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    EC380D - Engine, Installing

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    maintenance 2kpb
    The document provides step-by-step instructions for installing an engine. It lists 26 steps including connecting wiring harnesses, installing hoses, belts, covers and more. Diagrams are provided to illustrate some steps. Special tools are required and safety precautions around engine weight are noted.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    EC380D - Engine, Installing

    Uploaded by

    maintenance 2kpb
    5 views8 pages
    The document provides step-by-step instructions for installing an engine. It lists 26 steps including connecting wiring harnesses, installing hoses, belts, covers and more. Diagrams are provided to illustrate some steps. Special tools are required and safety precautions around engine weight are noted.

    Original Title

    EC380D_Engine, installing

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    © © All Rights Reserved

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    The document provides step-by-step instructions for installing an engine. It lists 26 steps including connecting wiring harnesses, installing hoses, belts, covers and more. Diagrams are provided to illustrate some steps. Special tools are required and safety precautions around engine weight are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5 views8 pages

    EC380D - Engine, Installing

    Uploaded by

    maintenance 2kpb
    The document provides step-by-step instructions for installing an engine. It lists 26 steps including connecting wiring harnesses, installing hoses, belts, covers and more. Diagrams are provided to illustrate some steps. Special tools are required and safety precautions around engine weight are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Service Information

    Document Title: Function Group: Information Type: Date:


    Engine, installing 210 Service Information 12/12/2022
    Profile:
    EXC, EC380D L [GB]

    Engine, installing
    Op nbr 210-072

    Total procedure time (hr): 6.50

    Tools:
    9998257 Lifting tool
    9998547 Lifting tool
    Tech Tool Service Tool

    1. Connect the lifting device to the engine and lower the engine into the engine compartment.

    Figure 1

    Engine weight: 1,400 kg (3,086 lbs)

    2. Install the engine mounting screws. See Engine mounting, tightening torque.
    NOTE!
    Pay attention to the positioning of the brackets, cushions, and mounting screws (front/rear) when assembling.

    3. Connect the main wire harness connectors and install the cover.

    Figure 2
    1. Cover
    2. Connector
    3. Clamp

    4. Connect the connectors to the fuel filter and the water separator.

    Figure 3

    1. Connector

    5. Connect the starter motor wire harness.

    Figure 4

    1. Starter motor
    2. Wire harness
    6. Connect the engine oil remote hoses.

    Figure 5

    1. Engine oil remote hose

    7. Connect the cab heater hose to the engine block.

    Figure 6

    1. Cab heater hose

    8. Install the air conditioner compressor and belt


    Connect the wire-harness connector

    Figure 7
    1. Air conditioner compressor
    2. Alternator/compressor belt
    3. Connector

    9. Install the muffler and exhaust pipe


    Fix the muffler with U-bolts.
    Tightening torque: see Inlet and exhaust system, tightening torques.

    Figure 8

    1. Muffler
    2. Exhaust pipe
    3. Turbocharger

    10. Connect the air inlet hose and install the clamps.
    Tightening torque: see Inlet and exhaust system, tightening torques.

    Figure 9

    1. Exhaust pipe
    2. Clamp
    3. Air inlet hose

    11. Install the foot step


    Figure 10

    12. Connect the wire-harness connector on the inlet air sensor.

    Figure 11

    1. Inlet air temperature/pressure sensor


    2. Connector

    13. Connect the fuel line hoses.

    Figure 12

    1. Fuel hose

    14. Install the P.T.O (Power Take Off) pump and connect the hoses.
    Figure 13

    1. Hose
    2. Screw
    3. PTO pump

    15. Install the pump room covers.

    Figure 14

    1. Pump room cover

    16. Install the main pump. See Hydraulic pump, replacing.

    17. Install the shroud to the radiator assembly.

    18. Connect the radiator under hose and charge air cooler tube.
    Tightening torque: see Cooling system, tightening torques.
    Figure 15

    1. Charge air cooler tube


    2. Radiator hose (under)

    19. Connect the charge air cooler tube and the radiator hoses.
    Tightening torque: see Cooling system, tightening torques.

    Figure 16

    1. Charge air cooler tube


    2. Radiator breathing hose
    3. Radiator hose. (upper)

    20. Install the expansion tank and connect the hoses and connectors.
    Figure 17

    1. Connector
    2. Hose

    21. Install the engine hood with engine room cowl frame.

    Figure 18

    22. Install the muffler hood, radiator hood and the engine hood rear cover.

    23. Fill the coolant. See Coolant, change.

    NOTE!
    If the machine has been equipped with a new or overhauled engine, the central system must be updated and the control unit’s
    software bust be programmed.

    24. Start VCADS Pro and run 17057-3 Central systems, updating, replace component.

    25. Start VCADS Pro and run 28423-3 MID 128 ECU, programming.

    26. Bleed the fuel system. See Fuel system, bleeding.

    27. Start the engine, warm up, and check that there are no leaks.

    28. Install the engine room under covers.

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