WheelProbe2
User Manual

Part No: 147379

  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Copyright © 2015 Sonatest Limited
User Manual, version 1.0
2015-05-29
  
iii

Table of Contents
 
 
 
1 Disclaimers and Notices 1
 
1.1 Copyright ..............................................................................................................1
1.2 Patent Rights........................................................................................................1
1.3 Warranty ...............................................................................................................1
1.4 Equipment Directive Conformance ....................................................................2
1.5 Trademarks ..........................................................................................................4
 
 
2 Introduction 5
 
2.1 WheelProbe 2 Compatibility ...............................................................................5
2.2 Connection and Remote Control Compatibility ................................................6
2.3 Operator Requirements.......................................................................................6
2.4 Operating Conditions ..........................................................................................6
 
 
3 Product Overview 7
 
3.1 Components .........................................................................................................7
3.2 Handles .................................................................................................................8
3.3 Cable Options and Connectors ..........................................................................8
3.4 Roller Options ......................................................................................................9
3.5 Standard Accessories .......................................................................................11
3.6 Status LEDs........................................................................................................12
3.7 Wireless Remote Control ..................................................................................12
3.8 Laser Guidance Kit ............................................................................................14
3.9 Remote Display Kit ............................................................................................15
 
 
4 Setting up the WheelProbe 2 17
 
4.1 Filling the WheelProbe 2 with Water ................................................................17
4.2 Adjusting Handles .............................................................................................19
4.3 Installing the Wireless Remote Control ...........................................................21
4.4 Installing and Adjusting the Laser Guidance Kit ............................................23
4.5 Installing the Remote Display Kit .....................................................................24

 
 
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iv Sonatest WheelProbe 2 - User

 
5 Connecting the WheelProbe 2 to Sonatest Instruments 27
 
 
6 Performing Inspections 31
 
6.1 Inspection of a Flat Surface ............................................................................. 31
6.2 Inspection of a Pipe or a Curved Surface (Convex or Concave) .................. 33
6.3 Inspection along the Length of a Pipe or Cylinder ........................................ 34
6.4 Inspection over a Weld with Small Shape Variations .................................... 36
6.5 Changing the Back Roller ................................................................................ 37
 
 
7 Acoustic Recommendations 39
 
7.1 Interface Triggering (Zero Synchronization) .................................................. 39
7.2 Material Velocity Calibration ............................................................................ 40
7.3 TCG and Sensitivity Calibration ...................................................................... 41
7.4 Extractor Box Function .................................................................................... 44
7.5 Extracting C-scans from Gates........................................................................ 44
 
 
8 Maintenance 47
 
8.1 Refilling the Wheel with Water ......................................................................... 47
8.2 Verification of the Tyre ..................................................................................... 48
8.3 Replacing the Remote Control Battery ........................................................... 48
8.4 Pairing the Remote Control with the WheelProbe 2 ...................................... 49
8.5 Replacing the Tyre ............................................................................................ 51
8.6 Contact Support ................................................................................................ 54
 
 
9 Product Specifications 55
 
 
Appendix A Using the WheelProbe 2 with Olympus Omniscans 57
Appendix A.1 Connecting the WheelProbe 2 to the MX2 and SX ...................... 57
Appendix A.2 Pairing the Remote Control with the MX2 and SX ...................... 59
Appendix A.3 Connecting the WheelProbe 2 to the MX ..................................... 60
Appendix A.4 Pairing the Remote Control with the MX...................................... 61

 
 
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5 Sonatest WheelProbe 2 - User Disclaimers and Notices 1
 

 
 
1 Disclaimers and Notices
 
The following information must be read and understood by users of the rolling transducer
WheelProbe 2. Failure to follow these instructions can lead to serious errors in test results or
damage to the probe. Decisions based on erroneous results can lead to property damage, personal
injury, or death. Anyone using this instrument should be fully qualified by their organization in the
theory and practice of ultrasonic testing, or under the direct supervision of such a person.
 
All statements, technical information, and recommendations contained in this manual or any other
information supplied by Sonatest concerning the use, features, and qualification of the
WheelProbe 2 are based on tests believed to be reliable. However, the accuracy or completeness of
the information is not guaranteed.
 
Before using the product users should determine its suitability for the intended use based on their
knowledge of ultrasonic testing and the characteristic of materials. Users bear all risk in connection
with the use of the WheelProbe 2.
 
1.1 Copyright
 
 
Copyright © 2015 Sonatest Limited
 
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording or
otherwise, without the prior written permission of Sonatest Limited.
 
1.2 Patent Rights
 
 
Patent rights: 7360427 (US) and EP 1448983 (EU)
 
 
1.3 Warranty
 
 
Immediately upon receipt of the goods, the buyer is required to carefully and thoroughly check the
goods in order to benefit from the warranty; any defect in the product should be immediately reported
in writing to Sonatest. We will make good by repair or by the supply of a replacement or by
equivalent adjustment of the price at our sole option defects which under proper use appear in the
goods within a period of twelve (12) calendar months after the goods have been delivered and which
arise solely from faulty design, material or workmanship. Provided always that the goods are
carefully packed and promptly returned by you free to our works unless otherwise arranged. Said
goods should be covered while in transit to us and must be accompanied by a written statement
 
 
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6 Sonatest WheelProbe 2 - User Disclaimers and Notices 1
 

 
detailing the precise nature of the fault and the operating conditions under which the fault occurred.
The repaired goods will be returned by us free of charge.

 
 
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7 Sonatest WheelProbe 2 - User Disclaimers and Notices 1
 

 
 
Save as in this clause herein before expressed we shall not be under any liability in respect of
defects in goods delivered or for any injury damage or loss resulting from such defects and our
liability under this Clause shall be in lieu of any warranty or condition implied by law as to the quality
or fitness for any particular purpose of such goods.
 
You are reminded that all warranties as to merchantability and fitness for purpose are excluded from
the contract under which the product and this manual have been supplied to you. The Seller's only
obligation in this respect is to replace such quantity of the product proven to be defective.
 
Neither the seller nor the manufacturer shall be liable either in contract or in tort for any direct or
indirect loss or damage (whether for lost of profit or otherwise), costs, expenses or other claims for
consequential or indirect compensation whatsoever (and whether caused by the negligence of the
company, its employees or agents or otherwise).
 
Serviceable parts of the WheelProbe 2 include:
 
Tyre
Cables
Handles
Rollers
Battery of the remote control
 
Attempts to service the remaining parts of the WheelProbe 2 by persons other than Sonatest’s
personnel or agents will invalidate this warranty.
 
1.4 Equipment Directive Conformance
 
 

 
FCC
 
 
WARNING!
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the users
will be required to correct the interference at their own expense. The authority to operate this equipment is
conditioned by the requirement that no modifications will be made to the equipment unless the changes or
modifications are expressly approved by Sonatest Limited Inc.

 
 
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8 Sonatest WheelProbe 2 - User Disclaimers and Notices 3
 

 
 
 
CAUTION
A too high voltage may generate dielectric breakdown and irreversible damage.
Positive pulses or continuous positive offset, even of a few volts, may depolarize the piezoelectric element and
significantly reduce the sensitivity of the probe.
A combination of high voltage, high repetition frequency, and/or too high acoustic reflections when the probes
have no acoustic load may destroy the acoustic module by heating.
 
 
CAUTION
Risk of important damage if the battery is replaced with an incorrect type.
Dispose of the used batteries according to the instructions.
 
 
This product conforms to the following European directives:
 
 

 
CE Marking 93/68/EEC
 
2004/108/EC (EMC) on electromagnetic compatibility directive
 
2002/95/EC (ROHS) on Restriction of the use of certain hazardous substances in electrical and
electronic equipment
 
2002/96/EC (WEEE) on Waste Electrical and Electronic Equipment
 
English version
 
This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s).
Operation is subject to the following two conditions: (1) this device may not cause interference and
(2) this device must accept any interference, including interference that may cause undesired
operation of the device.
 
This device complies with Health Canada’s Safety Code. The installer of this device should ensure
that RF radiation is not emitted in excess of the Health Canada’s requirement.
 
“Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.”
 
Version française
 
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit
pas produire de brouillage et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique
 
 
Copyright © 2015 Sonatest Limited - 2015-05-29 Copyright © 2015 Sonatest Limited - 2015-05-29
 
  
9 Sonatest WheelProbe 2 - User Disclaimers and Notices 3
 

 
subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.

 
 
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1 Sonatest WheelProbe 2 - User Disclaimers and Notices 3
  0
 
 
Cet appareil est conforme avec Santé Canada Code de sécurité 6. Le programme d’installation de
cet appareil doit assurer que les rayonnements RF ne sont pas émis au-delà de I’exigence de Santé
Canada.
 
« Les changements ou modifications non expressément approuvés par la partie responsable de la
conformité pourraient annuler l’autorité de l’utilisateur à utiliser cet équipement. »
 
1.5 Trademarks
 
 
Sonatest and the Sonatest logo are trademarks of Sonatest Limited. Veo and the Veo logo are
trademarks of Sonatest Limited. Hypertronics is a trademark of Hypertronics Corp, member of
Smiths Group. I-PEX is a registered trademark of Dai-Ichi Seiko Co., Ltd. ITT Cannon is a trademark
of ITT Industries, Inc. Lemo is a registered trademark of Lemo S.A. Switzerland. Olympus and
OmniScan are registered trademarks of the Olympus NDT corporation. […] Other company or
product names mentioned in this document may be trademarks or registered trademarks of their
respective owners.

 
 
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1 Sonatest WheelProbe 2 - User Introduction 5
  1
 
 
2 Introduction
 
This manual provides information for the WheelProbe 2. The information contained herein allows
usage of the WheelProbe 2 to its full potential. It has been designed considering that users already
have a good knowledge of basic ultrasonic non-destructive testing. It is important that users
understand the critical nature of ultrasonic non-destructive testing before operating this instrument.
 
The user manual contains procedures on how to use the WheelProbe 2, how to care for it, and
explains the operation of the WheelProbe 2 when used with one of Sonatest advanced products.
 
 

 
Figure 2-1 Sonatest WheelProbe 2
 
2.1 WheelProbe 2 Compatibility
 
 
The following lists the instrument compatible with the WheelProbe 2.
 
Sonatest Veo
Sonatest Prisma
Sonatest RapidScan2
Olympus Omniscan (MX, MX2, SX)
Most PA/UT instruments on the market
 
For other instruments, contact the Sonatest Customer Service for a compatibility evaluation.
 
 
Copyright © 2015 Sonatest Limited - 2015-05-29 Copyright © 2015 Sonatest Limited - 2015-05-29
 
  
1 Sonatest WheelProbe 2 - User Introduction 5
  2
 
 
2.2 Connection and Remote Control Compatibility
 
 
The following lists the connectors and test instruments compatible with the WheelProbe 2 and its
remote control.
 
Connectors
The standard phased array connector is I-PEX.
For ITT Canon, Hypertronics, or other connectors contact the Sonatest Customer Service for a compatibility
evaluation.
Remote control
Sonatest Veo
Sonatest Prisma
Olympus Omniscan (MX, MX2, SX)
 
2.3 Operator Requirements
 
 
Operators must receive adequate training before using the WheelProbe 2. They must be trained in
general ultrasound testing procedures and in the setup and performance required by the specific
tests or inspections. Operators must have experience and be qualified to use standard ultrasound
flaw detection equipment and they must understand the sound wave propagation theory:
 
Effects of the velocity of sound in the material under test.
Behavior of the sound wave at the interface of two different materials, the spread of the sound wave, and the
mode conversion.
Operation and triggering of gates for C-scan views.
Formation of the sound beam for the phased array technique.
 
More specific information about operator training, qualification, certification, and test specifications
can be obtained from technical societies, industry groups, and government agencies.
 
2.4 Operating Conditions
 
 
This section presents the conditions that should be respected for operating and storing the
WheelProbe 2.
 
 
 
Operating temperature 10 to 50 °C
Storage temperature -10 to 50 °C
Maximum relative humidity 95%
Supply voltage fluctuation ±10% of the nominal voltage supply
Maximum pulse repetition frequency 50,000 Hz

 
 
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7 Sonatest WheelProbe 2 - User Product Overview 7
 

 
 
3 Product Overview
 
This chapter presents the components of the WheelProbe 2 and the cable and roller options. There
is also a presentation of the remote control, and the transportation case and standard accessories.
The overview includes a description of the indication LEDs and optional kits.
 
3.1 Components
 
 
Figure 3-1 presents the components of the WheelProbe 2.
 
 
1   2   3   4   5   6   7   8   1.  Wheel  
    2.  Tyre  
    3.  Horizontal  handle  
    4.  Wireless  remote  control  (right-­‐hand  position)  
    5.  Handle  thumb  screws  
    6.  Vertical  handle  fixation  point  
    7.  Wireless  remote  control  (left-­‐hand  position)  
    8.  Security  hook  
    9.  Phased  array  connector  
    10.  Status  LEDs  
    11.  Connector  thumb  screws  
    12.  Encoder/GPIO  connector  
 
   
13.  Back  roller  
14.  Side  plate  
20   9   15.  Fixation  points  
16.  Radius  adjustment  handle  
17.  Water  fill  valve  
18.  Array  cable  protector  
19.  Front  roller  and  bracket  
20.  Purge  screw  
 
19   18       17       16   15         14   13      12   11   10  
 
Figure 3-1 Sonatest WheelProbe 2

 
 
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8 Sonatest WheelProbe 2 - User Product Overview 8
 

 
 
3.2 Handles
 
The WheelProbe 2 can be equipped with two types of handles which offer an angular adjustment to
fit every operator preference as well as most types of scanning requirements.
 
 
 

The  horizontal  handle  can  be  used  over  flat  surfaces  as  
well  as  vertical  walls  or  upside-­‐down  configurations.  
Its  compact  design  makes  it  perfect  to  be  used  on  small  
The  vertical  handle  is  the  perfect  match  for  raster  
radiuses  of  curved  surfaces  and  in  restricted  area.  
scan  along  flat  or  slightly  curved  surfaces.  
 
Figure 3-2 Horizontal handle (left), vertical handle (right)
 
3.3 Cable Options and Connectors
 
 
This section presents the options available for the cable that connects the WheelProbe 2 to
compatible test instruments.
 
 

 
 
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9 Sonatest WheelProbe 2 - User Product Overview 9
 

 
Figure 3-3 WheelProbe 2 cable

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 10
  0
 
 
The cable is detachable which reduces the time and cost of maintenance. The cable comes in two
standard lengths of 2.5 m and 5 m; however, a custom length can be manufactured to meet special
requirements.
 
At the WheelProbe 2 end of the cable, there are two connectors:
 
Samtec BSH connector (64 phased array elements)
10-pin Lemo connector (encoder signals, control signals, gate alarm signals, and record state signal)
 
At the test instrument end of the cable, the I/O and phased array connectors are as follows:
 
The standard cable for Sonatest Veo and Prisma units comes equipped with:
I-PEX connector (64 phased array elements)
8-pin, 1-key Lemo connector (encoder signals)
8-pin, 2-key Lemo connector (control signals, gate alarm signals, and record state signal)
A custom cable for Olympus Omniscan MX, MX2, and SX units comes equipped with:
I-PEX connector (64 phased array elements)
15-pin D-sub connector (MX) or 16-pin Lemo connector (MX2 and SX) (encoder and control signals)
9-pin, D-sub connector (gate alarm signals)
 
NOTE: When a cable for the Veo or the Prisma is used with an Omniscan, an adapter box can be
supplied by Sonatest to make the connections compatible. Otherwise you need a special cable developed
by Sonatest.
 
To support other devices, the I-PEX connector used for the 64 phased array elements can be replaced with the
following connectors:
ITT Cannon connector (RapidScan2 compatibility)
Hypertronics connector
Remark: A cable adapted for other instruments may not support all wireless remote controls and
WheelProbe 2 status LEDs.
 
3.4 Roller Options
 
 
Three roller types are available for the front and back of the WheelProbe 2. They can be of the same
type or different types for the front and the back.
 
The roller types are:
 
Flat
Grooved
Precision

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 11
  1
 
 
Flat
 
The flat roller stabilizes the probe to move in a straight scan pattern over a flat surface. It can be
installed at the back of the probe for a light-weight configuration or at both ends to optimize the scan
coverage near the part edges.
 
 

 
Figure 3-4 Flat roller
 
Grooved
 
The Grooved roller shape allows the user to perfectly center the middle of WheelProbe 2 with the
center line of a pipe (or cylinder) axis. This configuration is perfect to perform axial scans along the
length of a pipe to help the user keep the optimal pressure on the tyre and obtain consistent results.
 
 

 
Figure 3-5 Grooved roller
 
 
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1 Sonatest WheelProbe 2 - User Product Overview 12
  2
 
 
Precision
 
The precision roller is a dual-wheel roller that allows users to perform scans over small shape
variations of a flat surface (such as an outside weld scarf geometry). It also eases the action to steer
the probe to follow a slightly curved scan pattern over a flat surface. It can be installed only at the
front or at both ends of the probe.
 
 

 
Figure 3-6 Precision roller
 
3.5 Standard Accessories
 
When getting either the corrosion or composite basic inspection package, the standard accessories
delivered with the WheelProbe 2 are the following:
 
 
Transportation case
WheelProbe 2
User Manual
Tools to set up the WheelProbe 2
Cable
Water filling equipment
Spray bottle
 
 
 
 
 
 
 
 
Figure 3-7 Transportation case and accessories

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 13
  3
 
 
3.6 Status LEDs
 
 
There are 3 status LEDs located at the back of the WheelProbe 2. They provide indications in real
time allowing users to concentrate on the scanning process without taking their eyes away from the
part under inspection.
 
The LEDs information are pre-programmed in Sonatest Veo and Prisma units (on the Inspection
menu, in the GPIO/WheelProbe list, in the WheelProbe 2 parameter.
 
 
 
     
WheelProbe 2 Signal
LED Position LED Color Veo/Prisma Pinout1
Information
Left Red Gate alarm 1 Pin 2
Middle Yellow Gate alarm 2 Pin 3
Right Green Record status Pin 4
 

1. 8-pin, 2-key Lemo connector on Veo/Prisma

 
 
 
Alarm  1     Alarm  2   Record  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
3.7 Wireless Remote Control
 
 
The wireless remote control is used to transmit scan commands to the test instrument from a
distance of up to 10 m.
 
It can be set and locked in various positions on the WheelProbe 2 to match any handle configuration
and to accommodate the right- or left-handed users. The remote control is powered by a 20-mm,
CR2032, coin-cell battery; replaceable by the user.

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 14
  4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
On  the  vertical  arm   On  both  sides  of  the  probe  
 
Figure 3-8 Positions of the remote control on the WheelProbe 2
 
The remote control provides the following functions:
 
Button 1: Record/Stop
Button 2: Next index
Button 3: Encoder position reset
 
 
 
 
 
 
Record/Stop  
 
 
 
Next  index  
 
 
 
Encoder  position  reset  
 
 
 
 
 
 
Figure 3-9 Functions available from the remote control

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 15
  5
 
 
3.8 Laser Guidance Kit
 
 
A laser guidance kit is available as an accessory option to help users perform a straight scan without
deviating from the intended scan path. The kit attaches to the fixation points located on both side
plates of the WheelProbe 2.
 
The laser guidance kit includes the laser, two sets of batteries, and the laser brackets.
 
 
 
 
 
 
 
Laser  guidance  
kit  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 3-10 Laser guidance kit mounted on the WheelProbe 2

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 16
  6
 
 
3.9 Remote Display Kit
 
 
A remote display kit is available as an accessory option to attach a smartphone, an iPod, or small
tablet to the WheelProbe 2. The phone is used as a monitor when connected to a Veo or a Prisma
using a Wi-Fi connection.
 
The kit includes the phone holder, that mounts on the vertical handle, and a Wi-Fi router (refer to
section 4.5 “Installing the Remote Display Kit” on page 24).
 
 
 
 
 
 
Remote  display  
kit  
 
 
 
 
 
 
 

 
Figure 3-11 Remote display kit mounted on the WheelProbe 2

 
 
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1 Sonatest WheelProbe 2 - User Product Overview 17
  7
 
 

 
 
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17 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 17
 

 
 
4 Setting up the WheelProbe 2
 
This chapter presents the procedures to set up the WheelProbe 2 to preform various inspection
types.
 
4.1 Filling the WheelProbe 2 with Water
 
 
Upon reception or when taken out of storage the WheelProbe 2 wheel has to be filled with water.
 
List of material
 
WheelProbe 2
Allen key
Water pump with the long metal nozzle
Distilled water or tap water with water additive (Polyhib)
 
To fill the WheelProbe 2 with water:
 
1 Install the metal nozzle adapter on the water pump.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-1 Nozzle adapter on the water pump
 
2 Fill the pump with water until it reaches the mark on the pump container.
 
NOTE: Sonatest recommends that you use distilled water. If you use tap water, add 20 drops of Polyhib
water additive to fill the wheel or 5 ml to fill the water pump.
 
3 Using the Allen key, unscrew the purge screw to let air out of the tyre while filling it with water.

 
 
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18 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 18
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-2 The wheel purge screw
 
4 To get pressure in the water pump, lift and press the pump knob at least 3 to 5 times or until it offers resistance.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-3 The pump knob
 
5 Insert the metal nozzle in the WheelProbe 2 fill valve and gently press on the water pump fill button to fill the wheel
with water.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-4 The pump fill button
 
6 As soon as water starts coming out of the purge screw, stop filling the wheel and screw the purge screw to close it.
7 Gently shake the probe and tap it lightly with a finger to avoid bubbles from sticking to the inside surface of the
wheel.
8 Unscrew the purge screw again and finish filling the wheel until all the air gets out through the purge screw hole.

 
 
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19 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 19
 

 
9 Once all the air is out, screw the purge screw back in tightly.
Do not over tighten the purge screw.

 
 
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20 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 20
 

 
 
4.2 Adjusting Handles
 
 
The WheelProbe 2 offers two types of handles (vertical and horizontal) which offer an angular
adjustment to fit every operator preference.
 
List of material
 
WheelProbe 2
Horizontal and/or vertical handle
Thumbscrews
 
To install and adjust the handles:
 
1 To remove the vertical handle, unscrew the thumbscrew at the base of the handle.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-5 Thumbscrew at the base of the vertical handle
 
OR
To remove the horizontal handle, use the Allen key to remove the remote control, and then unscrew the
thumbscrews on each side of the handle.
For more information about the installation and removal of the remote control, refer to section 4.3 "Installing the
Wireless Remote Control".

 
 
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21 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 21
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Remote  
control  
 
 
 
 
 
 
 
Figure 4-6 Thumbscrews on both sides of the horizontal handle
 
2 To install the vertical handle, align the 2 marks on the handle, screw the thumbscrew to secure the handle and
adjust the handle angle using the knob on the handle side.
 
 
 
 
 
 
 
Adjustment   Alignment  
knob   marks  
 
 
 
 
 
 
 
 
 
 
Figure 4-7 Vertical handle adjustment
 
OR
To install the horizontal handle, set the handle on the probe, screw the thumbscrews lightly to secure the handle
and adjust the handle angle.
3 Screw the thumbscrews tightly to secure the handle.

 
 
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22 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 22
 

 
   
 
   
 
 
 
 
 
 
 
 
 
 
 
 
Thumbscrew  

 
Figure 4-8 Horizontal handle adjustment
 
4.3 Installing the Wireless Remote Control
 
 
The remote control can be installed on the left or on the right of the WheelProbe 2 depending if the
user is right- or left-handed. It can also be installed on the vertical handle. When using the probe with
the horizontal handle, the remote control must be removed before modifying the handle position.
 
List of material
 
WheelProbe 2
Wireless remote control
Allen key (included in the standard accessories)
 
To install the remote control on the WheelProbe 2:
 
1 Place the remote control in the remote control holder.
 
 
 
 
 
 
 
Left-­‐handed   Right-­‐handed  
position   position  
 
 
 
 
 
 
 
Figure 4-9 Remote control holders on the WheelProbe 2

 
 
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2 Using the Allen key, install the screw to secure the remote control.
 
 

 
Figure 4-10 Securing the remote control in its holder
 
3 To install the remote control on the vertical handle proceed as follows:
3 a Using the Allen key, remove the screw at the front of the handle.
 
 

 
Figure 4-11 The handle front screw
 
3 b Remove the handle cover.
 
 

 
 
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24 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 24
 

 
 
Figure 4-12 The vertical handle without its cover

 
 
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25 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 25
 

 
 
3 c Install the remote control in the holder and secure it with the screw.
 
 

 
Figure 4-13 The remote control installed on the vertical handle
 
4.4 Installing and Adjusting the Laser Guidance Kit
 
 
This section presents the installation and the adjustment of the laser guidance kit. The laser must be
used together with grid lines drawn on the part.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-14 Laser guidance kit and grid lines on the part to inspect
 
List of material
 
WheelProbe 2
Laser guidance kit (which includes the 5-mW laser, the holder, and the bracket with screws)

 
 
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26 Sonatest WheelProbe 2 - User Setting up the WheelProbe 2 26
 

 
 
To install the laser guidance kit on the WheelProbe 2:
 
1 At the front of the WheelProbe 2, install the laser kit bracket using the 4 thumbscrews.
 
 
 
 
 
Laser  holder  
Holder  thumbscrew  
 
 
 
 
 
 
Bracket  thumbscrews  
 
 
 
 
 
Figure 4-15 Fastening the laser kit to the WheelProbe 2
 
2 Install the laser in the laser holder and secure it with the holder thumbscrew.
3 Using the adjustment ring, adjust the lateral and angular positions of the laser.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Lateral  adjustment   Angular  adjustment  
 
Figure 4-16 Laser adjustment ring
 
4.5 Installing the Remote Display Kit
 
 
This section presents the installation of the remote display kit on the WheelProbe 2.
 
The kit includes the remote display holder and the Wi-Fi router. The allen key is part of the standard
accessories. Not included in the kit are the smartphone, iPod or small tablet, and the VNC client
application which is any third party application installed by the user.

 
 
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Figure 4-17 Remote display kit mounted on the WheelProbe 2 vertical handle
 
List of material
 
WheelProbe 2
Phone holder
Allen key
Wi-Fi display device (smartphone, iPod, small tablet, etc.) with a VNC client application installed by the user
Wi-Fi router
 
To install the remote display kit:
 
1 Using the Allen key, remove the screw at the front of the vertical handle.
 
 

 
Figure 4-18 The handle front screw

 
 
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2 Remove the handle cover.
 
 

 
Figure 4-19 The vertical handle without its cover
 
3 Install the remote display holder on the handle and secure it with the screw.
 
 
 
 
 
 
 
 
Remote  display  
holder  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 4-20 Remote display holder on the vertical handle
 
4 Install the Wi-Fi display device in the remote display holder.
5 Follow the manufacturer’s procedure to connect the Wi-Fi router to the remote display (VNC client application
required).

 
 
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27 Sonatest WheelProbe 2 - User Connecting the WheelProbe 2 27
 

 
 
5 Connecting the WheelProbe 2 to Sonatest Instruments
 
This chapter covers the procedures to connect the WheelProbe 2 to the Veo, the Prisma, and the
RapidScan2.
 
The Sonatest instruments include:
 
Veo
Prisma
RapidScan2
 
To connect the cable to the WheelProbe 2:
 
1 Connect the phased array connector to the probe connector and fasten it using the thumbscrews.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Phased  array  connector  
 
 
 
 
 
 
Encoder/GPIO  connector   Phased  array  connector  thumbscrews  
 
Figure 5-1 WheelProbe 2 connectors
 
2 Connect the 10-pin connector to the Encoder/GPIO connector located next to the phased array connector.
3 Align le red dots on both the probe and the cable connectors.
 
 
 
Red  dots  
 
Encoder/GPIO  connector    
Phased  array  connector  
 
 
 
 
 
 
 
 
 
 
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Figure 5-2 WheelProbe 2 Encoder/GPIO connection

 
 
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29 Sonatest WheelProbe 2 - User Connecting the WheelProbe 2 29
 

 
 
To connect the cable to the Veo:
 
1 Unscrew the protective cap on the right side of the instrument and place it on the back of the unit (over the CE
markings).
2 Connect the phased array connector to the I-PEX connector and secure it with the hand screws.
 
 
 
 
 
 
 
I/O  connector  
 
 
 
 
 
 
Phased  array  connector  (I-­‐PEX)  
 
 
 
 
S  connector  
 
 
 
 
 
Figure 5-3 Connectors on the right side of the Veo
 
3 Connect the 8-pin, 1-key encoder connector to the encoder input (S connector on the right side of the Veo).
4 Connect the 8-pin, 2-key GPIO connector to the I/O input (I/O connector on the right side of the Veo).
5 Turn on the Veo and select the Inspection tab.
 
 

 
 
 
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Figure 5-4 Veo Inspection menu
 
6 On the Inspection menu, in the GPIO/WheelProbe list select WheelProbe 2.

 
 
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To connect the cable to the Prisma:
 
1 Unscrew the protective cap on the right side of the instrument and place it on the back of the unit (over the CE
markings).
2 Connect the phased array connector to the I-PEX connector and secure it with the hand screws.
 
 
Phased  array  
connector  (I-­‐PEX)  
 
 
 
 
 
 
 
E  connector  
 
 
 
 
 
 
 
 
 
I/O  connector  
 
 
 
 
 
 
Figure 5-5 Connectors on the right and back sides of the Prisma
 
3 Connect the 8-pin, 1-key encoder connector to the encoder input (E connector on the back side of the Prisma).
4 Connect the 8-pin, 2-key GPIO connector to the I/O input (I/O connector on the back side of the Prisma).
5 Turn on the Prisma and select the Inspection tab.
 
 

 
 
 
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32 Sonatest WheelProbe 2 - User Connecting the WheelProbe 2 32
 

 
Figure 5-6 Prisma Inspection menu
 
6 On the Inspection menu, in the GPIO/WheelProbe list select WheelProbe 2.

 
 
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33 Sonatest WheelProbe 2 - User Connecting the WheelProbe 2 33
 

 
 
To connect the cable to the RapidScan2:
 
1 On the ITT Cannon phased array connector, turn the black handle to the open position.
2 Connect the ITT Cannon connector on the RapidScan2 panel.
The connector should offer no resistance. If the connector does not easily fit, verify the condition of the connector
pins.
3 Once the ITT Cannon connector is installed, turn the black handle to secure it in place.
4 Connect the 8-pin, 1-key encoder connector to the adapter.
5 Connect the 7-pin connector from the adapter to the RapidScan2 Encoder connector located at the back.
For more information about making an inspection using the RapidScan2, refer to the RapidScan2 user manual.
 
 
 
Black  handle  
 
ITT  Cannon  
connector  
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 5-7 Phased array (left) and encoder (right) connections on the RapidScan2

 
 
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34 Sonatest WheelProbe 2 - User Performing Inspections 31
 

 
 
6 Performing Inspections
 
This chapter presents the setups to perform different types of inspections using the WheelProbe 2
and roller types.
 

It shows how to install the three types of rollers at the front of the probe and at the back of it (refer to
section 6.5 "Changing the Back Roller").
 
 
 

Flat   Grooved   Precision  

 
Figure 6-1 Roller types for the front and back of the WheelProbe 2
 
6.1 Inspection of a Flat Surface
 
 
The inspection of a flat surface can be done using the flat roller or no roller at all. It is also done using
either probe handles.
 
 

 
Figure 6-2 Flat surface inspection
 
List of material
 
WheelProbe 2
Flat roller assembly (roller and bracket)
 
To prepare the WheelProbe 2 for a flat surface inspection:
 
1 At the front of the WheelProbe 2, install the flat roller.
1 a Install the flat roller assembly on the WheelProbe 2.
1 b Secure the flat roller assembly using the two thumbscrews on each side of the bracket.

 
 
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Figure 6-3 The bracket thumbscrews
 
2 Use the side plate to adjust the angle of the beam to 0 degree.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-4 The side plate for beam adjustment
 
Adjusting the phased array beam to 0 degree provides the highest signal amplitude for flat surface inspections.

 
 
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6.2 Inspection of a Pipe or a Curved Surface (Convex or Concave)
 
 
The inspection of a curved surface does not require the use of a front roller. It can also be done using
either probe handles.
 
The angle of the beam must be adjusted to fit the curvature of the pipe.
 
 
 

 
Figure 6-5 Curved surface inspection
 
To prepare the WheelProbe 2 for a curved surface inspection:
 
1 If the probe is already fitted with a front roller, remove it using the two thumbscrews on each side of the bracket.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-6 The bracket thumbscrews

 
 
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2 Use the side plate to adjust the angle of the beam to fit the curved surface.
 
 
 
 
 
Outside  Diameter  
Smaller  radius  =  50  mm  
Larger  radius  =  Up  to  flat  
 
 
 
 
 
 
Inside  Diameter  
Smaller  radius  =  170  mm  
Larger  radius  =  Up  to  flat  
 
 
Figure 6-7 The side plate for beam adjustment
 
Adjusting the phased array beam to the correct angle provides the highest signal amplitude for curved-surface
inspections.
 
6.3 Inspection along the Length of a Pipe or Cylinder
 
 
The inspection of a pipe or a cylinder along its length is performed with the use of the Grooved roller.
It is also done using either probe handles.
 
 

 
Figure 6-8 Tube inspection
 
List of material
 
WheelProbe 2

 
 
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35 Sonatest WheelProbe 2 - User Performing Inspections 35
 

 
Grooved roller assembly (roller and bracket)

 
 
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To prepare the WheelProbe 2 for a tube inspection:
 
1 At the front of the WheelProbe 2, install the Grooved roller and secure it using the two thumbscrews on each side
of the bracket.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-9 The bracket thumbscrews
 
2 Use the side plate to adjust the angle of the beam to 0 degree.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-10 The side plate for beam adjustment
 
Adjusting the phased array beam to 0 degree provides the highest signal amplitude for pipe inspections.

 
 
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6.4 Inspection over a Weld with Small Shape Variations
 
 
The inspection of surfaces with small shape variations (such as an outside weld scarf geometry) is
performed with the use of the precision roller. It is also done using either probe handles.
 
The precision roller can be installed at both ends of the probe or just at the front end.
 
 
 

 
Figure 6-11 Inspection of surfaces with small variations
 
List of material
 
WheelProbe 2
Precision roller assembly (roller and bracket)
 
To prepare the WheelProbe 2 for a weld inspection:
 
1 Install the precision roller assembly at the back of the WheelProbe 2 (refer to section 6.5).
If needed, for edge to edge inspection, install the precision roller assembly at the front of the probe and secure it
using the two thumbscrews on each side of the bracket.
2 Adjust the lateral position of the precision roller to fit the weld geometry to stabilize the probe.

 
 
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3 Use the side plate to adjust the angle of the beam to 0 degree.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-12 The side plate for beam adjustment
 
Adjusting the phased array beam to 0 degree provides the highest signal amplitude for weld inspections.
 
6.5 Changing the Back Roller
 
 
Depending on the part to inspect, you can use different back rollers.
 
List of material
 
WheelProbe 2
Allen key
Rollers
Back roller brackets
 
To change the back roller:
 
1 Set the probe on its back or on the side opposite the phased array cable and, using the Allen key, remove the
4 screws securing the back roller brackets to the WheelProbe 2.
 
NOTE: The probe can be set on its back when fitted with the horizontal handle. When fitted with the
vertical handle it has to be set on its side.

 
 
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Figure 6-13 The back roller screws
 
2 Lift the back roller with the brackets to remove the assembly from the probe.
3 Pull out the two brackets from the back roller.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 6-14 The back roller brackets removed
 
4 Install the brackets on the new roller and insert the assembly in the bracket holders.
5 Using the Allen key, install the 4 screw securing the back roller brackets to the WheelProbe 2.

 
 
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39 Sonatest WheelProbe 2 - User Acoustic Recommendations 39
 

 
 
7 Acoustic Recommendations
 
This chapter presents the acoustic recommendations to follow when making inspections using the
WheelProbe 2. It provides information about settings, calibration, and data extraction for both Veo
and Prisma test instruments.
 
7.1 Interface Triggering (Zero Synchronization)
 
 
The interface triggering is used to modify the reception of ultrasound signals. When set to Yes, the
IFT Active parameter enables the part interface triggering for this scan. It is available for the
following types of scans:
 
A-scan (mono)
L-scan (phased array)
 
Once enabled, a new gate (white, named "I") is made available in the A-scan view.
 
Interface triggering is used to synchronize signal interface when it varies from one beam to another.
This corrects the distance between the probe and the part when the wedge does not have a fixed
height. This feature overcomes delay variations due to the tyre deformation.
 
To set the interface triggering:
1 On the test instrument, press the key.
2 Select the Scan tab and, on the Scan menu, select Rx.
3 In the list of RX parameters, select Yes for IFT active.

 
 
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White  dot  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 7-1 Inspection with the IFT Active parameter enabled
 
In the A-scan, the white dot appearing on the first peak indicates where the 0-mm part starts.
 
NOTE: The height of the wedge determines where the raw acquisition begins. Reduce the wedge height if
you do not see the interface echo.
 
NOTE: The range of the interface gate defines the time duration of the search for the part interface.
 
 
7.2 Material Velocity Calibration
 
 
This section presents the velocity calibration procedure for the Veo and Prisma test instruments. The
Velocity & Zero Wizard calibrates the material velocity and sets the probe zero.
 
NOTE: While calibrating the material velocity, try to apply more or less the same pressure on the probe
handle.
 
To calibrate the velocity:
 
1 Select the correct calibration block according to the material to inspect.
2 On the test instrument, press the key.
3 Select the Calibrate tab and, on the Calibration menu, select Velocity & Zero Wizard.
4 Select a thickness reference.
5 Select 2 back-wall echoes.
The signals from these reflectors determine the velocity of the longitudinal wave in the material.
 
 
 
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NOTE: The zero calibration is not used since the IFT gate has been activated (refer to section 7.1
“Interface Triggering (Zero Synchronization)”).

 
 
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7.3 TCG and Sensitivity Calibration
 
 
The TCG (time corrected gain) sets variable receiver gains over the time base of the A-scan. The
primary function of TCG is to compensate for signal attenuation as well as variations in the energy of
the sound field through the depth of a material. Therefore, the amplitudes of echoes from reflectors
of equal size at different depths in the same material are display at the same full screen height.
 
Figure 7-2 presents the signal when no TCG has been calibrated. Compare this images to the three
others that follow.
 
 

 
Figure 7-2 Signal without the TCG
 
There are three types of TCG curve: automated, manual, and constant dB.

 
 
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Automated
 
With the automated TCG, each beam is calibrated at 80% full screen height. When using the automated TCG
calibration, there is no need to perform the sensitivity calibration.
 
 

 
Figure 7-3 Signal with the automated TCG
 
Manual
 
With the manual TCG, only one beam is calibrated and then the setting is interpolated to the others.
 
 

 
 
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Figure 7-4 Signal with the manual TCG

 
 
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Constant dB
 
With the constant dB curve, the gain is adjusted at a fixed gradient (dB/mm or dB/in). The A-scan is amplified from
the triggering point and then the setting is interpolated to the others.
 
Alternatively, the user can setup a custom curve using a calibration block with points set at specific depths. It is
possible to create an editable custom curve from a logarithmic curve. The interface gate may be used to trigger
both curve types, locking the gain level to the interface.
 
 

 
Figure 7-5 Signal with the constant dB TCG

 
 
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7.4 Extractor Box Function
 
 
The Extractor Box is a cursor used to determine an area of data for the extraction of Top and End
views from an L-scan or an S-scan view. This is very useful to limit the area of an acquisition to be
included in a new view, allowing the user to cut out any noise or data outside the area of interest. It
limits the range of the view to give a faster rendering that otherwise would require browsing through
a lot of data.
 
The use of the Extractor Box for the Veo and Prisma instruments is explained in their respective user
manual.
 
 
 
 
 
 
Extractor  
Box  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 7-6 The middle and bottom views show data extracted from the Extractor Box in the top view
 
7.5 Extracting C-scans from Gates
 
 
The C-scan is a view generated from a 0-degree linear scan. It can be described as a two-
dimensional graphical representation displaying the gate information obtained relating to signal
features in a top, plan view of the part under test. The specificity of the C-scan is that gates are used
to extract information from the A-scan (for example the amplitude of a specific echo).

 
 
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To extract a C-scan:
1 On the test instrument, press the key.
2 On the View menu, select the view content (amplitude or depth).
3 In the A-scan view, select the gate from which the C-scan will be extracted.
The extraction comes from the L-scan data which reflects the gate selected in the A-scan view.
4 Select if the measurements will be relative to the interface or to other gates.
For example, the sound path between G1 and G2 (G being the gate number).
 
 
Focal  law  
29  
 
Gate  1  
 
 
 
 
 
 
 
 
 
 
 
 
Index  axis  
 
 
 
 
Scan  axis  
 
 
Figure 7-7 C-scan built from all amplitude in G1 of the L-scan
 
One L-scan is required to build the C-scan. All amplitudes in the G1 gate of the L-scan are used to
build the C-scan. In the A-scan, the gate is positioned on the focal law number 29 to see the A-scan
data at that position but the C-scan view combines all beams. The extraction can be used in real time
while the inspection is carried out. The C-scan is then built as the probe is moving. When the probe
stops, the C-scan view shows no data.

 
 
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47 Sonatest WheelProbe 2 - User Maintenance 47
 

 
 
8 Maintenance
 
This chapter presents what users should do to protect and maintain their WheelProbe 2 in good
working condition.
 
8.1 Refilling the Wheel with Water
 
 
This section explains how to check the water level in the WheelProbe 2 wheel and how to add water
if the level is low.
 

To check if the water level is optimal, place the WheelProbe 2 on its side with the side of the fill valve
and purge screw facing up.
 
 
 
 
Windows  
 
 
 
 
 
 
 
Purge  screw  
 
 
 
 
 
 
 
 
Fill  valve  
 
 
 
 
Figure 8-1 Wheel end plate on the side for water refill
 
Using the windows, check for the presence of bubbles in the water. If there are bubbles, you must
remove them to insure the highest performance.
 
To remove air bubbles and refill the wheel:
 
1 Unscrew the purge screw.
2 Fill the pressurized water pump with distilled water or tap water with Sonatest's Polyhib water additive.
3 Place the WheelProbe 2 in a position to ensure that the bubbles are moving toward the purge screw.
4 Inject water in the tyre through the fill valve until the tyre is filled and all bubbles are expelled from the wheel.
5 Reinstall the purge screw while making sure to hold the WheelProbe 2 in a way that no air enters the purge screw.
 
 
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8.2 Verification of the Tyre
 
 
This section presents the verifications that should be made periodically on the tyre and how to take
care of it.
 
Check the condition of the tyre for damage (tears, cracks, wear).
Clean the tyre with isopropyl alcohol when necessary.
Do not expose the tyre to extreme temperatures for long periods of time, as this will cause material deterioration.
Do not apply excessive pressure on the tyre to avoid water leakage and bubbles forming.
Always fill the tyre with distilled/deionised water.
Add the Sonatest Polyhib water treatment to reduce biological/corrosion issues (Sonatest recommends that you
use distilled water. If you use tap water, add 20 drops of Polyhib water additive to fill the wheel or 5 ml to fill the
water pump).
For long term storage, the tyre should be emptied and allowed to dry beforehand.
 
NOTE: Spare tyres can be ordered from Sonatest, refer to the accessory list ordering information.
 
 
8.3 Replacing the Remote Control Battery
 
 
This section explains how to replace the battery of the wireless remote control of the WheelProbe 2.
The battery replacement procedure should be read beforehand to make sure that it is properly
installed without damaging the battery holder.
 
The remote control is powered by a 20-mm, CR2032, coin-cell battery.
 
Whenever the reaction time of the commands made with the remote control buttons is slow or the
range seems limited, the battery should be replaced.
 
To replace the remote control battery:
 
1 Using the Allen key, remove the 4 screws on the bottom cover of the remote control.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 8-2 The 4 screw at the bottom of the remote control
 
2 Remove the bottom cover, including the yellow side molding.
 
IMPORTANT: Make sure not to touch any electronic components or use a grounding wrist strap to
 
 
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protect electronic components against electrostatic discharge.

 
 
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3 Remove the battery by sliding it close to the golden tab and then lift it.
You can use a finger or a non conductive device to manipulate the battery.
 
 

 
Figure 8-3 The remote control with the battery (left) and without (right)
 
4 Slide one side of the new battery under the golden tab and then press on the other side to fully insert it into the its
holder.
 
IMPORTANT: Make sure to place the battery negative tab toward the printed circuit board and
positive tab away from the board.
 
5 Replace the bottom cover making sure to respect the correct orientation as the side of the cover that fits over the
battery is different from the other side.
 
 
 
 
 
 
 
 
 
 
 
Figure 8-4 The battery side of the bottom cover
 
6 Reinstall the 4 screws.
 
8.4 Pairing the Remote Control with the WheelProbe 2
 
 
This section explains how to pair the wireless remote control with the WheelProbe 2 for Sonatest
instruments.
 
When purchasing a WheelProbe 2 with a remote control, the two are already paired. However, if you
buy the remote control later on or replace it, the two units have to be paired in order for the
WheelProbe 2 to accept commands from the remote control.
 
Any WheelProbe 2 can be paired with several remote controls. It is possible to remove all pairs from
the WheelProbe 2 memory.
 
To pair the remote control with the WheelProbe 2:
 
1 Connect the WheelProbe 2 to the test instrument (refer to chapter 5 “Connecting the WheelProbe 2 to Sonatest
 
 
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51 Sonatest WheelProbe 2 - User Maintenance 51
 

 
Instruments” on page 27).
2 Start the test instrument.

 
 
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3 Load a wheel probe default configuration file.
4 On the test instrument, press the key.
5 Select the Inspection tab and, on the Inspection menu, in the GPIO/WheelProbe list, select WheelProbe 2.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 8-5 Inspection menu
 
6 Select the WheelProbe 2 Remote Sync parameter and select Add remote.
7 During the detection of the remote control, press any button on the remote control.
8 Once the detection is completed, sequentially press the remote control buttons while verifying that the button
status on screen matches the pressed button.

9 On the test instrument keypad, press the button.

 
To remove all remote control pairs:
 
1 Connect the WheelProbe 2 to the test instrument (refer to chapter 5 “Connecting the WheelProbe 2 to Sonatest
Instruments” on page 27).
2 Start the test instrument.
3 Load a wheel probe default configuration file.
4 On the test instrument, press the key.
5 Select the Inspection tab and, on the Inspection menu, in the GPIO/WheelProbe list, select WheelProbe 2.
6 Select the WheelProbe 2 Remote Sync parameter and select Clear all remotes.
7 On the test instrument keypad, press the button.
Once the bar graph indicating the progress disappears, press the Cancel button or select Add remote to pair a
new remote control with the WheelProbe 2.

 
 
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8.5 Replacing the Tyre
 
 
Whenever the tyre has a tear or a crack, or shows wear, the wheel tyre must be replaced.
 
To replace the tyre:
 
1 Disconnect the WheelProbe 2 from the test instrument.
2 If the front roller is installed, unscrew the two thumbscrews holding the front roller bracket and remove it.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 8-6 Front roller thumbscrews
 
3 Unscrew the purge screw and empty the water from the wheel (refer to Figure 8-1 on page 47).
4 Using a 2.5-mm Allen key, remove the two screws that secure the cable protector of the phased array cable.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 8-7 Phased array cable protector
 
5 Using a 2.5-mm Allen key, remove the indexing arm bracket.

 
 
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6 Remove both chassis brackets that hold the wheel shaft on both side of the WheelProbe 2.
 
IMPORTANT: Make sure that you do not damage the phased array cable while pulling the wheel out
of the WheelProbe 2 assembly.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 8-8 Chassis bracket
 
7 Unscrew the lock ring that holds the narrow end plate.
 
Narrow  end   Wide  end  
plate   plate  
 
 
 
 
 
 
 
Lock  ring  
 
 
 
 
 
 
 
 
Figure 8-9 Lock ring of the narrow end plate
 
8 Remove the narrow end plate.
Make sure to apply a uniform force when pulling the plate along the axis.
9 Pull the tyre out of the wheel and install the new one.
10 Re-install the narrow-end plate by pushing it in place while applying an axial force.
11 Re-install the lock ring to lock the narrow-end plate.
 
IMPORTANT: Do not overtighten the lock ring.

 
 
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12 Re-install the assembled wheel back in place and screw both chassis brackets.
Do not tighten them yet.
 
NOTE: Both chassis brackets have an alignment mark to help align the phased array probe.
 
 
Indexing  arm  
handle  
 
 
 
 
 
 
 
Alignment  
marks  
 
 
 
 
 
Indexing  
arm  
 
Figure 8-10 Alignment of the probe and indexing arm
 
13 Turn the wheel so that the phased array probe is perpendicular to the flat surface and tighten the chassis bracket
screws.
14 Re-install the indexing arm bracket, the protector of the phased array cable, and the front roller if required.
15 Fill the wheel as indicated in section 4.1 “Filling the WheelProbe 2 with Water”.

 
 
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8.6 Contact Support
 
 
For additional support or training, please contact your local distributor.

Visit our website or e-mail us at:

www.sonatest.com
sales@sonatest.com
 
Contact information
 
Country: United Kingdom United States, TX

Name: Sonatest Ltd Sonatest Inc

  Head office Sales

 
Global sales Product service
 
Management Support for the region
Department:
Manufacturing
Flaw detector research
and design

E-mail: sales@sonatest.com sales@sonatestinc.com

Telephone: +44 (0)1908 316345 +1 (210) 697-0335

Fax: +44 (0)1908 321323 +1 (210) 697-0767

  Dickens Road, 12775 Cogburn,

  Old Wolverton, San Antonio,
Location address: Milton Keynes, Texas,
MK12 5QQ, 78249-2239,
United Kingdom USA
Website: www.sonatest.com

 
 
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9 Product Specifications
 
This chapter presents the WheelProbe 2 specifications in a table format.
 
 
 
General Specifications
Weight (without water) 1,06 kg (2.34 lb)
Handle types Horizontal and vertical
Handle angle Adjustable for both handle types
Wireless remote control Compliant to American and European standards
Dimensions H x L x W 125 x 150 x 155 mm (4.9 x 5.9 x 6.1 in)
Curved surface Convex scan minimum radius: 50 mm (2 in.)
Concave scan minimum radius: 175 mm (6.8 in.)
Axial scan minimum radius: 100 mm (4 in.)
Roller types Flat
Grooved
Precision
Operating temperature 10 to 50 °C

Sensor Specifications
Center frequency options 2 MHz, 3.5 MHz, 5 MHz, and 10 MHz ± 10%
Number of elements 64
Array type Linear array
Element pitch (sensor resolution) 0.8 mm
Inter-element spacing 0.1 mm
Element width 6.4 mm
Total active length 51.1 mm
Acoustical impedance matching Water (1.5 MRayl)
Transducer cable type 50 ∧ multi-coaxial
Transducer cable capacitance 110 pF/m
Recommended aperture 4 to 8 elements
Sensitivity homogeneity ± 3 dB
Inter-element coupling < -30 dB
Encoding Specifications
Encoder type Single ended
Encoder resolution 65.4 ticks/mm (1661.16 ticks/in.)
Encoder connection 8-pin Lemo connector (Veo/Prisma compatible)
Custom options available
Encoder ingress protection Designed to meet IP65
Encoder output format Two-channel, quadrature outputs

 
 
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Connectivity
Standard cable length 2.5 m and 5 m (8.2 ft and 16.4 ft)
Phased array cable connectors I-PEX (Sonatest and Olympus compatible)
ITT Cannon (RapidScan2 compatible)
Hypertronics
Phased array cable features Detachable, replaceable, various configurations
Encoder/IO cable connector 10-pin Lemo to various configurations
Encoder/IO cable WP2 inputs:
 
Gate Alarm 1 (left LED)

Gate Alarm 2 (middle LED)

Record status (right LED)

Remote control pairing

WP2 outputs:
 
Record/Stop
 
Next index
 
Encoder position reset
 
Single-ended encoder signals
Typical Applications
Corrosion mapping
Composite inspection
Marine inspection
Aviation and aerospace, fuselage and large area scanning
Automotive
Pipe inspection
Oil, gas, and petroleum distribution inspection (pipes, tanks, pressure vessels)
Power generation and distribution inspection (pipes and towers)

 
 
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Appendix A Using the WheelProbe 2 with Olympus Omniscans
 
This chapter presents setups to use the WheelProbe 2 with Omniscan MX, MX2, and SX.
 
The procedures for connecting and pairing the MX2 and SX are very similar. These procedures are
presented first. The ones for the MX are presented afterward.
 
Appendix A.1 Connecting the WheelProbe 2 to the MX2 and SX
 
 
To connect the WheelProbe 2 to the Omniscans, connect the wheel probe end of the cable to the
WheelProbe 2 and connect the instrument end of the cable to the test instrument and then configure
the connection.
 
To connect the cable to the WheelProbe 2:
 
1 Connect the phased array connector and fasten it using the thumbscrews.
2 Connect the encoder/GPIO connector located next to the phased array connector.
 
 
 
 
 
 
 
 
 
 
 
 
 
Phased  array  connector  
 
 
 
 
 
 
Encoder/GPIO  connector   Connector  thumb  screws  
 
Figure A-1 WheelProbe 2 connectors
 
To connect the cable to the Omniscan:
 
1 Connect the phased array connector to the I-PEX connector and secure it with the hand screws.
2 Connect the GPIO and encoder connectors to the adapter box.
 
NOTE: When a cable for the Veo or the Prisma is used with an Omniscan, an adapter box can be
supplied by Sonatest to make the connections compatible. Otherwise you need a special cable developed
by Sonatest.
 
3 Connect the 9-pin, D-sub Alarm and I/O connector to the Omniscan.
 
 
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4 Connect the 16-pin Scanner Interface connector to the Omniscan.
5 Turn on the Omnsican.

 
 
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To configure the connection:
 
1 Select the Scan/Inspection menu.
2 For the Type parameter, select Raster Scan and, for Scan, select Encoder 1.
3 To configure encoder 1, select the Scan/Encoder menu.
3 a For the Encoder parameter, select 1.
3 b For the Polarity parameter, select Normal.
3 c For the Type parameter, select Quad.
3 d For Resolution (Step/mm), select 67 and, for Origin (mm), select 0.
4 To configure encoder 2, select the Scan/Encoder menu.
4 a For the Encoder parameter, select 2.
4 b For the Polarity parameter, select Normal.
4 c For the Type parameter, select Clicker + Preset.
4 d For Resolution (Step/mm), select 45 and, for Origin (mm), select 0.
5 To configure the scan parameters, select the Scan/Area menu.
5 a For Scan Start (mm), select 0 and, for Scan End (mm), select 300.
5 b For the Scan Resolution (mm) parameter, select 0.8.
5 c For Index Start (mm), select 0 and, for Index End (mm), select 135.
6 To configure the gates, select the Gates/Alarms menu and select Gates.
6 a Under Gates select A. You can define other parameters of gate A if necessary.
6 b Under Gates select B. You can define other parameters of gate B if necessary.
7 To configure the alarms, select the Gates/Alarms menu and select Alarm.
7 a For the Alarm parameter, select Alarm 1.
7 b For the Apply To parameter, select Group 1.
7 c For the Condition parameter, select Gate A.
7 d For the Operator parameter, select AND.
7 e For the Condition parameter, select None.
7 f For the State parameter, select On.
7 g For the Alarm parameter, select Alarm 2.
7 h For the Apply To parameter, select Group 1.
7 i For the Condition parameter, select Gate B.
7 j For the Operator parameter, select AND.
7 k For the Condition parameter, select None.
7 l For the State parameter, select On.
7 m For the Alarm parameter, select Alarm 3 and, for State, make sure that Off is selected.
8 To configure the alarm outputs, select the Gates/Alarms menu and select Output.
Output 1 defined for Alarm 1 and Output 2 defined for Alarm 2 should be unavailable when the Alarm 1 and
Alarm 2 parameters are set to On.
9 To configure the DINs, select the Preferences/System menu.
9 a For the Select DIN parameter, select DIN 1.
9 b For the Assign DIN parameter, select Preset Encoder.
9 c For the State parameter, select On.
 
 
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9 d For the Select DIN parameter, select DIN 2.
9 e For the State parameter, select Off.

 
 
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9 f For the Select DIN parameter, select DIN 3.
9 g For the Assign DIN parameter, select Acquisition State.
9 h For the State parameter, select On.
9 i For the Select DIN parameter, select DIN 4.
9 j For the State parameter, select Off.
 
Appendix A.2 Pairing the Remote Control with the MX2 and SX
 
 
This section explains how to pair the wireless remote control with the WheelProbe 2 for the
Omniscan MX2 and SX.
 
When purchasing a WheelProbe 2 with a remote control, the two are already paired. However, if you
buy the remote control later on or replace it, the two units have to be paired in order for the
WheelProbe 2 to accept commands from the remote control.
 
Any WheelProbe 2 can be paired with several remote controls. It is possible to remove all pairs from
the WheelProbe 2 memory.
 
To pair the Remote Control with the WheelProbe 2 using an Omniscan:
 
1 Connect the WheelProbe 2 to the Omniscan, start the Omniscan and configure it as shown in Appendix A.3.
2 Make sure that Gate A is triggering.
3 To trigger a pairing sequence using an alarm, select the Gates/Alarms menu and select Alarm.
3 a For the Alarm parameter, select Alarm 3.
3 b For the Apply To parameter, select Group 1.
3 c For the Condition parameter, select Gate A.
3 d For the Operator parameter, select AND.
3 e For the Condition parameter, select None.
3 f For the State parameter, select On, wait for 2 seconds and set it back to Off.
4 Press any button of the Remote Control within 10 seconds.
The Remote Control should be operational after 20 seconds.
 
To remove all pairs from the WheelProbe 2 memory:
 
1 Connect the WheelProbe 2 to the Omniscan, start the Omniscan and configure it as shown in Appendix A.1.
2 Make sure that Gate A is triggering.
3 Select the Gates/Alarms menu and select Alarm.
3 a For the Alarm parameter, select Alarm 3.
3 b For the Apply To parameter, select Group 1.
3 c For the Condition parameter, select Gate A.
3 d For the Operator parameter, select AND.
3 e For the Condition parameter, select None.
3 f For the State parameter, select On, wait for 20 seconds and set it back to Off.

 
 
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All pairings have been cleared.

 
 
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Appendix A.3 Connecting the WheelProbe 2 to the MX
 
 
To connect the WheelProbe 2 to the Omniscan, connect the wheel probe end of the cable to the
WheelProbe 2 and connect the instrument end of the cable to the test instrument and then configure
the connection.
 
To connect the cable to the WheelProbe 2:
 
1 Connect the phased array connector and fasten it using the thumbscrews.
2 Connect the encoder/GPIO connector located next to the phased array connector.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Phased  array  connector  
 
 
 
 
 
 
Encoder/GPIO  connector   Connector  thumb  screws  
 
Figure A-1 WheelProbe 2 connectors
 
To connect the cable to the Omniscan:
 
1 Connect the phased array connector to the I-PEX connector and secure it with the hand screws.
2 Connect the GPIO and encoder connectors to the adapter box.
 
NOTE: When a cable for the Veo or the Prisma is used with an Omniscan, an adapter box can be
supplied by Sonatest to make the connections compatible. Otherwise you need a special cable developed
by Sonatest.
 
3 Connect the 9-pin, D-sub Alarm and I/O connector to the Omniscan.
4 Connect the 15-pin Scanner Interface connector to the Omniscan.
5 Turn on the Omnsican.
 
To configure the connection:
 
1 Select the Scan/Inspection menu.
2 For the Type parameter, select Raster Scan and, for Scan, select Encoder 1.
3 To configure encoder 1, select the Scan/Encoder menu.

 
 
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3 a For the Encoder parameter, select 1.
3 b For the Polarity parameter, select Normal.

 
 
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3 c For the Type parameter, select Quad.
3 d For Resolution (Step/mm), select 67 and, for Origin (mm), select 0.
4 To configure encoder 2, select the Scan/Encoder menu.
4 a For the Encoder parameter, select 2.
4 b For the Polarity parameter, select Normal.
4 c For the Type parameter, select Clicker + Preset.
4 d For Resolution (Step/mm), select 45 and, for Origin (mm), select 0.
For example, step of 45 mm with 6 mm of overlap.
 
5 To configure the scan parameters, select the Scan/Area menu.
5 a For Scan Start (mm), select 0 and, for Scan End (mm), select 300.
5 b For the Scan Resolution (mm) parameter, select 0.8.
5 c For Index Start (mm), select 0 and, for Index End (mm), select 135.
6 To configure the gates, select the Gates/Alarms menu and select Gates.
6 a Under Gates select A. You can define other parameters of gate A if necessary.
6 b Under Gates select B. You can define other parameters of gate B if necessary.
7 To configure the alarms, select the Gates/Alarms menu and select Alarm.
7 a For the Alarm parameter, select Alarm 1.
7 b For the Condition parameter, select Gate A.
7 c For the Alarm parameter, select Alarm 2.
7 d For the Condition parameter, select Gate B.
8 To configure the alarm outputs, select the Gates/Alarms menu and select Output.
8 a Set alarm 1 and 2 as outputs 1 and 2 respectively.
8 b The output 3 must always be off during inspection. So all its alarms should be set to none.
9 To configure the DINs, select the Preferences/System menu.
9 a For the Select Key parameter, select DIN 1 and set it to the Reset Scan position.
9 b For the Assign Key parameter, select Preset Encoder 1.
9 c For the Select Key parameter, select DIN2 and for the Assign Key parameter, select None.
9 d For the Select Key parameter, select DIN3 and for the Assign Key parameter, select Acquisition State.
 
Appendix A.4 Pairing the Remote Control with the MX
 
 
This section explains how to pair the wireless remote control with the WheelProbe 2 for the
Omniscan MX.
 
When purchasing a WheelProbe 2 with a remote control, the two are already paired. However, if you
buy the remote control later on or replace it, the two units have to be paired in order for the
WheelProbe 2 to accept commands from the remote control.
 
Any WheelProbe 2 can be paired with several remote controls. It is possible to remove all pairs from
the WheelProbe 2 memory.
 
 
 
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To pair the Remote Control with the WheelProbe 2 using an Omniscan:
 
1 Connect the WheelProbe 2 to the Omniscan, start the Omniscan and configure it as shown in Appendix A.3.

 
 
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2 Make sure that Gate A is triggering.
3 Select the Gates/Alarms menu and select Alarm.
4 Set Alarm 3 to Condition Gate A and make sure the gate is triggering.
5 Select the Gate/Alarm menu and select Output.
5 a Set Output 3 to Alarm 3.
5 b Wait 2 seconds and set Output 3 to None.
Alarm 3 has been redirected to Output 3 to send the pairing signal.
 
6 Press any button of the Remote Control within 10 seconds.
The Remote Control should be operational after 20 seconds.
 
To remove all pairs from the WheelProbe 2 memory:
 
1 Connect the WheelProbe 2 to the Omniscan, start the Omniscan and configure it as shown in Appendix A.3.
2 Make sure that Gate A is triggering.
3 Select the Gate/Alarm menu and select Alarm.
4 Set Alarm 3 to Gate A and make sure that the gate is triggering.
5 Select the Gate/Alarm menu and select Output.
6 Set Output 3 to Alarm 3.
7 Wait 20 seconds and set Output 3 to None.
All pairings have been cleared.

 
 
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