Technical Sales Document: - Product Data

Edition 6/2/2021 Technical Sales Document
Page 1/27
- Product Data -
Name 12V4000S83 Speed [rpm] 1900

Application Group 4D Nominal power [kW] 1680
Dataset Ref. 25°C/45°C Nominal power [bhp] 2253
Nominal power [kVA] -
Nominal power [kWel] -
Frequency [Hz] -
Exhaust Regulations EPA Nonroad T2 Comp (40CFR89);
Reference conditions
No. Description Index Value Unit
6 Intake air temperature 25 °C

7 Charge-air coolant temperature 55 °C
8 Barometric pressure 1000 mbar
9 Site altitude above sea level 100 m
10 Raw-water inlet temperature - °C
Page 2/27
- Product Data -

Frequency [Hz] -
0. Data-relevant engine design configuration
12 Engine with sequential turbocharging - -

(turbochargers with cut-in/cut-out control)
13 Engine without sequential turbocharging X -
(turbochargers without cut-in/cut-out control)
Page 3/27
- Product Data -

Frequency [Hz] -
1. Power-related data
1 Engine rated speed A 1900 rpm

3 Mean piston speed 13.3 m/s
7 Net brake power (without fan) A 1680 kW
(Fuel stop power ISO 3046)
16 Mean effective pressure (MEP) 18.5 bar
18 Performance map No. XZ594001 -
38 Performance map No. (cont.) 00002 -
20 Performance map, amendment index c -
Page 4/27
- Product Data -

Frequency [Hz] -
2. General Conditions (for maximum power)
1 Intake air depression (new filter) A 15 mbar

2 Intake air depression, max. L 30 mbar
3 Exhaust back pressure A 30 mbar
4 Exhaust back pressure, max. L 50 mbar
5 Fuel temperature at fuel feed connection R 25 °C
9 Fuel temperature at fuel feed connection, max. L 60 °C
(w/o power reduction)
10 Fuel temperature at fuel feed connection, max. L 60 °C
18 Fuel temperature at fuel feed connection, min. L - °C
Page 5/27
- Product Data -

Frequency [Hz] -
3. Consumption
54 Specific fuel consumption (be) - 100 % FSP R 217 g/kWh

without fan (+ 5 %; EN 590; 42.8 MJ/kg)
34 Low-idle fuel consumption R 4.5 kg/h
92 Lube oil consumption after 100 h of operation R 0.3 % of B
(B = fuel consumption per hour)
Guideline value does not apply for the design
of EGAT systems. Please consult the Applications
Center with regard to the layout of EGA systems.
62 Lube oil consumption after 100 h of operation, max. L 1.0 % of B
(B = fuel consumption per hour)
Page 6/27
- Product Data -

Frequency [Hz] -
4. Model-related data (basic design)
3 Engine with exhaust turbocharger (ETC) and X -

intercooler
4 Exhaust piping, non-cooled X -
5 Exhaust piping, liquid-cooled - -
6 Number of cylinders 12 -
7 Cylinder configuration: V angle 90 degrees (°)
10 Bore 170 mm
11 Stroke 210 mm
12 Displacement, cylinder 4.77 liter
13 Displacement, total 57.2 liter
14 Compression ratio 16.4 -
24 Number of inlet valves, per cylinder 2 -
25 Number of exhaust valves, per cylinder 2 -
15 Number of turbochargers 4 -
18 Number of intercoolers 1 -
28 Standard flywheel housing flange (engine main PTO) 00 SAE
50 Static bending moment at standard L 15 kNm
flywheel housing flange, max.
51 Dynamic bending moment at standard L 75 kNm
flywheel housing flange, max.
Page 7/27
- Product Data -

Frequency [Hz] -
5. Combustion air / exhaust gas
1 Charge-air pressure before cylinder (abs.) R 3.2 bar abs

2 Combustion air volume flow R 2.4 m³/s
3 Exhaust volume flow (at exhaust temperature) R 6.1 m³/s
5 Exhaust temperature after turbocharger R 475 °C
Page 8/27
- Product Data -

Frequency [Hz] -
6. Heat dissipation
58 Heat dissipated by engine coolant A 660 kW

(high-temperature circuit)
59 Heat dissipated by engine coolant A 470 kW
(low-temperature circuit)
28 Heat dissipated by return fuel flow A 7 kW
29 Radiation and convection heat, engine A 75 kW
Page 9/27
- Product Data -

Frequency [Hz] -
7. Coolant system (high-temperature circuit)
17 Coolant temperature A 100 °C

(at engine outlet to cooling equipment)
57 Coolant temperature differential after/before engine, R 7 K
from
58 Coolant temperature differential after/before engine, R 10 K
to
23 Coolant temperature differential after/before engine L 11 K
20 Coolant temperature after engine, limit 1 L 102 °C
21 Coolant temperature after engine, limit 2 L 104 °C
25 Coolant antifreeze content, max. L 50 %
30 Cooling equipment: coolant flow rate A 72 m³/h
35 Coolant pump: inlet pressure, min. L 0.5 bar
36 Coolant pump: inlet pressure, max. L 2.5 bar
43 Pressure loss in off-engine cooling system, max. L 0.7 bar
without thermostat
70 Pressure loss in off-engine cooling system, min. L 0.55 bar
without thermostat
45 Flow resistance (X) coefficient R - mbar/(m³/h)²
engine w/ thermostat, w/o cooling equipment
47 Breather valve (expansion tank) R 1.0 bar
opening pressure (excess pressure)
54 Cooling equipment: height above engine, max. L 15 m
53 Cooling equipment: operating pressure A 2.5 bar
50 Thermostat, starts to open R 79 °C
52 Thermostat, fully open R 92 °C
48 Breather valve (expansion tank) R -0.1 bar
opening pressure (depression)
Page 10/27
- Product Data -

Frequency [Hz] -
49 Pressure in cooling system, max. L 5.0 bar

Page 11/27
- Product Data -

Frequency [Hz] -
8. Coolant system (low-temperature circuit)
53 Coolant temperature R 66 °C
(at engine outlet to cooling equipment)
8 Coolant temperature before intercooler A - °C
(with max. 40% antifreeze)
14 Coolant temperature before intercooler, limit 1 L 78 °C
15 Coolant temperature before intercooler, limit 2 L 80 °C
54 Coolant temperature differential after/before L 6 K
intercooler, min.
55 Coolant temperature differential after/before L 14 K
intercooler, max.
13 Coolant antifreeze content, max. L 50 %
76 Temperature differential between intake air and A 30 K
charge-air coolant before intercooler
75 Temperature differential between intake air and L 32 K
charge-air coolant before intercooler, max.
20 Cooling equipment: coolant flow rate A 39 m³/h
21 Intercooler: coolant flow rate R 39 m³/h
24 Coolant pump: inlet pressure, min. L 0.5 bar
25 Coolant pump: inlet pressure, max. L 2.5 bar
31 Pressure loss in off-engine cooling system, max. L 0.7 bar
without thermostat
43 Cooling equipment: height above engine, max. L 15 m
36 Breather valve (expansion tank) R 1.0 bar
opening pressure (excess pressure)
37 Breather valve (expansion tank) R -0.1 bar
opening pressure (depression)
38 Pressure in cooling system, max. L 5.0 bar
42 Cooling equipment: operating pressure A 2.5 bar
Page 12/27
- Product Data -

Frequency [Hz] -
39 Thermostat, starts to open R 38 °C

41 Thermostat, fully open R 51 °C
Page 13/27
- Product Data -

Frequency [Hz] -
10. Lube oil system
1 Lube oil operating temp. before engine, from R 95 °C

2 Lube oil operating temp. before engine, to R 99 °C
5 Lube oil temperature before engine, limit 1 L 101 °C
6 Lube oil temperature before engine, limit 2 L 103 °C
8 Lube oil operating press. bef. engine, from R 5.0 bar
9 Lube oil operating press. bef. engine, to R 6.5 bar
32 Lube oil fine filter (main circuit): L 1.5 bar
pressure differential, max.
Page 14/27
- Product Data -

Frequency [Hz] -
11. Fuel system
1 Fuel pressure at engine fuel feed connection, min. L -0.1 bar

(when engine is starting)
2 Fuel pressure at engine fuel feed connection, max. L 1.5 bar
(when engine is starting)
37 Fuel supply flow, max. A 15.0 liter/min
8 Fuel return flow, max. A 8.0 liter/min
10 Fuel pressure at return connection on engine, max. L 0.5 bar
15 Fuel prefilter: number of units A - -
16 Fuel prefilter: number of elements per unit A - -
17 Fuel prefilter: particle retention A - mm
18 Fuel fine filter (main circuit): number of units A 2 -
19 Fuel fine filter (main circuit): number of elements per A 1 -
unit
20 Fuel fine filter (main circuit): particle retention A 0.005 mm
21 Fuel fine filter (main circuit): pressure differential, L 1.0 bar
max.
Page 15/27
- Product Data -

Frequency [Hz] -
12. General operating data
1 Cold start capability: air temperature R 0 °C

(w/o starting aid, w/o preheating) - (case A)
2 Additional condition (to case A): R 0 °C
engine coolant temperature
3 Additional condition (to case A): lube oil temperature R 0 °C
4 Additional condition (to case A): lube oil viscosity R 15W40 SAE
5 Cold start capability: air temperature R -10 °C
(w/ starting aid, w/o preheating) - (case B)
6 Additional condition (to case B): R 0 °C
7 Additional condition (to case B): lube oil temperature R 0 °C
8 Additional condition (to case B): lube oil viscosity R 15W40 SAE
(w/o starting aid, w/ preheating) - (case C)
10 Additional condition (to case C): R 40 °C
11 Additional condition (to case C): lube oil temperature R -10 °C
12 Additional condition (to case C): lube oil viscosity R 15W40 SAE
(w/ starting aid, w/ preheating) - (case D)
14 Additional condition (to case D): R 40 °C
15 Additional condition (to case D): lube oil temperature R -15 °C
16 Additional condition (to case D): lube oil viscosity R 10W30 SAE
21 Coolant preheating, heater performance (standard) R 9 kW
22 Coolant preheating, preheating temperature, min. L 40 °C
28 Breakaway torque (without driven machinery) R 1500 Nm
coolant temperature +5°C
Page 16/27
- Product Data -

Frequency [Hz] -
30 Breakaway torque (without driven machinery) R 1200 Nm

29 Cranking torque at firing speed (without driven R 825 Nm
machinery)
31 Cranking torque at firing speed (without driven R 600 Nm
machinery)
36 Minimum idling speed A 600 rpm
38 Limit speed for overspeed alarm / emergency L 2000 rpm
shutdown
42 Firing speed, from R 80 rpm
43 Firing speed, to R 120 rpm
44 Engine coolant temperature before starting full-load R 60 °C
operation, recommended min.
(for emergency/standby sets with coolant preheating
the minimum preheating temperature referred to
extended property No.22 is sufficient)
51 Engine mass moment of inertia R 20.0 kgm²
(with standard flywheel)
95 Number of starter ring-gear teeth on engine flywheel 182 -
Page 17/27
- Product Data -

Frequency [Hz] -
13. Starting (electric)
2309 Manufacturer Prestolite -

2310 Number of starter 1 -
2312 Starter electrically redundant - -
2313 Rated power per starter R 15 kW
2314 Starter, rated voltage R 24 VDC
2315 Rated short-circuit current per starter L 3000 A
2316 Power consumption per starter R 1400 A
(at an engine speed of 100 rpm)
2317 Internal resistance of power supply + line resistance A 0.0045 ȍ
per starter
2318 Manufacturer Prestolite -
2319 Number of starter 2 -
2320 Starter electrically redundant X -
2321 Rated power per starter R 15 kW
2322 Starter, rated voltage R 24 VDC
2323 Rated short-circuit current per starter L 3000 A
2324 Power consumption per starter R 1400 A
(at an engine speed of 100 rpm)
2325 Internal resistance of power supply + line resistance A 0.0045 ȍ
per starter
2347 Generally valid data for starter X -
2342 Rated starting-attempt Duration (at +20°C ambient R 5 s
temperature with battery full)
2343 Interval between starts L 20 s
(at rated starting-attempt duration), min.
2345 Maximum acceptable starting-attempt duration L 15 s
Page 18/27
- Product Data -

Frequency [Hz] -
2344 Interval between starts R 60 s

(when starting-attempt duration > rated starting-
attempt duration)
2346 Starting attempts within 30 minutes L 6 -
(at +20°C ambient temperature with battery full),
max.
Page 19/27
- Product Data -

Frequency [Hz] -
15. Starting (pneumatic/oil pressure starter)
5 Starting air pressure before starter motor, min. R 8 bar

6 Starting air pressure before starter motor, max. R 9 bar
7 Starting air pressure before starter motor, min. L 8 bar
8 Starting air pressure before starter motor, max. L 9 bar
18 Start attempt duration (engine preheated) R 3 s
19 Start attempt duration (engine not preheated) R N s
20 Start attempt duration, max. L N s
23 Starting air tank for 3 start attempts R - liter
(max. 40 bar) (engine preheated)
29 Starting air tank for 3 start attempts R N liter
(max. 40 bar) (engine not preheated)
Page 20/27
- Product Data -

Frequency [Hz] -

101 Hydraulic starter: make Huegli X -
102 Starting oil pressure before starter motor, min. R 107 bar
103 Starting oil pressure before starter motor, max. R 207 bar
104 Starting oil pressure before starter motor, min. L 107 bar
105 Starting oil pressure before starter motor, max. L 207 bar
106 Start attempt duration (engine preheated) R N s
107 Start attempt duration (engine not preheated) R N s
108 Start attempt duration, max. L N s
109 Hydraulic oil consumption / start attempt R N liter
(engine preheated)
110 Hydraulic oil consumption / start attempt R N liter
(engine not preheated)
111 Minimum specification of hydraulic oil viscosity R MilSpec 5606 -
Page 21/27
- Product Data -

Frequency [Hz] -
16. Inclinations - standard oil system (ref.: waterline)
15 Longitudinal inclination, continuous max. L 15 degrees (°)

driving end down
(Option: max. operating inclinations)
17 Longitudinal inclination, continuous max. L 15 degrees (°)
driving end up
19 Transverse inclination, continuous max. L 15 degrees (°)
Page 22/27
- Product Data -

Frequency [Hz] -
18. Capacities
1 Engine coolant capacity (without cooling equipment) R 151 liter

10 Intercooler coolant capacity R 48 liter
14 Engine oil capacity, initial filling R 214 liter
(standard oil system)
20 Oil change quantity, max. R 150 liter
28 Oil pan capacity, dipstick mark min. L 124 liter
29 Oil pan capacity, dipstick mark max. L 150 liter
Page 23/27
- Product Data -

Frequency [Hz] -
19. Masses / dimensions
1 Engine dry mass (standard scope of supply) R 6155 kg

Page 24/27
- Product Data -

Frequency [Hz] -
21. Exhaust emissions
1956 Emissions data sheet: X -

US EPA Tier 2
Page 25/27
- Product Data -

Frequency [Hz] -
22. Acoustics
102 Exhaust noise, unsilenced - FSP R 116 dB(A)

(free-field sound-pressure level Lp, 1m distance,
ISO 6798, +3dB(A) tolerance)
202 Exhaust noise, unsilenced - FSP R 128 dB(A)
(sound power level LW, ISO 6798, +3dB(A)
tolerance)
104 Exhaust noise, unsilenced - FSP R 733919e -
ISO 6798) Spectrum No.
204 Exhaust noise,unsilenced - FSP R - -
(sound power level LW, ISO 6798)
Spectrum No.
110 Engine surface noise with attenuated R 106 dB(A)
intake noise (filter) - FSP
ISO 6798, +2dB(A) tolerance)
210 Engine surface noise with attenuated R 121 dB(A)
(sound power level LW, ISO 6798, +2dB(A)
tolerance)
112 Engine surface noise with attenuated R 733916e -
ISO 6798) Spectrum No.
212 Engine surface noise with attenuated R - -
(sound power level LW, ISO 6798)
Spectrum No.
126 Structure borne noise at engine mounting brackets R 734102e -
in vertical direction above resilient engine mounts -
FSP
Spectrum No.
129 Test stand impedance spectrum, Diagram No. - -
Page 26/27
- Product Data -

Frequency [Hz] -
130 Test stand impedance spectrum, Diagram No. (cont.) - -

Page 27/27
- Product Data -

Frequency [Hz] -
23. TBO and load profile (case A)
1 TBO (Time between Overhaul) L 14000 h

(related to standard load profile (Pn,tn))
2 P1 (percent load related to FSP) R - %
3 t1 (percentage of operating time) R - %
11 Mean utilization rate (percentage of rated power) R <40 %

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Edition 6/2/2021 Technical Sales Document

Name 12V4000S83 Speed [rpm] 1900

No. Description Index Value Unit

6 Intake air temperature 25 °C

Name 12V4000S83 Speed [rpm] 1900

0. Data-relevant engine design configuration

No. Description Index Value Unit

12 Engine with sequential turbocharging - -

Name 12V4000S83 Speed [rpm] 1900

No. Description Index Value Unit

1 Engine rated speed A 1900 rpm

Name 12V4000S83 Speed [rpm] 1900

2. General Conditions (for maximum power)

No. Description Index Value Unit

1 Intake air depression (new filter) A 15 mbar

Name 12V4000S83 Speed [rpm] 1900

No. Description Index Value Unit

54 Specific fuel consumption (be) - 100 % FSP R 217 g/kWh

Name 12V4000S83 Speed [rpm] 1900

4. Model-related data (basic design)

No. Description Index Value Unit

3 Engine with exhaust turbocharger (ETC) and X -

Name 12V4000S83 Speed [rpm] 1900

5. Combustion air / exhaust gas

No. Description Index Value Unit

1 Charge-air pressure before cylinder (abs.) R 3.2 bar abs

Name 12V4000S83 Speed [rpm] 1900

No. Description Index Value Unit

58 Heat dissipated by engine coolant A 660 kW

Name 12V4000S83 Speed [rpm] 1900

7. Coolant system (high-temperature circuit)

No. Description Index Value Unit

17 Coolant temperature A 100 °C

Name 12V4000S83 Speed [rpm] 1900

49 Pressure in cooling system, max. L 5.0 bar

Name 12V4000S83 Speed [rpm] 1900

8. Coolant system (low-temperature circuit)

No. Description Index Value Unit

Name 12V4000S83 Speed [rpm] 1900

39 Thermostat, starts to open R 38 °C

Name 12V4000S83 Speed [rpm] 1900

10. Lube oil system

No. Description Index Value Unit

1 Lube oil operating temp. before engine, from R 95 °C

Name 12V4000S83 Speed [rpm] 1900

11. Fuel system

No. Description Index Value Unit

1 Fuel pressure at engine fuel feed connection, min. L -0.1 bar

Name 12V4000S83 Speed [rpm] 1900

12. General operating data

No. Description Index Value Unit

1 Cold start capability: air temperature R 0 °C

Name 12V4000S83 Speed [rpm] 1900

30 Breakaway torque (without driven machinery) R 1200 Nm

Name 12V4000S83 Speed [rpm] 1900

13. Starting (electric)

No. Description Index Value Unit

2309 Manufacturer Prestolite -

Name 12V4000S83 Speed [rpm] 1900

2344 Interval between starts R 60 s

Name 12V4000S83 Speed [rpm] 1900

15. Starting (pneumatic/oil pressure starter)