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    Pressure Plate and Clutch Disc

    Uploaded by

    Muhammad Hossam
    This document provides instructions for removing and installing a pressure plate and clutch disc. It describes using a special tool (KM-6263) to compress the clutch spring and remove the pressure plate. It then gives detailed steps for attaching the tool, removing the pressure plate, inspecting parts, and reinstalling the pressure plate and clutch disc.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Pressure Plate and Clutch Disc

    Uploaded by

    Muhammad Hossam
    10 views13 pages
    This document provides instructions for removing and installing a pressure plate and clutch disc. It describes using a special tool (KM-6263) to compress the clutch spring and remove the pressure plate. It then gives detailed steps for attaching the tool, removing the pressure plate, inspecting parts, and reinstalling the pressure plate and clutch disc.

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    © © All Rights Reserved

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    This document provides instructions for removing and installing a pressure plate and clutch disc. It describes using a special tool (KM-6263) to compress the clutch spring and remove the pressure plate. It then gives detailed steps for attaching the tool, removing the pressure plate, inspecting parts, and reinstalling the pressure plate and clutch disc.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    10 views13 pages

    Pressure Plate and Clutch Disc

    Uploaded by

    Muhammad Hossam
    This document provides instructions for removing and installing a pressure plate and clutch disc. It describes using a special tool (KM-6263) to compress the clutch spring and remove the pressure plate. It then gives detailed steps for attaching the tool, removing the pressure plate, inspecting parts, and reinstalling the pressure plate and clutch disc.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 13

    Top of Form

    Pressure Plate and Clutch Disc, Remove and Install

    K013100
    Important: To prevent damage to the spring tangs of the thrust plate use KM-6263 to
    remove and install the thrust plate.
    Note the different lengths of the brackets for attaching KM-6263 to lower engine block.
    Thrust plate and clutch disc for vehicles with self-adjusting clutch (SAC) are only available in
    Aftersales as a set

    Remove
    1. Overview of KM-6263
    1. Bolt
    2. Pre-tensioner
    3. Washer
    4. Nut
    5. KM-6263-4 (short bracket)
    6. KM-6263-5 (long bracket)
    7. Lower engine block bolt
    8. Upper engine block bolt
    9. Washer

    2. Remove transmission
     F13 /Z14XEL, Z14XEP
     F13 MTA / Z14XEP
     F13+ - F17+ / Z16XEP, Z16XE1, Z16XER, Z18XE, Z18XER, Z17DTL
     F17+ MTA / Z16XEP, Z16XE1, Z16XER
     F23 (Z17DTH)
     M20/Z 13 DTH
     M20 MTA / Z13DTH
     M32 / Z16LET
     M32 / Z 20 LEL,Z 20 LER,Z 20 LEH
     M32 / Z22YH
     M32 / Z17DTH
     M32 / Z17DTJ, Z17DTR, A17DTJ, A17DTR

     M32 / Z19DTL, Z19DT, Z19DTH


    Important: KM-6263 may only be attached to the engine block and not to the oil pan.
    3. Attach KM-6263 (1) to engine block.
    • Screw in 4x bolt (arrows)
    Note: Do not tighten bolts yet
    4. Attach KM-6263-30 (4) to centring drift (5)
    Transmission Centring drift
    F13 / F13+ KM-6263-21
    F17+ KM-6263-21
    F23 KM-6263-22
    M20 / M32 KM-6263-28
    5. Fasten KM-6263
    • Align KM-6263 in centre.
    • Insert centring drift with KM-6263-30 (2) through KM-6263 into clutch plate and crankshaft (centre).
    • Tighten bolt (1)
    • Tighten nut (3)
    • Tighten 4x bolt KM-6263 on engine block
    6. Relieve stress on clutch disc
    • Move KM-6263 (1) so that it rests against spring tangs of the thrust plate.
    • Turn KM-6263 clockwise to the stop.
    7. Remove thrust plate from flywheel
    • Unscrew 6x bolt (arrows)
    Note: Z13DTH: Unscrew 9x bolt
    Note: Illustration L0007538 gives a better view of the clutch without KM-6263 and centring drift.
    8. Detach thrust plate and clutch plate
    • Turn KM-6263 (1) anticlockwise to the stop.
    • Pull out centring drift with KM-6263-30 (2).
    9. Check thrust plate and clutch disc for
    wear
    • replace if necessary
    Note: Clutch plates contaminated by
    foreign bodies (oil, cleaning agent etc.)
    must be replaced as a matter of
    principle. Check clutch disc for damage
    and friction rust in the hub profile and
    replace if necessary. Do not clean thrust
    plate and clutch disc with a high
    pressure cleaner or component washing
    machine.
    • Check clutch plate for wear: Check the
    projection of the lining at the clutch
    lining rivets. The clutch plate must be
    replaced if the lining projection is less
    than 0.5 mm. Also, press the clutch
    plate onto the transmission input shaft
    and check for ease of movement.

    Install
    Important: Before installing the clutch, for Z12XEP, Z14XEL and Z14XEP a guide drift (catalogue no. 6 14
    730 / part no. 9157141) must be inserted in the crankshaft from the "Service" area. This guides the centring
    drift.
    Important: Lettering "transmission side" faces the transmission.
    10. Attach clutch disc and thrust plate to flywheel.
    • Centre thrust plate and clutch plate with centring drift and KM-6263-30 (1).
    Note: For a clearer representation, illustration L0007540 shows clutch without KM-6263
    • Screw in 6x new bolt (arrows)
    Note: Z13DTH: Screw in 9x new bolt.
    Note: Do not tighten bolts yet
    11. Attach thrust plate to flywheel
    • Turn KM-6263 (1) clockwise to the stop.
    • Tighten 6x bolt
    Note: Z13DTH: Tighten 9x bolt
    Note: Tighten bolts crosswise.
    – Bolt M6 12 Nm
    – Bolt M7 15 Nm
    – Bolt M8 28 Nm
    12. Detach KM-6263 (1) from engine block.
    • Turn KM-6263 (3) anticlockwise to the stop.
    • Detach centring drift and KM-6263-30 (2).
    • Unscrew 4x bolt KM-6263 on engine block

    13. Install transmission


     F13 /Z14XEL, Z14XEP
     F13 MTA / Z14XEP
     F13+ - F17+ / Z16XEP, Z16XE1, Z16XER, Z18XE, Z18XER, Z17DTL
     F17+ MTA / Z16XEP, Z16XE1, Z16XER
     F23 (Z17DTH)
     M20/Z 13 DTH
     M20 MTA / Z13DTH
     M32 / Z16LET
     M32 / Z 20 LEL,Z 20 LER,Z 20 LEH
     M32 / Z22YH
     M32 / Z17DTH
     M32 / Z17DTJ, Z17DTR, A17DTJ, A17DTR

     M32 / Z19DTL, Z19DT, Z19DTH

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