Omniksol 1PH 5 6 TL3 - Manual - EN
Omniksol 1PH 5 6 TL3 - Manual - EN
Omniksol 1PH 5 6 TL3 - Manual - EN
User Manual
-Installation
-Operation
Omniksol-5k-TL3
Omniksol-6k-TL3
2
1. Notes on this manual
1.1 Scope of Validation
The main purpose of this User’s Manual is to provide instructions and detailed procedures
for installing, operating, maintaining, and troubleshooting the following three types of Omnik
Inverters:
Omniksol-5k-TL3
Omniksol-6k-TL3
Please keep this user manual all time available in case of emergency.
1.2 Symbols Used
DANGER
WARNING
CAUTION
3
NOTICE
WARNING
• Chapter 5 and Chapter 6 are only for qualified personnel who are intended to install
Or uninstall the Omnik Grid Tie Solar Inverter.
NOTICE
4
2. Preparation
2.1 Safety Instructions
DANGER
WARNING
NOTICE
5
CAUTION
Symbol Description
6
CE Mark
Equipment with the CE mark fulfils the basic
requirements of the Guideline Governing Low-Voltage
and Electromagnetic Compatibility.
No unauthorized perforations or modifications
Any unauthorized perforations or modifications are
strictly forbidden, if any defect or damage
(device/person) is occurred, Omnik shall not take any
responsibility for it.
3. Product Information
3.1 Overview
• Industrial Layout
7
• Excellent Heat Elimination
• Wide DC input voltage and current ranges, enables more PV panels connected.
• Wide MPP voltage range ensure high yield under various weather conditions.
• High MPP tracking accuracy, ensure the minimum power loses during converting.
• Complete set of protection methods.
• Internal overvoltage
• DC insulation monitoring
• Ground fault protection
• Grid monitoring
• Ground fault current monitoring
• DC current monitoring
• Integrated DC switch
8
3.3 Datasheet
Type Omniksol-5k-TL3 Omniksol-6k-TL3
Input(DC)
Max. PV Module Power [W] 6000 7200
Max. DC Voltage [V] 580 580
Nominal DC Voltage [V] 360 360
Operating MPPT Voltage
120 - 500 120 - 500
Range [V]
MPPT Voltage Range at
270 - 500 320 - 500
Nominal Power [V]
Start up DC Voltage [V] 150 150
Turn off DC Voltage [V] 120 120
Max. DC Current[A] A : 10 / B : 10 A : 10 / B : 10
Max. Short Circuit Current [A] A : 14 / B : 14 A : 14 / B : 14
Max. inverter back feed current
A:0/B:0 A:0/B:0
to the array [A]
Number of MPP trackers A:1/B:1 A:1/B:1
Number of DC Connection A:1/B:1 A:1/B:1
DC Connection Type Amphenol Connector Amphenol Connector
Output(AC)
Max. AC Apparent Power [VA] 5000 6000
Nominal AC Power [W] 5000 6000
Nominal Grid Voltage [V] 220 / 230 / 240 220 / 230 / 240
Nominal Grid Frequency [Hz] 50 / 60 50 / 60
Max. AC Current [A] 25 30
Maximum output fault
26 31
current[A]
Maximum output protection
28 33
current [A]
Grid Voltage Range [V]* 185 - 276 185 - 276
Grid Frequency Range [Hz]* 45 - 55 / 55 - 65 45 - 55 / 55 - 65
Power Factor 0.9i - 0.9c 0.9i - 0.9c
Total Harmonic Distortion
<3% <3%
(THD)
Night time Power Consumption
<1 <1
[W]
AC Connection Type Terminal Blocks Terminal Blocks
Efficiency
Max. Efficiency 98.1% 98.1%
Euro Efficiency 97.3% 97.3%
MPPT Efficiency 99.9% 99.9%
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Safety and Protection
Array ground insulation resistance monitoring Output over current protection
Residual current monitoring
Array polarity reverse protection Output over/under voltage protection
Surge protection
Protection Functions
Array over voltage protection Output over/under frequency protection
Anti-island protection
Array over current protection Output short circuit protection
Over temperature protection
Protection Class Ⅰ(According to IEC 62103)
Overvoltage Category PV Ⅱ / Mains Ⅲ(According to IEC 62109-1)
Reference Standard
Safety Standard IEC/EN 62109-1,IEC/EN 62109-2
EN 61000-6-1,EN61000-6-3,EN 61000-6-2,EN61000-6-4,EN61000-3-2,EN 61000-3-
EMC Standard
3
VDE-AR-N 4105,VDE 0126-1-1,C10/11, G59/3,CEI 0-21
Grid Standard
EN50438,NB/T32004,IEC62116,IEC61727,IEC61683,IEC60068
Physical Structure
Dimensions (WxHxD) [mm] 343 * 425 * 136
Weight [kg] 17.3
Environmental Protection
IP 65(According to IEC 60529)
Rating
Cooling Concept Natural convection
Mounting Information Wall bracket
General Data
Operating Temperature Range
-25 to +60(derating above 45℃)
[℃]
Relative Humidity 0% to 100%,no condensation
Max. Altitude (above sea level)
2000
[m]
Noise Level [dB] <40
Environmental Category Rating Outdoor, suitable to wet locations
Pollution class III
UV resistance Yes
Isolation Type Transformerless
Display 2 LED,Backlight,2 * 16 Character LCD
Data Communication
RS485 / WiFi / GPRS optional
Interfaces
Guarantee 5 - 25 years optional
*The AC voltage and frequency range may vary depending on specific country grid
10
4. Packing checklist
4.1 Assembly parts
After you receive the Omnik inverter, please check if there is any damage on the carton,
and then check the inside completeness for any visible external damage on the inverter or any
accessories. Contact your dealer if anything is damaged or missing.
A B C D
E F G H
A 1 Omnik inverter
B 2 pair DC connector
C 1 AC connector
D 4 Screw (ST6×50)
E 4 Expansion tube
F 1 User manual
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4.2 Product Appearance
• Front
A
B C
Object Description
A LED light(Green) – RUN
B LED light(Red) – FAULT
C Function key for displays and choice of language
• Bottom
A B C D
Object Description
A DC switch
B Plug connectors for DC input.
C WiFi/GPRS/RS485 interface
D Terminal for grid connection (AC output)
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4.3 Product Identification
You can identify the inverter by the side nameplate. Information such as type of the
inverter and inverter specifications are specified on the side name plate. The name plate is on
the middle part of the right side of the inverter housing. And the following figure is the side
name plate example as on Omniksol-6k-TL3.
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5. Installation
5.1 Safety
DANGER
NOTICE
14
5.2 Mounting Instructions
Max 15°
15
5.3 Safety Clearance
Observe the following minimum clearances to walls, other devices or objects to guarantee
sufficient heat dissipation and enough space for pulling the electronic solar switch handle.
16
5.4 Mounting Procedure
1. Mark 4 positions of the drill holes on the wall according to the wall mounting bracket in the
carton box.
2. First, according to the marks, drill 4 holes in the wall. Then, place 4 expansion tubes in the
holes using a rubber hammer. Next, make 4 screws through the mounting holes in the
bracket, then tighten the screws into the expansion tubes. So far, the wall mounting bracket
is fixed already.
3. Align both sides of the radiator on the hooks of the back panel, move the inverter until the
hooks completely into the slot of the radiator.
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5.5 Safety lock
After the inverter is hanging up on the bracket, lock up the device and the bracket together
at the Lower Left Corner of the inverter (as the picture showed below).
Padlock
A φ
A.Shackle Diameter 5~7 mm
C
B B.Vertical Clearance 8~15 mm
NOTICE
For further maintenance and possible repair, please keep the key
of the padlock in a safe place.
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6. Electrical Connection
6.1 Safety
DANGER
NOTICE
DANGER
19
6.2.2 Assembly Instructions
NOTICE
NOTICE
In order to reduce the line loss of AC side (no more than 1% of Pout), Omnik suggest that
the length of AC cable from the inverter to the distribution box should not exceed the limit
below.
2) Insert the striped cable into cord end terminal and insert the assembly into barrel.
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3) Then the line will like the picture below.
4) Insert the finished 5 lines into AC cover assembly with the following sequence:
5) Open the plastic cover, use slot type screwdriver to press the shrapnel in the
indicated position, and then put the line in the right hole, please note the sequence
of the line shall in the right order: N,L,PE
6) Cover the assembly, tightly screwed and then screw the cable gland.
DANGER
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DANGER
For Omniksol-5k/6k-TL3, there are two MPP Trackers, and the DC characteristics of the
mare illustrated as the following table.
MPP Max. DC Max. DC Max. DC
Inverter Type Tracker Power Voltage Current
Omniksol-5k-TL3 6000W 580V 10A /10A
2
Omniksol-6k-TL3 7200W 580V 10A /10A
In order to reduce the line loss of DC side (no more than 1% of Pin), Omnik suggest that
the length of DC cable for each cable section should not exceed the limit below.
Length of cable
Model
2.5 mm2 4 mm2
Omniksol-5k-TL3 50m 80m
Omniksol-6k-TL3 60m 96m
If, during self assembly, parts and tools other than those stated by MC are used or
if the preparation and assembly instructions described here are disregarded then neither
safety nor compliance with the technical data can be guaranteed.
For protection against electric shock, PV-connectors must be isolated from the
power supply while being assembled or disassembled.
Unplugging under load: PV plug connections must not be unplugged while under
load. They can be placed in a no load state by switching off the DC/AC converter or
breaking the DC circuit interrupter. Plugging and unplugging while under voltage is
permitted.
Plugged parts are watertight IP67. They can’t be used permanently under water.
Do not lay the MC-PV connectors on the roof surface.
See the MC catalogue 2 Solar line for technical data and assembled parts.
PV-KBT4 PV-KST4
17A(1,5mm2/14AWG)
Touch
Rated
protection, IP67/IP2X 22A(2,5mm2/ 12AWG)
current
mated/unmated
30A(4mm2,6mm2/ 10AWG)
-40℃...90℃ (IEC/CEI)
Ambient 1000V (IEC/CEI)
Rated
temperature -40℃ ...75℃(UL)
voltage 600V (UL)
range
-40℃ ...70℃(UL/AWG14)
Upper limiting
105°C (IEC/CEI) Safety class II
temperature
Tools required
(ill.1) Crimping tool incl. locator and built-in
crimping insert.
Type: PV-ES-CZM-18100
PV-ES-CZM-19100
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(ill.4) PV-WZ-AD/GWD socket wrench insert to
tighten, Order No. 32.6006
Cable preparation
(ill.9) Important: Cables with class 2, 5 or 6
construction can be connected. It is advantage-
ous to use tinned conductors. It is unadvisable to
use non-tinned cables of type H07RN-F, since
with oxidized copper wires the contact resistances
of the crimp connection may exceed the permitted
limits.
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Crimping
(ill.11) Notes to the operation of the crimping
pliers, see¬MA251-def (www.multicontact.com)
Assembly control
(ill.13) Insert the test pin with the corresponding
side into the socket or plug to the end position. If
the contact is correctly assembled, the white
marking on the test pin
must be still visible.
Plugging
(ill.15)
Plug the coupling together until they engage.
Check correct engagement by pulling on the
coupling.
Unplugging
(ill.16)
Compress the two snap-in springs (X) by hand or
with the PV-MS tool and separate the coupling.
Plugging and unplugging the cable coupler
without safety lock clip PV-SSH4
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Refer to cable manufactures specification for minimum bending radius.
7. Display
7.1 LCD Panel
Object Description
The LCD panel is integrated in the front lid of the inverter, so it is easy for user to check
and set the data. In addition, the user can press the function key to illuminate the LCD screen.
NOTICE
26
7.2 LCD Display
The display content consists of 2 lines. The bottom line (Line 2) always displays the output
power (Pac = xxxx W). The top line (Line 1) shows current state information by default, and by
pressing function key it will display different operating information as the following flow chart
and table.
execution sequence name LCD example
1 Day total energy/kWh E-Today = xx.x kWh
8 Models Omniksol-4k-TL3
9 Standard Italy
10 Version Version
11 Temperature Temperature
Date: 20xx-xx-xx
14 Time setting
Time : xx:xx:xx
* Item 9 and 15 - 20 needs passwords. Contact your dealer or Omnik if you need to set them.
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Short press the page can be performed. Long press to enter the page and setup.
Line 1 Description
Current state information: all possible content shows in the following table,
State information
reference to 7.4 for further information
Standard Choose standard for different country, reference to 7.3 for further information
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7.3 Instructions of Safety Standard selection when power-up
1. Attentions before the operation:
Only perform this operation when the accumulative generated electricity is less than 1kWh.
Function button
b) Press the Function button until the first line of LCD displays “ Standard ” ,for example
“Italy”.
c) Hold the button for 5 seconds or more until the first line of LCD displays “Set”. Change
the standard by pressing the Function button one at a time.
d) When the LCD displays your desired Safety Standard, hold the Function button for 5
seconds or more until the first line of LCD shows ”Set OK”.
e) Cut down the AC power of the inverter and wait for 10 minutes .Then power on the
inverter with AC side connected again .The safety standard has been changed now.
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7.4 State Information
State Display State information
Waiting Initialization & waiting
Wait Reconnects Reconnect
Checking’s Checking
Normal Normal Normal state
F00 GFCI Device Fault
F01 Island Fault
F03 PV Volt Low
F04 Consistency Fault
F05 Bus Volt Low
F06 Bus Volt High
F09 No Utility
F10 Ground Current Fault
F11 Bus Unbalance
F12 10min Over Volt
Fault
F13 Over Temp Fault
F15 PV Volt High
F17 Grid Volt Fault
F18 Isolation Fault
F19 Current DC Offset
F21 PV2 Over Current
F24 PV1 Over Current
F25 Relay Fault
F27 Inv Over Current
F29 Grid Freq Fault
Flash F/W Updating Update
About the further information for each fault, please reference toChapter“10.TROUBLESHOOTING”.
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8. Communication Setting
8.1 GPRS Card
GPRS card is an optional device. If your inverter had installed the GPRS card, please
go to 8.3. Register on monitoring website.
After unpacking the box, please check the parts according to the below list. Contact the
manufacturer immediately when you find any damage, missing or wrong model.
C A PV data 1
collector
B B GPRS 1
antenna
C Rubber 1
A washer
Omnik provide 2 kinds of GPRS cards. One is a standard GPRS card and the other one
has a card slot.
No. Name
A 14 pin connector
B I-PEX interface
A
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C
B
No. Name
A 14 pin connector
B SIM card slot
C I-PEX Interface
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Unscrew the four screws on the interface panel with the screwdriver as shown in Picture
above and keep the screws aside.
The standard connector has two holes. Use the single-hole rubber washer to take place of
the double-hole rubber washer.
Insert the GPRS antenna through the gland and screw the hex nut with a torque of 2.0
N.m.
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Connect the data line into the I-PEX interface.
While using the second kind of GPRS card, just insert the SIM card into the card slot.
Then insert the GPRS card into the inverter.
Install the communication box back to the inverter. While the installation is completed,
Antenna can be turned in 360 degrees.
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8.3 Register on monitoring website
The PV monitoring system of Omnik is supported by: IE8, Firefox, Chrome, and Safari.
Login the website http://www.omnikportal.com, click register to enter the user registration
page, follows the requirements for registration; please fill in the information for register. After
successful registration, enter the mailbox and activity the account, then to complete the
registration.
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Remarks: please read the < Omnik service agreement > carefully, the enclosure is the
cost list for all the countries; please choose your operators End User means the final
user
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Fill in the power station information
After the register, you may enter next chapter 8.4 Login Monitoring System.
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8.4 Login monitoring System
After the successful register and account activation, open the login interface as below.
Input the correct email and code. Enter the PV monitoring system. Then you can monitor and
manage the power station.
Input the
correct email
and code
User interface
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List of power station
Navigation Bar
39
Change
case
Energy saving
Case info search
40
Internal temperature
Parameter options
Choose the aim inverter
History Interface
41
Alert Interface
42
Add serial number
After unpacking the box, please check the parts according to the below list. Contact the
manufacturer immediately when you find any damage, missing or wrong model.
43
WiFi card is shown as below:
C
No. Name
A 14 pin connector
B Reset Button
C I-PEX Interface
Serial Number
44
3) Open wireless network connection and click View Wireless Networks
Select wireless network of the data logging module, no passwords required as default.
The network name consists of AP and the serial number of the product. Then click
Connect.
45
Connection successful
Notice: If AP_ (serial number of product) is not available in the wireless network list, there may be
problems in the connection or setting of data logging module. Please check if the WiFi had installed ok, and
inverter has been powered on.
Before troubleshooting, please inquire with your inverter installer whether you are allowed to
remove the cover of the inverter to trouble shoot the module. If not allowed, please contact
customer service.
4) Set parameters of WiFi module
(a) Open a web browser, and enter 10.10.100.254(the Default IP address of WiFi card,
you may set domain name access, please see the picture 6-14), then fill in username:
admin and password: admin, both of which are admin as default.
Recommended browsers: Internet Explorer 8+, Google Chrome 15+, Firefox 10+
Note:
① If the IP address shows 0.0.0.0 (factory value) on your LCD (Picture5-4-1), it is not a correct address.
There are 2 cases show 0.0.0.0:
Not connect router rightly, you need reset to connect you router to make it right
Card loose in the inverter, please check your inverter, see chapter 4:.WiFi Card Installation
② The default username & password :admin, admin, we suggest modify the username & password:
46
admin
admin
(b) In the configuration interface of WiFi module, you can view general information of
the module.
Follow the setup wizard to start quick setting.
47
Click Start to continue
Notice:
① If the signal strength (RSSI) of the selected network is <10%, which means unstable connection,
please adjust the antenna of the router, or use a repeater to enhance the signal.
49
Enter the password for the selected network, then click Next
50
If setting is complete, the above page will display. Click OK to restart.
52
Now we finish the network setting, please go to 8.3. Register on monitoring website.
After unpacking the box, please check the parts according to the below list. Contact the
manufacturer immediately when you find any damage, missing or wrong model.
A PV data 1
collector
53
The Ethernet card is shown as below.
No. Name
A RJ45 connector
A B B 14 pin connector
C Reset button
Unscrew the four screws on the interface panel with the screwdriver as shown in Picture
above and keep the screws aside.
54
Wear the Ethernet cable into the waterproof terminals, and waterproof terminals and the
cover plate is installed.
55
Strengthen waterproof case closely back to the inverter. Then connect the other side of
the Ethernet cable to the router LAN port
CON 3
14 pin
connector
CON 2
CON 1
SD Card Slot
1 2 3 1 2 3 1 2
1 A1 RS485+ Signal
1 A2 RS485+ Signal
CHIT DIN Meter
CON2 2 B2 RS485- Signal
(DDSU 666)
3 GND RS485 GND
1 OP Relay Operation
CON3 Alarm
2 NO Relay Normal Open
8.9.1 CON 1
CON 1 is used to communicate with Wi-Fi Kit and GPRS Kit. The connector of Kit is shown
as below.
Line sequence of T568B RJ45 KIT
1 -
1. orange with white 2 -
2. orange
3. green with white 3 -
4. blue 4 A1
RJ45 plug 5. blue with white 5 B1
6. green
7. brown with white 6 -
8. brown 7 GND
8 GND
8.9.2 CON 2
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CON 2 is only used to communicate with CHIT DIN Meter (DDSU 666). It can be applied
for solar projects of self-consumption without power export to the grid. It can ensure that the
power generated by solar system will not export to grid at anytime.
There are 2 types of meters. The first type of meter is connected into the power grid as
shown below.
58
The definition of the connector is shown in the table.
59
The definition of the connector is shown in the table.
More details can be obtained in the user manual of CHIT DIN Meter (DDSU 666).
CON 3
CON 3 is used to control the alarm LED. It is a pair of Normally open contacts.
The load capacity of the Relay is 230 V/0.5 A.
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9. Recycling and Disposal
To comply with European Directive 2012/19/EU on waste Electrical and Electronic
Equipment and its implementation as national law, electrical equipment that has
reached the end of its life must be collected separately and returned to an approved
recycling facility. Any device that you no longer required must be returned to your dealer
or you must find an approved collection and recycling facility in your area.
Ignoring this EU Directive may have severe affects on the environment and your health.
WARNING
61
10. Troubleshooting
Fault No. Fault Info On Display Possible Reasons Solutions
1.Restart to check
F00 GFCI Device Fault Inverter GFCI Detector Issue 2.Re-Flash software
3.Replace part or inverter
No Grid or Local Grid Restart to check after local grid is stable
F01 Island Fault
Frequency Isn't Stable Close the protection from the inverter
1.Correct the installation (Add Panels
More)
F03 PV Volt Low DC voltage is below 150V
2.Re-Flash software
3.Replace part or inverter
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1.Correct The Installation (Remove
DC Voltage Is Too High Due To Panels)
F15 PV Volt High
Wrong Installation 2.Re-Flash Software
3.Replace Part Or Inverter
Grid Voltage Detection Within
F17 Grid Volt Fault Change the grid voltage protection range
A Period Is Anomalous
1.Remove this Fault
Impedance To Ground Between
2.Change it to another standard with
F18 Isolation Fault Battery Positive and Negative
wider
Is Less Than 2 MΩ
protection range under authorization
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11. Abbreviation
LCD Liquid Crystal Display
PV Photovoltaic
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12. Contact
Omnik New Energy Co.,Ltd.(Headquarters)
Address: Third Floor,Building 3,No.63 Weixin Road,SIP,Suzhou,China
Tel: +86-512-6956-8216
Fax: +86-512-6295-6682
E-mail: sales @omnik-solar.com
sevice@omnik-solar.com
Website: www.omniksolar.com
OmnikItaly Srl
Address: Via Francesco Baracca, 500043 Ciampino(Roma)
Tel: +39 06 211.26.522
Fax: +39 06 565.616.46
E-mail: info@omniksolar.it
Website: www.omniksolar.it
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GUARANTEE CARD
Agency retention
------------------------------------------------------------------------------------------------------------
的 User information 得
Product Model
Product ID
Purchase Date
Customer Name
的 Historical Warranty 的
Warranty date Troubleshooting Finished date Customer Signature
Client retention
67
的 User Information 得
Product Model
Product ID
Purchase Date
Customer Name
的 Historical Warranty 的
Warranty date Troubleshooting Finished date Customer Signature
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
的 Warranty Terms 的
1. Please fill in this card carefully and read the following warranty terms carefully to
ensure that the product is effectively guaranteed.
① User keeps the card carefully when purchasing the product and asks the seller to
seal it.
② Provide the warranty card when repairing the machine in the warranty period.
③ The information in this warranty card is true; otherwise it will not be valid.
④ Warranty period is 5 years(standard) □10 years(selectable,effective after
sealing )During the warranty period, if the product fails, the quality of the
original device or the production problem, the company provides free maintenance and
parts replacement.
2. The following reasons cannot be used normally in the warranty period.
① Cause damage for not following the instructions.
② All man-made or accidental product damage
③ Without the company's approved repair, modification or product seal sticker damage.
④ Aging bruising and scratches on the surface of the product.
3. After the warranty expires, the user can still get the maintenance services provided by
the company, but the corresponding expenses shall be paid.
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