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    Md. Tariqul Islam Munna
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    ME3201

    Uploaded by

    Md. Tariqul Islam Munna

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 1

    NATIONAL INSTITUTE OF TECHNOLOGY, ROURKELA-8

    MID SEMESTER EXAMINATION, 2019


    SESSION: 2019-20 SEMESTER: AUTUMN
    PROGRAMME: B. Tech, 5th Sem. Mechanical Engineering
    Course Code: ME-331 Course Name: Metal Machining and Automation
    Full Marks: 60 Duration of Examination: 02.00 hours
    This question paper contains 01 page
    Answer Any Four Questions
    Figures at the right hand margin indicate marks
    All parts of a question should be answered at one place.
    Q. No. Marks
    1. (a) What do you mean by machine tool? Classify machine tools? Discuss different [2+2+5]
    elements of machine tools.

    (b) Discuss different work and tool holding devices in drilling operation with suitable [6]
    diagram.

    2. (a) Discuss the different process parameters of abrasive jet machining (AJM) process. [4+6]
    With suitable diagram explain the working principle, merits and demerits of AJM.
    (b) What do you mean by non-traditional machining process? Discuss the [2+3]
    characteristic features of non-traditional machining process.

    3. (a) Differentiate between shaping and planning process. Show the connections of [4+3]
    Generatrix and Directrix with tool-work motions in planning operation with
    suitable diagram
    (b) What do you mean by broach? Discuss different types of broaching operation? [1+2+5]
    Draw a broach tool and discuss its different parts.
    4. (a) A peripheral milling operation is performed to remove 8 mm from the top surface [6]
    of a metallic work with dimensions 280 mm × 70 mm × 16 mm. The cutter has
    six teeth and is 60 mm diameter. The cutter overhangs the width of the work part
    on both sides. The feed/tooth is 0.2 mm/tooth and cutting speed is 70 m/min.
    Calculate the material removal rate and machining time for 2 passes. (Consider
    approach distance)
    (b) Explain the angular indexing with suitable example. [4]

    (c) Discuss the nomenclature of a plain milling cutter. [5]

    5. (a) Discuss the working principle of centerless grinding process with neat sketch. [5]
    (b) Calculate the drilling time required for drilling a 60 mm length and 30 mm [4]
    diameter through hole in alloy steel at a cutting speed of 50 m/min and a feed of
    0.15 mm/rev with taking into consideration of approach allowance. (Point angel
    is 118°)
    (c) What are the various drilling-related operations? Define four of them with neat [2+4]
    sketch.

    Signature of the paper setter…………..

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