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Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”

Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 3688 (1990): Power transmission - Shafts - Dimensions

for cylindrical and 1/10 conical shaft ends [PGD 31: Bolts,
Nuts and Fasteners Accessories]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 IS 3699 : 1960
ISO/R 775 : 1969

Indian Standard ( Reaffirmed 2006 )

POWER TRANSMISSION - SHAFTS -

DIMENSIONS FOR CYLINDRICAL
AND l/10 CONICAL SHAFT ENDS

UDC 621.8242

@ BIS 1990
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAPAR MARG
NEW DELHI 110002

November 1990 RkeGroup7

 Is3688:1990
IsojR 7% : 1969

Indian Standard
POWER TRANSMISSION - SHAFTS -
DIMENSIoNS FOR CYLINDRICAL
AND l/10 CONICAL SHAFT ENDS
( Second Revision)
NATIONAL FOREWORD
This Indian Standard (Second Revision) which is identical with ISO/R 775 : 1969 ‘Cylindrical and
l/10 conical shaft cads’, issued by the International Organization for Standardization ( IS0 ) was
adopted by the Bureau of Indian Standards on the recommendation of the Transmission Devices
Sectional Committee ( LMD 10) and approval of the Light Mechanical Engineering Division Council.
This standard was first published in 1966. It was revised in 1977 taking assistance from ISO/R 775 : 1969.
This second revision has now been fully aligned with ISO/R 775 : 1969.
The text of the IS0 standard has been approved as suitable for publication as Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards. Atten-
tion is particularly drawn to the following:
a) Wherever the words ‘International Standard’ appear, referring to this standard, they should be
read ,as ‘Indian Standard’.
b) Comma ( , ) has been used as a decimal markerwhile in Indian Standards, the current practice
is to use a point ( . ) as the decimal marker.

CROSS REFERENCES
I6 this Indian Standard, the following International Standards are referred to. Read in their respective
places the following:
Internationat’ standard Indidn Standard Degree of Correspondence
IS0 286/l : 1988: IS0
system of 1
limits and fits-Part 1 : Bases of
tolerances, deviations and fits I IS 919 ( Part ,l ) : 1963 Recommenda- Technically equivalent
tions for limits and fits for
IS0 286/2 : 1988* IS0 system of 1 engineering : Part 1 General
limits and fits-Part 2 : Tables of 1 engineering
Standard tolerance grades and limit
deviations for holes and shafts i
ISO/R 773 : 1969 Rectangular or IS 2048 : 1983 Parallel keys and Technically equivalent
square parallel keys and their keyways ( second revision )
corresponding keyways
ISO/R 774 : 1969 Taper keys and IS 2292 : 1974 Taper lceys and Technically equivalent
their corresponding lceyways with lceyways (first revision )
or without gib head
IS0 3912 : 1977* ,Woodruff keys and IS 2294 : 1986 Woodruff keys and Technically equivalent
their corresponding lceyways keyways ( second revision )
IS0 3 : l973* Preferred numbers- IS 1076 (Part 1) : 1985 Preferred Identical
Series of pm&red numbers numbers : Part 1 Se&s of prefer-
rod numbers
An Erratum issued by the IS0 in &krch 1969 relating io a value given, in table on page gi has been
incorporated while printing this Indian Standard.
Addendum 1 issued by the IS0 in bIovember 1974 has been reproduced in full at the end.
*Revisionof earlier version.
1
ls3688:1990
IsOb 775 : 1969

1. SCOPE

This ,ISO Recommendation determines the dimensional characteristrcs of

.
- cylindrical shaft ends (long series and short series);
- l/l 0 conical shaft ends (long series and short series), without keys and keyways or with keyways for
parallel keys.

For cylindrical shaft en&, the transmissible torques for various applications (pure torque, torque and bending
moment) are also given.

This IS0 Recommendation will be completed later by details of

- the joining ftiets for cylindrical shaft en&,

- the external and internal threads for conical shaft ends,

- the tolerances on form and position,

and by the addition of

- cylindrical shaft ends with internal thread,

- l/W conical shaft en& with Woodruff keys,

- conical shaft ends without keyways.

2
 ;Js368s: lb90
,]csO/R 775 : 1969

CYLWDRlCAL SHAFT ENDS

2.1

in millimetres

Dieter Length /
d, II
nominal toleranceC2) long series short series

100
110
120 210 ,165
125

130
140 250 200
150

160
170 300 240
180

250
260 m6

280
300 470 380
320

340
360 550 450
I 380 I I I
400
420
440
450 650 540
460
480
500

80 530
85
90 m6 170 130
95 I 630
600
560 I 800 680 I
Keys and keyways. The order relating to the keys and keyways, if required, should specify keys and
keyways in conformity with one of the following IS0 Recommendations :
IS0 Recommendation R 773, Rectangular or square parallel keys and their corresponding key-
ways (Dimensions in millimetres);
IS0 Recommendation R 774, Taper keys and their corresponding keyways with or without gib
head (Dimensions in millimetres);
IS0 Recommendation R . . ., (‘) Woodruff keys and their corresponding keyways.
NOTE. - Toleranceson form and position will be specified later.
(1)’ Detail A wiU be specifkd later.
(2) See K30 Recommendation R 286, IS0 System oflimits
andfits - Put I : Geneml, tolerances and deviations.
(3) The dimensiona thus indicated are not in qre ent with the rekted dimensions of the long series conical shaft ends of the
table k ct8UW 3.1.1, and attention is drawn t 6. thu devktion from the relationship stated in the Annex.
(4) At prernt at the stage of draft prop&.
IS3608:l!Ml
SO/R 775 : 1969 -A-
I

2.2 Transmissibletorques

Transmissible toz mein killogramme-force metr‘es

t Transmissible torque in newton metres

1T
- - -
#hafi Shsf ihafi shaft
end end end end
Transmissible torque Transmissible torque Transmissible torque
dia- dis- die- die-
iete nete ietn I meter

dl T d, dl T ’ dl T
nm kgf.m mm kgf.m mm N.m mm Nm
I

--C
(a) (b)
0.0315
(cl
0.015
-
90
T-Ii
580 41:
-
19!
-
6
(0) @I
0.307
(~1
0.14: 90
(4
5 600
(b)
4 120
-
I 901
7 0.0545 0.025 95 670 50( 23t 7 0.53 0.25 95 6 500 4 870 ! 301
8 0.0875 0.04 100 775 60( 2at 8 0.85 0.4 100 7 750 5 a00 ! 721
9 0.132 0.06 l! 110 1 030 85( 38; 9 1.28 0.6 110 10 300 8 250 1871
10 0.19 0.09 120 1 360 1 12( 53t 10 1.85 0.87: 120 13 200 11 200 i 151
11 0.265 0.122 125 I 550 1 32( 61: 11 2.58 1.22 125 15 000 12 800 , 001
- - - - -
12 0.355 0.17 130 1 700 1 50( 12 3.55 1.65 130 ‘17 000 14 500
14 0.615 0.29 140 2 120 1 95t 14 6 2.8 140 21 200 19 000
16 0.975 0.462 150 2 650 2 5ot 16 9.75 4.5 150 25 800 24 300
18 1.5 0.69 160 3 250 3 071 18 14.5 6.7 160 31500 30 700
19 1.8 0.85 170 3 870 3 87t 19 17.5 a.25 170 37 500 37 500
- - - -
20 2.12 1 180 20 21.2 9.75 180 45 000
22 3 1.4 190 22 29 13.6 190 53 000
24 4.12 1.9 200 24 40 la.5 200 61 500
25 4.75 2.18 220 25 46.2 21.2 220 82 500
28 6.9 3.25 240 28 69 31.5 240 106 000
- - - -
30 2.1.2 9 4.12 250 30 2of 87.5 40 250 118 000
32 25.8 11.2 5.15 260 32 25t 109 50 260 136 000
35 33.5 15 7.1 280 35 32: 150 69 280 170 000
38 42.5 20 9.5 300 3s 42: 206 92.5 300 206 000
40 50 24.3 11.2 320 40 487 236 112 320 250 000
-
42 58 29 13.2 340 30 700 42 56f 280 132 340 300 000
45 71 -36.5 17 360 36 560 45 71t 355 170 360 355 000
48 87.5 46.2 21.2 380 42 500 48 85c 450 212 380 425 000
50 97.5 53 25 400 50 000 SO 95f 515 243 400 487 000
- - -
55 .28 75 34.5 420 58 000 s 2ac 730 345 420 560 000
56 36 80 36.5 440 67 000 56 36C 775 355 440 ,650 000
60 .70 100 47.5 450 71000 60 65f 975 462 450 690 000
63 .95 118 56 460 75 000 63 .9of 150 545 460 750 000
65 !12 132 61.5 480 a7 500 65 ! 12t 280 600 480 850 000
-
70 !72 175 80 500 70 !65( 700 800 500 950 000

71 !80 180 85 530 71 ! 72( 800 825 530 1 150 000

75 I35 218 103 560 75 125f 120 1 oop 560 1360000

80 100 272 128 600 a0 I 87f 650 1 250 600 1650000

85 187 335 160 630 a5 417% 350 1 550 630 1 900 000
- - - -

‘4
 IS 3688 : 1990
I!SO/R 775 : 1969.

The values of transmissible torques have been calculated from the following formulae and rounded off to normal
numbers of the exceptional R 80 series (l) :

transmission of pure torque :

9.80665 n
T =+X 10J X d, ’ (kgf-m) or 4 x 10V3X d13 (N-m)

This torque corresponds to a stress of 4 kgf/mm2. In case of reversal of rotation fluctuations, of high or
irregular torque, or of high bending and deformation moments in the coupling, the stresses will have to
be checked by appropriate means.

transmission of torque and bending moment both of c known size :

T= 6 X lO-‘xX d13.’ (kgfem) or 58.8399 X 1W5 X di3.5 (N-m)

This formula may be apphed subject to checking when the torque and bending moment are disproportionate
in their influence.

transmission both of a known torque and of an undetermined bending moment :

T = 2.8 X lo-’ X dl ‘.’ (k@m) or 27.45862 X 10-j X dl 3s (Nm)

This formula is applicable to the dimensioning of shaft ends of primary machines (for example, electric
motors, pumps, etc.) of general manufacture and capable of meeting all conditions of usage.

NOTE. - The three formulae assume the use of steel having a tensile strength of 50 to 60 kgf/mm2.

(1) See IS0 Recommendation R 3. hefermd numbera- Series of preferred numbers.

1,’

5
‘3. l/10 CONICAL SHAFT ENDS

3.1 Long series

3.1.1 Diameters < 220 mm

SectionA-A

SectionA-A

c ;
b 2 -
I
L I I
s\ ’
*.I--_ --_----A_._.
I
_-___ - -#
4 4-- I -----J t
‘- ___ .._ . +-..j--‘_-; L_ s
v
Y -_ _____’
_-_,_ I
-p \
G
I
t

4
8

Keys and keyways( The keys and keyways should conform to IS0 Recommendation R 773,
Rectangular or square parallel keys and their corresponding keyways (Dimensions in miliimetres).

(1) l/10 conical shaft ends can also tp made without key and keyway.
l/l0 conical shaft ends with Woodruff keys will be the subject of a later IS0 Recommendation.
 Dimensionsin mikmeties

Intern; Intern!
Dia. External Dia- External
Key and keyway threat J--@h Key and keyway threat
nete thread neter &e-id
(1) (1)

dl bXh t d3 4 dt 11 12 13 d2 bXh t 4 4

6 60 54.75 16X10 6 M42X3 hi20

16
7 63 51.75 16X10 6 M42X3 M20
8 65 59.15 16X10 6 M42X3 M20
_ 140 105 35
9 8.4 - - M6 70 64.75 18X11 7 M48X3 M24
9.25 - - M6 - 71 65.75 18X11 i M48X3 M24
23
10.25 2x2 1.2 M6 - 75 69.75 18X11 7 M48X3 M24
11.1 2x2 1.2 M8Xl M4

80 13.5 20X12 7.5 M56X4 M30

16 85 20X12 7.5 M56X4 M30
170 130 40 18.5
18 40 90 22X14 9 M64X4 M30
83.5
19 17.6 1 4X4 1 2.5 1 MlOX1.25 1 MS 95 22X14 9 M64X4 M36
88.5
20 18.2 4x4 2.5 M12X1.25
22 50 20.2 4X4 2.5 M12X1.25 100 91.75 25X14 9 M72X4 M36
I I
24 22.2 110 210 165 45 101.75 25X14 9 M8&4 M42
25 22.9 120 111.75 28X16 10 M90X4 M42
60
28 25.9 5X5 3 M16X1.5 M8 125 116.75 28X16 10 M90X4 M48
30 27.1 5X5 3 MZOX1.5 Ml0

32 29.1 6X6 3.5 M20X1.5 Ml0 130 120 28X16 10 MloOX4 -

80
35 32.1 6X6 3.5 MZOX1.5 Ml0 140 250 200 50 130 32X18 11 MlOOX4 -
38 35.1 6X6 3.5 M24X2 Ml2 150 140 32X18 11 Ml10X4 -
40 35.9 10X8 5 M24X2 Ml2
42 31.9 10X8 5 M24X2 Ml2 160 148 36X20 12 M125X4 -
45 40.9 12X8 5 M30X2 Ml6 170 300 240 60 158 36X20 12 M125X4 -
48 110 43.9 12X8 5 M30X2 Ml6 180 168 40X22 13 M140X6 -
50 45.9 12X8 5 M36X3 Ml6
55 50.9 14X9 5.5 M36X3 M20 190 176 40X22 13 M140X6 -
56 51.9 14X9 5.5 M36X3 M20 200 350 280 70 186 40X22 13 M160X6. -
220 206 45X25 15 M160X6 -

(1) Details of the internal thread will be specified later.

See correspondingshaft diametersin the table in clause 2.1, and footnote (3) to that table.
(2)
IS3688::
IsD/R 77s : 1969

3.1.2 Diameters> 220 mm

Section A-A

Kep and keyways( The keys and keyways should conform to IS0 Recommendation R 773,
Rectangularor squareparallelkeys and their correspondingkeyways(Dimensionsin millimetres).

(1) l/l 0 conical shaft ends can also be made (kithout key end kryway.

8
 rs3688:l
SO/R 775 T: l%!

Dimensions in millimetrc

External
Diameter Length Key and keyway
t bread

dl 11 J, 12 13 d2 bXh 1 d3

240 223.5 '50X28 17 M180X6

250 410 330 80 233.5 50X 28 17 M180X6
260 243.5 50X28 17 M200X6

280 261 56X 32 20 M220X 6

300 470 380 90 281 63X32 20 M220X 6
320 301 63X32 20 M25OX 6

340 317.5 70X 36 22 M280X 6

360 550 450 100 337.5 70X 36 22 M280 X 6
380 357.5 70X 36 22 M300X6

400 373 80X40 25 M320X 6

420 393 80X40 25 M320X 6
440 413 80X40 2s M350X 6
450 650 540 110 423 90x45 28 M350X6
460 433 90x45 28 M380X6
480 453 90x45 28 M3XOX 6
500 473 90x 45 28 M420X6

530 496 !OOX50 31 M420X 6

560 526 lOOX50[ 31 M450X6
800 680 120
600 566 lOOX 31 M500 X 6
630 596 100x50 31 MS50 X 6

.
9
 I!33688368811990
‘I!So/RW5:l969 . ‘.
I

3.2 ‘short #e&s Section A -A

II._ a’

Section A-A

&
12
T . T

Keys and keyway&’ ). The keys and keyways hould conform to IS0 Recommendation R 773, Rectangu
lar or square parallel keys and their corresponding keyways (Dimensions ‘in millimetres).

(1) l/l 0 conical shaft ends can alao be made without key and keyway.

I,’

.
10
 Is 3688 : 1990
+ SO/R 7% -,: 1969

External lntema
Diameter Length Key and keyway
thread thRad( ’

dl 11 12 13 4 bXh t d3 4

16 15.2 3x 3 1.8 MY&(l.a

:’ M4
18 28 16 12 17.2 4x 4 2.5 MlOX1.25 MS
19 18.2 4x 4 2.5 M10Xl.25 MS

20 18.9 4x 4 a.5 M.l@(l.25 M6

22 36 22 14 20.9 4x 4 ,2.5 WllXl.25 M6
24 22.9 5x 5 3 M12Xl.25 M6

25 23.8 5x 5 3 Ml6Xl.S M8
42 24 18
28 *’ 26.8 5x 5 3 M16Xl.S M8

30 28.2 5x 5 3 M20Xl.S Ml0

32 30.2 6X 6 3.5 M20Xl.S Ml0
58 36 22
35 33.2 6X 6 3.5 M20Xl.S Ml0
38 36.2 6X 6 3.5 M24X2 M12

40 31.3 10X 8 5 ‘M24X2 Ml2

42 39.3 . 10X 8 5 M24X2 Ml2
45 42.3 12X 8 5 M30X2 Ml6
48 82 54 28 45.3 12X 8 5 M30X2 Ml6
50 47.3 12X 8 5 M36X3 Ml6
55 52.3 14X 9 5.5 M36X3 M20
56 53.3 14X 9 5.5 M36X3 MN

60 56.5 16X 10 6 M42X3 M20

63 59.5 16 X 10 6 M42X3 M20
65 61.5 16 X 10 6 M4iX3 M20
105 70 35
70 i 66.5 18X 11 7 M48X3 M24
71 67.5 18X 11 7 M48X3 M24
75 71.5 18X 11 7 M48X3 M24

80 75.5 20x 12 I.5 MS6X4 M30

’ 85 80.5 20x12 7.5 M56X4 M30
130 90
90 40 85.5 22 X 14 9 M64X4 M30
95 90.5 22x 14 9 M64X4 M36

100 94 25X14 9 Ml2X4 M36

110 104 25x 14 9 MEOX M42
165 120 45
120 114 28X 16 10 M90X4 M42
125 119 28X 16 10 M90X4 M48

130 200 150 50 122.5 28X 16 10 M 100X4

140 132.5 32 X 18 11 MlOOX4
150 142.5 32 X 18 11 MLlOX4

160 151 36 X 20 12 M125X4

170 240 180 60 161 36 X 20 12 Ml25X4
180 171 40X 22 13 Ml40X6

190 179.5 40 X 22 13 M 140X6

200 280 210 70 189.5 40X 22 13 Ml60X6 _

220 209.5 45 X 25 15 M160X6

(1) Details of the internal thread will be rpacified later.

Is-3488:1990
gso/R I75 : 1969

ANNEX

PRINCIPLES ESTABLISHING .TJ4ESTANDARDIZATION OF CYLINDRICAL

,: AND l/IO CONICAL LONG AND SHORT SHAFT ENDS

Relationship between forms

The relationship between the various forms of shaft ends, cylindrical and conical, is shown below. This length
relationship is generally valid, the exceptions being indicated in the tables in clauses 2.1 and 3.1 .l .

cylinakical

Long shaft ends (

conical

cylindrical

--
--
Ed -
conical

I
12
 Is3688:1990
ISO/R 775 : 1%9/Add. l-1974

Addendum 1 to IS0 Recommendation R 775-1969 November 1974

ADDENDUM 1 : CHECKING OF THE DEPTH

OF KEYWAYS IN CONICAL SHAFT ENDS

1 SCOPE AND FIELD OF APPLICATION

This Addendum forms a supplement to sub-clauses 3.1 .I and 3.2 of ISO/R 775.

The table overleaf gives values for the checking of the depth C, of keyways when it is desired to measure this
from the nominal diameter of the shaft end.

The values of I given in ISO/R 775 remain the reference dimensions.

I,’

13 ’
 Ssction A-A

d, -6
t, =-+t
2

Dimensions in millimetres

Diameter Keyway depth Diameter Keyway depth

of shaft I1 of shaft *1
end end
dl Long shaft end Short shaft 4 Long shaft end Short shaft end

11 136 63 8.6 7.8

12 1,7 - 65 8.6 738
14 2,3 - 70 9,6 898
16 2s 232 71 9.6 8.8
18 3-2 239 75 9.6 8.8

19 3.2 239 80 10.8 978

20 3.4 3.1 85 IO,8 978
22 3.4 3.1 90 12.3 11,3
24 399 3-6 95 12.3 11,3
25 4.1 3-6 100 13.1 12,0

28 4,1 3.6 110 13,l 12,o

30 4.5 3.9 120 14.1 13.0
32 5,O 4.4 125 14.1 13,o
35 5.0 4.4 130 15.0 13.8
38 5.0 4.4 140 16.0 14.8

40 7-1 6.4 150 16,O 14,8

42 7.1 634 160 18,O 16.5
45 7,l 6.4 170 18.0 16.5
48 7.1 6.4 180 19.0 17.5
SO 7,l 6.4 190 20,o 18,3

55 7.6 6.9 200 20.0 18.3

b
56 7.6 6.9 220 22.0 20.3
60 8.6 7.8 I I I

14
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Dot : No. LMD 10 (0005)

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected .

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