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IS 11003-2 (2000): Hydraulic Fluid Power - Mounting

Dimensions for Single Rod Cylinders - 16 MPa (160 bar)
Series, Part 2: Compact Series [PGD 16: Fluid Power]

“!ान $ एक न' भारत का +नम-ण”

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“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
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“Knowledge is such a treasure which cannot be stolen”
 IS 11003 ( P a r t 2) : 2000
IS0 6 0 2 0 - 2 : 1 9 9 1

( Reaffirmed 2005 )

Indian Standard
HYDRAULIC FLUID POWER - MOUNTlNG
~DIMENSIONS FOR SINGLE ROD
CYLINDE-RS - 16 MPa (160 bar) SERIES
PART 2 COMPACT SERIES

ICS 23.100.20

0 BIS 2000

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

June 2000 Price Group 7

Hydraulic Fluid Power Systems Sectional Committee, BP 15

NATIONAL FORE-WORD

This Indian Standard (Part 2) which is identical with IS0 6020-2:1991 ‘Hydraulic fluid power -
Mounting dimensions for single rod cylinders, 16 MPa (160 bar) series - Part 2 Compact series’
issued by the International Organization for Standardization (ISO) was adopted by the Bureau of
Indian Standards on the recommendation of the Hydraulic Fluid Power Systems Sectional Committee
and approval of the Basic and Production Engineering Division Council.
In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure
within an enclosed circuit. One component of such systems is the fluid power cylinder. This is
a device which converts power into linear -mechanical force and motion. It consists of a movable
element, that is a piston and piston rod, operating within a cylindrical bore.
Indian Standard on ‘Mounting dimensions for hydraulic fluid power - Single rod cylinders 160 bar
medium series bore 25 to 500 mm’ was published in 1984 based on IS0 6020-1:1981 and designated
as IS 11003:1984. With the advancement of technology of Indian industries, the Sectional Committee
decided to publish an Indian Standard on compact series also by adopting IS0 ~6020-2:1991. With
this, the existing IS 11003:1984 has been re-designated as IS 11003 (Part 1):1984 and accordingly
this standard has been designated as IS 11003 (Part 2) : 2000.
In the adopted standard, certain terminology, conventions and method of presentation are not identical
to those used in Indian Standards. Attention is specially drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should
be read as ‘Indian Standard’.
b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point (.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their place
are listed below along with their degree of equivalence for the editions indicated:

International Corresponding Indian Standard Degree of

Standard Equivalence
IS0 273:1979 Fasteners - IS 1821:1987 Dimensions for clearance holes Identical
Clearance holes for bolts for bolts and screws (third revision)
and screws
IS0 3320:1987 Fluid power IS 8208:1976 Sizes for cylinder bores and piston do
systems and components - rod diameter for fluid power systems
Cylinder bores and piston
rod diameters - Metric series
IS0 5598:1985 Fluid power IS 10416:1992 Fluid power systems and do
systems and components - components - Vocabulary (first revision)
Vocabulary

The technical committee responsible for the preparation of this standard has reviewed the provisions
of the following IS0 standard and has decided that it is acceptable for use in conjunction with this
standard:
IS0 4395:1978 Fluid power systems and components - Cylinders - Piston rod
thread dimensions and types
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded
off in accordance with IS 2:1960 ‘Rules for rounding off the numerical values (revised)‘. The number
of significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
 IS 11003 (Part 2) : 2 0 0 0
IS0 6020-2 : 1 9 9 1

Indian Standard
HYDRAULIC FLUID POWER A MOUNTING
DIMENSIONS FOR SINGLE ROD
CYLINDERS - 16 MPa (160 bar) SERIES
PART 2 COMPACT SERIES

LSO 43!35:1978, Fluid power systems and components

1 Scope - Cylinders - Piston rod thread dimensions and
types.
This part of IS0 6020 establishes metric mounting
dimensions for compact series cylinders, 16 MPa
IS0 5598:1985, Fluid power systems and components
Cl60 bar’)], a s r e q u i r e d f o r i n t e r c h a n g e a b i l i t y o f
- Vocabulary.
commonly used ~hydraulic cylinders.

NOTES
3 Definitions
1 This part of IS0 6020 allows manufacturers of hy-
draulic equipment flexibility in the design of metric cylin- For the purposes of this part of IS0 6020, the deli-
ders and does not restrict technical development but does nitions given in IS0 5 5 9 8 a n d t h e f o l l o w i n g d e f i -
provide basic guidelines. nitions apply.
2 The compact series dimensions are most applicable to
square head cylinders.
3.1 cylinder: Device which converts fluid power into
linear mechanical force and motion.

3.2 cylinder bore: Internal diameter of the cylinder

body.
2 Normative references
3.3 piston rod: Element which transmits mechan-
The following standards contain provisions which, ical force and motion from the piston.
through reference in this text, constitute provisions
of this part of IS0 6020. At the time of publication, 3.4 mounting: Device by which a cylinder is fas-
the editions indicated were valid. All standards are tened to its mating element.
subject to revision, and parties to agreements based
on this part of IS0 6020 are encouraged to investi-
gate the possibility of applying the most recent edi- 4 Dimensions
I
tions of the standards indicated below. Members of
IEC and IS0 maintain registers of currently valid Mounting dimensions for cylinders manufactured in
International Standards. a c c o r d a n c e w i t h t h i s p a r t o f IS0 6 0 2 0 s h a l l b e
selected from tables 1 to 13
IS0 273:1979, Fasteners - Clearance holes for bolts
and screws.
5 Bore sizes
IS0 3320:1987, Fluid power systems and components
- Cylinder bores and piston rod diameters - Metric The following bore sizes, in millimetres, are in-
series. eluded in this compact series:

1) 1 bar = 0,l MPa = 105 Pa; 1 MPa = 1 N/mm*

IS 11003 ( Part 2) : 2000
IS0 6020-2 : 1991

25 - 32 - 40 - 50 - 63 - 80 - 100 - 125 - 160 - MT1 - Head, integral trunnion (male) (see figure 8
200 and table 8)

NOTE 3 Mounting dimensions for compact hydraulic MT2 - Cap, integral trunnion (male) (see figure9
single-rod cylinders with bores from 250 mm to 500 mm and table 9)
are specified in IS0 6020-3.
MT4 - Intermediate fixed or movable trunnion
(male) (see figure 10 and table 10)
6 Mounting styles
MXI - Both ends studs or tie rods extended (see
This part of IS0 6020 includes the following mount- figure 11 and table 11)
ing styles, in accordance with IS0 6099:
MX2 - Cap studs or tie rods extended (see
ME5 - Head, rectangular (see figure 2 and table 2) figure 12 and table 12)

ME6 - Cap, rectangular (see figure 3 and table 3) MX3 - Head studs or tie rods extended (see
figure 13 land table 13)
MP1 - Cap, fixed clevis (see figure 4 and table 4)

MP3 - Cap, fixed eye (see figure 5 and table 5) 7 Piston rod characteristics
MP5 - Cap, fixed eye with spherical plain bearing
(see figure6 and table6) 7.1 This part of IS0 6020 covers piston rods which
have a shouldered male thread end (see figure 1 and
MS2 - Side lugs (see figure 7 and table 7) table 1 for basic dimensions)

Reference point

Y P J
E E
‘----;I 7
L. IA
jj
.._

Figure 1 - General dimensions

2
 IS 11003 (Part 2 ) : 2000
IS0 6020-2 : 1991

Table 1 - General dimensions

Dimensions
- .- - -. - in millimetres
-.. --
Bore Rod

M M KK A II E Y PJ EE

12 Ml0 Y 1.25 14

25 5 40 50 53 G l/4
19 Ml0 x 1.25 14
Ml4 x 1.5 16

14 M l 2 x 1,25 16

32 5 4.5 60 56 G 114
22 Ml2 x 1.25 16
Ml6 x 1.5 22

18 M l 4 x 1,5 18

40 _. 63 62 73 G 318
28 M l 4 x 1,5 18
M20 x 1,5 26
-
22 Ml6 x 1.5 22

50 _ 75 67 74 G l/2
36 M l 6 x 1,s 22
M27 x 2 36

28 M20 x 1.5 28

63 _ 90 71 80 G 112
45 M20 x 1,s 28
M33 x 2 45

36 M27 x 2 36

80 115 77 93 G 3/4
56 M27 x 2 36
M42 Y 2 56

45 M33 x 2 45

100 _. 130 82 101 G 3/4

70 M33 x 2 45
M48 x 2 63

56 M42 x 2 56

125 ._ 165 86 117 Gl

90 M42 x 2 56
M64 x 3 85

70 M46 x 2 63

160 ._ 205 86 130 Gl

110 M46 x 2 63
M80 x 3 95

90 M64 x 3 85

200 _ 245 96 165 G 1 114

140 M64 x 3 85
Ml00 x 3 112

NOTE - If other piston rod diameters or other piston rodthreads are required, use those identified in IS0 3320 and
IS0 4395.

7.2 For internally threaded rod ends, see IS0 4395. Use the following statement in test reports, cata-
logues and sales literature when electing to comply
7.3 For rod end eyes, International Standards are with this part of IS0 6020:
being prepared.
“Interchangeable cylinder mounting dimensions
selected in accordance with IS0 6020-2, H y d r a u l i c
8 Identification statement (Reference to fluid power - Mounting dimensions for single rod
this par-i of IS0 6020) cylinders, 16 MPa (160 bar) series - Part 2: Compact
series.”
IS 11003 (Part 2) : 2000
IS0 6020-2 : 1991

Hole according to IS0 273,

medlum series

I--
WF
VE

Figure 2 - ME5 - Head mounting, rectangular

Table 2 - Dimensions of head mountings, rectangular

Dimensions in millimetres

33
Bore 1 Rod
MAI RD 7-O m R WF F VE VI,

f8 H13 max max min.

12 39
25 10 1Z

26
32 _ J 56 I 6.6 I 33 70 137
22 42 34

18 1 62 1 I 30
40 a7 11 41 110 166
29 62 42
- - .
22 74 34
50 10s 14 52 130 176
36 74 50

26 75 42
145 195
60
I I I
1 36 1 62 1 +---t-- 50
80 I _ 180 212
56 105 72
I 14g I la I &I3

45 92 60
100 _ 162 16 97 57 22 32 200 225
70 125 68
-
56 105 72
125 209 22 126 57 22 32 250 260
90 150 108

70 125
160 253 26 155 57 25 32

106
> 57 25 32 360 336
163

4
 IS 11003 ( Part 2 ) : 2000
IS0 6020-2 : 1991

Hole according to IS0 273,

medlum series

-j--
!
I
TO
IJO
I
L
.

=-l-f
. .-. .-.-------.-

Figure 3 - ME6 - Cap mounting, rectangular

Table 3 - Dimensions of cap mountings, rectangular

Dimenslons in millimetres

FR R 23 uo
H13 max

5.5 27 114 65

6.6 33 128 70

41 153 110

52 130

14 65 188 145

18 83 190 180

16 97 203 200

--
22 128 232 250

26 155 245 300

33 190 360
IS 11003 ( Part 2 ) : 2000
IS0 6020-2 : 1991

_____-__-___

CB

Figure 4 - MP1 - Cap mounting, fixed clevis

Table 4 - Dimensions of cap mountings, fixed clevis

Dimensions in millimetres
--
CD MR

max.

/
12 13 127

T
32 1 1: / 16 17 19 147

17 19 172
1

+--
20 29 32 191

I __
--
63 / 1; / 30 20 29 32 200

I _.
60 / ‘,“, 1 40 26 34 39

I 229

$00 1 ;; / 50 36 50 54 257

-
56 L-----
125 60 45 53 57 289
90
- -
70
160 70 56 59 63 30R
110

90
200 90 70 79 92 361
140
 IS 11003 (Part2): 2000
IS0 6020-2 : 1991

, CD ,
Hole dlameter I I-

Figure 5 - MP3 - Cap mounting, fixed eye

Table 5 - Dimensions of cap mountings, fixed eye

- ..- .._._,,_
D i m e n s i o n s in millimetres

Bore Rod
M M EW CD MR L x c

max

12
25 12 IO 12 13 127
18
~----~~____--_._
14
32 16 12 17 19 147
22
~~_______
19
40 20 14 17 19 172
29
__~__.___~~..____ - - -
22
50 30 20 29 32 191
36
_
29
63 30 20 29 32 200
45
- - -
36
60 40 28 34 39 229
56

45
100 50 36 50 34 257
70

56
125 60 45 53 57 269
90

70
160 70 56 59 63 306
110

90
200 60 70 79 92 391
140

7
IS 11003 ( Part 2 ) : 2 0 0 0
IS0 6020-2 : 1991

Hole dlnmeter
_____-_____.

Figure 6 - MP5 - Cap mounting, fixed eye with spherical plain bearing

Table 6 - Dimensions of cap mountings, fixed eye with spherical plain bearing
Dimensions in millimetres
Bore Rod Tilting angle
MM EP EX cx MS I‘T x0 z
max min min

12
25 9 '0 $2 '2 -&3 20 18 130
18

14
32 11 '4 -:.,* '8 -:.ooB 22.5 20 148
22

18
40 13 '8 ~-:.,* 20 &I* 29 25 178
28

22
50 17 20 ..:.I* 25 &I2 33 31 190
38

29
83 19 22 -:.,* 30 -~.ol* 40 38 208
45
3'
38
80 23 28 -~.I, 40 _.&l,* 50 48 239
58

45
100 30 35 -:.w 50 -:.o,* 82 58 281
70

58
125 38 44 -:.,5 80 -:.OIJ 80 72 304
90

70
180 47 55 -:.I5 80 -!,OlS 100 92 337
110

90
200 57 70 -Ll '00 -&I 120 118 415
140

8
 IS 11003(Part2):2ooO
IS0 6020-2 : 1991

r
Hole accordtng to IS0 273,
medium series
_---+____--
1: 1
$J!!3
_---L ---
I
I :: ,;j 1

!
---- ! .-. _-.--_-_-_-_---_-_-_-_-

--ti I

s
! _i
I

I
I
TS _I

Figure 7 - MS2 - Mounting with side lugs

Table 7 - Dimensions of mountings with side lugs

Dimensions in millimetre
T
Bore
SB ZB
max.

25 6.6 19 72

32

12.5

176 127

29
63 124 16 65 96 161
45

36
149 66 166
56

45
172 26 63 225 32 216
70

56
210 26 32
96

70
260
110

172 336

9
IS 11003 ( Part 2 ) : 2 0 0 0
IS0 6020-2 : 1991

I-----
r

r
xG 4

Figure 8 - MT1 - Head mounting, integral trunnion (male)

Table 8 - Dimensions of head mountings, integral trunnion (male)

Dimensions in millimetres

BCWI? Rod
MM I’C Xc; zn
max

12
25 38 44 121
19
..- ..-- __-
14
32 44 66 16 54 137
22 I
-.-___.- -._.__ _ _ _ _

T--
19
40 fi3 95 20 57 166
29
- - ___~~ -
22
50 76 116 25 64 176
36
___._____. _____-
29
63 99 139 32 70 165
45
_ _ _ _ _
36
80 114 179 40 76 212
56
-___ -
45
100 -___ 127 50 71 225
70
___. ---__
56
125 165 75 260
90
_____ -~
70
160 203 75 279
110
-
so
200 241 95 336
140

10
 IS 11003 (Part2) : 2 0 0 0
IS0 6020-2 : 1 9 9 1

I XJ+
-1
If?+
I-
Figure 9 - MT2 - Cap mounting, integral trunnfon (male)

Table 9 - Dimensions of cap mountings, integral trunnion (male)

Dimensions In mllllmetres
Bore Rod
M M

12
25 38 58 12 101 121
18
-
14
32 44 68 16 115 137
22
___-
18
40 63 95 20 134 166
28

22
50 76 116 25 140 176
36

28
63 89 139 32 149 185
45
_
36
80 114 178 40 168 212
56

45
100 127 207 50 187 225
70

56
125 165 265 63 209 260
80

70
160 203 329 80 230 279
110

80
200 241 401 too 276 336
140

11
 - _ -_
IS 11003 ( Part 2 ) : 2000
IS0 6020-2 : 1991

-4r I
!
I
--------I---

!
II

liv
lrl
-1
i
X”,, / X”,,, +
ZB*

Figure 10 - MT4 - Mounting with intermediate fixed or movable trunnions (male)

Table 10 - Dimensions of mountings with intermediate fixed or movable trunnions (male)

Dimensions in millimetres

Bore Rod Stroke MT4

MM UW TM VM TD xv ZB fixed
max. min. I “aX max. min.

25 I-1 63 1 46 1 68 1 I2 1 62 1 72 1 121 I IO
16

14
32 75 55 79 I6 96 92 137 14
22

I6
40 92 76 109 20 107 99 166 19
29

22
50 112 99 129 25 117 90 176 27
36

26
63 126 100 150 32 132 91 165 41
45

36
60 160 127 191 40 147 99 212 49
56

45
100 160 140 220 50 156 107 225 51
70

56
125 215 176 279 63 190 109 260 71
90

70
160 260 215 341 60 199 104 279 94
110

90
200 355 279 439 100 226 130 336 96
140

12
 IS 11003 (Part2) : 2000
IS0 6020-2 : 1991

Figure II - MXI - Mounting with studs or tie rods extended at both ends

Table 11 - Dimensions of mountings with studs or tie rods extended at both ends
Dimensions in millimetres

1
I I I I
Bore Jtod
M M DD BR AA U'II z.I n VD TG

12
25 M5 Y 0.8 19 40 15 28.3
18
t----i

l----l
14
32 M6x 1 24 47 25 33.2
22
-__

_
18
40 M8x 1 35 59 25

Er-
28

22
50 Ml2 x 1.25 46 74 25 52.3
36
~
28 42
63 Ml2 x 1.25 46 91 32 168 5 64.3
45 60
-

__-.
36 50
80 Ml6 x 1.5 59 117 31 190 5 82.7
56 72
- -
45
100 Ml6 x 1.5 59 137 35 96.9
70
-~
56 I 72 I
125 M22 x 1.5 81 176 35
90

70
160 M27x 2 92 219 32
110

90
200
l-----i
140
M30r 2 115 269 32

13
I S 11003(Patt2):2000
IS0 6020-2 : 1991

.-.
Figure f2
7 I -
ZJ+

- MX2 - Cap mounting with studs or tie rods extended

Table 12 - Dimensions of cap mountings with studs or tie rods extended

Dimensions in millimetres

BOW Rod
M M Dnn nn AA ZJ TG

12
25 M5 x 0.8 19 40 114 28.3
18

14
32 M6 x 1 24 47 128 33.2
22

18
40 M8 x 1 35 59 153 41.7
28

22
50 Ml2 x 1.25 46 74 159 52.3
36

28
63 Ml2 x 1.25 46 91 168 64.3
45

36
80 Ml8 x 1.5 59 117 190 82.7
56

45
100 Ml6 Y 1.5 59 137 203 96.9
70
___.--
56
125 M22 x 1.5 81 178 232 125,9
90

70
160 M27 x 2 92 219 245 154.9
110
-
90
200 M30 x 2 115 269 299 190.2
140

14
 IS 11003 ( Part 2 ) : 2090
IS0 6020-2 : 1991

ZJ+

- ZB +

Figure 13 - MX3 - Head mounting with studs or tie rods extended

Table 13 - Dimensions of head mountings with studs or tie rods extended

Mmensions In millimetres
Bore Rod
MM AA DD nn WI1 ZJ B VD ZB 7-G
min. max.
12 24
25 10 M5 x 0.6 r9 15 114 5 121 26.3
19 30

14 26
32 47 M6x 1 24 25 126 5 137 33.2
22 34
-
19 30
40 59 M9x 1 35 25 153 5 166 41,7
28 42

22 34
50 74 Ml2 x 1.25 46 25 159 5 176 52.3
36 50

29 42
63 91 Ml2 Y 1.25 46 32 169 5 lE5 64.3
45 60
-_(
36 50
60 117 Ml6 x 1.5 59 31 190 5 212 62.7
56 72

45 60
100 137 Ml6 x 1.5 59 35 203 5 225 96.9
70 69
-
56 72
125 176 M22 x 1.5 61 35 232 5 260 125.9
90 106

70 99
160 _ 219 M27x2 92 32 245 5 279 154.9
110 133

90 108
200 269 M30x 2 115 32 299 5 338 190.2
140 163

15
 Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.

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to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard alon,u with amendments is reaffirmed when such review indicates that no changes
are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of ‘BIS Handbook’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from Dot : NO . BP/PE 15 (0229).

Amendments Issued Since Publication

-
Amend No. Date of Issue Text Affected

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