Medium Voltage Switchboard (Over 1000 V and Up To 72.5 KV A.c.)
Medium Voltage Switchboard (Over 1000 V and Up To 72.5 KV A.c.)
Medium Voltage Switchboard (Over 1000 V and Up To 72.5 KV A.c.)
FUNCTIONAL SPECIFICATION
20160.EQP.ELE.FUN
This document is property of Eni S.p.A. Eploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
20160 EQP.ELE.FUN
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Exploration & Production Division Sheet 2 di 23
FOREWORD
INDEX
1. GENERAL………………………………………………………………………………..…….……4
1.1 SCOPE……………………………………………………………………………………..…..……4
1.2 NORMATIVE REFERENCES……………………………………………………………..…..…..4
1. GENERAL
1.1. SCOPE
This specification sets out the minimum requirements and the inspection plans for the
supply of medium voltage metal-enclosed distribution boards (over 1000 V and up to 72.5
kV a.c.), including bus bar ducts whenever applicable.
Any other additional information not covered by this specification will be specified in the
rules and publications in force and in the project technical documentation, particularly:
– Data Sheets
– Inspection Data Sheets (I.D.S.)
– Required Documentation Data Sheet (R.D.D.S.)
The technical requirements of this functional specification are based upon considerations
of performances and functionality, therefore the instructions contained in this document
are not meant to be discriminatory.
Any alternative suggestions will be considered, provided that compliance with what
required in this document is satisfied both from functional and performance points of
view.
The main Normative References that entirely define the medium voltage switchboards
system as a whole are herewith listed.
References are made to the Directives (when applicable) and European Normative
references (EN = CEI EN), in the absence of the above, National CEI/CEI UNEL
normative references and/or IEC publications relating to the place of installation and/or as
stated by the contract.
In any case, all the rules, fixed by the legislative provision acts and regulations in force, if
those exist, and under the jurisdiction of which the plants are installed, should be
respected.
Electric systems and equipment shall be in conformity with Directive 89/336/CEE, revised
and supplemented with directives 92/31/CEE, 93/68/CEE and 93/97/CEE, implemented
with D.Lgs. 615/96.
The preceding D.Lgs. 476/92 was repealed with exception for art. 14, comma 2.
Directive 73/23 CEE for electric material intended to be utilised within such voltage limits
as (50÷1000 Vac and 75÷1500 Vdc), implemented with legislative act L.791/77.
Its subsequent revision with directive 93/68 CEE, was implemented with D.Lgs 626/96.
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-------- ---------
CEI 17-6 ;V2
Gas insulated metal-enclosed
CEI EN 60517(♦) IEC 60517 EN 60517 switchgear for rated voltages of 72,5
(17 – 15) IEC 60517/Ec kV and above.
IEC 60517/A1
CEI EN 60517/A11 )
(17 – 15;A1) ------- EN 60517/A11
CEI 17 – 1(2) High-voltage switchgear and
IEC 62271-100 HD 348 S6 controlgear – Part 100 : High-voltage
CEI 17-1;V1 (S7 repealed) alternating current circuit-breakers
High-voltage switches
Part 1 : Switches for rated voltages
CEI EN 60265-1(♦) IEC 60265 - 1 EN 60265 - 1 above 1 kV and less than
(17 - 9/1) 52 kV
High-voltage switches
Part 1 : Switches for rated voltages of
CEI EN 60265-2 (♦) IEC 60265 - 2 EN 60265 - 2 52 kV and above
(17 - 9/2)
1) The Community reference may include various emendations if existing but not
indicated directly.
2) The Regulation implements with revisions the corresponding IEC Regulation while
reference indication is made to the European Regulations EN.
3) The National Regulations marked with (♦) are identical to European and International
Regulations (in other cases, refer to note 2)
4) Corrigendum only for Italian Regulation.
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2.1 DEFINITIONS
For definition and terminology, reference will be made to the rules in paragraph 1.2 .
It's a switchboard which has successfully passed the test prescribed by the CEI EN
60298 (up to 52 kV) or CEI EN 60517 (over 52 kV).
For symbols and abbreviations, reference will be made to the rules in the paragraph 1.2.
Medium voltage switchboards shall be designed and fabricated in compliance with the
environmental conditions of the installation site which shall be specified in the Data
Sheet, and shall be suitable for the operating conditions specified in the reference Rules.
When the presence of H2S in the atmosphere is anticipated, the following concentrations
will be assumed, if not otherwise specified:
The Supplier shall adopt adequate protections and demonstrate the validity with test
certificates on the components.
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– the normal operating conditions are in accordance with the reference Rules if not
otherwise specified in the Data Sheet;
– the installed equipment and the main bus bars are in accordance with the rated data
indicated in the Data Sheets which apply under the rated load conditions and taking
into account any future load.
– the secondary bus bars are designed to bear the relevant equipment rated current.
When expressly indicated in the Data Sheet, the switchboards shall be designed with
rated charachteristics depending on both the normal load conditions and failure
conditions due to internal electric arc, in accordance with the requirements of the CEI EN
60298, Appendix AA, for accessibility class A.
2.4.1.2. Extension
2.4.2. Construction
Selected materials shall be suitable for the installation site, the operating and transport
conditions.
The use of series and standard materials available on the market will be recommended.
Boxes, windows and other plastic component part of the enclosure, will be resilient to
mechanical shocks not lower than a 7 J friction energy.
The switchboards shall be realised with metal enclosure and degree of protection in
accordance with the requirements listed in the CEI EN 60694, CEI EN 60298
(up to 52 kV) and CEI EN 60517 (from 52 kV) Codes.
If not otherwise specified in the Data Sheet, the following degrees of protection shall be
guaranteed as a minimum:
The metal enclosure fabrication, with reference to the cubicles and diaphragms position,
shall be in compliance with the three construction requirements listed in the CEI EN
60698, and indicated in the Data Sheet.
The structure shall be suitable for fixing as indicated in the Data Sheet.
The cables inlet shall be either from below or above as indicated in the Data Sheets.
Suitable not perforated removable plates shall be used for this purpose.
Plates for single core cables inlet (e.g. for power supply), shall be made of non-magnetic
material.
The distribution boards shall be provided with internal subdivisions consisting of barriers
or diaphragms in accordance to the CEI EN 60694 and CEI EN 60298.
Safety shutters shall be provided in compliance with the above mentionned document so
that casual contacts with live parts can be avoided when the removable components are
taken out from their operating position; the shutters shall automatically be driven during
the removal of the removable component.
The shutters will be marked with danger labels, obtained by colouring, or with symbols or
messages, in accordance to the reference Rules.
The bus-bar system, including secondary bars, shall be suitable to withstand both
electrical and mechanical stresses due to short circuits currents, for a period defined in
the reference Rules.
The bus bars will be casted taking into account the thermal expansion and any foreseen
vibration .
If not otherwise specified, the bus bars shall be made of electrolytic copper, any other
different type shall be considered only as or when the requirements are met and a
detailed technical documentation is provided displaying the applicable electrodynamics
and thermal calculations.
The bus bars shall be insulated, if either specified in the Data Sheet or being Supplier's
standard.
Insulation and protection material type along with its thickness shall be specified by the
Supplier in compliance with the operating conditions indicated in the Data Sheet.
Sheating and resins shall be flame-retardant type, in compliance with the CEI EN 50265-
1 and shall be resistant to surface discharges.
The bus bars terminations shall be protected against oxidation.
Bolts and terminals shall be provided with self locking systems.
The connections between bus bars and pertaining single circuit equipment shall be designed
to withstand the maximum thermic current on which the equipment itself can be set.
Bus bars supports shall be made either of insulators, press forged or banded insulating
supports; they shall be made of non-hygroscope, non combustible material so that
internal arcs and surface discharges are avoided in case of dust and condensation.
Power bus bars and insulated conductors shall be marked as indicated in the reference
Rules.
a) Grounding bar
A grounding bar will cover the length of the switchboard and shall be fitted with
connection bolts at the two ends and wherever a connection is provided.
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2.4.2.5. Earthing
The earthing of the main circuit and of the enclosure shall be realised in accordance with
the requirements of the CEI EN 60694 and CEI EN 60698.
The power equipment shall be as defined in the Data Sheet and in accordance with the
reference rules.
All equipment shall however be in accordance with the requirements of the
CEI EN 606094. If not otherwise indicated in the reference rules, the following additional
requirements will be provided for each insulation type:
Equipment in SF6:
– Gas pressure control device;
– Low pressure alarm and lockout contacts.
Vacuum equipment:
– Conductors wear indicator, visible during service
a) Circuit-breakers
The contactors shall comply with the CEI EN 60470 Rules. They will be provided in
withdrawable execution and with the characteristics listed in the Data Sheet.
c) Fuses
The fuses provided for the main circuits shall comply with the following Rules:
– CEI EN 60644 : for the motor starters
– IEC 60282-1 : for the other circuits
HRC type fuses co-ordinated with the relevant contactor and the other protection
devices, shall be provided; their characteristics will be as suggested by the
contactors Manufacturer, with the Company approval.
One fuse shall be used for each phase; however, should two fuses be necessary for
one phase, the coupling will be carried out in the factory by the fuse Manufacturer.
The fuses shall be provided with a striker pin, in order to cause the opening of the
electrical contactor even when a single fuse blows.
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When provided, disconnecting switches and isolating switches shall comply with the
relevant publications:
The voltage transformers shall comply with the CEI EN 60044-2 Rules and their
rated insulation voltage shall be equal to the one of the switchboard .
In the metal-clad switchboards and in the switchboards with cubicles, the voltage
transformers will be removable type.
In the extracted position the voltage transformers shall be automatically earthed; the
live parts will be unaccessible to the operators or inter-locked so that access to them
will be impossible.
The current transformers shall comply with the CEI EN 60044-1 Rules, and shall be
suitable to withstand thermal and dynamic stress relevant to the short circuit
currents in the switchboard.
When the rated current is highly exceeding the effective load, additional loads (i.e..
resistors) shall be provided.
The current transformers for protection circuits shall have a magnetic current
characteristic suitable to the functional characteristic of the supplied relays.
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h) Motor starters
The functional units for motors starting, stopping and protection shall be removable
type as indicated in the Data Sheet; the provided co-ordinated systems are the
following:
Unless otherwise indicated, for all the motor feeders and whenever required, the
local and remote control shall be provided, with the availability of signals, inter-locks
and remote permission.
In case variable speed electric drives are utilised, refer to the specification
20179.EQP.ELE.FUN “MEDIUM AND HIGH POWER VARIABLE SPEED
ELECTRIC DRIVES”
i) Withdrawable parts
The cubicles with withdrawable equipment shall be realised to allow the replacing of
equipment with the same characteristics and size.
j) Inter-locks
The withdrawable system will be provided with interlocks that allow connection or
extraction with open circuit-breaker or contactor only and that prevent closure if the
withdrawn part is not exactly in one of the two positions of service or test.
Limit switch or mechanical lockouts with manual release will be provided to prevent
withdrawing beyond the sectioning position.
The withdrawn position can be obtained only by releasing the above mentionned
lockouts.
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All the auxiliary low voltage equipment shall comply with the CEI EN 60694 and
CEI EN 60947-5, and shall be suitable for continuous duty and for the following employ
classes:
Auxiliary connections between compartments will be made with cable trays to facilitate
the insertion or removal in safety conditions of single conductors.
All the auxiliary conductors included in high voltage compartments will be protected by
metallic shields.
When connections have to be removed for deliveries they will be connected to terminal
strips.
Conductors terminations will be made with compression cable terminals and identified in
accordance with Rule CEI EN 60445.
The auxiliary equipment shall have an insulation rated voltage equal to the one of the
electrical system in which they are inserted.
If not otherwise indicated in the Data Sheet the following minimum characteristics will be
guaranteed:
a) Circuit-breakers
The circuit-breakers shall comply with the CEI EN 60947-2 Rules. Unless otherwise
specifed by the Data Sheet, circuit-breakers for each auxiliary circuit supplied inside
the switchboard shall be provided.
b) Disconnecting switches
The disconnecting switches shall comply with the CEI EN 60947-3 Rules. Unless
otherwise indicated on the Data Sheet, single disconnecting switches shall be
provided for the following circuits:
The protection relays shall comply with the CEI EN 60255 and with the requirements
listed on the Data Sheets.
d) Transducers
The transducers shall comply with the CEI EN 60688 Rules and shall have the
characteristics indicated in the Data Sheets.
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e) Auxiliary relays
They will comply with CEI EN 60255 Rules and the Data Sheets prescriptions.
They will be provided with the necessary auxiliary contacts to realise the specified
schemes, and with 1 N.O. + 1 N.C. additional free contacts.
Lockout relays (86) will be suitable for continuous duty with manual restart and the
lockout position clearly indicated.
Switches, when provided, will be positioned and coloured with reference to their
function according to the provisions of Rule CEI EN 60073.
g) Signalling lamps
Unless otherwise indicated in the Data Sheet, colours will be used in accordance to
CEI EN 60073 Rules.
The lamps shall be preferably of LEDS type. In alternative, incandescent type lamps
with a dropping resistance in series might be used, for exception of signalisations for
the medium voltage, which will be obtained with capacitive dividers for each phase.
2.4.2.8. Instruments
– No. 1 in field
– No. 1 on the switchboard
If not otherwise specified, recording instruments will be of electronic type with memory.
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DATA CHARACTERISTICS
CEI - UNEL Tag Cable N07G9-K - 1 x or FG7(O)M1
CEI-UNEL from 35368 up to 35371
Nominal Voltage Uo/U 450/750 V
Conductor Tinned annealed flexible copper plait
Insulation G9 or G7 elastomeric compound
b) Specific Characteristics
For more details refer to the functional specification 20169.EQP.ELE:FUN “POWER
ELECTRIC CABLES, CABLES FOR INSTRUMENTATION AND CONTROL”
The section of conductors used for connections will be sized in accordance with the
minimum and maximum values prescribed in the reference Rules and considering the
following minimum sections allowed:
– 2.5 mm2 : power and ammeters circuits.
– 1.0 mm2 : auxiliary connections within the equipment
– ≤ 1 mm2 : interconnections of the control electronic logics
– 1.5 mm2 : other conductors
The sizing of protection conductors will be made according to the systems prescribed by
the above Rule CEI EN 60298.
a) Nameplates
Beside the safety nameplates defined by the Supplier, and in accordance with the
requirements of the CEI EN60694 and CEI EN 60298, the following labels made with
plastic material sheets fastened with bolts and with the below inscriptions will be
provided.
General data
Giving the identification data of the Supplier, and other data prescribed by Code CEI
EN 60298.
Switchboard tag
External installed in front.
Equipment tag
Internal or on view for each main and auxiliary equipment.
Operating sequence
External in vicinity of control elements (switches and isolators)
b) Anticondensation heater
a) Assembly accessories
b) Tools
For each switchboard a set of spanners and special tools will be supplied in quantity
and type necessary to allow complete installation and maintenance of the
switchboard.
In switchboards whith removable parts exceeding 30 kg unitary mass, lift trucks will
be provided to allow an easy removal of these parts, in the quantity indicated in the
Data Sheet.
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For each switchboard the below indicated spare part material will be supplied.
The supplier may suggest other materials to be provided, on the basis of his experience
and of the types used.
QUANTITIES
ITEM COMPONENT DESCRIPTION
( note 1 )
Fuses of the different types and rated currents 10 %
1
according to the installed quantities (note 2)
Indicating lamps 10 %
2
(note 2)
Lamp holders with dropping resistance and cap 5%
3
(note 2)
Coloured caps of different colours for indicating lamps 10 %
5
of different colours (note 2)
Conductor connecting terminals of different types and 5%
6
sections (note 2)
Auxiliary relays of the type and Supplier as those
7 No. 2
installed and with 4 N.C. + 4 N.O. contacts
Pushbuttons of the two types most used in the
8 No. 2
switchboard
Selector switches of the two types most used in the
9 No. 2
switchboard
1 kg
10 Finishing paint
for each type and colour
Lubricant for contacts, for switchboards containing
11
circuit breakers and power contactors only 1 kg
Measurement instruments of the two types mostly
12 No. 2
used in the switchboard
NOTES:
1) Adjust to the highest number if the decimal is higher than 5.
2) Percentage quantity referred to the total number of components of the
same type installed in the switchboard, with a minimum quantity of 2.
a) Painting
Painting and the relevant protective treatmens will be done in accordance to the
requirements contained in the Data Sheet.
b) Tropicalization
When required in the Data Sheet, equipment and materials will be subjected to
tropicalization treatments in accordance with the relevant reference specification.
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Transport arrangements will be defined by the Supplier taking into account the transport
conditions indicated by the Company, and in compliance with the requirements specified
in the CEI EN 60694.
Switchboards will be sectioned in units suitable for transport and their reassembly will be
as simple and safe as possible.
The switchboards components and equipment will be fitted and fastened in order to
withstand vibrations and frictions due to transport (road, train, sea) and the necessary
loading, unloading and installation operations carried out with lifting equipment.
Particular limits and exclusions, if any, are indicated in the Data Sheet.
2.6. ERGONOMICS
2.6.1. Accessibility
If not otherwise indicated in the Data Sheet, the access to the medium voltage
switchboards shall be allowed for authorised persons only, in compliance with the
"Accessibility A Class", as specified in the CEI EN 60694, for the protection against
internal failures.
2.7. SAFETY
The supplier will guarantee that medium voltage switchboards, subject of this Functional
Specification, will be designed to respect the safety prescriptions contained in the
Reference Rules.
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Live parts of electric circuits will be located and protected, so that trained and authorized
persons can carry out the following operations on energised switchboard, without danger
of direct contacts:
In accordance with the prescriptions of the CEI EN 60298, protection against indirect
contacts will be achieved through the earthing of the metallic enclosures, as well as
through the intervention of the protective devices.
In order to ensure a complete protection for people, provisions will be adopted to avoid
electric arcs, generated by failures inside the switchboard.
Such provisions shall comply with the requirements of the CEI EN 60298 .
A protection test, shall be carried out when required in the Inspection Data Sheet (I.D.S.).
The materials characteristics will be so that when subjected to fire or heating, they will not
take fire, burn, keep combustion and emit flammable fumes.
Particularly for plastic materials, the self-extinguishing requirement will be guaranteed in
accordance to one of the following test methods:
The Manufacturer of switchboards will therefore provide test certificates of reaction to fire
by an officially recognized laboratory.
Any additional requirement for Quality Management and/or Assurance are contained in
the management specification enclosed in the request for bid.
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When required, they will be indicated in the Inspection Data Sheet (I.D.S.) and
distinguished in:
– Type test;
– Acceptance test
– Special test
For any control and test not foreseen in the Rules and in this specification, and required
in the Inspection Data Sheet (I.D.S.), the criteria will be defined case by case.
Purpose of the type test is to verify that a specific type of medium voltage switchboard is
in compliance with the reference Rules.
The type test will be carried out by realising inspection and tests on a prototype, and its
execution will be entire responsibility of the Supplier.
Purpose of the acceptance test is to verify that the single switchboard responds to the
Company's requirements and to detect any inherent defect of materials and construction.
The acceptance test (individual) will be carried out on all switchboards subject of the
supply, after assembly and by the Supplier, carrying out the tests specified in the relevant
CENELEC Harmonisation Documents:
It includes tests and inspections not provided in the type and acceptance inspections,
that the Company may require time to time.
The list of tests and inspections and any criteria of execution will be indicated in the
Inspection Data Sheet (I.D.S.)
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2.10. DOCUMENTATION
The Supplier will deliver to the Company all the documents indicated in the Requested
Document Data Sheet (R.D.D.S.), in accordance with the agreed terms and schedule.
The technical documentation will be written in the official language indicated in the Data
Sheet and using the symbols indicated in the Rules applied.
The Supplier will include in his bid all the information and documentation required in the
Data Sheet (R.D.D.S.).
The approval of the documentation by the Company, if necessary, will refer to the formal
verification of the parameters indicated in the design's documents only.
The Supplier will deliver to the Company all the documentation necessary to the
execution of the system design and to the installation of the supplied system.
The Supplier will deliver to the Company, within the schedule and in the way indicated in
the Data Sheet, all the certificates relating to the type, acceptance and special tests.
The final technical documentation, comprising the Supplier and Subsuppliers catalogues
and publications will include the following references:
– name of the Supplier
– name of the Company
– identification tag of the switchboard, as indicated by the Company
– title of the document
– data of the Company's order
and will consist of:
a) Design and Installation instructions
b) Operations instructions
c) Maintenance instructions
The description and drawings can be contained in catalogues and documents of the
Supplier, as long as they satisfy the following conditions:
– they contain all data and information required in their final form
– they are relevant to the type supplied and the materials included in the supply are
clearly identified amongst those in the document.
The documentation subject to approval will be integral part of the final documentation
approved by the Company.