Oil and Gas ProductionStory
Oil and Gas ProductionStory
Oil and Gas ProductionStory
in
st
Au
The Production Story
at
s
xa
Te
of
ity
rs
ve
ni
U
e
Th
n-
io
ns
te
Ex
um
le
ro
t
Pe
in
st
Figures v
Au
Acknowledgments xi
Introduction 1
at
1 Where Do Oil and Gas Come From? 3
Characteristics of Rocks 3
s
Origin of Oil and Gas 5
xa
Traps 8
Reservoir Fluids 11
Te
Summary 12
2 Exploring and Drilling for Oil and Gas 13
of
Exploration 13
Leasing 18
ity
Drilling 18
Summary 26
3 Drilling Wells Offshore rs
27
ve
Platforms 27
Deepwater Drilling 31
ni
Summary 31
U
Perforated Completions 34
Th
Open-Hole Completions 36
Perforated Liner Completions 36
n-
Tubingless Completions 40
ns
Multiple Completions 40
Summary 41
te
5 Stimulating Reservoirs 43
Ex
Fracturing 44
Acidizing 44
Summary 46
um
Gas-Cap Drive 48
Water Drive 49
ro
Combination Drive 50
t
Summary 51
Pe
iii
Contents OIL AND GAS: THE PRODUCTION STORY
in
Gas Lift 68
st
Summary 69
Au
9 Recovering the Rest of the Oil 71
Waterflooding 73
Miscible Processes 74
at
Thermal Processes 76
Summary 78
s
10 Separating and Treating Reservoir Fluids 79
xa
Separation 80
Treating Oilfield Emulsions 86
Te
Field Handling of Natural Gas 89
Offshore Production 93
of
Summary 94
11 Understanding Well Performance 95
ity
Potential Tests 95
Bottomhole Pressure Tests 98
Special Tests rs
Productivity Tests 99
99
ve
Summary 100
ni
Measurement 103
LACT Units 104
e
Computers 106
Th
Summary 106
13 When Special Problems Occur 107
n-
Corrosion 107
io
Scale 109
Water Disposal 110
ns
Paraffin 110
Hydrogen Sulfide 112
te
Summary 113
Ex
Glossary 125
Index 155
le
ro
t
Pe
iv
Introduction
in
st
Almost everyone depends on oil and gas—for our cars, in our homes,
Au
and at work. Because oil and gas are so integrated in our lives, we
should know more about where they come from.
Becoming better informed might sound difficult to do because
at
the oil industry has its own language, technical people, and mys-
tique. With oil and gas thousands of feet beneath the surface of land
s
or water, they are far out of sight and mind of the average person.
xa
What occurs in the oil and gas industry aboveground often looks
Te
extremely complicated. In reality, the industry is not all that complex,
and the basic principles are fairly easy to understand.
This book tells the story of how oil and gas are produced. The
of
story begins with their origin and tells how they are produced today.
It continues with the process of bringing the oil and gas up from
ity
deep in the ground through wells. You will learn how wells are set
rs
up and drilled and about the many processes used in production.
What causes oil and gas to flow from a well? That question is the
ve
basis for this story. Inside this book are answers to that and other
ni
How are oil and gas handled once they reach the surface?
How are they separated from one another, and why?
e
Th
You will also learn about the unique problems that can occur
when drilling teams embark on oil and gas production. Included in
io
energy needs.
Ex
um
le
ro
t
Pe
1
1
in
Where Do Oil and Gas Come
st
Au
From?
at
s
xa
In this chapter, you will learn:
• The characteristics of reservoir rocks
Te
• How oil and gas are formed
of
• Where oil and gas are found
• The types of reservoir fluids
ity
rs
ve
One popular idea about the origin of oil is that it is found in large
underground formations similar to rivers or lakes. Some people think
ni
pure crude oil. Nothing could be further from the truth. hydrogen and carbon.
There is such a thing as an oil pool underground that stores oil.
e
Th
However, it is not an open pool but rather a portion of rock that con-
tains fluids, called a reservoir. This type of oil reservoir is much different
n-
from the familiar water reservoirs cities use to store drinking water.
And that is just the beginning of the story. This book contains
io
an interesting account of how oil and gas occur and what happens
ns
CHARACTERISTICS OF ROCKS
Ex
petroleum comes from the Greek word for rock, petra, and the Latin
word for oil, oleum. The two words combined literally mean rock oil.
It might be difficult to understand how hydrocarbons such as oil
and gas can come out of rocks because few things seem more solid
than rock. But some rocks are not as solid as they appear to the naked
3
2
in
Exploring and Drilling
st
Au
for Oil and Gas
at
s
xa
In this chapter, you will learn:
• How geophysicists use seismology to explore for oil
Te
• How a well is drilled to reach its target
of
• What drill pipe encounters during drilling
• The precautions drillers take while drilling
ity
rs
ve
EXPLORATION
ni
Although land might look flat and dry on the surface, a hydrocarbon
trap could lie deep beneath the surface, even if there is no evidence
U
the earth. The vibrations take the form of sound waves. For example, Seismic exploration studies sound
earthquakes create sound vibrations that can be studied using seis-
te
earth’s surface using force. In both cases, the sound waves can be
recorded on a chart and studied for clues in locating traps.
um
air, bounces off the cliff or wall, and returns back as an echo. The
ro
13
3
in
st
Au
Drilling Wells Offshore
at
s
In this chapter, you will learn:
xa
• How to drill for oil at sea
Te
• The unique facilities constructed for work offshore
of
• The challenges presented by the environment
• How drillers reach oil and gas targets in deep water
ity
rs
ve
Offshore operations have expanded in the last few years with plat-
forms actively producing oil and gas in thousands of oceanic loca-
ni
advanced technology and skilled workers to drill under challenging the globe. They house workers
conditions in remote locations.
e
production operations. The rig performs the drilling process to reach production to shore.
the oil and natural gas. The production platform is a much larger
io
structure that produces the oil and natural gas and houses workers
ns
PLATFORMS
Ex
the operation’s distance from shore, the depth of the water, and the
size of the area to be drilled. Much of the drilling equipment on
le
cally (fig. 3.1). Some facilities are mobile and can be floated or moved
to various locations. Others might be permanently anchored to the
t
Pe
27
4
in
st
Testing and Completing Wells
Au
at
s
xa
In this chapter, you will learn:
• What happens when pipe reaches the producing zone
Te
• The importance of reading a well log
of
• Test methods that reveal downhole information
• Steps to complete a well
ity
• How fluids are drawn out of rock and up a well
rs
ve
ni
It costs a lot of money to drill a well and even more to complete one. If
well owners are going to bear the expense, they need to know whether
U
cost of completing the well varies from year to year. On average, for hydrocarbons are really present.
Th
poor odds, but one good reservoir can make the payoff worthwhile.
Once the hole is drilled into the reservoir, the well owners will run
io
FORMATION TESTING
Ex
One way to test the formation in a well for the presence of hy-
drocarbons is to log it. Well logging is a method of obtaining and
um
33
5
in
st
Au
Stimulating Reservoirs
at
s
xa
In this chapter, you will learn:
• What causes formation damage
Te
• How to achieve reasonable flow rates
of
• Methods of initiating flow
• How to open new channels of flow
ity
rs
ve
Petroleum and other fluids such as water reside in the pore spaces of
reservoir rock. These pore spaces must be connected and permeable
ni
reservoir rock has low permeability and the hydrocarbons cannot be rate of flow.
extracted at reasonable rates.
e
Th
STRING
There are many other causes of formation damage. The drilling
mud used in drilling the hole can cause problems. When the mud PRODUCING
te
FORMATION
contacts the formation, it sometimes seeps into the rock and blocks
Ex
permeability (fig. 5.1). Or, the water in the mud can do the same when
DRILLING
it interacts with rock minerals. In both cases, hydrocarbons cannot MUD
readily flow into the well.
um
FORMATION
DAMAGE
production. One way this is done is through reservoir modeling. This
ro
into a computer program that applies past and present values for types
of reservoir behavior to create a model of the region. The computer
model predicts behavior over time and facilitates decisions about Figure 5.1 When the hole is being
how to stimulate production of the fluids. When stimulation is recom- drilled, drilling mud can seep into a
mended, two common techniques are used: fracturing and acidizing. permeable formation.
43
7
in
st
What Controls the Well?
Au
at
s
xa
In this chapter, you will learn:
• What makes up a wellhead
Te
• How wells are controlled
of
• How the equipment is controlled
• About managing high- and low-pressure wells
ity
rs
ve
On the surface, various types of specially designed equipment are
hard at work. The wellhead is the equipment that confines and controls
ni
the flow of fluids from the well. Wellheads vary in size, strength,
U
ing in the well when pressure and production are low. Generally,
wellheads are made up of one or more casingheads, a tubing head, and
io
CASINGHEAD
Ex
A casinghead is a heavy flanged steel fitting connected to the first string TUBING HEAD
of casing. It provides housing for assemblies, allows suspension of the
um
CASINGHEAD
string, two casingheads can be used, one on top of the other (fig. 7.2).
ro
53
8
in
st
Lifting More Oil and Gas
Au
at
s
xa
In this chapter, you will learn:
• About the limits of natural energy
Te
• How to bring up more oil
of
• How a beam pumping unit works
• When to use gas lift
ity
rs
ve
As a well produces, pressure in the reservoir will likely fall to a
point where natural drive energy is not strong enough to push the oil
ni
Although there are many different methods of artificial lift, they can
be divided into two broad categories: pumps and gas lifts. Pumping
e
Th
BEAM PUMPING
ns
rod pump. Beam pumping units are a familiar sight around oilfields
(fig. 8.1).
On the surface, the beam pumping assembly imparts an up-
um
are attached to the front of the pumping unit. These rods go down
ro
inside the tubing and are attached to the top of a sucker rod pump.
The pump is installed inside of, or as a part of, the tubing string
t
Pe
near the bottom of the well (fig. 8.3). As the walking beam moves
up and down, the rod string also moves up and down to operate
the sucker rod pump.
59
9
in
Recovering the Rest
st
Au
of the Oil
at
s
In this chapter, you will learn:
xa
• How to tap even more oil
Te
• Different techniques to drain a reservoir
of
• How water and heat assist processes
• The challenges of enhanced recovery
ity
rs
ve
At some point, a well can no longer produce oil, even when arti-
ficial lift methods are applied. But this does not mean that no oil
ni
the original oil in place might still be there. Even the most efficient fourth to over three-fourths of the
water drive can leave behind 75 percent of the oil. The U.S. Depart- original oil accumulation.
e
produce oil still residing there. These techniques are known as enhanced
oil recovery (EOR), secondary recovery, and tertiary recovery (fig. 9.1).
Ex
71
10
in
Separating and Treating
st
Au
Reservoir Fluids
at
s
In this chapter, you will learn:
xa
• How oil and gas are processed for sale
Te
• The different vessels used for separation
of
• How separators divide fluids
• Why it is important to remove water
ity
rs
ve
must be processed. Crude oil and natural gas seldom come out of a
U
mostly sand and scale, called basic sediment. Basic sediment and water
Th
(BS&W) must be removed, and the oil and gas must be separated.
Once separated, the oil goes to a refinery where it is used to
n-
make gasoline, kerosene, fuel oils, and other products. The gas is
ESPCI
io
when it reaches the surface with the oil and gas. Because it is usually and dispersed throughout the oil in
salt water, it must be properly disposed of so it does not harm the
Ex
a water-in-oil emulsion.
environment. Often, the water can be recycled in water drives and
injected back into other reservoirs to lift up more oil.
um
79
11
in
Understanding Well
st
Au
Performance
at
s
In this chapter, you will learn:
xa
• The importance of testing
Te
• Different testing methods
of
• What the tests indicate about production
ity
rs
Production tests help determine how much or how fast a well will
ve
produce. A well owner might request that several production tests be Best results are achieved when
run to reveal important information about the well and its reservoir. drillers know exactly how a well
ni
To ensure the well produces efficiently and to build a case history, will behave.
several different types of tests can be conducted.
U
e
Th
POTENTIAL TESTS
The most frequent well test is a potential test. This test measures the
n-
largest amount of oil and gas a well can produce under certain fixed
io
conditions over a 24-hour period. The test involves allowing the well
to produce for a time period and accurately measuring its produc-
ns
tion. Potential tests are performed when the well is first produced
and throughout its producing life.
te
system while the well is being tested (fig. 11.1). In a test separator,
fluids are divided into oil and gas. The exiting gas is piped through
a meter and measured.
le
ro
t
Pe
95
12
in
Storing and Measuring Oil and
st
Au
Gas
at
s
xa
In this chapter, you will learn:
• How stock tanks are used
Te
• The importance of accurate measurement
of
• The effect of temperature and water on volume
• How a LACT unit operates
ity
• The impact of computers
rs
ve
ni
STORAGE
U
Stock tanks on a lease are a frequent sight. These tanks store oil
until it is sold and moved by pipeline or other transportation to a
e
refinery. Often, several stock tanks are placed near one another, form-
Th
101
13
in
st
When Special Problems Occur
Au
at
s
xa
In this chapter, you will learn:
• How water can affect equipment and pipes
Te
• Why water must be properly handled
of
• What happens when paraffin accompanies oil
• The dangers of hydrogen sulfide
ity
rs
ve
Given that well fluids on a lease are handled and treated in a continu-
ni
detail. Some of the major problems that might occur are corrosion
Th
and scale caused by water, paraffin, and hydrogen sulfide gas. Specifi-
cally, produced salt water is a source of many problems.
n-
io
CORROSION
ns
As oilfields get older, more and more water is produced from them,
and increased water production means increased corrosion problems.
te
the tubing and into the rest of the production system, the inhibitor
is already working in the fluid stream.
t
Pe
107
Index
in
st
absorber, 90
Au
acetic acid, 46
acidizing, 43, 44–46
at
active heave compensator, 31
air guns, 14
s
alkaline solution, 74
xa
American Petroleum Institute (API), 103
Te
annulus, 23
anticlines, 8
of
anticline trap, 8
API gravity, 103
ity
artificial lift, 47
rs
ve
baffles, 84
ball-and-seat valves, 66
ni
barrel, 63
U
basic sediment, 79
e
blowout, 24
borehole, 26
te
bottomhole temperature, 99
bottomhole temperature tests, 99
um
bridle, 62
brine, 110
le
bubble caps, 92
ro
t
Pe
cable, 14
calcium magnesium carbonate, 46
cap, 48
carbonate reservoirs, 46
carbonate rocks, 46
155
Index OIL AND GAS: THE PRODUCTION STORY
in
casing-tubing annulus, 39 drilling mud, 20
st
cathodic protection, 108 drilling rig, 18
Au
caustic solution, 74 drill pipe, 18
cement, 22 drillship, 28
channeling, 74 drill stem test, 34
at
characteristics of rocks, 3–4 drive, 50
s
chemical miscible techniques, 74 driving reservoir production, 47–51
xa
choke, 58 combination drive, 50–51
Te
Christmas tree, 53, 56–58 dissolved-gas drive, 47–48
circulation, 20 gas-cap drive, 48
combination drive, 50–51 water drive, 49
of
completing wells, 26 dry hole, 34
ity
completion, 33 duster, 34
computers, 106
condensation, 90 rs
ve
electric submersible pumping, 67
conductor casing, 23
electrostatic treaters, 89
ni
connate water, 11
emulsion breakers, 86
U
core samples, 33
emulsion, 79
corrosion, 90, 107–110
e
engine piston, 67
corrosion inhibitors, 107
Th
coupling, 62
exploration, 13–16
crank arm, 62
io
about, 19–24
cyclic steam injection, 76
drilling, 18
te
exploration, 13–16
Ex
leasing, 18
deepwater drilling, 31
exploration geologists, 13
dehydration, 90
um
dehydrators, 90
demulsifiers, 86 fault traps, 8
le
156
OIL AND GAS: THE PRODUCTION STORY Index
in
flowing bottomhole pressure, 99 high porosity rocks, 4
st
flowing bottomhole pressure test, 99 homogenous rock, 35
Au
flow line, 63 horizontal heater-treaters, 88
fluid level determination test, 99 horizontal separators, 82
fluids, 3 horsehead, 62
at
formation damage, 43 huff and puff, 76
s
formation fracturing, 45 hydrates, 89
xa
formation, 8 hydraulic pumping, 65
Te
formation testing, 33–34 hydraulic pumps, 66
formic acid, 46 hydraulic rams, 31
4-D (four dimensional) seismic, 16 hydraulics, 65
of
fracture acidizing, 44 hydrocarbons, 3
ity
fracture, 8 hydrochloric acid, 46
fracturing, 43, 44 hydrofluoric acid, 46
free water, 79 rs
hydrogen sulfide, 112
ve
hydrogen sulfide gas, 107
ni
hydrophones, 14
gas-cap drive, 48
U
gas-cap reservoir, 48
impellers, 67
e
gas cap, 48
Th
gauging, 96 Introduction
Ex
geologists, 5
geophones, 14 jackup rig, 28
um
geophysicists, 13 joints, 22
glycol dehydrator, 90
le
gravel pack, 37
LACT units, 104
ro
lease, 18
hanger-packer, 55 leasing, 18
hangers, 53 lifting oil and gas, 59–69
heater-treater, 86 about, 62–64
heat exchanger, 86 beam pumping, 59–60
157
Index OIL AND GAS: THE PRODUCTION STORY
in
limestone-type formations, 44 oilwells, 23
st
low permeability, 4 oleum, 3
Au
low porosity, 4 open-hole completions, 36
lubricator, 98 origin of oil and gas, 5–7
at
marine risers, 31
s
packer, 39
master valve, 57
xa
paraffin, 110–111
matrix acidizing, 44, 45
Te
paraffin scrapers, 110
measurement, 103–104
passive heave compensator, 31
metering devices, 96
perforated completion, 34
of
metering separator, 96
perforated completions, 34
meters, 96
ity
perforated liner completions, 36
miscible processes, 74–75
perforating gun, 34
miscible techniques, 74
rs
perforations, 34
ve
mist extractor traps, 84
performance. See well performance
mud, 20
ni
permeability, 4
mud acid, 46
U
permeable rocks, 4
mud solids, 45
petroleum, 3
multiple completions, 40
e
pins, 62
Th
pipeline, 56
natural drive energy, 59
n-
piston, 63
natural gas, 3 pitmans, 62
io
plugs, 10
te
158
OIL AND GAS: THE PRODUCTION STORY Index
in
production platforms, 27 sources of oil and gas, 3–12
st
production risers, 94 characteristics of rocks, 3–4
Au
productivity tests, 99 origin of oil and gas, 5–7
pumping. See lifting oil and gas reservoir fluids, 11–12
traps, 8–10
at
sour crude, 112, 113
reboiler, 90
s
sour gas, 112, 113
xa
record, 15
spar platform, 30
reservoir fluids, 3, 11–12
Te
special problems, 107–113
reservoir modeling, 43
corrosion, 107–110
reservoir, 8
hydrogen sulfide, 112
of
rock cuttings, 20
paraffin, 110–111
rock matrix, 45
ity
scale, 109
rotary table, 18
water disposal, 110
rs
special tests, 99
ve
salt column, 10 specific gravity (SG), 103
ni
seismology, 13 fracturing, 44
te
159
Index OIL AND GAS: THE PRODUCTION STORY
in
sucker rod pump, 59 tubing couplings, 99
st
sucker rods, 59 tubing heads, 53, 55
Au
surface casing, 22 tubingless completion, 40
surfactant tubing pumps, 64
channeling of, 74 tubing string, 37
at
fingering of, 74 2-D (two dimensional) seismic, 15
s
surge tank, 90 two-phase separator, 80
xa
Te
tank battery, 101 unconformity, 9
tanks. See also storing and measuring oil and gas
of
stock tanks, 84
ity
storage tanks, 84 vertical heater-treaters, 86
surge tank, 90 vertical separators, 82
tank battery, 101 rs
viscous oil, 76
ve
wetting tank, 66
ni
tension-leg platform, 30
U
160
OIL AND GAS: THE PRODUCTION STORY Index
in
drilling, 4 wet gas, 90
st
gas, 51 wetting tank, 66
Au
oil, 23 wildcat, 33
satellite wells, 94 winch, 98
water injection, 73 wireline, 98
at
well completions, 38 wireline stuffing box, 98
s
well fluids, 39 wire-wrapped screen completions, 37
xa
Te
of
ity
rs
ve
ni
U
e
Th
n-
io
ns
te
Ex
um
le
ro
t
Pe
161
To obtain additional training materials, contact:
in
PETEX
st
The University of Texas at Austin
Petroleum Extension Service
Au
10100 Burnet Road, Bldg. 2
Austin, TX 78758
at
Telephone: 512-471-5940
or 800-687-4132
s
FAX: 512-471-9410
xa
or 800-687-7839
E-mail: petex@www.utexas.edu
Te
or visit our Web site: www.utexas.edu/ce/petex
of
To obtain information about training courses, contact:
ity
PETEX
Learning and assessment center
The University of Texas rs
ve
4702 N. Sam Houston Parkway West, Suite 800
Houston, TX 77086
ni
Telephone: 281-397-2440
U
or 800-687-7052
FAX: 281-397-2441
e
E-mail: plach@www.utexas.edu
Th
ISBN 0-88698-225-1
Catalog No. 3.90020
st
in