BS en 13236
BS en 13236
BS en 13236
13236:2001
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Incorporating
Amendment No. 1
superabrasives
ICS 25.100.70
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 13236:2001
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National foreword
the number of the CEN amendment. For example, text altered by CEN
amendment A1 is indicated by !".
The UK participation in its preparation was entrusted to Technical Committee
MTE/13, Grinding wheels, abrasive tools, paper and cloths and powders, which
has the responsibility to:
January 2001
NORME EUROPÉENNE
+ A1
EUROPÄISCHE NORM March 2005
ICS 25.100.70
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English version
Prescriptions de sécurité pour les produits superabrasifs Sicherheitsanforderungen für Schleifwerkzeuge mit
(inclut l’amendement A1:2005) Diamant oder Bornitrid
(enthält Änderung A1:2005)
This European Standard was approved by CEN on 5 January 2001. Amendment A1 was approved by CEN on 17 February 2005.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia,
Spain, Sweden, Switzerland and United Kingdom.
© 2001 CEN All rights of exploitation in any form and by any means reserved worldwide Ref. No. EN 13236:2001 + A1:2005 E
for CEN national Members.
Page 2
EN 13236:2001
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Contents
Page Page
diameter D > 80 mm . . . . . . . . . . 43
2 Normative references . . . . . . . . . . 4 A.2.2 Superabrasives having an outside
diameter D £ 80 mm
3 Definitions and symbols . . . . . . . . 4 (small abrasive products) . . . . . . . 43
3.1 Material . . . . . . . . . . . . . . . . . . . . . 4 A.2.3 Superabrasive segments . . . . . . . . 44
3.2 Grinding machine . . . . . . . . . . . . . . 5 A.2.4 Colour code stripes . . . . . . . . . . . 44
3.3 Type of application . . . . . . . . . . . . . 5 A.3 Design of the marking . . . . . . . . . 44
3.4 Method of operation . . . . . . . . . . . . 6
3.5 Dimensional abbreviations for super- Annex B (normative) Blotters . . . . . . . . . . 46
abrasives . . . . . . . . . . . . . . . . . . . . 8 B.1 Blotters . . . . . . . . . . . . . . . . . . . . 46
3.6 Speeds, test speed factor and safety B.2 Requirements . . . . . . . . . . . . . . . 46
factors . . . . . . . . . . . . . . . . . . . . . . 9 B.2.1 Shape and dimensions . . . . . . . . . 46
3.7 Other abbreviations . . . . . . . . . . . 10 B.2.2 Material . . . . . . . . . . . . . . . . . . . . 46
3.8 Other definitions . . . . . . . . . . . . . . 10 B.3 Supply of blotters with
superabrasives . . . . . . . . . . . . . . . 46
4 List of hazards . . . . . . . . . . . . . . 11
Annex C (informative) Mounted points . . . . 47
5 Requirements . . . . . . . . . . . . . . . 12 C.1 Mounted points . . . . . . . . . . . . . . 47
5.1 Requirements for superabrasive C.1.1 Scope . . . . . . . . . . . . . . . . . . . . . 47
grinding wheels . . . . . . . . . . . . . . 12 C.2 Dimensions and designation . . . . . 47
5.2 Requirements for cutting-off C.3 Maximum speeds of rotation . . . . . 48
wheels (saws) . . . . . . . . . . . . . . . 16 C.3.1 Characteristics . . . . . . . . . . . . . . . 48
5.3 Requirements for diamond wire . . . 21 C.4 Calculation of the maximum
5.4 Requirements for mounted points . 22 speed of rotation . . . . . . . . . . . . . 65
5.5 Requirements for other C.4.1 Validity of the calculation model . . 65
superabrasives . . . . . . . . . . . . . . . 23 C.4.2 Calculation model . . . . . . . . . . . . . 66
5.6 Marking . . . . . . . . . . . . . . . . . . . . 25
5.7 Blotters . . . . . . . . . . . . . . . . . . . . 25 Annex D (informative) Speed conversion
table for speed of rotation and
6 Inspection and Testing by the peripheral speed . . . . . . . . . . . . . 69
manufacturer . . . . . . . . . . . . . . . 25
6.1 Test methods for grinding wheels . 25 Annex E (informative) Shapes and dimensions of
6.2 Test methods for cutting-off wheels grinding wheels and cutting-
(saws) . . . . . . . . . . . . . . . . . . . . . 30 off wheels . . . . . . . . . . . . . . . . . . 71
6.3 Test methods for diamond wires . . 34 E.1 Shapes and dimensions of
6.4 Test methods for mounted points . 35 grinding wheels and cutting-
6.5 Test methods for other off wheels . . . . . . . . . . . . . . . . . . 71
superabrasives . . . . . . . . . . . . . . 35 E.1.1 Structure of the designation . . . . . 71
E.1.2 Location of the superabrasive section, see
7 Information for use . . . . . . . . . . . 38 Table E.3 . . . . . . . . . . . . . . . . . . 73
E.1.3 Modifications, see Table E.4 . . . . . 73
Annex A (normative) Marking . . . . . . . . . . 39 E.2 Examples for wheel shapes and
A.1 Marking . . . . . . . . . . . . . . . . . . . . 39 designation . . . . . . . . . . . . . . . . . 77
A.1.1 Content of the marking . . . . . . . . . 39
A.1.2 Colour codes . . . . . . . . . . . . . . . . 40 Annex F (informative) Grain sizes and
concentration for diamond and cubic boron
nitride . . . . . . . . . . . . . . . . . . . . . . . . . . 80
F.1 Grain sizes and concentration for
diamond and cubic boron nitride . . 80
Bibliography . . . . . . . . . . . . . . . . . . . . . . . 83
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EN 13236:2001
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Foreword
This European Standard has been prepared by Technical Committee CEN/TC 143 "Machine tools – Safety" the
secretariat of which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by July 2001, and conflicting national standards shall be withdrawn at the latest by July
2001.
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According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom.
Foreword to amendment A1
This document (EN 13236:2001/A1:2005) has been prepared by Technical Committee CEN/TC 143 "Machine
tools – Safety", the secretariat of which is held by SNV.
This Amendment to the European Standard EN 13236:2001 shall be given the status of a national standard, either
by publication of an identical text or by endorsement, at the latest by August 2005, and conflicting national
standards shall be withdrawn at the latest by August 2005.
This document can be applied only in conjunction with EN 13236:2001 Safety requirements for superabrasives.
Except for the following amendments the content of EN 13236:2001 remains untouched.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark,
Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,
Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United
Kingdom.
0 Introduction
This standard has been prepared to be a European standard to provide one means of conforming with the Essential
Safety Requirements of the Machinery Directive and associated EFTA regulations.
This standard is addressed to designers, manufacturers and suppliers of the grinding tools described in the scope.
In addition, it helps designers, manufacturers and suppliers of grinding machines in the selection of grinding tools,
in order to reduce the risks and achieve conformity of the respective machinery with the Essential Safety
Requirements of the Machinery Directive.
The extent to which hazards are covered is indicated in the scope of this standard.
1 Scope
This standard is applicable to superabrasives which are manufactured or repaired after the date of issue of the
standard. It specifies requirements and/or measures for the removal or reduction of hazards resulting from the
design and application of the grinding tools.
This standard contains also procedures and tests for verification of the compliance with the requirements as well as
safety information for use which is to be made available to the user by the manufacturer.
The hazards taken into consideration are listed in clause 4 of this standard.
This standard applies to grinding wheels, cutting-off wheels, wires, mounted points and other grinding tools with
diamond or cubic boron nitride as abrasive. It does not apply to bonded abrasive products, coated abrasive products,
rotating dressing tools, truers nor any non-rotating superabrasive tool.
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EN 13236:2001
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2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references subsequent amendments to, or revisions of, any of these publications apply to this European
standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
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ISO 286-1
ISO system of limits and fits – Part 1: Bases of tolerances, deviations and fits
ISO 286-2
ISO system of limits and fits – Part 2: Tables of standard tolerance grades and limit deviations for holes and
shafts
ISO 565
Test sieves – Metal wire cloth, perforated metal plate and electroformed sheet – Nominal sizes of openings
3.1 Material
3.1.1 Abrasives
Diamond, natural or synthetic and cubic boron nitride. Symbols shown in table 1.
Table 1: Abrasives
Symbols Designation
D diamond
3.1.2 Bond
M Metal bond
V Vitrified bond
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EN 13236:2001
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Code number for the size of the abrasive grain. There is a differentiation between macro and micro grains, see
tables F.1 and F.2.
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3.1.5 Concentration
Code number for the volumetric content of abrasive in the section, the concentration 100 corresponding to 25 %
diamond or cubic boron nitride volume content.
Machine which is manually guided (but not hand-held) during grinding, e.g. joint grinding machine.
Machine including those with flexible drive held in the hand during operation.
Machine specifically designed for cutting-off applications. Included are as well mobile cutting-off machines held in
position during cutting-off.
Machine which is manually guided (but not handheld) during cutting-off, e.g. joint cutting machine.
3.2.7 Grinding and cutting-off (Sawing) machine with totally enclosed working area
Stationary machine for mechanically guided grinding or cutting-off with operating areas which are protected in such
a way by separating guards that machining processes including loading and unloading of workpieces can be carried
out inside them and persons are protected against hazards generated by bursting of an abrasive product.
Type of guidance of grinding tool and workpiece during grinding and cutting-off, see table 3.
The movements of the grinding tool and/or the workpiece are guided by mechanical means.
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EN 13236:2001
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The movements of the grinding tool and/or the workpiece are guided by the hands of the operator.
Grinding with the periphery of the wheel with no or limited side loads.
3.4.3 Cutting-off
Type of applica-
Grinding method Type of machine Grinding tool Workpiece Examples for application / machines
tion
Mechanically
Fixed Cutting-off of bricks and tiles (table saw)
guided
Stationary Mechanically
Mechanically Cutting-off of stone and concrete (bridge-type saw,
cutting-off guided Fixed
guided floor and wall saws, wire saw)
machines cutting-off
Mechanically Mechanically
Cutting-off of semi-conductors
guided guided
Cutting-off
Cutting-off of stone and concrete (table saw, floor
Stationary and Manually Manually guided Fixed
saw)
mobile cutting-off guided
machines cutting-off Fixed Manually guided Cutting-off of bricks (table saw)
Dimensions in mm
Designation
Symbol
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H Bore diameter
L1 Overall length
L3 Clamping length
R Radius Radius
Sd Spindle diameter
W Rim width
Z Number of segments
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EN 13236:2001
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min
fpr Test speed factor The ratio of the safety test speed,
divided by the maximum peripheral –
operating speed
2
vbr
S
vS
Mb Bending moment Nm
F Force N
FA Shearing force N
Lf Lever arm mm
Density g/cm3
Grinding face of superabrasive, i.e. that part that actually grinds the –
workpiece, see annex E.
3.8.1 Labels
3.8.2 Blotters
4 List of hazards
– improper design, manufacturing 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5.7
defect and Annex C
– insufficient strength 6
Ejection of parts
– wrong selection 7 and Annex A
5 Requirements
Superabrasives are subject to high stresses during the grinding and cutting operation. They shall therefore have
specified safety factors and minimum bursting speeds, as a function of machine type, type of application and
maximum peripheral operating speed and comply with the additional requirements laid down in this clause.
5.1.1 General
The tolerance class for bores on superabrasive wheels is H 7, as per ISO 286-2.
If high temperatures can be expected when using vitrified cores, nominal diameter and bore tolerances may be
adopted by the manufacturer to this application.
In superabrasives with a metal core, centrifugal forces may induce a permanent increase in outside diameter. At the
minimum bursting speed, according to table 8, this permanent increase in diameter in relation to the original outside
diameter, shall not exceed IT 11, according to ISO 286-1.
Superabrasives shall be manufactured for maximum operating speeds conforming to the following sequence:
Conversion table for speeds of rotation and peripheral speeds as a function of external diameter D of the grinding
wheel see Annex D
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EN 13236:2001
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The safety factors against breakage caused by centrifugal forces shall be as specified in table 8.
Table 8: Maximum operating speeds, safety factors and minimum bursting speeds for
superabrasive grinding wheels
Where no operating speed has been specified by the user, the manufacturer shall design, test and mark the wheel
according to table 9 below.
Metal M
Method of
Core Abrasive section with with Electro-
operation Vitrified Resinoid
abrasives abrasives plated
V B and fillers and fillers G
£ 45 % > 45 %
by volume by volume
Manufactured on Peripheral
– 80 80 63 125
core, e.g. grinding
sintered or Face
electroplated – 63 63 50 100
grinding
Metal Connected to Peripheral
core, e.g. 63 63 63 50 –
grinding
cemented,
screwed,
clamped, brazed Face
50 50 50 40 –
or welded grinding
Peripheral
Manufactured on – 80 – – –
grinding
core, e.g.
pressed Face
– 63 – – –
grinding
Resinoid
Connected to Peripheral
63 63 63 50 63
core, e.g. grinding
cemented,
screwed, Face
50 50 50 40 50
clamped grinding
Peripheral
Manufactured on 50 – – –
grinding
core, e.g.
pressed Face
40 – – –
grinding
Vitrified
Connected to Peripheral
50 50 50 –
core, e.g. grinding
cemented,
screwed, Face
40 40 40 –
clamped grinding
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EN 13236:2001
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On specific request by the user, superabrasive grinding wheels may be designed, tested and marked with a
maximum operating speed not higher than the special operating speeds as specified in table 10.
For totally-enclosed machines only, the speeds given in table 10 may be exceeded provided that the required safety
factor has been met (see table 8).
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Metal M
Method of
Core Abrasive section
operation with with Electro-
Vitrified Resinoid
abrasives abrasives plated
V B
and fillers and fillers G
£ 45 % > 45 %
by volume by volume
Peripheral
– 100 100 80 140
Manufactured on grinding
core, e.g. sintered
or electroplated Face
– 80 80 63 125
grinding
Metal
Connected to Peripheral
core, e.g. 125 80 80 63 –
grinding
cemented,
screwed,
clamped, brazed Face
80 63 63 50 –
or welded grinding
Peripheral
– 100 – – –
grinding
Manufactured on
core, e.g. pressed
Face
– 80 – – –
grinding
Resinoid
Peripheral
Connected to 80 80 80 63 80
grinding
core, e.g.
cemented,
screwed, clamped Face 63 63 63 50 63
grinding
Peripheral
63 – – –
grinding
Manufactured on
core, e.g. pressed
Face
50 – – –
grinding
Vitrified
Peripheral
Connected to 63 63 63 –
grinding
core, e.g.
cemented
screwed, clamped Face 50 50 50 –
grinding
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EN 13236:2001
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5.2.1 General
Tolerance class for bores for cutting-off wheels with outside diameter D £ 230 mm for hand held cutting-off
machines, H9 as per ISO 286-2, for all other cutting-off wheels, H7.
For superabrasive cutting-off wheels with a metal blank, centrifugal forces may induce a permanent increase in
outside diameter in relation to the original outside diameter. At the minimum bursting speed, according to table 11,
this shall not exceed IT 11, according to ISO 286-1.
See 5.1.5
The safety factors against breakage caused by centrifugal forces shall be as specified in table 11.
Table 11: Maximum operating speeds, safety factors and minimum bursting speeds for cutting-off wheels
Where no operating speed has been specified by the user, the manufacturer shall design, test and mark the
cutting-off wheels according to table 12 below.
Wet cutting-
Mechanically 63 80 80
off
and manually
continuous
guided cutting-
Dry cutting-
off – 80 80
off
401) 501)
Metal blank, Wet cutting-
Mechanically –
e.g. cast, off
and manually 80 80
rolled, forged segmented
guided cutting-
Metal off Dry cutting-
– 63 80
off
continuous
Hand-held Wet and dry
or – 632) 80
cutting-off cutting-off
segmented
Mechanically
and manually Wet cutting-
Sintered continuous – 63 –
guided cutting- off
off
Mechanically
and manually Wet and dry
Resinoid continuous 63 – –
guided cutting- cutting-off
off
1)
For difficult to cut materials including granite, diorite, quartzite, reinforced concrete.
2)
On cutting-off wheels with metal bond for hand-held cutting-off the connection between rim and blank shall
be welded or sintered.
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EN 13236:2001
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On specific request by the user, cutting-off wheels may be designed, tested and marked with a maximum operating
speed not higher than the special operating speeds as specified in table 13.
For totally-enclosed machines only, the speeds given in table 13 may be exceeded provided that the required safety
factor has been met (see table 11).
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Wet cutting-
80 100 100
Mechanically and off
continuous manually guided
cutting-off Dry cutting-
– 100 100
off
501) 631)
Metal blank, Wet cutting-
–
e.g. cast, Mechanically and off
100 100
rolled, forged segmented manually guided
Metal cutting-off
Dry cutting-
– 80 100
off
continuous
Hand-held Wet and dry
or – 802) 100
cutting-off cutting-off
segmented
Mechanically and
Wet cutting-
Sintered continuous manually guided – 80 –
off
cutting-off
Mechanically and
Wet and dry
Resinoid continuous manually guided 80 – –
cutting-off
cutting-off
1)
For difficult to cut materials including granite, diorite, quartzite and reinforced concrete.
2)
On cutting-off wheels with metal bond for hand-held cutting-off the connection between rim and blank shall
be welded or sintered.
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EN 13236:2001
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5.2.8.1 Requirements for the metal blank of cutting-off wheels for dry cutting-off
5.2.8.1.1 Dimensions
Metal blanks used for cutting-off wheels for dry cutting-off of asphalt, concrete, natural and synthetic stone shall have
a minimum thickness as a function of external diameter as specified in table 14.
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5.2.8.1.2 Material and hardness of blanks for laser welded cutting-off wheels
!The material used for the blank shall be steel which shall have the necessary properties enabling it to produce
adequate joint strength when welding it to the segments. For example, alloyed cold worked steels having a
maximum carbon content of 0,27 % are suitable.
Blanks shall be hardened and tempered: – hardness 36 (±3) HRC; or
Blanks may be strain-hardened: – minimum hardness 20 HRC for a diameter £ 230 mm;
– minimum hardness 24 HRC for a diameter > 230 mm."
Cutting-off wheels shall be manufactured in such a way that the surface finish in the area of the slots does not cause
crack formation. The following values for the surface finish as a function of the manufacturing process shall not be
exceeded:
5.2.8.2 Requirements for the metal blank of cutting-off wheels for wet cutting-off
5.2.8.2.1 Dimensions
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Metal blanks used for cutting-off wheels for wet cutting-off of asphalt, concrete, natural and synthetic stone shall
have a minimum thickness as a function of the external diameter as specified in table 15.
5.2.8.2.2 Material
See 5.2.8.1.4
See 5.2.8.1.5
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EN 13236:2001
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5.2.9 Requirements for the connection of the superabrasive section to the metal blank
The segments for hand-held dry cutting-off wheels shall be connected to the metal blank by welding or sintering,
except for D £ 400 mm and E ‡ 4 mm.
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For segmented cutting-off wheels and saws the strength of the welded, sintered or brazed joint between the metal
blank and the segment shall be designed to conform to the following minimum bending strength values:
- sb ‡ 450 N/mm2 for cutting-off wheels used on stationary and mobile cutting-off machines.
5.2.9.3 Minimum bending moments for cutting-off wheels with continuous cutting rim in metal bond
For cutting-off wheels with continuous rim, the connection between the metal bond and the blank shall be designed
to be capable of withstanding the following bending moment:
Mb ‡ F × D/2
Where :
F = 125 N
5.3.1 General
Wires with diamond or materials with comparable properties are used on stationary wire sawing machines for sawing
(cutting-off) of natural stone, industrial ceramics, concrete and other materials used in structural and civil
engineering. Diamond wires shall not be used on hand-held machines.
5.3.2 Requirements
Support cables for diamond wire are subject to frequent breakage due to mechanical stresses or wire fatigue,
depending on their construction, type of application and their operating conditions. Therefore, a cable shall be
selected which has proven fatigue resistance, e.g. preferably a multi-strand cable made of fine multiple wires, for
example: 6 × 7 on a 19 wire core.
For diamond wires where the abrasive beads are held by means of springs, press rings and spacer rings, the
following limit deviations shall be observed:
– bore of the abrasive bead by 0,4 mm greater than the wire diameter
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– bore of the abrasive beads by 0,6 mm greater than the wire diameter.
– longitudinal movement of the abrasive beads on the support cable £ 10 mm.
After mounting on the support cable, the support cable and the press rings shall not show any sign of breakage. The
press rings shall be capable of withstanding 1/12 the load capacity of the support cable without moving.
All abrasive beads shall be mounted on the support cable by means of plastic or vulcanized rubber.
The wire couplings shall be capable of withstanding at least 25 % of load capacity force of the support cables.
The maximum operating speed for plastic mounted diamond wires shall not exceed vs = 50 m/s.
The maximum operating speed for spring-mounted diamond wires shall not exceed vs = 40 m/s.
5.4.1 General
The tolerance class for spindle diameters for mounted points is h9 as per ISO 286-2.
The safety factors against breakage caused by centrifugal forces and against bending of the spindle shall
correspond to the values specified in table 17.
For all other safety requirements for mounted points, see Annex C.
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EN 13236:2001
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Table 17: Maximum operating speeds, safety factors and minimum bursting speeds for mounted points
< 50 –
Stationary Mechanically or
grinding manually 50 3 87 1,3
machines guided grinding
63 109
5.5.1 General
The tolerance class for bores for other superabrasives is H9, as per ISO 286-2.
See 5.1.5
The safety factors against breakage caused by centrifugal forces shall correspond to the values specified in table 18.
Table 18: Maximum operating speeds, safety factors and minimum bursting speeds for other
superabrasives
m/s m/s
40 3,0 70
63 3,5 118
80 3,5 150
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EN 13236:2001
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Where no operating speed has been specified by the user, the manufacturer shall design, test and mark the other
superabrasives according to table 19 below.
Mechanically guided
Shaft mounted tools 50 50 50
grinding
Mechanically guided
– 40 40
Profile grinding wheels 1) grinding
Hand-held grinding – 80 80
Mechanically guided
– 12 12
Drills and hollow drills grinding
Hand-held grinding – 10 10
1)
Including cutting-off wheels with D < 400 mm and thickness of metal blank E ‡ 4 mm.
On specific demand by the user, other superabrasives may be designed, tested and marked with a maximum
operating speed not higher than the special operating speeds as specified in table 20.
Mechanically guided
Shaft mounted tools 63 63 63
grinding
Mechanically guided
– 50 50
Profile grinding wheels 1) grinding
Hand-held grinding – 80 80
Mechanically guided
– 16 16
Drills and hollow drills grinding
Hand-held grinding – 16 16
1)
Including cutting-off wheels with D < 400 mm and thickness of metal blank E ‡ 4 mm.
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EN 13236:2001
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5.5.7 Requirements for the connection of the superabrasive section to the core for dish wheels
For segmented dish grinding wheels used for hand held grinding, the strength of the connection between abrasive
section and core shall be designed so that the minimum shearing force of the abrasive section is FA = 6 400 N.
5.6 Marking
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The marking shall be indelible and legible. Whenever possible it shall appear on the superabrasive.
5.7 Blotters
Blotters shall be supplied by the manufacturer, supplier or importer when there is a need for this for a safe mounting
and use of the superabrasive. Requirements for blotters, see Annex B.
Superabrasives shall only be delivered once they have been tested successfully according to this standard.
The inspection of superabrasives by the manufacturer has the purpose of showing manufacturing defects affecting
product safety. It shall be carried out as part of the manufacturing process before delivery of the products.
To verify conformity with the requirements according to 5.1, the following test methods are applied:
In the safety speed test the superabrasive grinding wheel is mounted on a suitable testing machine and is stressed
up to the specified safety test speed as described in table 21.
Type of Maximum Test speed Safety test Maximum Test speed Safety test
abrasive operating factor speed operating factor speed
product speed speed
vs fpr vpr vs fpr vpr
in m/s in m/s in m/s in m/s
80 88 40 1,3 52
160 176
180 198
250 275
280 308 – – –
320 352
360 396
400 440
450 495
500 550
1)
See table 8
The wheels are tested by means of a centrifugal speed test. The wheel is mounted on a spindle in a suitable test
rig and is subjected to centrifugal force with steadily increasing speed of rotation up to the minimum bursting speed
according to table 8. The wheel passes the bursting speed test if it survives the minimum bursting speed without
breaking. In addition, for metal core wheels only, the permanent increase in diameter shall be tested after execution
of the centrifugal speed test.
In the visual inspection test any visible defect of a wheel is identified. Where applicable the visual inspection is
complemented by the ring test (see 6.1.4).
Visual inspection shall be carried out by trained and competent persons. Damaged superabrasive grinding wheels
shall be destroyed.
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The ring test shall be performed on all vitrified-bonded grinding wheels with vitrified cores and an outside diameter
of D > 80 mm, with the exception of cemented or nut inserted wheels.
In the ring test, the superabrasive grinding wheel is tapped with a non-metallic object. An undamaged superabrasive
produces a clear tone, a damaged superabrasive a dull or rattling tone.
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The ring test shall be carried out by trained and competent persons. Damaged superabrasive wheels shall be
destroyed.
The bore diameter shall be checked with a "go, no-go" plug gauge or equivalent device.
1) 1)
Designation abrasive in m/s speed test speed test inspection
in mm
section see 6.1.1 see 6.1.2 see 6.1.3
£ 63 – –
D £ 600 100 %
for peripheral > 63 5 % or 0,1 %
grinding £ 50 – –
D > 600 100 %
> 50 10 % or 0,1 %
M, B
£ 50 – –
D £ 600 100 %
for face > 50 5 % or 0,1 %
grinding £ 40 – –
D > 600 100 %
> 40 10 % or 0,1 %
£ 63 – –
D £ 600 100 %
for periph- > 63 100 % –
eral grinding £ 50 – –
D > 600 100 %
> 50 100 % –
V
£ 50 – –
D £ 600 100 %
for face > 50 100 % –
grinding £ 40 – –
D > 600 100 %
> 40 100 % –
D £ 150 – –
for periph-
eral and 150 < D £ 400 £ 40 10 % –
M, B, V 100 %
face grind- D > 400 100 % –
ing
all > 40 100 % –
(continued)
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EN 13236:2001
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Table 22 (concluded)
For wheels made with composite cores, e.g. metal/vitrified or metal/resin, select the sampling rate for the
weaker material.
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EN 13236:2001
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To verify conformity with the requirements according to 5.2 the following test methods are applied:
In the safety speed test the superabrasive cutting-off wheel is mounted on a suitable testing machine and is stressed
up to the specified test speed, as described in table 23.
See 6.1.2
In the visual inspection test any visible defects of the cutting-off wheel are identified.
! In bending test the cutting-off wheel is held in the area of the blank in such a way to guarantee that the
required minimum bending strength is applied. The distance between the outer edge of the holding device of the
blank and the blank/segment interface is approximately 2 mm. The segment to be tested is held up to the depth
corresponding to the depth X of the segment by either a clamping piece or a device fitted with a gauged slot
corresponding to the width T of the segment with a maximum limit deviation of + 0,5 mm. The clamping piece and the
device with the gauged slot have approximately the same length as the segment and a profile similar to the
periphery of the blank (figure 1)."
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EN 13236:2001
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!
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1 Clamping piece
2 Clamping plate
3 Core
4 Segment
5 Blank/segment interface
Load is applied to the clamping piece or the device fitted with a gauged slot at a distance LF from the
blank/segment interface. The force, F, applied is measured and recorded."
The bending moment acting on the bond interface is calculated from the force F and the distance LF as:
F × LF
Mb [Nm] (1)
103
The bending stress at the bond interface is calculated from the bending moment Mb, the length of bond interface Lv
and the blank thickness E as:
6 × Mb
sb [N/mm2] (2)
Lv × E 2
The bending moment is increased until the bending stress at the bond interface reaches the following values:
For cutting-off wheels with single-side welding, the bending force is applied to the welded side.
For cutting-off wheels welded on both sides or sintered, the bending force is applied to either side.
The test requirement is verified if no visible damage is seen after the application of the minimum bending stress.
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EN 13236:2001
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The test is carried out as described in 6.2.4.1. However, the force applied is increased until rupture of the abrasive
segment or bond interface occurs. The maximum bending moment Mbmax according to the formula (1) is calculated
from the maximum force Fmax. From this the bending strength is calculated as:
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6 × Mbmax
sbB [N/mm2] (3)
Lv × E 2
If the rupture does not occur at the bond interface but within the abrasive section, the dimensions LV and E shall be
replaced in the calculation of the bending strength by the length of segment L2 and the thickness of the abrasive
section T.
Sufficient bending strength is verified if the minimum values according to 5.2.9.2 are reached.
The test is carried out as described in 6.2.4.1. However, the application of the force is done by means of a clamping
piece with a straight front edge by means of which a section of the abrasive rim up to a depth of the abrasive
section X (figure 2) is grasped. The force applied is increased until rupture of the abrasive section occurs. The
bending moment is calculated from the maximum force Fmax according to formula (1).
Sufficient strength is verified if the bending moment reaches the minimum values according to 5.2.9.3.
1 Clamping piece
2 Clamping plate
3 Core
4 Segment
5 Bond interface
Figure 2: Example of a bending test device for cutting-off wheels with continuous rim
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EN 13236:2001
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The bore diameter shall be tested with a "go, no-go" plug gauge or equivalent device.
£ 80 – –
G
All 100 % – –
> 80 5 % or 0,1 %
£ 80 – – –
Metal, continuous
M All 100 % –
rim
> 80 5 % or 0,1 % 0,1 %3)
£ 63 – –
B All 100 % – –
> 63 10 % or 0,1 %
£ 80 – –
G All 100 % – –
> 80 5 % or 0,1 %
100 % of
Metal, segmented
M, £ 63 – – 100 % the seg-
rim
brazed ments
welded All for all or 0,1 %4)
or cutting-
sintered > 63 – – 100 % off
wheels
For cutting-off wheels and saws made with composite cores, e.g. metal/vitrified or metal/resinoid, select the
sampling rate for the weaker material.
2)
Equivalent test methods are all agreed statistical test methods (SPC)
3)
0,1 % for all cutting-off wheels of a production rate at least one piece per batch.
4)
In % of all applied segments of a production rate, at least three segments per batch
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To verify conformity with the requirements according to 5.3, the following test methods are applied:
In the visual inspection any visible defects of the diamond wire are identified. The visual inspection test shall be
carried out by trained and competent persons.
Support cables are tested to their tensile strength to the values set out in 5.3.2.1. This testing procedure may be
substituted by adequate product certification by the supplier of the cable and test certificate.
Couplings mounted by the diamond wires manufacturer before delivery shall be tested to the values given in 5.3.2.4.
In the case of diamond wires with springs, the dimensions of the bore and the external diameter of the support cables
shall be tested according to the requirements in 5.3.2.2. Longitudinal movement and radial clearance shall be in
accordance with 5.3.2.2.
In the case of diamond wires with plastic moulding, the diamond wires shall be tested for loose abrasive beads.
The press rings mounted by the diamond wire manufacturer shall be tested according to the values given in 5.3.2.2.
– Wire resistance test two tests per supplied unit, or by adequate product certification with a test certificate by
the supplier of the support cable.
To verify conformity with the requirements according to 5.6 the following test methods are applied:
Mounted points are tested by means of a centrifugal speed test. The mounted point is clamped in a suitable test rig
and is subjected to centrifugal force with steadily increasing speed of rotation up to the minimum bursting speed as
specified in table 17. The overhang spindle length is L0 = 0.
The mounted point passes the bursting speed test if it survives the minimum bursting speed without breaking.
All mounted points subjected to the bursting speed test shall be destroyed.
For testing of resistance to spindle deflection of mounted points with maximum operating speeds up to vs = 50 m/s
the parameters given in table C.2 are decisive and the dimensional sizes and speeds given in tables C.3 to C.10 shall
be observed.
In the visual inspection, any visible defects of the mounted points are identified. Visual inspection shall be carried
out by trained and competent persons.
To verify conformity with the requirements according to 5.5 the following test methods are applied.
In the safety speed test the superabrasive is mounted on a suitable testing machine and is loaded up to the safety
test speed, see table 25.
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25 33
32 1,3 42
Other superabrasives 35 46
40 52
50 65
63 1,2 76
80 1,1 88
See 6.1.2
See 6.1.4
The bore tolerance shall be checked with a "go, no-go" plug gauge or equivalent device.
The spindle diameter shall be checked with a slip gauge or equivalent device.
The dish wheel is mounted on a console, see figure 3. A shearing force is applied to the segment to be tested by
means of a hardened pressure stamp. The size and profile of the pressure stamp at the point of contact corresponds
to the abrasive segment. Force is applied to the segment until the segment is sheared off. The force FA necessary
for shearing-off the segment is measured.
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EN 13236:2001
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distributed/networked. For multi-user access www.bsigroup.com/license © BSI
1 Pressure stamp
2 Abrasive segment
3 Console
Sufficient strength is verified if the shearing force reaches the minimum value according to 5.5.7.
1)
As a % of the production rate, at least one piece per batch. It is the manufacturer's choice to either apply the
safety speed test or the bursting speed test as indicated in the table.
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EN 13236:2001
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The manufacturer, supplier or importer of superabrasives shall bring information on the safe application of
superabrasives to the notice of the user.
These information for use shall contain safety recommendations for the correct use of superabrasives as follows:
a) General
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Superabrasives are breakable and shall therefore be handled with utmost care! The use of damaged or improperly
mounted or used superabrasives is dangerous and can cause serious injuries.
c) Selection of superabrasives
Information on the label or the superabrasive as well as restrictions of use, safety indications or any other
instruction shall be followed. In case of doubt concerning the selection of superabrasives, the user shall request
information from the manufacturer or supplier.
f) Further information:
The following instructions shall be observed, supplementary to the information of the grinding machine:
Safety recommendations intended as information for use shall be brought to the notice of the user by the
manufacturer, distributor or importer and may be provided:
– as periodical information
– in the course of training arrangements
– or as guidance for practical use.
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Annex A (normative)
Marking
A.1 Marking
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Table A.1
Specifications 1 2 3 4 5 6 7 8
Maximum Manu-
Manu- Order Maximum
speed of Direction of facturer's
facturer, No operating Colour Restrictions
rotation rotation and declaration
Supplier, dispatch speed in code of use
in run of
Importer No m/s
Designation of the superabrasive min 1 conformity
without
x x x x – – x x
vitrified core
Grinding
wheels
with
x x x x x – x x
vitrified core
Cutting-off wheels x x x x – x x x
Mounted points x x – x – – x x
Diamond wires x x – – – x – x
Other superabrasives x x x x – – x x
To column 1
Instead of writing the manufacturer or supplier or importer it is also allowed to write their registered trademark.
To column 2
Product order number, number of dispatch or similar shall be marked to allow product traceability.
To column 3
To column 4
Maximum speed of rotation in min-1 or rpm. For segments, the indication of the speed of rotation may be omitted.
To column 5
Colour code stripes and design of colour codes for abrasive products, see table A.2.
To column 6
Cutting-off wheels shall be marked with the direction of rotation. Diamond wires shall be marked with the direction
of run.
To column 7
Superabrasives, for which specific methods of operation, grinding machines and types of application are to be used,
shall be marked with the appropriate restrictions of use according to tables A.3 and A.4.
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To column 8
All superabrasives complying with and tested in accordance with this standard shall be marked.
EN 13236
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50 1 × blue
63 1 × yellow
5 mm to 20 mm –
80 1 × red
100 1 × green
125 1 × blue
1 × yellow
140 1 × blue
1 × red
160 1 × blue
1 × green
180 1 × yellow
1 × red
200 1 × yellow
at least 2 mm and no
1 × green
5 mm to 20 mm each more than width of one
225 1 × red colour code stripe
1 × green
250 2 × blue
280 2 × yellow
320 2 × red
360 2 × green
1)
Colour codes stripes shall be straight and even in width. The basic colour of the label shall clearly differ from
the specified colour of the stripe and shall not alter the colour of the stripe.
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A.1.3.1 Restrictions of use for grinding wheels, mounted points and other superabrasives
Grinding wheels, mounted points and other superabrasives which are not intended for all uses shall be clearly marked
with the relevant restrictions of use according to Table A.3.
Table A.3: Restrictions of use (RE) for grinding wheels, mounted points and other superabrasives
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Cutting-off wheels, which are not intended for all uses shall be clearly marked with the relevant restrictions of use
(see Table A.4 below).
Additional inscriptions on the superabrasive such as type number, order number and manufacturer's product name
is permitted provided legibility of the other specifications is not impaired.
The mounting of several wheels to the same spindle is only permissible if the wheels and the grinding machine are
designated as appropriate for the purpose by the wheel and machine manufacturers.
Wheels to be multiple or gang mounted with spacers between each wheel shall be marked in a manner to assure
they are correctly mounted on the machine spindle. Additionally each wheel shall be identified as being part of that
set for precision grinding. The spacers shall have the same locating areas and recesses as the external flanges.
For wheels with vitrified cores, blotters shall be inserted between spacers and wheels.
Blotters used for multiple or gang mounted wheels shall be resistant to coolants.
The marking of superabrasives shall be indelible and legible. It can be inscribed on a blotter or label or stencilled,
printed, stamped or engraved on the product or on an integrated foil.
Restrictions of use shall be part of the marking. They shall be given in full length according to Tables A.3 and A.4.
They may as well be given in the form of a short sign RE, if the full text of the restriction of use is given on the rear
of the label or on a label added to the smallest packaging unit.
Where it is not possible to give the specified information on a blotter, label or integrated foil fixed to the
superabrasive, the actual product shall be marked with at least the maximum speed of rotation and the colour code
if necessary, provided the surface and shape of the superabrasive are appropriate for this purpose.
The marking is carried out on a label added to each superabrasive so that it accompanies the superabrasive up to
its final point of use.
If several identical superabrasives are delivered in one packaging unit, the marking of the contents by application
of the characteristics to the smallest size pack is sufficient if at least one label for 25 identical superabrasives to each
packaging unit is added.
If more than 1 000 identical superabrasives are delivered in one packaging unit to a user, the marking of the contents
by application of the data to the packaging unit is sufficient, if at least one label for 100 identical superabrasives is
added to each packaging unit.
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If several identical small superabrasives with outside diameter 50 mm < D £ 80 mm are delivered to a reseller, each
superabrasive shall be accompanied by a label.
If several superabrasives of different materials, shapes or dimensions (e.g. sets of abrasive products in self-service
packs) are packed together, the marking of each individual superabrasive on the packaging unit is sufficient.
For superabrasive segments, the marking of the characteristics on the smallest size pack is sufficient, the inscription
of the permissible speed of rotation being omitted.
The colour code stripe shall appear on the superabrasives itself and/or the label in such a way that it extends through
the centres of the superabrasive or the label.
The colour code stripe on the label is not necessary, if the label is cemented to the superabrasive and the colour
code stripe extends across the entire diameter of the superabrasive.
The colour code stripe on the superabrasive is not necessary for small superabrasives having diameters of
D £ 80 mm.
Type A Type B
Manufacturer/Supplier/Importer/Trade mark
Order , dispatch
Other inscriptions1)
EN 13236
1)
For example, restrictions of use
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EN 13236:2001
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1)
For example, restrictions of use
Page 46
EN 13236:2001
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Annex B (normative)
Blotters
B.1 Blotters
This Annex includes the requirements for blotters used on superabrasives with vitrified cores provided they are
distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Key
1 Blotters
Figure B.1: Grinding wheel with flanges and flexible blotters
a) to compensate for slight irregularities of the surface of the flange and the abrasive product,
b) to increase the coefficient of friction between the abrasive product and the flange,
c) to distribute equally the clamping force over the entire flange clamping area of the abrasive product,
d) to reduce wear of the flanges.
B.2 Requirements
A label shall not be used as blotter. If, however, the use of a blotter is mandatory, it can additionally serve as a label.
The outside diameter of the blotter shall be at least 20 mm greater than the outside diameter of the clamping flanges.
The internal diameter of the blotter shall at least cover the annular contact surface of the clamping flange (minimum
covering).
NOTE: Diameter and minimum covering of the clamping flanges according to, e.g. ISO 666.
B.2.2 Material
Blotters shall be made from a soft or compressible material, e.g. soft cardboard, plastic or rubber.
Blotters are:
Annex C (normative)
Mounted points
C.1.1 Scope
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This annex only applies to cylindrical mounted points with maximum peripheral operating speeds up to vs = 50 m/s.
Mounted point,
cylindrical shape, ZYN
plain spindle
Mounted point,
cylindrical shape, ZYA
reduced spindle
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Mounted points shall have a safety factor against spindle deflection of Sab = 1,3. The parameters determining the
resistance to spindle deflection are the unsupported overhang of the mounted point, spindle and abrasive geometry,
their material properties and the peripheral operating speed or speed of rotation.
To meet the requirement, the maximum speeds of rotation for mounted points shall be specified as a function of
these parameters according to tables C.3 to C.10. The maximum speeds of rotation are calculated according to the
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calculation model in clause C.4 and based on the parameters according to table C.2.
C.3.1 Characteristics
The calculation of the maximum speeds of rotation of the mounted points is based on the values according to
table C.2:
Table C.3: Mounted points, cylindrical shape, plain spindles (ZYN) vitrified pond (V)
1
Maximum speeds of rotation nmax in min
D T X Sd L1 L2 L3 for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 50 – – –
8 10 2 3 10 119 366 87 581 63 394 48 181 37 973 30 773 25 493 21 498
80 70 15 938 12 324 –
60 50 – –
3 95 493 70 277 51 210 39 166 31 051 25 305 21 074 17 861
80 70 13 364 10 421 –
10 10 2 10
60 50 – – –
6 95 493 95 493 95 493 95 493 95 493 86 712 70 932 59 087
80 70 42 818 32 446 –
60 50 – – –
6 10 79 577 79 577 79 577 79 577 79 577 75 933 62 591 52 496
80 70 38 486 29 443 –
12 10 2 60 50 – – – –
8 80 70 15 79 577 79 577 79 577 79 577 79 577 79 577 79 577 – –
79 577 59 851
100 90 45 181 35 297
60 50 – – –
6 10 79 577 79 577 79 577 79 577 79 577 75 933 62 591 52 496
80 70 38 486 29 443 –
12 10 3 60 50 – – – –
8 80 70 15 79 577 79 577 79 577 79 577 79 577 79 577 79 577 – –
79 577 59 851
100 90 45 181 35 297
60 50 – – –
6 10 63 662 63 662 63 662 63 662 63 662 63 515 52 759 44 562
80 70 33 079 25 578 –
15 10 2 60 50 – – – –
8 80 70 15 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
63 622 53 018
100 90 40 497 31 946
60 50 – – –
6 10 63 662 63 662 63 662 63 662 63 662 63 515 52 759 44 562
80 70 33 079 25 578 –
15 10 3 60 50 – – – –
8 80 70 15 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
63 622 53 018
100 90 40 497 31 946
60 50 – – – –
18 10 2 8 80 70 15 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
53 052 47 173
100 90 36 364 28 911
60 50 – – – –
18 10 3 8 80 70 15 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
53 052 47 173
100 90 36 364 28 911
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Page 50
EN 13236:2001
Table C.4: Mounted points, cylindrical shape, reduced spindles (ZYA) vitrified bond (V)
1
D T X Sd S1 L1 L2 L4 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm mm mm
min. min. 10 15 20 25 30 35 40 45 50 55 60 65 70
60 54 – – – – – –
3 6 0,9 3 1,2 8 10 75 464 63 009 54 126 47 079 41 162 36 065 31 639
80 74 27 797 24 472 21606 19 140 – –
60 54 – – – – – –
3 100 709 85 833 72 750 61 298 51 515 43 354 36 650
80 74 31 183 26 730 23 091 20 101 – –
4 6 1,2 1,6 10
60 54 8 – – – – – –
6 90 616 68 925 57 545 50 130 44 703 40 426 36 880
80 74 33 831 31 143 28 734 26 550 – –
60 54 – – – – – –
3 122 685 101 398 82 229 66 353 53 810 44 085 36 558
80 74 30 662 26 024 22 336 19 363 – –
5 6 1,5 2,0 8 10
60 54 – – – – – –
6 116 881 94 256 80 341 70 353 62 497 55 952 50 306
80 74 45 337 40 919 36 975 33 451 – –
60 52 12 – – – – – –
6 8 1,8 6 2,4 10 – 75 471 65 966 58 748 52 873 47 868 43 480
80 72 39 563 36 037 32 849 29 966 – –
60 52 12 – – – – – –
7 8 2,1 6 2,8 10 – 88 629 78 667 70 327 63 054 56 576 50 761
80 72 45 541 40 871 36 713 33 026 – –
60 50 – – – – – –
6 10 – 71 598 65 150 59 307 53 919 48 929 44 322
80 70 40 098 36 256 32 789 29 680 – –
10 60 50 – – – – – – –
80 70 – 71 598 63 184 56 840 51 739 47 447 – – –
8 2,4 3,2 15 43 715 40 395 37 394 34 655
100 90 32 138 29 820 27 682
8 15
60 45 – – – – – – – –
15 80 65 – 46 285 42 260 38 974 36 187 – – – –
33 754 31 581 29 608 27 795
100 85 26 112 24 543 23 073 21 695
60 50 – – – – – –
6 79 958 72 732 65 806 59 236 53 108 47 494
80 70 42 431 37 923 33 942 30 448 – –
10 60 50 – – – – – – –
80 70 79 958 71 822 65 197 59 543 54 562 – – –
9 2,7 3,6 15 15 50 082 46 003 42 269 38 842
100 90 35 701 32 825 30 200
8
60 45 – – – – – – – –
15 80 65 51 795 47 889 44 492 41 458 – – – – –
38 693 36 138 33 757
100 85 31 528 29 437 27 477 25 643 23 929
60 50 – – – – – – –
10 80 70 88 201 80 049 72 950 66 579 60 764 – – –
55 421 50 509 46 007 41 901
100 90 38 175 34 807 31 776
10 3,0 8 4,0 15 15
60 45 – – – – – – – –
15 80 65 57 248 53 290 49 654 46 259 – –
43 059 40 035 37 177 34 486 31 963 29 609
100 85 27 425 25 406
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Page 51
EN 13236:2001
Table C.5: Mounted points, cylindrical shape plain spindles (ZYN) electroplated (G)
1
Maximum speeds of rotation nmax in min
D T Sd L1 L2 L3 for overhang length Lo in mm
mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70 80 90
50 45 – – – – – –
3,5 5 3 10 272 837 272 837 191 382 129 697 93 371 70 302 54 786
75 70 43 868 29 919 21 689 – – –
50 45 – – – – – –
4 5 3 10 238 732 238 732 167 857 115 860 84 571 64 368 50 598
75 70 40 804 28 137 20 562 – – –
50 45 – – – – – –
5 3 212 207 212 207 149 449 104 513 77 088 59 174 46 845
75 70 38 004 26 457 19 476 – – –
4,5 10
50 44 – – – – – – –
6 4 212 207 212 207 212 207 160 527 117 073 88 974
75 69 69 821 56 209 38 633 – – – –
50 45 – – – – – –
5 3 190 986 190 986 134 662 95 083 70 695 54 634 43 501
75 70 35 468 24 895 18 445 – – –
5 10
50 44 – – – – – –
6 4 190 986 190 986 190 986 145 619 107 488 82 460
75 69 65 198 52 812 36 646 – – – –
50 44 – – – – – – –
5,5 6 4 10 173 624 173 624 173 624 133 167 99 221 76 697
75 69 61 023 49 691 34 770 – – – –
50 44 – – – – – – –
6 6 4 10 159 155 159 155 159 155 122 626 92 045 71 591
75 69 57 260 46 836 33 013 – – – –
60 52 – – – – –
7 8 6 10 136 419 136 419 136 419 136 419 136 419 112 479 90 006 73 596
80 72 51 776 38 360 – – –
60 52 – – – – –
8 8 6 10 119 366 119 366 119 366 119 366 119 366 100 069 80 856 66 660
80 72 47 517 35 560 – – –
60 52 – – – – –
8 6 10 106 103 106 103 106 103 106 103 106 103 89 999 73 243 60 762
80 72 43 765 33 025 – – –
9 60 50 – – – – – –
10 8 80 70 15 106 103 106 103 106 103 106 103 106 103 106 103 106 103 – – – –
90 797 64 744
100 90 48 430 37 562 – –
60 52 – – – – –
8 6 10 95 493 95 493 95 493 95 493 95 493 81 696 66 845 55 723
80 72 40 469 30 747 – – –
10 60 50 – – – – – –
10 8 80 70 15 95 493 95 493 95 493 95 493 95 493 95 493 95 493 – – – –
83 182 60 004
100 90 45 284 35 369 – –
(continued)
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Page 52
EN 13236:2001
1
Maximum speeds of rotation nmax in min
D T Sd L1 L2 L3 for overhang length Lo in mm
mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70 80 90
60 52 – – – – –
12 8 6 10 79 577 79 577 79 577 79 577 79 577 68 859 56 761 47 639
80 72 35 016 26 879 – – –
60 50 – – – – – –
8 80 70 79 577 79 577 79 577 79 577 79 577 79 577 79 577 – – – –
71 013 52 095
100 90 39 852 31 477 – –
10 15
60 50 – – – – – –
10 80 70 79 577 79 577 79 577 79 577 79 577 79 577 79 577 – – – –
79 577 76 761
100 90 57 836 45 104 – –
60 50 – – – – – –
8 80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – – – –
57 996 43 213
100 90 33 501 26 768 – –
15
60 50 – – – – – –
15 10
10 80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – – – –
63 662 63 662
100 90 49 562 39 191 – –
80 70 – – – –
12 20 63 662 63 662 63 662 63 662 63 662 63 662 63 662 63 662 63 662
120 110 63 662 52 637 42 304 34 730
60 50 – – – – – –
10 80 70 15 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – – – –
53 052 53 052
18 10 100 90 43 061 34 380 – –
80 70 – – – –
12 20 53 052 53 052 53 052 53 052 53 052 53 052 53 052 53 052 53 052
120 110 53 052 46 845 38 004 31 450
60 50 – – – – – –
10 80 70 15 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – – – –
47 746 47 746
20 10 100 90 39 505 31 691 – –
80 70 – – – –
12 20 47 746 47 746 47 746 47 746 47 746 47 746 47 746 47 746 47 746
120 110 47 746 43 501 35 468 29 479
80 70 – – – –
22 10 12 20 43 406 43 406 43 406 43 406 43 406 43 406 43 406 43 406 43 406
120 110 43 046 40 527 33 181 27 681
80 70 – – – –
25 10 12 20 38 197 38 197 38 197 38 197 38 197 38 197 38 197 38 197 38 197
120 110 38 197 36 667 30 171 25 284
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Page 53
EN 13236:2001
Table C.6: Mounted points, cylindrical shape reduced spindles (ZYA) electroplated (G)
1
D T Sd S1 L1 L2 L4 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm mm
min. min. 5 10 15 20 25 30 35 40 45 50 55 60 65
40 38 – – – – – – – –
0,5 2 3 0,32 4 10 62 057 27 254 20 259 16 821 14 672
55 53 13 156 12 004 11 083 – – – – –
0,6 40 38 – – – – – – – –
2 3 0,42 4 10 100 543 45 297 33 721 27 960 24 308
55 53 21 686 19 649 17 978 – – – – –
40 38 – – – – – – – –
0,7 2 3 0,52 4 10 144 750 66 991 49 904 41 239 35 624
55 53 31 485 28 180 25 401 – – – – –
40 38 – – – – – – – –
2 – 50 948 35 116 28 353 24 327
55 53 21 539 19 425 17 722 – – – – –
0,8 3 0,50 6 10
40 36 – – – – – – – –
4 – 36 109 25 436 20 703 17 858
55 51 15 890 14 408 13 226 – – – – –
40 38 – – – – – – – –
2 – 70 938 49 208 39 698 33 922
55 53 29 832 26 659 24 044 – – – – –
0,9 3 0,60 6 10
40 36 – – – – – – – –
4 – 50 239 35 733 29 123 25 079
55 51 22 230 20 044 18 265 – – – – –
40 38 – – – – – – – –
2 – 93 246 65 059 52 352 44 436
55 53 38 686 34 123 30 306 – – – – –
1,0 3 0,70 6 10
40 36 – – – – – – – –
4 – 65 990 47 364 38 609 33 130
55 51 29 184 26 089 23 522 – – – – –
40 36 – – – – – – – –
1,1 4 3 0,80 9 10 – 81 610 49 294 38 315 32 192
55 51 28 056 24 949 22 450 – – – – –
40 36 – – – – – – – –
1,2 4 3 0,90 9 10 – 96 898 60 471 47 205 39 580
55 51 34 305 30 260 26 958 – – – – –
40 36 – – – – – – – –
1,3 4 3 1,00 9 10 – 112 424 72 240 56 563 47 249
55 51 40646 35 493 31 247 – – – – –
40 36 – – – – – – – –
1,4 4 3 1,10 9 10 – 128 072 84 437 66 210 55 002
55 51 46 872 40 450 35 152 – – – – –
40 36 – – – – – – – –
1,5 4 3 1,20 9 10 – 143 750 96 896 75 958 62 637
55 51 52 791 44 975 38 567 – – – – –
1,6 4 3 1,24 40 36 10 10 – 144 166 95 380 74 467 61 387 – – – – – – – –
55 51 51 804 44 223 38 008 – – – – –
40 36 – – – – – – – –
1,7 4 3 1,34 10 10 – 157 725 107 029 83 580 68 385
55 51 57 074 48 120 40 850 – – – – –
(continued)
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Page 54
EN 13236:2001
1
D T Sd S1 L1 L2 L4 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm mm
min. min. 5 10 15 20 25 30 35 40 45 50 55 60 65
40 36 – – – – – – – –
1,8 4 3 1,44 10 10 – 171 228 118 609 92 457 74 970
55 51 61 829 51 484 43 201 – – – – –
40 36 – – – – – – – –
1,9 4 3 1,54 10 10 – 184 664 129 998 100 951 81 021
55 51 66 003 54 305 45 090 – – – – –
40 36 – – – – – – – –
2,0 4 3 1,64 10 10 – 198 023 141 081 108 934 86 453
55 51 69 571 56 607 46 567 – – – – –
40 36 – – – – – – – –
2,2 4 3 1,84 14 10 – – 138 000 105 841 84 192
55 51 68 098 55 707 46 042 – – – – –
40 36 – – – – – – – –
2,4 4 3 2,04 14 10 – – 154 590 118 089 92 326
55 51 73 226 58 856 47 953 – – – – –
40 36 – – – – – – – –
2,6 4 3 2,24 14 10 – – 170 546 128 443 98 374
55 51 76 577 60 658 48 882 – – – – –
40 36 – – – – – – – –
2,8 4 3 2,44 14 10 – – 185 749 136 715 102 431
55 51 78 396 61 234 48 934 – – – – –
40 36 – – – – – – – –
3,0 4 3 2,64 19 10 – – – 131 368 99 316
55 51 76 502 60 013 48 106 – – – – –
60 55 – – – –
3,5 5 6 3,14 19 10 – – – 141 873 110 523 91 560 78 040 67 535 58 978
80 75 51 823 45 755 40 566 36 108
60 55 – – – –
4,0 5 6 3,65 – – – 167 323 133 177 110 045 92 606 78 771 67 520
80 75 58 258 50 577 44 173 38 807
19 10
60 55 – – – –
4,5 5 6 4,14 – – – 190 190 152 186 124 447 103 043 86 142 72 651
80 75 61 801 53 016 45 851 39 961
60 55 – – – –
5,0 5 6 4,64 – – – 190 986 168 599 135 464 110 124 90 577 75 380
80 75 63 375 53 855 46 251 40 101
60 55 – – – –
5,5 5 6 5,14 19 10 – – – 173 624 173 624 142 637 113 729 92 018 75 727
80 75 63 266 53 565 45 887 39 719
60 54 – – – – –
6,0 6 6 5,64 – – – 159 155 159 155 136 633 107 922 87 150
80 74 71 719 59 981 50 865 43 656 –
Bought by Mr Chang Heui Kim,Kodia Industrial Co., Ltd.,on 08/09/2010 07:36 Latest version. Not to be
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Table C.7: Mounted points, cylindrical shape, plain spindles (ZYN), metal bond (M)
1
Maximum speeds of rotation nmax in min
D T X Sd L1 L2 L3
for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 54 – – –
4 6 0,5 3 10 238 732 222 041 145 722 102 588 76 012 58 535 46 447 37 746
80 74 26 338 19 417 –
60 54 – – –
5 6 1,0 3 10 190 986 169 671 114 298 82 207 62 011 48 484 38 977 32 037
80 74 22 778 17 044 –
60 54 – – –
6 6 1,5 3 10 159 155 138 142 94 262 68 568 52 245 41 217 33 404 27 657
80 74 19 916 15 062 –
60 54 – – –
6 119 366 119 366 119 366 119 366 119 366 113 855 90 885 74 172
80 74 52 043 38 493 –
8 1,0 6 10
60 50 – – –
10 119 366 119 366 119 366 119 366 107 219 85 859 70 279 58 576
80 70 49 568 42 487 –
60 54 – – –
6 95 493 95 493 95 493 95 493 95 493 94 304 76 266 62 954
80 74 45 009 33 789 –
10 2,0 6 10
60 50 – – –
10 95 493 95 493 95 493 95 493 84 098 68 248 56 533 47 627
80 70 35 192 27 103 –
60 54 – – –
6 79 577 79 577 79 577 79 577 79 577 79 577 65 848 54 736
80 74 39 613 30 044 –
2,0 10
60 50 – – –
10 79 577 79 577 79 577 79 577 69 980 57 171 47 653 40 379
80 70 30 150 23 435 –
12 6
60 54 – – –
6 79 577 79 577 79 577 79 577 79 577 79 577 65 361 54 348
80 74 39 353 29 861 –
3,0 10
60 50 – – –
10 79 577 79 577 79 577 79 577 69 356 56 677 47 253 40 050
80 70 29 917 23 263 –
60 54 – – –
6 63 662 63 662 63 662 63 662 63 662 63 662 54 391 45 512
80 74 33 332 25 546 –
2,0 6 10
60 50 – – –
63 662 63 662 63 662 63 662 55 980 45 986 38 530 32 812
80 70 24 728 19 384 –
10 60 50 – – – –
15
80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
56 846 42 410
100 90 32 914 –
2,0 8 15
60 45 – – – – –
15 80 65 63 662 63 662 63 662 63 662 63 662 57 757 – – –
49 152 42 382
100 85 32 534 25 827 –
(continued)
Bought by Mr Chang Heui Kim,Kodia Industrial Co., Ltd.,on 08/09/2010 07:36 Latest version. Not to be
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Table C.7 (continued)
1
D T X Sd L1 L2 L3
Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 54 – – –
6 63 662 63 662 63 662 63 662 63 662 63 662 53 999 45 193
80 74 33 111 25 386
6 10
60 50 – – –
63 662 63 662 63 662 63 662 55 523 45 618 38 228 32 559
80 70 24 544 19 245 –
10 60 50 – – – –
15 3,0
80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
56 422 42 112
100 90 32 697 26 160
8 15
60 45 – – – – –
15 80 65 63 662 63 662 63 662 63 662 63 662 57 262 – –
48 741 42 036 32 280
100 85 25 634 20 891
60 50 – – – –
10 80 70 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
48 042 36 158
100 90 28 285 22 785
2,0
60 45 – – – – –
15 80 65 53 052 53 052 53 052 53 052 53 052 47 803 – – –
40 837 35 343
100 85 27 319 21 827 17 889
18 8 15
60 50 – – – –
10 80 70 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
47 709 35 918
100 90 28 106 22 646
3,0
60 45 – – – – –
15 80 65 53 052 53 052 53 052 53 052 53 052 47 438 – – –
40 531 35 081
100 85 27 124 21 676 17 768
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
43 518 32 884
100 90 25 819 20 869
8
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 42 909 – –
36 717 31 827 24 676
100 85 19 772 16 248
20 2,0 15
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746
100 90 38 950 31 268
10
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 746 – – –
47 746 47 746
100 85 47 746 38 950 31 268
(continued)
Bought by Mr Chang Heui Kim,Kodia Industrial Co., Ltd.,on 08/09/2010 07:36 Latest version. Not to be
distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Table C.7 (concluded)
1
Maximum speeds of rotation nmax in min
D T X Sd L1 L2 L3
for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
43 233 32 676
100 90 25 662 20 746
8
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 42 604 – –
36 459 31 607 24 510
100 85 19 642 16 144
20 3,0 15
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746
100 90 38 726 31 097
10
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746 37 891
100 85 30 201 24 689
60 50 – – – – –
10 80 70 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406 43 406
100 90 35 960 28 974
22 2,0 10 15
60 45 – – – – –
15 80 65 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406 34 805
100 85 27 825 22 809
60 50 – – – –
10 80 70 43 406 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406
100 90 35 760 28 819
22 3,0 10 15
60 45 – – – – –
15 80 65 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406 34 585
100 85 27 655 22 675
60 50 – – – –
10 80 70 38 197 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197
100 90 32 197 26 052
25 2,0 10 15
60 45 – – – – –
15 80 65 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197 30 756
100 85 24 676 20 296
60 50 – – – –
10 80 70 38 197 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197
100 90 32 028 25 920
25 3,0 10 15
60 45 – – – – –
15 80 65 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197 30 578
100 85 24 537 20 185
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distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Table C.8: Mounted points, cylindrical shape, reduced spindles (ZYA), metal bond (M)
1
D T X Sd S1 L1 L2 L4 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm mm mm
min. min. 10 15 20 25 30 35 40 45 50 55
60 65 70
60 54 – – – – – –
3 6 0,9 3 1,2 8 10 54 126 48 539 43 650 39 199 35 092 31 311 27 868
80 74 24 773 22 025 19 605
17 490 – –
60 54 – – – – – –
3 108 665 91 105 74 720 60 846 49 717 40 990 34 175
80 74 28 797 24 540 21 137
18 381 – –
1,0 2,0
60 54 – – – – – –
6 105 275 87 739 76 080 67 326 60 235 54 205 48 924
80 74 44 225 40 013 36 229
32 831 – –
4 6 8 10
60 54 – – – – – –
3 71 022 63 566 55 886 48 450 41 660 35 724 30 677
80 74 26 451 22 935 20 011
17 572 – –
1,2 1,6
60 54 – – – – – –
6 67 656 56 986 49 960 44 794 40 712 37 318 34 389
80 74 31 794 29 452 27 313
25 345 – –
60 54 – – – – – –
1,0 6 3,0 189 039 159 602 135 924 115 883 98 749 84 201 71 978
80 74 61 789 53 329 46 306
40 463 – –
60 54 – – – – – –
5 6 3 8 10 85 792 73 403 61 237 50 596 41 864 34 894 29 374
80 74 24 963 21 435 18 589
16 266 – –
1,5 2,0
60 54 – – – – – –
6 85 130 74 842 66 995 60 556 55 002 50 060 45 584
80 74 41 497 37 762 34 355
31 261 – –
60 52 – – – – – –
1,0 4,0 – 149 112 127 498 108 361 91 869 77 982 66 461
80 72 56 971 49 164 42 727
37 388 – –
6 8 6 12 10
60 52 – – – – – –
1,5 3,0 – 84 705 76 678 69 304 62 457 56 117 50 302
80 72 45 031 40 305 36 106
32 399 – –
60 52 – – – – – –
1,0 5,0 – 136 419 136 419 123 650 99 971 81 869 68 035
80 72 57 306 48 857 42 106
36 639 – –
7 8 6 12 10
60 52 – – – – – –
2,0 3,0 – 72 454 66 759 61 194 55 785 50 602 45 724
80 72 41 216 37 111 33 418
30 125 – –
60 50 – – – – – –
6 10 – 119 366 104 575 88 077 74 240 62 822 53 490
80 70 45 967 39 854 34 841
30 692 – –
10 60 50 – – – – – – –
80 70 – 119 366 110 583 98 732 87 806 77 870 – – –
8 1,5 5,0 15 68 967 61 096 54 204 48 207
100 90 43 009 38 506 34 604
8 15
60 45 – – – – – – – –
15 80 65 – 80 986 74 407 68 063 62 007 – – – –
56 307 51 019 46 177 41 792
100 85 37 851 34 332 31 198 28 415
(continued)
Bought by Mr Chang Heui Kim,Kodia Industrial Co., Ltd.,on 08/09/2010 07:36 Latest version. Not to be
distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Table C.8 (concluded)
1
D T X Sd S1 L1 L2 L4 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm mm mm
min. min. 10 15 20 25 30 35 40 45 50 55 60 65 70
60 50 – – – – – –
6 10 – 77 711 70 771 63 759 56 982 50 671 44 962
80 70 39 899 35 466 31 614 28 278 – –
10 60 50 – – – – – – –
80 70 – 77 711 71 695 66 167 60 997 56 125 – – –
8 2,0 4,0 15 51 537 47 238 43 238 39 545
100 90 36 160 33 078 30 283
8 15
60 45 – – – – – – – –
15 80 65 – 50 193 47 301 44 525 41 837 – – – –
39 230 36 705 34 274 31 948
100 85 29 738 27 655 25 703 23 886
60 50 – – – – – – –
6 10 – 106 103 91 941 78 041 66 236 56 394
80 70 48 283 41 699 36 317 31 879 – – –
10 60 50 – – – – – – –
80 70 – 106 103 97 822 88 396 79 394 70 992 – – –
9 2,0 5,0 15 63 318 56 429 50 325 44 963
100 90 40 277 36 190 32 628
8 15
60 45 – – – – – – –
15 80 65 – 70 089 65 133 60 162 55 272 50 559 – – – –
46 107 41 971 38 179
100 85 34 738 31 638 28 859 26 374
60 50 – – – – – – –
10 80 70 – 95 493 95 493 95 493 92 364 79 998 – – –
69 420 60 476 52 932 46 525
100 90 41 148 36 608 32 752
10 2,0 8 6,0 15 15
60 45 – – – – – – –
15 80 65 – 91 200 82 233 73 529 65 413 58 068 – – –
51 555 45 854 40 900 36 608
100 85 32 865 29 623 26 812
Bought by Mr Chang Heui Kim,Kodia Industrial Co., Ltd.,on 08/09/2010 07:36 Latest version. Not to be
distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Table C.9: Mounted points, cylindrical shape, plain spindles (ZYN), resinoid bond (B)
1
D T X Sd L1 L2 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 54 – – –
4 6 0,5 3 10 238 732 238 732 166 273 115 177 84 268 64 238 50 550 40 795
80 74 28 156 20 586
60 54 – – –
5 6 1,0 3 10 190 986 190 986 139 235 98 489 73 258 56 594 45 028 36 676
80 74 25 687 18 990 –
60 54 – – –
6 6 1,0 3 10 159 155 159 155 112 265 80 845 61 049 47 777 38 441 31 620
80 74 22 511 16 861 –
60 54 – – –
6 119 366 119 366 119 366 119 366 119 366 119 366 98 911 80 165
80 74 55 635 40 812 –
8 1,0 6 10
60 50 – – –
10 119 366 119 366 119 366 119 366 119 366 96 973 78 685 65 088
80 70 46 627 35 014 –
60 54 – – –
6 95 493 95 493 95 493 95 493 95 493 95 493 88 105 72 071
80 74 50 756 37 648 –
10 2,0 6 10
60 50 – – –
10 95 493 95 493 95 493 95 493 95 493 82 282 67 528 56 413
80 70 41 079 31 251 –
60 54 – – –
6 79 577 79 577 79 577 79 577 79 577 79 577 75 217 62 134
80 74 44 480 33 427 –
2,0
60 50 – – –
10 79 577 79 577 79 577 79 577 79 577 67 085 55 609 46 879
80 70 34 679 26 734 –
12 6 10
60 54 – – –
6 79 577 79 577 79 577 79 577 79 577 79 577 78 727 64 869
80 74 46 237 34 626 –
3,0
60 50 – – –
10 79 577 79 577 79 577 79 577 79 577 71 021 58 730 49 400
80 70 36 400 27 967 –
60 54 – – –
6 63 662 63 662 63 662 63 662 63 662 63 662 61 086 50 925
80 74 37 045 28 222 –
6 10
60 50 – – –
63 662 63 662 63 662 63 662 63 662 52 413 43 790 37 188
80 70 27 882 21 753 –
10 60 50 – – – –
15 2,0
80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
63 662 47 459
100 90 36 569 29 063
8 15
60 45 – – – – –
15 80 65 63 662 63 662 63 662 63 662 63 662 63 662 – –
56 404 48 453 36 939
100 85 29 142 23 608
(continued)
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Table C.9 (continued)
1
D T X Sd L1 L2 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
60 54 – – –
6 63 662 63 662 63 662 63 662 63 662 63 662 63 662 53 070
80 74 38 495 29 254 –
6 10
60 50 – – –
63 662 63 662 63 662 63 662 63 662 55 065 45 946 38 972
80 70 29 153 22 698 –
10 60 50 – – – –
15 3,0
80 70 63 662 63 662 63 662 63 662 63 662 63 662 63 662 – –
63 662 49 460
100 90 37 995 30 117
8 15
60 45 – – – – –
15 80 65 63 662 63 662 63 662 63 662 63 662 63 662 – –
59 440 50 975 38 740
100 85 30 479 24 631
60 50 – – – –
10 80 70 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
53 052 39 936
100 90 31 096 24 943
2,0
60 45 – – – – –
15 80 65 53 052 53 052 53 052 53 052 53 052 53 052 – –
45 784 39 540 30 442
100 85 24 232 19 790
15 8 15
60 50 – – – –
10 80 70 53 052 53 052 53 052 53 052 53 052 53 052 53 052 – –
53 052 41 478
100 90 32 232 25 807
3,0
60 45 – – – – –
15 80 65 53 052 53 052 53 052 53 052 53 052 53 052 – –
47 871 41 302 31 741
100 85 25 224 20 570
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 36 046
100 90 28 201 22 720
8
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 631 – –
40 693 35 220 27 227
100 85 21 756 17 832
20 2,0 15
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746
100 90 42 306 33 812
10
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746 42 045
100 85 33 366 27 165
(continued)
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Table C.9 (concluded)
1
D T X Sd L1 L2 L3 Maximum speeds of rotation nmax in min
for overhang length Lo in mm
mm mm mm mm mm mm mm
min. 5 10 15 20 25 30 35 40 50 60 70
20 60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 37 350
100 90 29 176 23 472
8
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 746 – –
42 374 36 649 28 295
100 85 22 582 18 488
3,0 15
60 50 – – – –
10 80 70 47 746 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746
100 90 43 663 34 831
10
60 45 – – – – –
15 80 65 47 746 47 746 47 746 47 746 47 746 47 746 – –
47 746 47 746 43 674
100 85 34 594 28 118
60 50 – – – –
10 80 70 43 406 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406
100 90 38 873 31 210
22 2,0 10 15
60 45 – – – – –
15 80 65 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406 38 058
100 85 30 329 24 789
60 50 – – – –
10 80 70 43 406 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406
100 90 40 064 32 116
22 3,0 10 15
60 45 – – – – –
15 80 65 43 406 43 406 43 406 43 406 43 406 43 406 – –
43 406 43 406 39 420
100 85 31 371 25 608
60 50 – – – –
10 80 70 38 197 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197
100 90 34 579 27 906
25 2,0 10 15
60 45 – – – – –
15 80 65 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197 33 300
100 85 26 659 21 882
60 50 – – – –
10 80 70 38 197 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197
100 90 35 561 28 666
25 3,0 10 15
60 45 – – – – –
15 80 65 38 197 38 197 38 197 38 197 38 197 38 197 – –
38 197 38 197 34 368
100 85 27 487 22 541
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Table C.10: Mounted points, cylindrical shape, reduced spindles (ZYA), resinoid bond (B)
The calculation model for the determination of the maximum speeds of rotation of mounted points is based on
mathematical relations connecting the physical relationships between the geometric dimensions and material
properties of a mounted point and a rotational stress in such a way that the real processes are described with
sufficient precision. The calculation model represents the real processes which, however, are not identical with the
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actual procedure. The quality of the calculation model is determined by a desirable high congruence between the
actual procedure and its representation in a model. By means of experimental tests, this congruence has been
proven for points as are described in the preceding tables in their constructional shapes and geometric dimensions.
In order to prove the validity of the calculation model beyond this scope, it will be necessary to carry out further
practical tests. The calculation model is not suited to describe the influence of notch effect processes at reduced
parts of spindles and run-out tolerances of the wheel spindle and the chuck on the maximum speeds of rotation.
Page 66
EN 13236:2001
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The maximum speeds of rotation are calculated with the derived relation (1):
30 3 E I (1)
nmax [min-1]
p sab Ce m L
3
k
with I I
(2)
L
3
k
L3
I IS
L
3 IS (3)
k
T L4 3 L3 T L4 3
I S1
p S4 (4)
IS
64
4
p S1
I S1 (5)
64
e
Ce 1 (6)
wab
and
2 szul L2
wab (7)
3 E S
Fzul (L4 T)3 L 3 - (L4 T )3 (8)
wab
3 E IS1 IS
2 szul Is1
S1 (L4 T)
2 szul Is
Sd L
szul corresponds to the yield point Re of the spindle material. The protruding length L of the mounted point is
calculated by:
L = L0 + T (10)
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EN 13236:2001
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The reduced mass m* is calculated by the relations specified below. The mounted point can be divided into partial
volumes (figure C.1). The reduced mass is then determined by a summation of the partial volumes combined by
multiplication with the corresponding specific density of the material used for the shaft, the abrasive product and the
abrasive section:
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Figure C.1: Volume division for mounted points with reduced spindle (ZYA)
p 2 (13)
V1 Sd L0
4
p 2
V1 Sd (L0 L4 ) (14)
4
p 2
V2 Sd T (15)
4
p 2
V2 S1 T (16)
4
p
V3 (D - 2 X)2 - S 2 T (17)
4
p 2
V3 (D - 2 X)2 - S1 T (18)
4
p
V4 D 2 - (D 2 X)2 T (19)
4
p 2
V5 S1 L4 (20)
4
With the quantity km, a reduction factor is introduced by means of which the mass of the spindle is only partially
added to the mass of the abrasive product. As a function of the structure of the abrasive product and the type of
bond, the following conditions apply to the relations (11) and (12) for the calculation of the reduced masses.
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Bond G: the depth of the abrasive section X, here single layer, is neglected in the calculation of the mass
(X = 0, V4 = 0), the abrasive product is made of steel ( T = S)
Bond V: the volume of the section (V4) and the volume of the support (V3) are made of ceramics ( Sk = T )
By means of the relations described above, the maximum speed of rotation of a mounted point can be calculated
for a given unsupported overhang length L0 with the relation (1), since all other quantities are specific material
constants, are given by the geometric dimensions or were or may be empirically determined, as the mass
eccentricity.
Ce – Factor
Lk mm Coefficient of length
Annex D (informative)
Speed conversion table for speed of rotation and peripheral speed
Dia-
meter
of Maximum operating speed vs in m/s
super-
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abrasive
in
mm 5 6 8 10 12 16 20 25 32 35 40 45 50 63 80
6 16000 19100 25500 31900 38200 51000 64000 80000 102000 112000 128000 143240 160000 201000
8 12000 14400 19100 24000 29000 38200 48000 60000 76500 84000 95500 107430 120000 150500 191000
10 9600 11500 15300 19100 23000 30600 38200 48000 61200 67000 76500 86000 95500 120500 153000
13 7400 8850 11800 14700 17700 23550 29500 35600 47100 51500 58800 66500 73500 92600 118000
16 6000 7200 9550 11950 14350 19100 23900 29850 38200 41800 47800 54000 59700 75200 95500
20 4800 5750 7650 9550 11500 15300 19100 23900 30600 33500 38200 43000 47800 60200 76500
25 3850 4600 6150 7650 9200 12300 15300 19100 24500 26800 30600 34400 38200 48200 61200
32 3000 3600 4800 6000 7200 9550 11950 14950 19100 20900 23900 26900 30000 37600 48000
40 2400 2900 3850 4800 5750 7650 9550 11950 15300 16750 19100 21500 23900 30100 38200
50 1950 2300 3100 3850 4600 6150 7650 9550 12250 13400 15300 17200 19100 24100 30600
63 1550 1850 2450 3050 3650 4850 6100 7600 9750 10650 12150 13650 15200 19100 24300
80 1200 1450 1950 2400 2900 3850 4800 6000 7650 8400 9550 10750 12000 15100 19100
100 960 1150 1550 1950 2300 3100 3850 4800 6150 6700 7650 8600 9550 12100 15300
115 830 1000 1350 1700 2000 2700 3350 4200 5350 5850 6650 7500 8350 10500 13300
125 770 920 1250 1550 1850 2450 3100 3850 4900 5350 6150 6900 7650 9650 12250
150 640 770 1050 1300 1550 2050 2550 3200 4100 4500 5100 5750 6400 8050 10200
180 530 640 850 1100 1300 1700 2150 2700 3400 3750 4250 4800 5350 6700 8500
200 480 580 765 955 1150 1550 1950 2400 3100 3350 3850 4300 4800 6050 7650
230 420 500 665 830 1000 1350 1700 2100 2700 2950 3350 3750 4200 5250 6650
250 380 460 615 765 920 1250 1550 1950 2450 2700 3100 3450 3850 4850 6150
300 320 380 510 640 765 1050 1300 1600 2050 2250 2550 2870 3200 4050 5100
350/
280 330 440 550 655 875 1100 1400 1750 1950 2200 2450 2750 3450 4400
356
400/
240 290 385 480 575 765 960 1200 1550 1700 1950 2150 2400 3050 3850
406
450/
210 255 340 425 510 680 850 1100 1400 1500 1700 1950 2150 2700 3400
457
500/
190 230 310 385 460 615 765 960 1250 1350 1550 1750 1950 2450 3100
508
600/
160 190 255 320 385 510 640 800 1050 1150 1300 1450 1600 2050 2550
610
750/
130 155 205 255 310 410 510 640 820 895 1050 1150 1300 1650 2050
762
800/
120 145 195 240 290 385 480 600 765 840 960 1075 1200 1550 1950
813
900/
110 130 170 215 255 340 425 535 680 750 850 955 1100 1350 1700
914
1000/
100 115 155 195 230 310 385 480 615 670 765 860 960 1250 1550
1015
1060/
95 110 150 185 220 295 365 455 585 640 730 820 910 1150 1500
1067
1120 90 105 140 175 210 280 350 435 560 610 695 780 870 1100 1400
1220 85 95 130 160 195 255 320 400 510 560 640 720 800 1050 1300
1500 65 75 105 130 155 205 255 320 410 450 510 757 640 805 1050
1800 55 65 85 110 130 170 220 265 340 375 425 475 535 670 850
Page 70
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Dia-
meter
of Maximum operating speed vs in m/s
super-
abrasive
in
mm 100 125 140 160 180 225 250 280 320 360 400 450 500
6
8
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10 191000
13 147000 184000 206000
16 120000 150000 168000 191000
20 95500 120000 134000 153000 172000
25 76500 95500 107000 123000 138000 172000 191000
32 60000 75000 84000 95500 107500 135000 150000 168000 191000
40 47800 59700 67000 76500 86000 107500 120000 134000 153000 172000 191000
50 38200 47750 53500 61200 68800 86000 95500 107000 123000 138000 153000 172000 191000
63 30350 37900 42500 48500 54600 68250 75800 84900 97000 110000 121500 136500 152000
80 23900 29850 33500 38200 43000 53750 59700 66900 76500 86000 95500 107500 120000
100 19100 23900 26800 30600 34400 43000 47750 53500 61200 69000 76500 86000 95500
115 16650 20800 23250 26600 30000 37400 41550 46500 53200 60000 66500 75000 83000
125 15300 19100 21400 24500 27500 34400 38200 42800 48900 55000 61200 68800 76500
150 12750 16000 17850 20400 23000 28650 31850 36700 40800 45900 51000 57500 63700
180 10650 13300 14900 17000 19100 23900 26550 29700 34000 38200 42500 48000 53100
200 9550 11950 13400 15300 17200 21500 23900 26750 30600 34400 38200 43000 47800
230 8350 10400 11650 13300 14950 18700 20800 23250 26600 29900 33300 37400 41600
250 7650 9550 10700 12250 13800 17200 19100 21400 24500 27500 30600 34400 38200
300 6400 8000 8950 10200 11500 14350 15950 17850 20400 23000 25500 28650 31900
350/
5500 6850 7650 8750 9850 12300 13650 15300 17500 19650 21900 24600 27300
356
400/
4800 6000 6700 7650 8600 10750 11950 13400 15300 17200 19100 21500 23900
406
450/
4250 5350 5950 6800 7650 9550 10650 11900 13600 15300 17000 19100 21250
457
500/
3850 4800 5350 6150 6900 8600 9550 10700 12250 13800 15300 17200 19100
508
600/
3200 4000 4500 5100 5750 7200 8000 8950 10200 11500 12750 14350 15950
610
750/
2550 3200 3600 4100 4600 5750 6400 7150 8150 9200 10200 11500 12750
762
800/
2400 3000 3350 3850 4300 5400 6000 6700 7650 8600 9550 10750 11950
813
900/
2150 2700 3000 3400 3850 4800 5350 5950 6800 7650 8500 9550 10650
914
1000/
1950 2400 2700 3100 3450 4300 4800 5350 6150 6900 7650 8600 9550
1015
1060/
1850 2300 2550 2950 3300 4100 4550 5100 5850 6550 7300 8200 9100
1067
1120 1750 2200 2450 2800 3150 3960 4350 4900 5600 6250 6950 7850 8700
1220 1600 2000 2250 2550 2900 3600 4000 4500 5100 5750 6400 7200 8000
1500 1300 1600 1800 2050 2300 2900 3200 3600 4100 4600 5100 5750 6400
1800 1100 1350 1500 1700 1950 2400 2650 3000 3400 3850 4250 4800 5350
Page 71
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Annex E (informative)
E.1.1.2 The first position in the system for the determination of the standard types of superabrasive wheels specifies
the core shape, on which the diamond or CBN abrasive section is mounted.
E.1.1.3 The symbol is defined irrespective of the location of the superabrasive section or the end use of the wheel.
E.1.1.4 The presence of a recess in the core to accommodate the superabrasive section does not affect the
determination of the symbol.
E.1.1.5 A recess or bevel shall not affect the determination of the symbol.
E.1.1.6 The designation is realized by means of numbers and shall comply with the recommendations for the
determination of other superabrasive wheel types.
E.1.1.8 The second position in the system for the determination of the standard types of superabrasive wheels
specifies the shape of the superabrasive cross-section.
E.1.1.9 The location of the superabrasive section on the core does not affect the designation of the cross section.
E.1.1.10 The axis of the superabrasive section may be in any direction. The superabrasive section is defined by
four surfaces: outside surface, inside surface and two side surfaces.
E.1.1.11 The designation is realized by means of letters and shall comply with the recommendations for the
designation of active wheel surfaces of other wheels.
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EN 13236:2001
6
4
3
2
1
Figure E.1
15
14
12
11
9
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EN 13236:2001
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A D FF L QQ
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AH DD G LL S
B E H M U
C EE J P V
CH F K Q Y
E.1.2.1 The third position in the system for the determination of standard types of superabrasive wheels describes
the location of the superabrasive section on the core. A general rule for the location of the superabrasive section on
the core is that the outer points of an angular or convex cross section (section) will correspond to the outside
diameter.
The fourth position in the system for the determination of the standard types of superabrasive wheels describes the
modifications. The designation is realized by means of letters.
Modifications from standard wheel types are permitted within the specified designations.
Page 74
EN 13236:2001
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4 – inside bevel or arc This designation applies to the general wheel types 2,
6, 11, 12 and 15, and locates the superabrasive
section on the side wall. This wall has an angle or arc
extending from a higher point at the wheel periphery
to a lower point towards the wheel centre.
(continued)
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EN 13236:2001
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M – holes plain and Mixed holes, some plain, some threaded, in the core
threaded
P – relieved one side Relief on one side of the wheel, thickness of core less
than wheel thickness
(continued)
Page 76
EN 13236:2001
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definition)
Table E.5: Types, designations and nominal dimensions for grinding wheels
(continued)
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Type 9A3
Type 6A9
Type 6A2
Type 4C2
Type 11A2
EN 13236:2001
(continued)
Table E.5 (continued)
Type 14A1
Type 12V9
Type 12A2
Type 11V9
Type 14EE1
Page 79
EN 13236:2001
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Examples
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Table E.6: Types, designations and nominal dimensions for cutting-off wheels
Type 1A1
C3 narrow spacing, narrow slots, punched at the rear
–
Page 80
EN 13236:2001
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Annex F (informative)
Grain sizes and concentration for diamond and cubic boron nitride
F.1 Grain sizes and concentration for diamond and cubic boron nitride
Table F.1: Macro grains for diamond and cubic boron nitride
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46 45/38 325/400
54 53/45 270/250
64 63/53 230/270
76 75/63 200/230
91 90/75 170/200
107 106/90 140/170
126 125/ 106 120/140
151 150/ 125 100/120
181 180/ 150 80/100
213 212/ 180 70/80
251 250/ 180 60/70
252 250/ 212 60/80
301 300/ 250 50/60
302 300/ 312 50/70
356 355/ 300 45/50
357 355/ 250 45/60
358 355/ 212 45/70
420 425/ 355 40/45
427 425/ 300 40/50
501 500/ 425 35/40
502 500/ 355 35/45
601 600/ 500 30/35
602 600/ 425 30/40
711 710/ 600 25/30
712 710/ 500 25/35
851 850/ 710 20/25
852 850/ 600 20/30
1001 1000/850 18/20
1002 1000/710 18/25
1181 1180/1000 16/18
1182 1180/850 16/20
Page 81
EN 13236:2001
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200 50 8,8
200 50 8,7
1)
Code number for the volumetric content of abrasive in the superabrasive section, the concentration 100
corresponding to 25 % diamond or cubic boron nitride volume content. Smaller or greater concentrations are
a fraction or a multiple of the concentration 100.
2)
1 carat =
^ 0,2 g.
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Revisions
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