
(Option:
curve curve
Pressure in the main port 1 [bar]

400
24 V; 0.8 A)
1
350
50 bar KBPSC8BA KBPSC8AA
3
100 bar KBPSF8BA KBPSF8AA 300

150 bar KBPSH8BA KBPSH8AA 250


2 4
210 bar KBPSL8BA (2)
KBPSL8AA (4)
200
–033
250 bar KBPSN8BA KBPSN8AA
150
315 bar KBPSP8BA KBPSP8AA
100
350 bar KBPSR8BA (1)
KBPSR8AA (3)

50
420 bar KBPST8BA KBPST8AA

= preferred program 0 25 50 75 100


Setpoint value [%]

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 27
 LS pressure relief

2. Housing KBPS and plug


M
S … K … J …–… H – H… H… Q

Plug

3. Porting pattern KBPS and cover plate


S … K … J …–… H – H… H… A

Cover plate

4. LS pressure cut-off valve type MH2DAD and electro- MLS PLS


proportional LS pressure relief valve type KBPS
(see also data sheet 64586, 18139-04, 18139-05)
S … K … J …–… H – H… H… MH2DAD+KBPSH8BA

S … K … J …–… H – H… H… MH2DAD+Q

5. 2/2-way spool valve type KKDE


M M
(see also data sheet 18136-08)
S … K … J …–… H – H… H… KKDER8PA

▶ Normally open: KKDER8PA


▶ Normally closed: KKDER8NA
Notice
KKDE…PA: KKDE…NA:
The consumer pressure is not depressurized!
Normally open Normally closed

 RA 64283/2022-09-15, Bosch Rexroth AG


28 M4-15 | Control block
Secondary valves

Secondary valves

Pressure relief / feed valve, adjustable P X Y LS T


Ordering code:
B
S … M … J …–… W2 1 – Q H…

▶ Adjustable pressure relief / feed valve, pilot operated


MA
(type VMR1-16, see data sheet 18318-35) MB
▶ Specified pressure in bar required after H (3-digit) A
▶ Example: Q H200 A B
b
Q: Threaded plug for consumer port A H200: Pressure
a P T
relief/feed valve, set to 200 bar for consumer port B

Feed valves P X Y LS T
Ordering code:
B
S … M … J …–… W2 1 – E E

▶ Type VUR1-16, see data sheet 18319-01


MA
MB
A
A B
b

a P T

Options

Electrohydraulic, with spool position sensor type PSM P X Y LS T


Ordering code:
B
S … M … J …–… W2 1 K H… H… –100

▶ Control spool neutral position and A and B direction


MA
of motion detected and monitored by an analogue MB
voltage output signal A
▶ Pin assignment for connector A B
b
(Connector version DT04-4P, DEUTSCH)
a P T

4 1

3 2

Notice
Pin 1: +UBatt
Pin 2: GND For further information, see PSM data sheet 95190.
Pin 3: Sensor signal for flow direction of consumer port B
Pin 4: Sensor signal for flow direction of consumer port A

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 29
 End plates

End plates

End plate with LS unloading Y


Ordering code:
LA LSZ

T1

End plate with LS unloading and additional P and T port P1 Y


Ordering code:
LAPT LSZ

T1

End plate with LS unloading and internal pilot oil supply


Ordering code: 35 bar 45 bar X
160-200μm
LAY 1)

▶ Takes oil from P line, pressure reduced to 510 psi


(35 bar) (fixed), pressure relief valve set to 650 psi Y
(45 bar) LSZ
1)

T1

End plate with LS unloading and internal pilot oil supply P1


and additional P and T port
Ordering code: 160-200μm 35 bar 45 bar X
1)
LAYPT

▶ Takes oil from P line, pressure reduced to 510 psi


(35 bar) (fixed), pressure relief valve set to 650 psi Y

(45 bar) LSZ


1)

T1

End plate with LS unloading and pilot oil supply Y X


Ordering code:
LAX 160-200μm LSZ

▶ External pilot oil supply required


pst max = 510 psi (35 bar) constant T1

1) When using an inlet plate with priority VR… or VZ… the plug is
changed.

 RA 64283/2022-09-15, Bosch Rexroth AG


30 M4-15 | Control block
End plates

End plate with LS unloading and pilot oil supply and P1 Y X


additional P and T port
Ordering code: 160-200μm LSZ

LAXPT

▶ External pilot oil supply required T1


pst max = 510 psi (35 bar) constant

End plate without LS unloading Y


Ordering code:
LZ LSZ

▶ Supply of parallel switched LS signals


▶ LS relief must be provided externally T1

End plate without LS unloading and additional P and P1 Y


T port
Ordering code: LSZ

LZPT

▶ Supply of parallel switched LS signals T1


▶ LS relief must be provided externally

End plate without LS unloading and with internal


pilot oil supply 35 bar 45 bar X
160-200μm
Ordering code: 1)

LZY

▶ Takes oil from P line, pressure reduced to 510 psi Y


(35 bar) (fixed), pressure relief valve set to 650 psi LSZ
(45 bar) 1)

▶ Supply of parallel switched LS signals


▶ LS relief must be provided externally T1

End plate without LS unloading and with internal pilot oil P1


supply and additional P and T port
Ordering code: 160-200μm 35 bar 45 bar X
1)
LZYPT

▶ Takes oil from P line, pressure reduced to 510 psi


(35 bar)(fixed), pressure relief valve set to 650 psi Y

(45 bar) LSZ


▶ Supply of parallel switched LS signals 1)

▶ LS relief must be provided externally


T1

1) When using an inlet plate with priority VR… or VZ… the plug is
changed.

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 31
 End plates

End plate without LS unloading, with pilot oil supply Y X


Ordering code:
LZX 160-200μm LSZ

▶ Supply of parallel switched LS signals


▶ External pilot oil supply required T1
pst max = 510 psi (35 bar)

End plate without LS unloading, with pilot oil supply and P1 Y X


additional P and T port
Ordering code: 160-200μm LSZ

LZXPT

▶ Supply of parallel switched LS signals T1


▶ External pilot oil supply required
pst max = 510 psi (35 bar)

End plate for use with central inlet plate


Ordering code:
LU

End plate for central inlet plate with additional T port


Ordering code:
LUT
T

End plate for central inlet plate with additional LS, P and
T port
Ordering code:
M
LUPT …
P LS T
▶ Specified pressure in bar required (3-digit)

Intermediate plate for M4-12 directional valve sections P X Y LS M4-12


Ordering code:
X
L12Y T

▶ With integrated pilot oil supply


▶ For flange-mounting additional M4-12 directional
Y
valve sections, see data sheet 64276
M4-15

End plate with external priority port


Ordering code:
LVZ

▶ For connecting external priority consumers


S LSS T

 RA 64283/2022-09-15, Bosch Rexroth AG


32 M4-15 | Control block Dimensions [mm]
Dimensions

Dimensions

Line connections
Ports
P Pump port LS Load sensing signal
A, B Consumer port LSZ LS supply
a, b Pilot oil port M Pump measuring port
T Tank port MA, MB LS pressure measuring port
X Pilot oil supply Mb, Mb Pilot pressure measuring port
Y Return line S Priority consumer

Pipe thread line connections (version 19)


P T A, B a, b LS X, Y M, MA, Ma, Mb S
MB
Inlet plate P 1 5/16 – 1 5/8 – – – 9/16 – 9/16 – 9/16 – – –
12 UNF 12 UNF 18 UNF 18 UNF 18 UNF
J 1 5/16 – 1 5/16 – – – 9/16 – 9/16 – 9/16 – – 1 5/16 –
12 UNF 12 UNF 18 UNF 18 UNF 18 UNF 12 UNF
JZ 1 5/8 – 1 5/8 – – – 9/16 – 9/16 – – – –
12 UNF 12 UNF 18 UNF 18 UNF
JK 1 5/16 – 1 5/8 – – – 9/16 – 9/16 – – – –
12 UNF 12 UNF 18 UNF 18 UNF
VZ 1 5/16 – 1 5/8 – – – 9/16 – 9/16 – – –
12 UNF 12 UNF 18 UNF 18 UNF
XZ 1 5/16 – 1 5/8 – G 1 1/4 – 9/16 – – 9/16 – – –
12 UNF 12 UNF 18 UNF 18 UNF
Directional – – 1 1/16 – 7/16 – – – 7/16 – G 1/8 –
valve section 12 UNF 20 UNF 20 UNF
End plate 1 1/16 – 1 1/16 – – – 9/16 – 9/16 – – – –
12 UNF 12 UNF 18 UNF 18 UNF

Mounting bolts M10 according to EN ISO 4762 or EN ISO 4014:


Property class 8.8 10.9
Tightening torque 30±1.5 lb-ft 44±2.2 lb-ft
(41±2 Nm) (60±3 Nm)

Ports according to ISO 1179-1

Bosch Rexroth AG, RA 64283/2022-09-15


Dimensions [mm] Control block | M4-15 33
 Dimensions

Inlet plates

▼ Lateral inlet plate P ▼ Lateral inlet plate J

M10 M10

22 36
10
70

36
12.5
113 10
88
133 83
133 65

LSS
LS M

130
S

130
102
80

90
LS

27
15
58
97
92
32
40

32
35
T P T P

36 38
97 93

▼ Lateral inlet plate VL ▼ Lateral inlet plate VR

M10 M10
22 36

60

22 36
60

10 113 10 113
10

10

17 133 133 19

LS LSP1
LSS LS
P1 S
130

130
115
103

102

97
77
31

30

Y
20
83 35 83
61
92 98

P
30

T
40

40
50

P T

29 30
98 97

 RA 64283/2022-09-15, Bosch Rexroth AG


34 M4-15 | Control block Dimensions [mm]
Dimensions

▼ Central inlet plate JZ ▼ Central inlet plate VZ

M10 M10
60

22 36

22 36
60
10 113 10 113
10

10
15 15

LS
LS
130

130

85
85

133 80 133 80

P P
32
32

40

40
T
T

30.5 30
90.5 97

▼ Central inlet plate JK ▼ Central inlet plate XZ

125 109.5
12 48
15

50
30
27

18

LS2
45
12

60

MP2
95
135
147

P2
78 35 MP1

M10; 15 deep 90
T2
P1

34
150 100
130

130
119
LS X
47

75
40
25

Y 65
153 14 50
30
64
20
70
P
T M5 M6
60

M4
46

M3 M1 M2
190
169
170

ca. 34 40 ca. 48
165
162
124

105
A
60

20 57
20

4×M12;20 deep 150 103

Bosch Rexroth AG, RA 64283/2022-09-15


Dimensions [mm] Control block | M4-15 35
 Dimensions

Directional valve sections

▼ Housing with secondary valve bore,


consumer port G 3/4

Ordering code:
… H… H… …

… E E …

93.5
48.5

25.5
22
51

A B
133
11.5
32.5

MB
MA
18.5
27

Actuation

▼ Mechanical/hydraulic actuation with cover with clamping


piece and hand lever (encapsulated), aluminum-free

Ordering code:
… M B2 …

… H B2 …

A side B side

b
209
21.7 28.9
107

a
56.5

64 157

 RA 64283/2022-09-15, Bosch Rexroth AG


36 M4-15 | Control block Dimensions [mm]
Dimensions

▼ Electrohydraulic actuation with standard cover ▼ Electrohydraulic actuation (seawater resistant) with
standard cover
Ordering code:
Ordering code:
… W – …
… W – … –038
A side B side
A side B side
26.9 23.9

"b"
107

95.5
107
56.5

"a"

94
Mb Ma Ma

108 64 64
142

▼ Electrohydraulic actuation with check valve for hydraulic ▼ Electronic pilot module CPM with hand lever (encapsulated)
superposition
Ordering code:
Ordering code:
… CPS K …
… G – …
A side B side
A side B side
169
61
147

26.9 23.9

"b"
107
56.5

230
"a"
21

60
135

Mb Ma °

134.5 86

108 64
45.3

Bosch Rexroth AG, RA 64283/2022-09-15


Dimensions [mm] Control block | M4-15 37
 Dimensions

End plates

▼ End plate LA, LZ ▼ End plate LAX, LZX

65 20 65 20

25

25
50

50
133 133

T1 T1
X

130
130

115
LSZ LSZ
82.5

82.5
Y Y
30.5

30.5

40
40

15 54 15 54
28 28 100

▼ End plate LAY, LZY ▼ End plate L12

65 20 77 28
25

25
50

51

133 153

T X T
130

130
112

LSZ
82.5

X
82
52
40
30

Y Y
28

18 22 26
28 54 38
40

 RA 64283/2022-09-15, Bosch Rexroth AG


38 M4-15 | Control block Dimensions [mm]
Dimensions

▼ End plate LU ▼ End plate LUT

20 65 20 65

50

50
35

35
133 133 22

130
130

81
▼ End plate LVZ

20 65
50
35

133

T2
S
130

LSS
52
40

31
75

Bosch Rexroth AG, RA 64283/2022-09-15


Dimensions [mm] Control block | M4-15 39
 Dimensions

Order examples

▼ Closed center control block with lateral inlet plate (according to order example on page 12)

LS

90
27
58
92
130
133 92.5
93.5 82.5
48.5 45
20 65 9 30.5
4
10
Y T1

50
25

7
22

51

3 x 51 = 153
A3 B3

25.5
25.5
8 284

51
5 A2 B2
8
51
A1 B1 7
P
32

35

65
3 T

2 12.5 130
38 131
88
93
133
261 1 Name plate
45 54 2 Inlet plate J
3 Directional valve sections
4 End plate LA
40

69

5 Control cover H (side A) for


69

LSZ hydraulic actuation


162

6 Control cover, standard (side B)


7 Stroke limiter
8 Secondary valves
9 Tie rod
32

10 Fastening thread
31
4 × M10; 15 deep

 RA 64283/2022-09-15, Bosch Rexroth AG


40 M4-15 | Control block Dimensions [mm]
Dimensions

▼ Closed center control block with central inlet plate (according to order example on page 13)

130
92.5
69
45 53

93 133
11

133
93.5
12
48.5 82.5
4 2 30
20 65 10
8
7 T1

18
Y

50

28
25

51
10

A2 B2 10

26.5
P
36 22
32

40

LS

310
60

80

T
113

1
51

A1 B1 9
25.5
22

6
35

50

3
20 99
5 30.5 130
13
85 131
97.5
133

135 133
54
22 1 Name plate
2 Central inlet plate VZ
3 Directional valve sections
4 End plate LAY
5 Diversion plate LU
40

49

6 Control cover W (side A) for


112

LSZ
130
135

electrohydraulic actuation
X
289

7 Control cover CPS (side A) with


pilot module
8 Control cover K (side B)
9 Stroke limiter
10 Primary pressure relief valve
11 KBPS electro-proportional
454 pressure relief valve
12 Tie rod
13 Fastening thread
4 × M10; 15 deep

Bosch Rexroth AG, RA 64283/2022-09-15


Dimensions [mm] Control block | M4-15 41
 Dimensions

▼ Closed center control block with central inlet plate (according to order example on page 14)

200
132
55 51 100 51 50
14

M3 M4
T
Y
130

140
5.5
86

M1 M5
54

LSZ
27

75
65
LS2 M2 M6
26.5

33 13.8

26.5
19
21
170 25 39 125
130 70 165
8
80 182
69
36
157 7
26.5 58 20

10
64
7

P
150

133

A T2

133
85
89

X
319
95
93

T
35

23

22
51 44
9 5 3 2 1 3 4 69
11 94
20 150 23 112
15 152

M
80

98

LS
62
40

1 Name plate
2 Central inlet plate XZ
3 Directional valve sections M4-15
4 End plate LAY
60

5 Diversion plate LUPT


P2
105

6 Control cover W (side A) for


130

electrohydraulic actuation P1
7 Control cover, standard (side B)
8 Stroke limiter MP2 MP1
9 KBPS electro-proportional
pressure relief valve
46
10 2 × M10; 15 deep
95
11 Fastening thread
133
4 × M12; 20 deep

 RA 64283/2022-09-15, Bosch Rexroth AG


42 M4-15 | Control block
On-board electronics: CAN bus-controlled pilot module CPM

On-board electronics: CAN bus-controlled pilot module CPM

▼ CAN bus-controlled pilot module CPM In the basic version, the following is monitored:
▶ Correct reception of a valid command value signal
▶ Stability of the connection to the setpoint value
1
transmitter
▶ Compliance with the defined limits of the supply
voltage
▶ Function of the pilot valves (short circuit, cable break)
Malfunctions are displayed externally via a visible light-
emitting diode (LED) (1) displayed in the form of an error
code (flashing code) at Bosch compact connector.
In case of an error, it is transmitted to the control unit
via error code (see 64819‑B or 64820-B) in the CAN
telegram of the pilot module for evaluation.

Features
▶ Only 1 connection cable per CAN bus chain required
(interconnections by daisy-chain)
▶ Volumetric control with position control (closed loop)
– High precision
Function
– High dynamics
The electronic pilot module provides the flow control
– Low flow hysteresis
on M4-15 control block via a digital electrical signal.
▶ Separate selectable time ramps for each valve output
The digital (CAN bus) input signal is compared in the pilot
A and B, opening and closing
module electronics with the signal of the integrated
▶ Separate changeable characteristic curves from linear
position transducer and the control spool is set to the
to progressive sequence for A and B
desired position.
▶ Linear characteristic curve reduction in operation and
With the CAN bus control, a looping of the electrical
consequent linear reduction of total quantity
connection via the second plug-in connection to the next
▶ Selectable monitoring limits of the operating voltage
pilot module is possible (daisy-chain wiring). The entire
can be configured via CAN bus
control block is then connected via the 4-pin
▶ Extensive parameterizability according to customer
Bosch Compact 1 connector of the first pilot module
requirements from the plant by Bosch Rexroth
to the machine control.
(see parameter sheet 64820-01)
At the outlet of the last pilot module, additional CAN bus
▶ On request, safety-relevant values are available
devices or an alternative end plug with optional resistor
according to ISO 13849
can be connected (see also 64819‑B or 64820-B). Please
▶ CAN interface/protocols:
observe impedances and voltage drops in your CAN bus
– CANopen standard
system. For this purpose, resistances exceeding 120 Ohm
▶ Service/commissioning:
may need to be selected.
– Self-diagnostics (electronic and hydraulic) and
fault memory
Time functions (ramp functions), characteristic curve form
– Operation via BODAS service
and increase can be configured or changed directly via the
▶ Downwards compatibility to previous module EPM2
CAN bus during the working cycle. Various diagnostic
▶ Functional safety for multi-axle operation:
functions monitor the correct functioning of the pilot
– Development in accordance with ISO 13849. Use
module.
in systems with up to 8 simultaneous movements
to Performance Level d by means of two-channel
electric pilot module hardware

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 43
 On-board electronics: CAN bus-controlled pilot module CPM

Parameterization specifications ▼ Daisy-chain wiring, standard version


For the parameterization specifications form, see project
planning help 64820-01.
It serves to adjust the electronic pilot module to the
customer’s request upon delivery.

CAN connector pin assignment


Connection via Bosch compact connector coding 1.
When using the CAN control, a connection to the next
module or to another CAN participant is possible via the
second Bosch compact connector, coding 2.

▼ Pin assignment on the Bosch compact connector

1 4 3 2 1

UBat
CANlow
CANhigh
GND 3 2 1

2 1 2 3 4
▼ Daisy-chain wiring, compact version

1 Bosch compact, coding 1 (black)


2 Bosch compact, coding 2 (gray)

Notice
Connection cable and end plug are included in scope
of delivery (see "Accessories" on page 44).
Bosch Rexroth guarantees the correct function of the
device, as described in instruction manual 64819-B
or 64820-B. Bosch Rexroth assumes no liability for the
safe operation of the machine or system of which this
device forms part.

Recommended connector sets for connection to the


machine electronics, see "Accessories" on page 44

3 2 1

1 Open connector for connection to the machine electronics


2 Daisy-chain wiring
3 Connector with terminal resistor

 RA 64283/2022-09-15, Bosch Rexroth AG


44 M4-15 | Control block
Accessories

Accessories

Cables and connectors for CPM


Material number Type Description Length
Daisy-chain cable, standard version

R917c02581 Cable For connection of two pilot modules (standard) 190 mm


R917c02599 Cable For connection of two pilot modules 240 mm
R917c02628 Cable For connection of two pilot modules via central inlet 370 mm

Daisy-chain cable, compact version

R917c05332 Cable With two connectors, coding 1 (black) 90°

R917c05333 Cable With two connectors, coding 2 (gray) 90°

Connection cable

R917c02724 Cable With one connector, coding 1 (black) 4000 mm


R917c04484 Cable With one connector, coding 2 (gray) 4000 mm

Connector and connector sets

R917c05459 Connector Coding 1 (black), dummy connector


R917c02627 Connector Coding 2 (gray), dummy connector

R917c05458 Connector Coding 1 (black), dummy connector with integrated terminal resistor
R917c04605 Connector Coding 2 (gray), dummy connector with integrated terminal resistor

Connector
R900785606 Bosch compact connector, coding 1 (black)
set

Connector
R900785607 Bosch compact connector, coding 2 (gray)
set

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 45
 Accessories

Plug-in connector for FTDRE… and FTWE…

Recommended plug-in connector version 1 and 3 Recommended plug-in connector version 8 and 9

Junior timer, 2-pin (AMP) DT04 (DEUTSCH)


▶ Material number: R900313533 ▶ Material number: R900733451
– For conductor cross section from 0.5 to 1 mm² and – For conductor cross section from 1.3 to 2.08 mm²
for an insulation diameter of the individual seals and for an insulation diameter of the individual seals
from 1.2 to 2.1 mm from 1.35 to 3.05 mm
▶ Material number: R901022127 ▶ Material number: R901017847
– For conductor cross section from 0.5 to 1 mm² and – For conductor cross section from 0.83 to 1.3 mm²
for an insulation diameter of the individual seals and for an insulation diameter of the individual seals
from 2.2 to 3 mm from 1.35 to 3.05 mm

▼ Recommended plug-in connector for Junior Timer, 2-pin ▼ Recommended plug-in connector for DT04 (DEUTSCH)
(AMP)

Junior Timer 2-pin (AMP) for version with increased


corrosion protection (seawater-resistant) „-038“
▶ Material number: 1928402070
– does not contain contacts and individual seals for
wiring

▼ Recommended plug-in connector for version with increased


corrosion protection (seawater-resistant)

 RA 64283/2022-09-15, Bosch Rexroth AG


46 M4-15 | Control block
M4 configurator

M4 configurator

The M4 configurator is available online. It helps


to efficiently utilize the flexibility and versatility of the
valve right from the design and engineering phase for new
machines. This user-friendly and intuitive program asks
systematic questions about the specific requirements for
the system. It then assembles the corresponding control
block from individual components. Technical data sheets,
parts lists, circuit diagrams, and both 2D and 3D
information are instantly available and speed up the
development process
for the working machine.
The M4 configurator is linked to the Bosch Rexroth eShop.
The order of the configured control block can be placed
immediately.
In the configuration documentation created via the
M4 Configurator you get a direct link to your project.

Link: www.boschrexroth.com/m4-configurator

Bosch Rexroth AG, RA 64283/2022-09-15


 Control block | M4-15 47
 Related documentation

Related documentation

Product-specific documentation
Document type Title Document number
Instruction manual Control blocks for mobile applications 64025-B
Spare parts list Load-sensing control block M4-15 64283-E
Repair manual Load-sensing control block M4-15 64283-01-R

Documentation for mounted components


Document type Title Document number
Instruction manual CAN bus-controlled pilot module CPM (CANopen standard 64820-B
communication)
CAN bus-controlled pilot module CPM (CANopen special communication) 64819-B
Project planning help Parameter sheet CAN bus-controlled pilot module CPM 64820-01
Data sheet Spool position sensor PSM for control blocks for mobile applications 95190
Directional spool valve FTWE2K 58007
Directional spool valve FTWE4K 58008
Proportional pressure reducing valve FTDRE2K 58032
2/2-way spool valve KKDE 18136-08
Pressure relief / feed valve VMR1-16 18318-35
Feed valve VUR1-16 18319-01
Proportional pressure relief valve, increasing characteristic curve KBPS.8A 18139-04
Proportional pressure relief valve, decreasing characteristic curve 18139-05
KBPS.8B
2-way logic element MH2DAD 64586

Documentation for control components


Document type Title Document number
Data sheet Hydraulic pilot control device 2TH6 64552
Hydraulic pilot control devices 4TH5, 4TH6, 4TH6N 64555
Analog amplifier RA 95230
Brochure BODAS control units RC 98231

Documentation for hydraulic fluids


Document type Title Document number
Data sheet Hydraulic fluids based on mineral oils and related hydrocarbons 90220
Environmentally acceptable hydraulic fluids 90221

 RA 64283/2022-09-15, Bosch Rexroth AG


48 M4-15 2X | Control block
Related documentation

Bosch Rexroth AG © Bosch Rexroth AG 2005. All rights reserved, also regarding any disposal,
Zum Eisengießer 1 exploitation, reproduction, editing, distribution, as well as in the event
97816 Lohr am Main of applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
Tel. +49 9352 18-0 or suitability for a certain application can be derived from our information.
info.ma@boschrexroth.de The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Bosch Rexroth AG, RA 64283/2022-09-15

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