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CHAPTER 3
DESIGN CONSIDERATIONS
Steel Bridges
CHAPTER 3
DESIGN CONSIDERATIONS
The aim of design is that the bridge should sustain all loads and
deformations liable to occur during its construction and use. A bridge design
should satisfactorily accomplish the objectives of constructability, safety, and
serviceability. Simply stated, a bridge design should permit safe structural
erection as planned and be able to safely perform its intended function during
its design life.
Two philosophies of design are in current use. The working stress design
philosophy has been the principal one used during the past 100 years.
According to this philosophy, a structural element is designed so that stresses
computed under the action of working, or service, loads do not exceed
predesignated allowable values. These allowable stresses are predescribed by a
building code or specification to provide a factor of safety against attainment
of some limiting stresses, such as the minimum specified yield stress or the
stress at which buckling occurs. The computed stresses are well within the
elastic range; i.e., stresses are proportional to strains.
structure in which the structure ceases to fulfill the function for which it was
designed". Those states can be divided into the categories of strength and
serviceability. Strength (i.e., safety) limit states are plastic strength, buckling,
fatigue, fracture, overturning and sliding. Serviceability limit states are those
concerned with the use of the structure, such as deflection, vibration,
permanent deformation and cracking. In limit states design, the strength limit
states are dealt with by applying factors to the loadings, focusing attention on
the failure modes (limit states) by making comparisons for safety at the limit
state condition, rather than in the service load range as is done for working
stress design.
The design philosophy followed throughout this book is based on the latest
edition (2001) of the Egyptian Code of Practice for Steel Constructions and
Bridges (ECP). This code follows the allowable stress design method in which
the bridge elements (members and connections) are proportioned on the basis
of design loads and allowable stresses for the materials under service
conditions. Values of the basic allowable stresses for different cases are given
in Egyptian Building Code for the Design of Steel Structures and Bridges (ECP
2001) chapter 2 for members, chapter 3 for fatigue, and chapters 5, 6 for
welded and bolted connections. The main sections of the code are summarized
in this Chapter.
3.2.2.1 For the purpose of computing the maximum stress in a structure, the
straining actions shall be calculated for two cases:
Steel Bridges
3.2.2.2 Stresses due to Wind Loads shall be considered as primary for such
structures as towers, transmission poles, wind bracing systems, etc...
Secondary stresses are usually defined as bending stresses upon which the
stability of the structure does not depend and which are induced by rigidity in
the connections of the structure already calculated on the assumption of
frictionless or pin-jointed connections.
The induced stresses in the floor members and in the wind bracing of a
structure resulting from changes of length due to the stresses in the adjacent
chords shall be taken into consideration and shall be considered as secondary.
Stresses which are the result of eccentricity of connections and which are
caused by direct loading shall be considered as primary stresses.
For bracing members in bridges, the maximum allowable stresses shall not
exceed 0.85 of the allowable stresses specified in this code if the bridge has not
been considered as a space structure.
3.2.4 STRESSES DUE TO REPEATED LOADS
Members and connections subject to repeated stresses (whether axial,
bending or shearing) during the passage of the moving load shall be
proportioned according to Chapter 3 of ECP 2001 which is summarized in
section 3.3 of this Chapter.
3.2.5 ERECTION STRESSES
Where erection stresses, including those produced by the weight of cranes,
together with the wind pressure, would produce a stress in any part of structure
in excess of 25 % above the allowable stresses specified in this code, such
additional material shall be added to the section or other provision made, as is
necessary, to bring the erection stresses within that limit.
3.2.6 ALLOWABLE STRESSES FOR STRUCTURAL STEEL
3.2.6.1 General
Allowable stresses for structural steel shall be determined according to the
grade of steel used. Structural sections shall be classified (depending on the
maximum width-thickness ratios of their elements subject to compression) as
follows:
1- Class 1. (compact sections):
Are those which can achieve the plastic moment capacity without local
buckling of any of its compression elements.
2- Class 2. (non- compact sections):
Are those which can achieve the yield moment capacity without local
buckling of any of its compression elements.
d d d d d h
tw tw tw tw tw
d=h-3t , (t=t f=t w )
13
Chapter 3: Design Considerations
2
Fy in t/cm
Steel Bridges
Stress distribution
in element
Stress distribution
in element
y
Chapter 3: Design Considerations
Refer also to
(Table 2.1c)
"Outstand flanges"
1. Compact
2. Non-Compact
Steel Bridges
Are those which cannot achieve yield moment capacity without local
buckling of any of its compression elements.
F t = 0.58 F y …………………………
R R R R 3.1
t U 40 40 mm < t U100 mm
St 37 1.4 1.3
St 44 1.6 1.5
St 52 2.1 2.0
3.2.6.3.1 The allowable shear stress on the gross effective area in resisting
shear is:
q all = 0.35 3.2
R R
F y ………. R R
Steel
t U 40 mm 40 mm < t U100
St 37 0.84 0.75
St 44 0.98 0.89
St 52 1.26 1.17
The effective area in resisting shear of rolled shapes shall be taken as the full
height of the section times the web thickness while for fabricated shapes it
shall be taken as the web height times the web thickness.
d 105
! ………………….…… 3.3
tw Fy
kq = 4.00 + 5.34 / D2
R R P P D < 1 …… 3.5
kq = 5.34 + 4.00 / D2
R R P P D > 1 …… 3.6
d / tw Fy
Ȝq = ………………………………… 3.7
57 Kq
R R
( 0.58Fy 0.75)
Fc 0.58Fy 4
O2 ….. 3.11
10
Grade of F c (t/cm2)
R R P P
Steel
t U 40 mm 40 mm < tU100 mm
St 37 R O2)
F c = (1.4 – 0.000065O
R P P R O2)
F c = (1.3– 0.000055O
R P P
….….3.12
St 44 R O2)
F c = (1.6 – 0.000085O
R P P F c =(1.5– 0.000075O
R O2) R P P
……..3.13
St 52 R O2)
F c = (2.1 – 0.000135O
R P P R O2)
F c = (2.0– 0.000125O
R P P
……3.14
O2 ……………………..
For O = kl/r t 100 : F c = 7500/O R R P P 3.15
For compact and non-compact sections, the full area of the section shall be
used, while for slender sections, the effective area shall be used.
Fb R = R 0.64 F y 3.16R
……….……………………….
R R
Chapter 3: Design Considerations
t U 40 mm 40 mm < t U100 mm
St 37 1.54 1.38
St 44 1.76 1.63
St 52 2.30 2.14
1- The member must meet the compact section requirements of Table 3.1.
by
L u F84y b f
3.17
M
L u d (137 84 M1 ) b f / Fy
2
20b
f
Lu d
F
y
2.18
1380A
f
Lu d Cb
d Fy
the smaller to the larger end moments taken as positive for reverse curvature
bending, d is the web depth and C b is given in Equation 3.27.
R R
Table 2.1(c), and bent about their minor axis; solid round and square bars;
solid rectangular sections bent about their minor axis:
Fb =
R 0.58 R Fy R R 3.21
……………………….…….
1- Tension F bt R
F btR= 0.58
R F y 3.22
R
……………………………...
R
Grade F bt (t/cm2)
R R P P
of
Steel
t U 40 mm 40 mm < t
St 37 1.4 1.3
St 44 1.6 1.5
St 52 2.1 2.0
2- Compression F bc R
i- For shallow thick flanged sections, for any value of L/r T , the lateral R R
800
Fltb1 C b d 0.58 Fy ………..…….3.23
L u .d / A f
ii- For deep thin flanged sections, the lateral torsional buckling stress is
governed by the buckling strength given by:
Cb C
a- When 84 d L u / rT d 188 b ,then :
Fy Fy
( L u / rT ) 2 Fy
Fltb 2 ( 0.64 )Fy d 0.58 Fy …….……..3.24
1.176x10 5 C b
Cb
b- When L u / rT ! 188 , then:
Fy
12000
Fltb 2 C b d 0.58 Fy …………...……3.25
( L u / rT ) 2
R R R R
Steel Bridges
moments taken as positive for reverse curvature bending. When the bending
moment at any point within the un-braced length is larger than the values at
both ends of this length, the value of (C b ) shall be taken as unity. R R
II- Compression on extreme fibres of channels bent about their major axis and
meeting the requirements of Table 3.1.
800
Fltb Cb d 0.58 Fy .… 3.28
( L u .d / A f )
III. Slender sections which do not meet the non-compact section requirements
of Table 3.1 shall be designed using the same allowable stresses used for non-
compact sections except that the section properties used in the design shall be
based on the effective widths b e of compression elements as specified in Table
R R
3.3 for stiffened elements and Table 3.4 for unstiffened elements. The effective
width is calculated using a reduction factor ȡ as b e ȡ b R R
Where:
2
ȡ = ( O p 0.15 0.05 \ ) / O p d 1 ……………...……3.29
and
O = normalized plate slenderness given by
p
F
b/t y
O ……………………… 3.30
p 44 K
V
Chapter 3: Design Considerations
Warping
1.0 1.50
Restrained
f1 f2
be = b
b e1 b e2 b e1 = 0.5 b e
b
b e2 = 0.5 b e
f1
f2
be = b
b e1 b e2 b e1 = 2 b /(5- )
b
b e2 = b e b e1
f1 bc bt
be = bc = b /(1- )
+
b e1 b e2
f2 b e1 = 0.4 b e
b
b e2 = 0.6 be
Steel Bridges
c 1 > > 0:
be
be
bc bt be
c
be
1 > > 0:
bc
be
be
c
On the web of rolled shapes or built-up I-sections, at the toe of the fillet, the
allowable crippling stress shall not exceed:
Chapter 3: Design Considerations
R
n
k
n+2k tw
n+k
k
of
Steel
t U 40 mm 40 mm < t
St 37 1.8 1.6
St 44 2.1 1.9
St 52 2.7 2.5
The crippling stress (fcrp) at the web toes of the fillets resulting from
concentrated loads (R) not supported by stiffeners shall be calculated from the
following Equations:
R
for interior loads f crp ………………… 3.32
t w ( n 2k )
R
for edge loads f crp 3.33
t w ( n k ) ……………………
f ca f bx f
A 1 by A 2 d 1.0 ……….. 3.34
Fc Fbcx Fbcy
Steel Bridges
7500 7500
FEx 2 , FEy 2 ………………………..3.35
Ox Oy
b- For frames, prevented from sway, with transverse lateral loading between
supports, Cm may be taken:
f f f
ca bx by d 1.0
F F F …………………...………… 3.36
c bcx bcy
Members subjected to combined axial tension "N" and bending moment "M"
shall be proportioned to satisfy the following conditions:
Where:
fN = the tensile stress due to the axial tensile force (N)=N/Anet
fM = the maximum tensile stress due to the bending moment (M).
Whenever the material is subjected to axial and shear stresses, the equivalent
stress (fe) must not exceed the permitted stresses given in this code plus 10%,
and the equivalent stress shall be calculated as follows:
3.2.7.1 Table 3.5 gives the allowable stresses in (t/cm2) in the parts of bearings
P P
and hinges made of cast iron, cast steel, and forged steel subject to bending or
compression.
Bending
2B Compression
4B
EV
f
max
0.423 …………. 3.39
"
Where:
fmax = Maximum actual bearing pressure at the surface of contact (t/cm2). P P
For fixed, sliding, and movable bearings with one or two rollers, the
allowable bearing stresses (t/cm2) shall be as given below, when the surface of
P P
contact between the different parts of a bearing are lines or points and when
their design is carried out according to Hertz formula, assuming these bearings
are subjected only to the primary stresses designated in Clause 3.2.2.1.
(t/cm2)
P P
3.2.7.3 The allowable load V (ton) on a cylindrical expansion roller shall not
exceed the following values:
Where:
d = Diameter of roller (cm).
Ɛ = Length of roller (cm).
In the case of movable bearings with more than two rollers, where the
compressive force affecting the said rollers cannot be equally shared by all
their parts, the aforesaid allowable reactions shall be increased by 20%.
3.2.7.4 When bearings are provided with cylindrical cast steel knuckle pins, the
diameter (d) of the pins shall be given by the formula:
4 V
d . ……………………………… 3.40
3 "
Where:
d = Diameter of pin (cm).
V = Vertical load (ton).
Ɛ = Length of pin (cm).
The bearing pressure between pins made of cast or forged steel and the
gusset plates shall not exceed 2.40 t/cm2.
P P