ENGINE

CO
A

CO
SECTION
ENGINE COOLING SYSTEM C

E
CONTENTS
VQ35DE REMOVAL AND INSTALLATION ............... 15 F

PRECAUTION ............................................... 2 RADIATOR ........................................................ 15

Exploded View .........................................................15 G
PRECAUTIONS ................................................... 2 Removal and Installation .........................................15
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- COOLING FAN .................................................. 17
SIONER" ................................................................... 2 Exploded View .........................................................17 H
Precaution for Liquid Gasket ..................................... 2 Removal and Installation .........................................17

PREPARATION ............................................ 4 WATER PUMP .................................................. 19 I

Exploded View .........................................................19
PREPARATION ................................................... 4 Removal and Installation .........................................19
Special Service Tool ................................................. 4
Commercial Service Tool .......................................... 4 THERMOSTAT AND THERMOSTAT HOUS- J
ING .................................................................... 24
SYSTEM DESCRIPTION .............................. 6 Exploded View .........................................................24
Removal and Installation .........................................24 K
OVERHEATING CAUSE ANALYSIS .................. 6
Troubleshooting Chart ............................................... 6 WATER OUTLET AND WATER PIPING .......... 26
Exploded View .........................................................26
COOLING SYSTEM ............................................ 8 Removal and Installation .........................................26 L
Cooling Circuit ........................................................... 8
Schematic ................................................................. 9 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 28 M
PERIODIC MAINTENANCE ......................... 10
SERVICE DATA AND SPECIFICATIONS
ENGINE COOLANT ...........................................10
System Inspection ................................................... 10
(SDS) ................................................................. 28
N
Capacity ...................................................................28
Changing Engine Coolant ....................................... 12
Thermostat ..............................................................28
Radiator ...................................................................28
O

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 PRECAUTIONS
< PRECAUTION > [VQ35DE]

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000012856709

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes dual stage front air bag modules. The SRS system may only deploy
one front air bag, depending on the severity of a collision and whether the front passenger seat is occupied.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000012856710

REMOVAL OF LIQUID GASKET

CAUTION:
Do not damage the mating surfaces.
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket using Tool.

Tool number : KV10111100 (J-37228)

• Tap the pan seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).

WBIA0566E

LIQUID GASKET APPLICATION PROCEDURE

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 PRECAUTIONS
< PRECAUTION > [VQ35DE]
1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface. A
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur- CO
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
C

JPBIA0053ZZ

D
3. Attach the liquid gasket tube to the suitable tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants". E
4. Apply the liquid gasket without gaps to the specified location
with the specified dimensions.
F

G
EMA0622D

• If there is a groove for the liquid gasket application, apply the H

liquid gasket to the groove.
• Normally apply the liquid gasket on the inside edge of the bolt
holes. Also apply to the outside edge of the bolt holes when I
specified in the procedure.
• Within five minutes of liquid gasket application, install the mat-
ing component.
J
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten bolts after the installation.
• Wait 30 minutes or more after installation before refilling the
engine with engine oil or engine coolant. K
SEM159F
CAUTION:
If there are more specific instructions in the procedures contained in this manual concerning liquid
gasket application, observe them. L

Revision: April 2016 CO-3 2016 QX60

 PREPARATION
< PREPARATION > [VQ35DE]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000012856711

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
KV10111100 Removing chain tensioner cover and water
(J-37228) pump cover
Seal cutter

NT046

KV991J0070 Refilling engine cooling system

(J-45695-A)
Coolant refill tool

AWBIA2841ZZ

— Checking cooling system and radiator cap

(J-51771)
Cooling system pressure test kit
1. —
(J-51771-1)
Main body
2. —
(J-51771-4)
Small Adapter
3. —
(J-51771-5)
Pump with quick release ALPIA0018ZZ
4. —
(J-51771-9)
Radiator cap assembly with
quick coupler
KV991J0010 Checking concentration of ethylene glycol in
(J-23688) engine coolant
Refractometer

WBIA0539E

Commercial Service Tool INFOID:0000000012856712

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 PREPARATION
< PREPARATION > [VQ35DE]
(TechMate No.) Description
Tool name A
( — ) Loosening nuts, screws and bolts
Power tool
CO

C
PIIB1407E

( — ) Pressing the tube of liquid gasket

Tube presser D

S-NT052
F
(J-33984-A) Adapting cooling system pressure tester to ra-
Radiator pressure adapter diator cap and reservoir tank cap
a: 28 (1.10) diameter
b: 31.4 (1.236) diameter G
c: 41.3 (1.626) diameter
Unit: mm (in)

H
S-NT564

Revision: April 2016 CO-5 2016 QX60

 OVERHEATING CAUSE ANALYSIS
< SYSTEM DESCRIPTION > [VQ35DE]

SYSTEM DESCRIPTION
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart INFOID:0000000012856713

Symptom Check items

Water pump malfunction Worn or loose drive belt
Engine coolant circulation
Thermostat stuck closed Thermostat
Dust contamination or pa-
Poor heat transfer Damaged radiator fins per clogging
Physical damage —
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan motor assembly
does not operate
Reduced air flow High resistance to fan rota- Cooling fan motor assembly —
tion
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
Improper engine coolant
— Engine coolant viscosity —
Cooling sys- mixture ratio
tem parts Poor engine coolant quality — Engine coolant density —
malfunction
Loose clamp
Radiator and heater hoses
Cracked hose
Water pump Poor sealing
Loose
Radiator cap
Poor sealing
Engine coolant leaks
O-ring for damage, deterio-
ration or improper fitting
Insufficient engine coolant
Radiator
Cracked radiator tank
Cracked radiator core
Cracked coolant reservoir
Coolant reservoir tank
tank
Cylinder head deterioration
Overflowing coolant reser- Exhaust gas leaks into cool-
voir tank ing system Cylinder head gasket deteri-
oration

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 OVERHEATING CAUSE ANALYSIS
< SYSTEM DESCRIPTION > [VQ35DE]
Symptom Check items
A
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving CO
tended time
Driving at extremely high
speed
— Overload on engine C
Powertrain system malfunc-
tion
Improper size wheels and
tires installed — D
Except cool-
ing system Brakes dragging
parts mal-
function Improper ignition timing
E
Blocked bumper
Blocked condenser
Blocked radiator F
Blocked or restricted air Blocked radiator grille
— —
flow
Car brassiere installed
G
Large fog lamp installed
Mud contamination or paper
clogging
H

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 COOLING SYSTEM
< SYSTEM DESCRIPTION > [VQ35DE]
COOLING SYSTEM
Cooling Circuit INFOID:0000000012856714

AWBIA1193GB

1. Cylinder block (RH) 2. Oil cooler 3. Cylinder head (RH)

4. Water pump 5. Radiator 6. Water outlet
7. Thermostat 8. Cylinder head (LH) 9. Cylinder block (LH)
A. To heater B. To electric throttle control C. From heater
D. From electric throttle control

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 COOLING SYSTEM
< SYSTEM DESCRIPTION > [VQ35DE]
Schematic INFOID:0000000012856715

CO

H
WBIA0562E

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 ENGINE COOLANT
< PERIODIC MAINTENANCE > [VQ35DE]

PERIODIC MAINTENANCE
ENGINE COOLANT
System Inspection INFOID:0000000013512220

WARNING:
• Do not remove the radiator cap or reservoir tank cap when the engine is hot. Serious burns could
occur from high-pressure engine coolant escaping from the cooling system.
• When removing the radiator cap or reservoir tank cap, wrap a thick cloth around the cap and slowly
turn it a quarter turn to allow built-up pressure to escape. Then carefully remove the cap by turning it
all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for the following:
• Improper attachment
• Leaks
• Cracks
• Dents
• Bulges
• Internal obstruction
• Damage
• Loose connections
• Chafing
• Deterioration
CHECKING RESERVOIR LEVEL
• Check if the reservoir tank coolant level is within MIN to MAX when
the engine is cool.
• Adjust coolant level (if necessary), to ensure that the engine cool-
ant level is within the MIN to MAX range.
CAUTION:
Refill Genuine NISSAN Long Life Antifreeze/Coolant (blue) or
equivalent in its quality mixed with water (distilled or demineral-
ized). Refer to MA-16, "FOR USA AND CANADA : Fluids and
Lubricants" (United States and Canada) or MA-17, "FOR MEX-
ICO : Fluids and Lubricants" (Mexico).
AWBIA1183GB

CHECKING COOLING SYSTEM FOR LEAKS

WARNING:
• Do not remove the radiator cap or reservoir tank cap when the engine is hot. Serious burns could
occur from high-pressure engine coolant escaping from the cooling system.
• When removing the radiator cap or reservoir tank cap, wrap a thick cloth around the cap and slowly
turn it a quarter turn to allow built-up pressure to escape. Then carefully remove the cap by turning it
all the way.
To check the cooling system for leaks, apply pressure to the cooling
system using Tools (A), (B), (C) and (D).

Tool number (A) : — (J-51771-5)

Tool number (B) : — (J-51771-9)
Tool number (C) : — (J-51771-1)
Tool number (D) : — (J-51771-4)
Leakage test pressure : Refer to CO-28, "Radiator".
CAUTION: AWBIA2900ZZ
Higher testing pressure than specified may cause radiator dam-
age.
NOTE:

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 ENGINE COOLANT
< PERIODIC MAINTENANCE > [VQ35DE]
• If engine coolant decreases, replenish radiator with engine coolant. Refer to MA-16, "FOR USA AND CAN-
ADA : Fluids and Lubricants". A
• If anything is found, repair or replace damaged parts.

CHECKING RADIATOR CAP CO

WARNING:
• Do not remove the radiator cap or reservoir tank cap when the engine is hot. Serious burns could
occur from high-pressure engine coolant escaping from the cooling system. C
• When removing the radiator cap or reservoir tank cap, wrap a thick cloth around the cap and slowly
turn it a quarter turn to allow built-up pressure to escape. Then carefully remove the cap by turning it
all the way.
• Check the pressure valve of the radiator cap. D
- Replace the radiator cap if the metal plunger (B) on the pressure
valve cannot be seen around the edge of the rubber gasket (A).
- Replace the radiator cap if there is damage or deposits of foreign E
material on the rubber gasket or pressure valve.
CAUTION:
Thoroughly wipe out the radiator filler neck to remove any
waxy residue or foreign material. F

G
JPBIA0108ZZ

• Check the negative-pressure valve of the radiator cap.

- Replace the radiator cap if the negative-pressure valve does not H
close completely when pulled open and released.
- Replace the radiator cap if there is damage or deposits of foreign
material on the valve seat of the negative-pressure valve. I
- Replace the radiator cap if there is an abnormality in the operation
of the negative-pressure valve.
J

SMA967B
K

• Check radiator cap relief pressure.

- Check the radiator cap relief pressure using Tools (A) and (B), and
L
suitable tool (C).

Tool number (A) : — (J-51771-5)

Tool number (B) : — (J-51771-9) M

Tool number (C) : — (J-33984-A or equivalent)

(commercially avail-
N
able)
Radiator cap relief : Refer to CO-28, "Radiator".
pressure AWBIA2899ZZ
O
- When connecting the radiator cap to suitable tool (C), apply water or coolant to the radiator cap seal surface.
- Replace the radiator cap if the radiator cap relief pressure is outside of specification.
CHECKING RADIATOR P
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned on-vehicle, remove surrounding parts in order to access the radiator core.
Tape the harness and electrical connectors to prevent water from entering.
1. Spray water to the back side of the radiator core using a side to side motion from the top down.
2. Stop spraying when debris no longer flows from radiator core.
Revision: April 2016 CO-11 2016 QX60
 ENGINE COOLANT
< PERIODIC MAINTENANCE > [VQ35DE]
3. Blow air into the back side of radiator core using a side to side motion from the top down.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 cm
(11.8 in).
4. Continue to blow air until no water sprays out.
5. Check for engine coolant leaks. Repair as necessary.
Changing Engine Coolant INFOID:0000000012856717

WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
DRAINING ENGINE COOLANT
1. Open radiator drain plug (1) at the bottom of radiator and
remove the radiator filler cap.
CAUTION:
Do not allow the engine coolant to contact the drive belt.

: Front

AWBIA1180GB

2. Remove blind plug (A) and copper sealing washer (B).

CAUTION:
Do not reuse copper sealing washers.

:Engine front

AWBIA1202GB

3. For a complete cooling system drain, remove the reservoir tank and drain the engine coolant, and then
clean the reservoir tank before installation.
CAUTION:
Do not allow the engine coolant to contact the drive belt.

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 ENGINE COOLANT
< PERIODIC MAINTENANCE > [VQ35DE]
4. When performing a complete cooling system drain, remove the
water drain plug (B), connector bolt (C), and copper sealing A
washer (A) on the cylinder block.
CAUTION:
Do not reuse copper sealing washers.
CO
NOTE:
• For Canada, water drain plug (B) is a block heater, not a drain
plug.
• Remove water drain plug (D) and copper sealing washer (E) C
during engine overhaul.

: Engine front D

G
AWBIA1194GB

5. Check the drained engine coolant for contaminants such as rust, corrosion or discoloration.
• If contaminated, flush the engine cooling system. Refer to FLUSHING COOLING SYSTEM. H
REFILLING ENGINE COOLANT
1. Install the following, if removed:
• Cylinder block drain plugs, refer to EM-117, "Disassembly and Assembly". I
• Reservoir tank, refer to CO-15, "Exploded View".
• Cooling system hoses, refer to CO-15, "Exploded View".
• Radiator drain plug, refer to CO-15, "Exploded View". J
2. Set the vehicle heater controls to the full HOT and heater ON positions. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
3. Fill the cooling system with engine coolant using Tool (A), follow- K
ing the manufacturer’s instructions included with the tool.

Tool number (A) : KV991J0070 (J-45695-A) L

Engine Coolant : Refer to MA-16, "FOR USA
AND CANADA : Fluids and Lu-
bricants" (United States and M
Canada) or MA-17, "FOR MEX-
ICO : Fluids and Lubricants"
(Mexico). N
CAUTION:
• Use recommended coolant or equivalent.
• Do not use any cooling system additives such as radiator O
sealer. Additives may clog the cooling system and cause
damage to the engine, transmission or cooling system.
• The compressed air supply must be equipped with an air
dryer. P
4. Remove the Tool (A) and top off the cooling system with engine
coolant as necessary.

AWBIA2842ZZ

5. Install the radiator cap and reservoir tank cap.

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 ENGINE COOLANT
< PERIODIC MAINTENANCE > [VQ35DE]
6. Run the engine until it reaches normal operating temperature.
CAUTION:
Do not allow the engine to exceed normal operating temperature or engine damage may occur.
7. Stop the engine and allow it to cool.
8. Check the engine coolant level and adjust if necessary.
FLUSHING COOLING SYSTEM
1. Fill the radiator from the filler neck above the radiator upper hose and reservoir tank with clean water and
reinstall radiator filler cap.
2. Run the engine until it is at normal operating temperature.
3. Rev the engine two or three times under no-load.
4. Stop the engine and wait until it cools down.
5. Drain the water from the system.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.

Revision: April 2016 CO-14 2016 QX60

 RADIATOR
< REMOVAL AND INSTALLATION > [VQ35DE]

REMOVAL AND INSTALLATION A

RADIATOR
Exploded View INFOID:0000000012856718
CO

AWBIA2904ZZ
M
1. Reservoir tank cap 2. Reservoir tank hose 3. O-ring
4. Drain plug 5. Mounting rubber (upper) (RH) 6. Radiator mount (upper) (RH)
N
7. Radiator cap 8. Radiator 9. Radiator mount (upper) (LH)
10. Mounting rubber (upper) (LH) 11. Mounting rubber (lower) (RH) 12. Mounting rubber (lower) (LH)
13. Radiator core support 14. CVT fluid cooler hose 15. CVT fluid cooler hose
O
16. CVT fluid cooler hose 17. Radiator hose (lower) 18. Radiator hose (upper)
19. Radiator hose clamp 20. Reservoir tank A. To CVT oil warmer
B. To water outlet C. To water inlet
P
Removal and Installation INFOID:0000000012856719

WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
NOTE:
Revision: April 2016 CO-15 2016 QX60
 RADIATOR
< REMOVAL AND INSTALLATION > [VQ35DE]
• When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from
spilling.
• The radiator hose clamps on the radiator hose (upper) and on the radiator hose (lower), are not serviced
separately. Radiator hose clamps are part of the radiator hose assembly and serviced as one unit with the
radiator hose.
REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-147, "Removal and Installation".
2. Drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on the drive belt.
3. Remove core support cover. Refer to DLK-249, "Exploded View".
4. Remove front air duct. Refer to EM-24, "Removal and Installation".
5. Disconnect coolant reservoir hose from the radiator.
6. Remove front under cover. Refer to EXT-30, "Exploded View".
7. Disconnect radiator hose (upper) and radiator hose (lower) from the radiator.
CAUTION:
Do not allow the engine coolant to contact the drive belt.
NOTE:
The radiator hose clamps on the radiator hose (upper) and on the radiator hose (lower), are not serviced
separately. Radiator hose clamps are part of the radiator hose assembly and serviced as one unit with the
radiator hose.
8. Disconnect the CVT oil cooler hoses.
9. Disconnect hood lock switch and cable. Refer to DLK-244, "Exploded View".
10. Remove the hood lock assembly. Refer to DLK-244, "Exploded View".
11. Remove the front bumper fascia. Refer to EXT-16, "Exploded View".
12. Remove the core support center brace. Refer to DLK-249, "Exploded View".
13. Remove the head lamp assemblies. Refer to EXL-148, "Removal and Installation".
14. Remove A/C condenser. Refer to HA-39, "Removal and Installation".
CAUTION:
Be careful not to damage condenser core.
15. Remove the radiator mounts (upper).
16. Remove radiator.
CAUTION:
Do not damage or scratch the radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
• After installation, refill engine coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant" and
CO-10, "System Inspection".
CAUTION:
Do not spill engine coolant in engine compartment. Use a shop cloth to absorb engine coolant.

Revision: April 2016 CO-16 2016 QX60

 COOLING FAN
< REMOVAL AND INSTALLATION > [VQ35DE]
COOLING FAN
A
Exploded View INFOID:0000000012856720

CO

I
AWBIA1631ZZ

1. Radiator core support 2. Grommet 3. Cooling fan motor assembly J

Removal and Installation INFOID:0000000012856721

K
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way. L
NOTE:
• When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from
spilling. M
• Replace cooling fan motor assembly as a unit.
REMOVAL
1. Partially drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant". N
CAUTION:
• Perform when engine is cold.
• Do not spill engine coolant on the drive belt. O
2. Remove engine room cover. Refer to EM-23, "Removal and Installation".
3. Remove air cleaner and air duct assembly. Refer to EM-24, "Removal and Installation".
4. Remove blow by hose. Refer to EM-43, "Exploded View". P
5. Remove battery, battery tray, and battery tray bracket. Refer to PG-147, "Removal and Installation".
6. Remove transmission air breather hose. Refer to TM-203, "Exploded View".
7. Disconnect the harness connector from cooling fan control module.
8. Remove cooling fan control module.
9. Remove cooling fan motor assembly.

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 COOLING FAN
< REMOVAL AND INSTALLATION > [VQ35DE]
INSTALLATION
Installation is in the reverse order of removal.
• Cooling fan motor assembly is controlled by ECM. For details, refer to EC-908, "Diagnosis Procedure".

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 WATER PUMP
< REMOVAL AND INSTALLATION > [VQ35DE]
WATER PUMP
A
Exploded View INFOID:0000000012856722

CO

G
AWBIA1248GB

1. Timing chain tensioner (primary) 2. Valve timing control cover gasket 3. Valve timing control cover (bank 1)
(bank 1) H
4. Water pump cover 5. O-ring 6. O-ring
7. Water pump A. Apply engine coolant B. Identify with white mark
I
Removal and Installation INFOID:0000000012856723

WARNING: J
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION: K
• When removing water pump assembly, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and must be replaced as a unit.
• After installing the water pump, connect hose and clamp securely, then check for leaks. Repair as L
necessary.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing. M

REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-147, "Removal and Installation". N
2. Remove the engine room cover. Refer to EM-23, "Removal and Installation".
3. Remove front air duct. Refer to EM-24, "Removal and Installation".
4. Remove front under cover. Refer to EXT-30, "Exploded View". O
5. Drain engine coolant from the radiator. Refer to CO-12, "Changing Engine Coolant".
CAUTION:
Perform when the engine is cold. P
6. Drain the power steering fluid reservoir. Refer to ST-48, "Draining and Refilling".
7. Remove the front wheel and tire (RH) using power tool. Refer to WT-52, "Adjustment".
8. Remove the fender protector (RH). Refer to EXT-28, "FENDER PROTECTOR : Removal and Installation".
9. Disconnect engine coolant reservoir hose and remove engine coolant reservoir tank.
10. Set No. 1 cylinder at TDC on its compression stroke.
• Align pointer with TDC mark on crankshaft pulley.

Revision: April 2016 CO-19 2016 QX60

 WATER PUMP
< REMOVAL AND INSTALLATION > [VQ35DE]
11. Remove drive belt. Refer to EM-12, "Removal and Installation".
12. Remove the drive belt auto-tensioner assembly. Refer to EM-14, "Removal and Installation of Drive Belt
Auto-tensioner".
13. Remove blind plug (A) and copper sealing washer (B) to drain
engine coolant from engine.
CAUTION:
Do not reuse copper sealing washers.

: Front

AWBIA1202GB

14. Remove the E-PSF cover, bracket and motor. Refer to ST-58, "Removal and Installation".
15. Support engine and remove the engine insulator and bracket (RH). Refer to EM-111, "AWD : Exploded
View".
16. Disconnect the A/C lines at the junction. Refer to HA-35, "HIGH-PRESSURE PIPE : Removal and Instal-
lation".
17. Disconnect the harness connector from valve timing control solenoid valve (bank 1) and remove valve
timing control cover (bank 1). Refer to EM-57, "Exploded View".
18. Remove water pump cover. Refer to EM-57, "Exploded View".
19. Remove the timing chain tensioner (primary) as follows:
a. Pull the lever (C) down to release the plunger stopper tab (B).
b. Insert the stopper pin A into the tensioner body hole to hold the
lever (C) and keep the plunger stopper tab (B) released.
NOTE:
An allen wrench [(1.2 mm (0.047 in)] is used for a stopper pin A
as an example.
c. Compress the plunger (D) into the tensioner body (1) by press-
ing the slack guide (2).
d. Keep the slack guide (2) pressed and lock the plunger (D) in by
pushing the stopper pin A through the lever (C) and into the
chain tensioner body hole. AWBIA0903ZZ

e. Remove timing chain tensioner bolts and then remove the timing chain tensioner.
CAUTION:
Be careful not to drop timing chain tensioner bolts inside timing chain case.
20. Remove the three water pump bolts (A). Make a gap between
water pump sprocket (1) and timing chain, by carefully turning
crankshaft pulley (2) counterclockwise until timing chain loosens
on water pump sprocket (1).
CAUTION:
Be careful not to drop water pump bolts inside timing chain
case.

AWBIA0904ZZ

Revision: April 2016 CO-20 2016 QX60

 WATER PUMP
< REMOVAL AND INSTALLATION > [VQ35DE]
21. Screw M8 bolts [pitch: 1.25 mm (0.49 in) length: approx. 50 mm
(1.97 in)] into water pump upper and lower bolt holes until they A
reach the timing chain case.

CO

JLC357B

D
22. Hold the timing chain to side using a suitable tool and alternately
tighten the M8 bolts for a half turn until the water pump can be
removed.
E
CAUTION:
• Place a suitable shop cloth below the water pump hous-
ing to prevent any engine coolant from dripping into the
timing chain case. F
• Remove water pump without causing sprocket to contact
timing chain.
• Pull water pump straight out while preventing vane from
G
contacting socket in installation area.
AWBIA2670ZZ
• It may be necessary to adjust the timing chain until it
loosens enough to remove the water pump.
23. Remove M8 bolts and O-rings from water pump. H
CAUTION:
Do not reuse O-rings.
I
INSPECTION AFTER REMOVAL
• Visually check for significant dirt or rust on the water pump body
and vane.
• Check that the vane shaft turns smoothly by hand and is not J
excessively loose.
• Replace the water pump assembly if the water pump does not per-
form properly. K

SLC943A

INSTALLATION M
1. Install new O-rings to water pump (1).
CAUTION:
Do not reuse O-rings. N
a. Apply engine coolant to the O-rings (2,3) as shown.
b. Locate the O-ring (2) with white paint mark (A) to engine front
side. O

P
AWBIA1290GB

Revision: April 2016 CO-21 2016 QX60

 WATER PUMP
< REMOVAL AND INSTALLATION > [VQ35DE]
2. Hold timing chain to the side and install the water pump.
CAUTION:
• Install water pump without causing sprocket to contact
timing chain.
• It may be necessary to adjust the timing chain until it
loosens enough to install the water pump.
• Install water pump straight in while preventing vane from
contacting the engine block and timing chain case.
• Be careful not to damage the O-rings when installing the
water pump.
• Check that timing chain and water pump sprocket are
SLC031B
engaged.
• Tighten water pump bolts alternately and evenly to specification.
3. Remove dust and foreign material completely from installation area of timing chain tensioner and rear tim-
ing chain case.
4. Turn the crankshaft pulley approximately 20° clockwise so that
the timing chain on the timing chain tensioner side is loose.

PBIC0848E

5. Apply engine oil to the oil feed hole and timing chain tensioner and install the timing chain tensioner.
6. Remove the stopper pin (A).

AWBIA0905ZZ

7. Install valve timing control cover (bank 1) and water pump cover.
a. Before installing, remove all traces of liquid gasket from mating surface of water pump cover and IVT
cover using a scraper.
Also remove traces of liquid gasket from the mating surface of the front cover.
b. Apply a continuous bead of liquid gasket to mating surface of IVT cover and water pump cover. Use Gen-
uine RTV Silicone Sealant or equivalent. Refer to GI-22, "Recommended Chemical Products and
Sealants".
CAUTION:
• Installation should be done within 5 minutes after applying liquid gasket.
• Do not fill the engine with engine oil for at least 30 minutes after the components are installed to
allow the sealant to cure.

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 WATER PUMP
< REMOVAL AND INSTALLATION > [VQ35DE]
8. Install blind plug (A) and copper sealing washer (B).
CAUTION: A
Do not reuse copper sealing washers.

: Front
CO
• Apply liquid gasket to the threads of blind plug.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants". C

Blind plug (A) : 12.25 N·m (1.2 kg-m, 9.0 ft-lb)

AWBIA1202GB

D
9. Installation of remaining components is in the reverse order of removal.
• After installation, refill engine coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant"
and CO-10, "System Inspection".
CAUTION: E
Do not spill engine coolant in engine compartment. Use a shop cloth to absorb engine coolant.
• After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to purge
air from the high-pressure chamber of the chain tensioner. The engine may produce a rattling noise. F
This indicates that air still remains in the chamber and is not a matter of concern.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required G
quantity, fill to the specified level. Refer to MA-16, "FOR USA AND CANADA : Fluids and Lubricants" (United
States and Canada) or MA-17, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Use procedure below to check for fuel leaks. H
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. I
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop J
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no leaks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system. K
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items: L

Item Before starting engine Engine running After engine stopped

Engine coolant Level Leaks Level M
Engine oil Level Leaks Level
Transaxle fluid CVT Models Leaks Level/Leaks Leaks
Other oils and fluids* Level Leaks Level N
Fuel Leaks Leaks Leaks
Exhaust gas — Leaks —
O
*Power steering fluid, brake fluid, etc.

Revision: April 2016 CO-23 2016 QX60

 THERMOSTAT AND THERMOSTAT HOUSING
< REMOVAL AND INSTALLATION > [VQ35DE]
THERMOSTAT AND THERMOSTAT HOUSING
Exploded View INFOID:0000000012856724

AWBIA0847GB

1. Gasket 2. Thermostat assembly (water inlet)

Removal and Installation INFOID:0000000012856725

WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
CAUTION:
• Perform when engine is cold.
• Do not spill engine coolant on the drive belt.
• Do not spill engine oil on rubber parts such as the drive belt or engine mount insulators.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant".
2. Disconnect coolant reservoir hose and remove coolant reservoir tank.
3. Remove front under cover. Refer to EXT-30, "Exploded View".
4. Disconnect the harness connector from intake valve timing control solenoid valve (LH).
5. Remove the lower radiator hose.
6. Remove thermostat assembly (water inlet).
CAUTION:
Do not disassemble thermostat assembly (water inlet).
Replace as a unit (if necessary).

SLC962AA

INSPECTION AFTER REMOVAL

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 THERMOSTAT AND THERMOSTAT HOUSING
< REMOVAL AND INSTALLATION > [VQ35DE]
• Place a thread so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring. A
• The valve opening temperature is the temperature at which the
valve opens and the thermostat falls from the thread.
• Continue heating. Check the full-open lift amount.
CO
NOTE:
The full-open lift amount standard temperature for the thermostat is
the reference value.
• After checking the full-open lift amount, lower the water tempera- C
ture and check the valve closing temperature.
SLC949A

Thermostat Standard Values

E
Valve opening temperature Refer to CO-28, "Thermostat"
Full-open lift amount Refer to CO-28, "Thermostat"
Valve closing temperature Refer to CO-28, "Thermostat" F
• If thermostat values are out of standard range, replace water inlet and thermostat assembly.
INSTALLATION
G
Installation is in the reverse order of removal.
CAUTION:
Do not reuse gasket.
• After installation, refill engine coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant" and H
CO-10, "System Inspection".
CAUTION:
Do not spill engine coolant in engine compartment. Use a shop cloth to absorb engine coolant. I

Revision: April 2016 CO-25 2016 QX60

 WATER OUTLET AND WATER PIPING
< REMOVAL AND INSTALLATION > [VQ35DE]
WATER OUTLET AND WATER PIPING
Exploded View INFOID:0000000012856726

AWBIA1107GB

1. Heater hose 2. Clamp 3. Water hose

4. Clamp 5. Water outlet 6. Gasket
7. Gasket 8. Water connector 9. O-ring
10. Water bypass pipe 11. Clamp 12. Water hose
13. Heater pipe 14. Water hose 15. Heater hose
16. Engine coolant temperature sensor 17. Clamp 18. Radiator hose (upper)
A. To heater core B. To electric throttle control actuator C. To oil cooler
D. To radiator

Removal and Installation INFOID:0000000012856727

WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove engine room cover. Refer to EM-23, "Removal and Installation"
2. Partially drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant".

Revision: April 2016 CO-26 2016 QX60

 WATER OUTLET AND WATER PIPING
< REMOVAL AND INSTALLATION > [VQ35DE]
3. Remove front air duct and air cleaner case assembly. Refer to EM-24, "Removal and Installation".
4. Remove the electric throttle control actuator engine coolant hoses. A
5. Remove radiator hose (upper) and both heater hoses.
6. Remove connector(s) from heater pipe.
CO
7. Remove engine coolant temperature sensor on water outlet.
8. Remove water outlet, heater pipe, water connector, and water bypass pipe nuts and bolts.
C
INSTALLATION
Installation is in the reverse order of removal.
• Securely insert each hose, and install a clamp at a position where it does not interfere with the pipe bulge.
CAUTION: D
Do not reuse gasket.
• When inserting heater pipe and water bypass pipe into water connector, apply mild soap to new O-rings.
CAUTION: E
Do not reuse O-rings.
• After installation, refill engine coolant and check for leaks. Refer to CO-12, "Changing Engine Coolant" and
CO-10, "System Inspection".
F

Revision: April 2016 CO-27 2016 QX60

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [VQ35DE]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)
Capacity INFOID:0000000012856728

(US qt, Imp qt)

Engine coolant capacity* 9.6 (10-1/8, 8-1/2)

*: Includes 0.75L with coolant reservoir tank at MAX level.

Thermostat INFOID:0000000012856729

Valve opening temperature 82°C (180°F)

Full-open lift amount 8.6 mm / 95°C (0.339 in / 203°F)
Valve closing temperature 77°C (171°F)

Radiator INFOID:0000000012856730

Unit: kPa (kg/cm2, psi)

Cap relief pressure Standard 88 (0.9, 12.8)

Test pressure 157 (1.6, 23)

Revision: April 2016 CO-28 2016 QX60