Engine Cooling System: Section

ENGINE
ENGINE COOLING SYSTEM

SECTION CO CO
E
CONTENTS
MR20DD REMOVAL AND INSTALLATION ............... 17 F
PRECAUTION ............................................... 4 RADIATOR ........................................................ 17

Exploded View .........................................................17 G
PRECAUTIONS ................................................... 4 Removal and Installation .........................................17
Precaution for Supplemental Restraint System Inspection ................................................................20
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 4 COOLING FAN .................................................. 21 H
Precautions for Removing Battery Terminal ............. 4 Exploded View .........................................................21
Removal and Installation .........................................21
PREPARATION ............................................ 6 Disassembly and Assembly .....................................22 I
Inspection ................................................................23
PREPARATION ................................................... 6
Commercial Service Tools ....................................... 6 WATER PUMP .................................................. 24
Lubricant or/and Sealant ........................................... 6 Exploded View .........................................................24 J
SYSTEM DESCRIPTION .............................. 7 Inspection ................................................................24
K
DESCRIPTION .................................................... 7 THERMOSTAT .................................................. 26
Engine Cooling System ............................................. 7 Exploded View .........................................................26
Engine Cooling System Schematic ........................... 9 Removal and Installation .........................................26
L
Inspection ................................................................27
SYMPTOM DIAGNOSIS .............................. 11
WATER OUTLET .............................................. 28
OVERHEATING CAUSE ANALYSIS .................11 Exploded View .........................................................28 M
Troubleshooting Chart ............................................. 11
PERIODIC MAINTENANCE ......................... 13 Inspection ................................................................29
SERVICE DATA AND SPECIFICATIONS N

ENGINE COOLANT ...........................................13
Inspection ................................................................ 13 (SDS) ............................................................ 31
Draining ................................................................... 13
Refilling ................................................................... 14
SERVICE DATA AND SPECIFICATIONS O
Flushing ................................................................... 15 (SDS) ................................................................. 31
Periodical Maintenance Specification ......................31
RADIATOR .........................................................16 Radiator ...................................................................31 P
Thermostat ..............................................................31
RADIATOR CAP ........................................................ 16 Water Control Valve ................................................31
RADIATOR CAP : Inspection .................................. 16 QR25DE
RADIATOR ................................................................ 16
RADIATOR : Inspection .......................................... 16
PRECAUTION .............................................. 32
PRECAUTIONS ................................................. 32
CO-1
Precaution for Supplemental Restraint System SERVICE DATA AND SPECIFICATIONS
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- (SDS) .......................................................... 55
SIONER" ................................................................. 32
Precautions for Removing Battery Terminal ........... 32 SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 55
PREPARATION ........................................... 34 Periodical Maintenance Specification ..................... 55
PREPARATION ................................................. 34 Radiator .................................................................. 55
Commercial Service Tools .................................... 34 Thermostat .............................................................. 55
Lubricant or/and Sealant ........................................ 34 R9M
SYSTEM DESCRIPTION ............................ 35 PRECAUTION ............................................ 56
DESCRIPTION ................................................... 35 PRECAUTIONS ................................................. 56

Engine Cooling System .......................................... 35 Precaution for Supplemental Restraint System
Engine Cooling System Schematic ........................ 36 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................. 56
SYMPTOM DIAGNOSIS ............................. 37 Precautions for Removing Battery Terminal ........... 56
OVERHEATING CAUSE ANALYSIS ................ 37 PREPARATION .......................................... 58

Troubleshooting Chart ........................................... 37
PREPARATION ................................................. 58
PERIODIC MAINTENANCE ........................ 39 Special Service Tool ............................................... 58
ENGINE COOLANT ........................................... 39 SYSTEM DESCRIPTION ........................... 59

Inspection ............................................................... 39
Draining .................................................................. 39 DESCRIPTION ................................................... 59
Refilling ................................................................... 40 Engine Cooling System ........................................... 59
Flushing .................................................................. 41 Engine Cooling System Schematic ......................... 61
RADIATOR ........................................................ 42 SYMPTOM DIAGNOSIS ............................ 62

RADIATOR CAP ....................................................... 42 OVERHEATING CAUSE ANALYSIS ................ 62
RADIATOR CAP : Inspection ................................. 42 Troubleshooting Chart ............................................ 62
RADIATOR ................................................................ 42 PERIODIC MAINTENANCE ....................... 64

RADIATOR : Inspection .......................................... 42
ENGINE COOLANT ........................................... 64
REMOVAL AND INSTALLATION ............... 43 Inspection ................................................................ 64
Draining ................................................................... 64
RADIATOR ........................................................ 43 Refilling ................................................................... 65
Exploded View ........................................................ 43 Flushing .................................................................. 66
Removal and Installation ........................................ 43
Inspection ............................................................... 46 RESERVOIR TANK CAP .................................. 68
Inspection ................................................................ 68
COOLING FAN .................................................. 47
Exploded View ........................................................ 47 RADIATOR ........................................................ 69
Removal and Installation ........................................ 47 Inspection ................................................................ 69
Disassembly and Assembly .................................... 48
Inspection ............................................................... 49 REMOVAL AND INSTALLATION .............. 70
WATER PUMP ................................................... 50 RADIATOR ........................................................ 70
Exploded View ........................................................ 50 Exploded View ........................................................ 70
Removal and Installation ........................................ 50 Removal and Installation ......................................... 71
Inspection ............................................................... 51 Inspection ................................................................ 75
THERMOSTAT AND WATER OUTLET ............ 52 COOLING FAN .................................................. 76

Exploded View ........................................................ 52 Exploded View ........................................................ 76
Removal and Installation ........................................ 52 Removal and Installation ......................................... 76
Inspection ............................................................... 53 Inspection ................................................................ 77
THERMO PLUNGER UNIT ................................ 79

Exploded View ........................................................ 79
CO-2
Removal and Installation ......................................... 79 Inspection ................................................................84
A
WATER INLET AND WATER OUTLET .............81 SERVICE DATA AND SPECIFICATIONS
Exploded View ........................................................ 81 (SDS) ............................................................ 85
Removal and Installation ......................................... 81
Inspection ................................................................ 82 SERVICE DATA AND SPECIFICATIONS CO
(SDS) ................................................................. 55
UNIT DISASSEMBLY AND ASSEMBLY ... 83 Periodical Maintenance Specification ......................85
Radiator ...................................................................85 C
WATER PUMP ...................................................83
Thermostat ..............................................................85
Exploded View ........................................................ 83
Removal and Installation ......................................... 83
D
CO-3
PRECAUTIONS
< PRECAUTION > [MR20DD]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010782922
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions for Removing Battery Terminal INFOID:0000000010783278
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.
CO-4
PRECAUTIONS
< PRECAUTION > [MR20DD]
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door. A
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.
CO
D4D engine : 20 minutes
HRA2DDT : 12 minutes
K9K engine : 4 minutes C
M9R engine : 4 minutes
R9M engine : 4 minutes
V9X engine : 4 minutes D
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function. E
5. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC. F
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1. Unlock the door with intelligent key or remote keyless entry.
NOTE: G
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood. H
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION: I
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal. J
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
K
CO-5
PREPARATION
< PREPARATION > [MR20DD]
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010782924
Tool name Description

Radiator cap tester Checking radiator and radiator cap
PBIC1982E
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and water outlet (front) filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
Lubricant or/and Sealant INFOID:0000000010782925
Name Description Note

Three bond 1303 Cooling fan Fan moter shaft
CO-6
DESCRIPTION
< SYSTEM DESCRIPTION > [MR20DD]
SYSTEM DESCRIPTION A
DESCRIPTION
Engine Cooling System INFOID:0000000010782926
CO
CVT models
C
JPBIA6908ZZ J
Electric control throttle actuator Water pump Thermostat

Water inlet Oil cooler Water control valve K
Water outlet
From radiator To CVT oil warmer To radiator
L
From CVT oil warmer From heater To heater
CO-7
DESCRIPTION
M/T models
JPBIA6909ZZ
Water pump Thermostat Water inlet

Water inlet Oil cooler Water control valve
Water outlet
From radiator To radiator From heater
To heater
CO-8
DESCRIPTION
Engine Cooling System Schematic INFOID:0000000010782927
A
CVT models
CO
JPBIA6910GB J
CO-9
DESCRIPTION
M/T models
JPBIA6911GB
CO-10
OVERHEATING CAUSE ANALYSIS
< SYMPTOM DIAGNOSIS > [MR20DD]
SYMPTOM DIAGNOSIS A
Troubleshooting Chart INFOID:0000000010782928
CO
Symptom Check items

C
Water pump malfunction Worn or loose drive belt
Thermostat and water con-
—
trol valve stuck closed
D
Dust contamination or pa-
Poor heat transfer —
Damaged fins per clogging
Physical damage E
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper- F
ate
Reduced air flow High resistance to fan rota- Fan assembly —
tion
G
Damaged fan blades
Damaged radiator shroud — — —
Cooling sys- Improper engine coolant H

— — —
tem parts mixture ratio
malfunction Poor engine coolant quality — Engine coolant viscosity —
Loose clamp I
Cooling hose
Cracked hose
Water pump Poor sealing
J
Loose
Reservoir tank cap
Poor sealing
Engine coolant leakage
O-ring for damage, deterio- K
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
Cracked radiator core L
Reservoir tank Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leakage into M
Overflowing reservoir tank Cylinder head gasket deteri-
cooling system
oration
CO-11
< SYMPTOM DIAGNOSIS > [MR20DD]
Symptom Check items
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving
tended time
Driving at extremely high
speed
— Overload on engine
Power train system mal-
function
Installed improper size
Except cool- —
wheels and tires
ing system
parts mal- Dragging brakes
function
Improper ignition timing
Blocked bumper —
Installed car brassiere
Blocked radiator grille Mud contamination or paper
Blocked or restricted air clogging —
flow
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp
CO-12
ENGINE COOLANT
< PERIODIC MAINTENANCE > [MR20DD]
PERIODIC MAINTENANCE A
ENGINE COOLANT
Inspection INFOID:0000000010782929
CO
LEVEL
• Check that the reservoir tank engine coolant level is within the C
“MIN” to “MAX” when the engine is cool.
: MAX
D
: MIN
• Adjust the engine coolant level if necessary.

CAUTION: E
Refill Genuine NISSAN Long Life Antifreeze/Coolant (blue) or
equivalent in its quality mixed with water (distilled or deminer-
alized). Refer to MA-23, "Fluids and Lubricants". JPBIA0102ZZ
F
LEAKAGE
• To check for leakage, apply pressure to the cooling system with the
radiator cap tester (commercial service tool) (A) and the radiator G
cap tester adapter (commercial service tool) (B).
Testing pressure: Refer to CO-31, "Radiator". H

WARNING:
Never remove radiator cap when engine is hot. Serious burns
may occur from high-pressure engine coolant escaping from I
engine cooling system.
CAUTION:
Higher test pressure than specified may cause radiator dam- PBIC5121J
age. J
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
• If anything is found, repair or replace damaged parts. K
Draining INFOID:0000000010782930
WARNING: L
• Never remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine
coolant escaping from radiator.
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres- M
sure. Then turn it all the way.
1. Remove engine under cover. Refer to EXT-39, "ENGINE UNDER COVER : Exploded View".
2. Open radiator drain plug at the bottom of radiator, and then N
remove radiator cap.
: Vehicle front O
CAUTION:
Perform this step when engine is cold.
• When draining all of engine coolant in the system, open water P
drain plugs on cylinder block. Refer to EM-61, "Setting".
JPBIA6838ZZ
3. Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing.
CO-13
ENGINE COOLANT
• Move reservoir tank , and then remove it numerical order as
shown in the figure.
: Nut
: Pawl
JPBIA6839ZZ
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-15, "Flushing".
Refilling INFOID:0000000010782931
CAUTION:
• Do not put additive such as waterleak preventive, since it may cause cooling waterway clogging.
• When refilling use Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent in its quality
mixed with water (distilled or demineralized). Refer to MA-23, "Fluids and Lubricants".
1. Install reservoir tank if removed and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
Radiator drain plug : Refer to CO-17, "Exploded View".

• If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-107, "Disas-
sembly and Assembly".
2. Check that each hose clamp has been firmly tightened.
3. Fill radiator to specified level.
CAUTION:
Never adhere the engine coolant to electronic equipments
(alternator etc.).
• Pour coolant slowly of less than 2 (1-3/4 Imp qt) a
minute to allow air in system to escape.
Engine coolant capacity

(With reservoir tank at “MAX” level)
Refer to CO-31, "Periodical Maintenance Specification".
JPBIA0412ZZ
4. Refill reservoir tank to “MAX” level line with engine coolant.
: MAX
: MIN
Reservoir tank engine coolant capacity

(At “MAX” level)
JPBIA0102ZZ
5. Install radiator cap.

6. Warm up engine until opening thermostat. Standard for warming-up time is approximately 10 minutes at
3,000 rpm.
• Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
CO-14
ENGINE COOLANT
7. Stop the engine and cool down to less than approximately 50°C (122°F).
• Cool down using fan to reduce the time. A
• If necessary, refill radiator up to filler neck with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments (alternator etc.).
CO
9. Repeat steps 5 through 8 two or more times with radiator cap installed until engine coolant level no longer
drops.
C
10. Check cooling system for leakage with engine running.
11. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”. D
• Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating step 5 through 8 until reservoir tank level no E
longer drops.
Flushing INFOID:0000000010782932
F
CAUTION:
Be sure to clean drain plug and install with new O-ring. G

• If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-107, "Disas- H
2. Fill radiator and reservoir tank with water and reinstall radiator cap.
3. Run the engine and warm it up to normal operating temperature. I
4. Rev the engine two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain water from the system. Refer to CO-13, "Draining". J
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
CO-15
RADIATOR
RADIATOR
RADIATOR CAP
RADIATOR CAP : Inspection INFOID:0000000010782933
• Check valve seat of radiator cap.

- Check that valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check that valve seat has no soil and damage.
- Check that there is no dirt or damage on the valve seat of radiator
cap negative-pressure valve.
- Check that there are no unusualness in the opening and closing
conditions of negative-pressure valve.
JPBIA1961ZZ
• Check radiator cap relief pressure.
Standard and Limit : Refer to CO-31, "Radiator".

- When connecting radiator cap to the radiator cap tester (commer-
cial service tool) (A) and the radiator cap tester adapter (commer-
cial service tool) (B), apply engine coolant to the cap seal surface.
PBIC5122J
• Replace radiator cap if there is an unusualness related to the above three.

CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
RADIATOR
RADIATOR : Inspection INFOID:0000000010782934
Check radiator for mud or clogging. If necessary, clean radiator as follows.

CAUTION:
• Be careful not to bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan
assembly and horns. Then tape harness and harness connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 cm
(11.81 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
CO-16
RADIATOR
< REMOVAL AND INSTALLATION > [MR20DD]
REMOVAL AND INSTALLATION A

RADIATOR
Exploded View INFOID:0000000010782935
CO
REMOVAL
C
K
JSBIA4311GB
Reservoir tank cap Reservoir tank Reservoir tank hose L

Clip Mounting bracket Mounting rubber (upper)
Radiator cap Side seal Side seal
M
Radiator Mounting rubber (lower) O-ring
Drain plug Side seal Clamp
Radiator hose (lower) Clamp Radiator hose (upper) N
Cooling fan assembly
To water outlet To water inlet
O
: Always replace after every disassembly.
: N·m (kg-m, in-lb)

P
Removal and Installation INFOID:0000000010782936
REMOVAL
WARNING:
CO-17
RADIATOR
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres-
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
2. Drain engine coolant from radiator. Refer to CO-13, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belts.
3. Remove radiator hose (lower) from radiator.
4. Remove air duct 1 and air duct 2. Refer to EM-31, "Removal and Installation".
5. Remove battery and battery bracket. Refer to PG-140, "EXCEPT FOR R9M : Exploded View".
6. Remove radiator hose (upper) from radiator.
CAUTION:
Never spill engine coolant on drive belt.
7. Remove cooling fan assembly. Refer to CO-21, "Removal and Installation".
8. Remove condenser from radiator , and move it frontward.
: Mount
CAUTION:
• Be careful not to damage condenser core.
• Minimize the moving distance of condenser to prevent
load to air conditioner piping.
JPBIA6840ZZ
9. Remove radiator from the clearance between condenser

and upper radiator core support.
: Radiator moving direction
CAUTION:
• Be careful not to damage radiator core.
JPBIA6841ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
Radiator hose
CAUTION:
• Use genuine mounting bolts for the cooling fan assembly and strictly observe the tightening torque.
(Breakage prevention for radiator)
NOTE:
• Insert the radiator hose all the way to the stopper or by 33 mm (1.30 in) (hose without a stopper).
CO-18
RADIATOR
CO
JPBIA4294GB
D
Unit: mm (in)
Radiator side Engine side
• For the orientation of the hose clamp pawl, refer to the figure. E
Position of hose clamp*

F
Radiator hose Hose end Paint mark

G
JPCIA0366ZZ
: Vehicle upper H
I
Radiator side Upper
J
JPCIA0362ZZ
Radiator hose (upper)
K
Engine side Upper

L
JPCIA0363ZZ
M
N
Radiator side Lower
O
JSBIA4312ZZ
Radiator hose (lower)
Engine side Front
JPCIA0365ZZ
*Refer to the illustrations for the specific position each hose clamp tab.
CO-19
RADIATOR
• The angle created by the hose clamp pawl and the specified line
must be within ±30° as shown in the figure.
JPBIA4295ZZ
• To install hose clamps , check that the dimension (A) from the
hose end to the hose clamp is within the reference value.
3 - 5 mm
Dimension “A”
0.12 - 0.20 in
JPBIA3527ZZ
INSPECTION AFTER INSTALLATION

• Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-13, "Inspection".
• Start and warm up the engine. Visually check that there is no leakage of engine coolant.
CO-20
COOLING FAN
COOLING FAN
A
CO
J
JSBIA4999GB
Fan motor (RH) Fan motor (LH) Fan shroud K

Cooling fan (LH) Cooling fan (RH)
Apply on fan motor shaft
L
: Apply high strength thread locking sealant or equivalent.

M
REMOVAL N
CAUTION: O
• Perform this step when engine is cold.
3. Remove air duct 1 and air duct 2. Refer to EM-30, "Exploded View". P
4. Remove radiator hose (upper) from radiator. Refer to CO-17, "Exploded View".
5. Remove front grille. Refer to EXT-22, "Exploded View".
6. Remove crash zone sensor. Refer to SR-31, "Exploded View".
7. Remove hood lock bell crank and hood lock assembly. Refer to folloing table:
CO-21
COOLING FAN
TYPE Reference
1 DLK-297, "Exploded View"
How to select vehicle type: refer to DLK-22, "Information".
8. Disconnect harness connector from fan motor (RH and LH), and move harness to aside.
9. Remove mounting bolts and clips of mounting bracket .
JPBIA6842ZZ
10. Remove radiator core support upper. Refer to folloing table:
TYPE Reference
2 DLK-572, "MR20DD : Exploded View"
11. Remove mounting bracket.
12. Remove cooling fan assembly according to the following instructions:
a. Lift cooling fan assembly and disconnect the lower mount.
b. Move cooling fan assembly to rightward of vehicle ( 1) and
lift ( 2) the right side to remove it.
CAUTION:
Be careful not to damage or scratch on radiator core when
removing.
JPBIA6843ZZ
INSTALLATION
CAUTION:
Only use genuine parts for fan shroud mounting bolt and observe the specified torque (to prevent
radiator from being damaged).
NOTE:
Cooling fans are controlled by ECM. For details. Refer to EC-57, "COOLING FAN CONTROL : System
Description".
Disassembly and Assembly INFOID:0000000010782940
DISASSEMBLY
1. Remove cooling fan mounting nuts, and then remove the cooling fans (RH and LH).
2. Remove fan motors (RH and LH).
CO-22
COOLING FAN
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly. A
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them.
• Install each fan in the following position. CO
Right side : 9 blades

Left side : 7 blades C
• Secure the harness to the fan shroud to prevent the fan rotation area from being loose.
• Apply high thread locking sealant on fan motor shaft.
D
INSPECTION AFTER DISASSEMBLY

E
Cooling Fan
Inspect cooling fan for crack or unusual bend.
• If anything is found, replace cooling fan.
F
CO-23
WATER PUMP
WATER PUMP
JSBIA1603GB
Pulley Water pump Gasket

: N·m (kg-m, ft-lb)
REMOVAL
CAUTION:
Perform this step when the engine is cold.
3. Remove front wheel (RH). Refer to WT-61, "Exploded View".
4. Remove front fillet molding (RH). Refer to EXT-32, "FRONT FILLET MOLDING : Removal and Installa-
tion".
5. Remove front fender protector. Refer ro EXT-35, "FENDER PROTECTOR : Removal and Installation".
6. Remove drive belts. Refer to EM-22, "Removal and Installation".
7. Remove water pump.
• Engine coolant leakage from cylinder block, so have a receptacle ready below.
CAUTION:
• Handle water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as a unit.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER REMOVAL
CO-24
WATER PUMP
• Check visually that there is no significant dirt or rusting on water
pump body and vane . A
• Check that there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
• Replace water pump, if necessary. CO
PBIC3313J
D
• Start and warm up the engine. Check visually that there is no leakage of engine coolant. E
CO-25
THERMOSTAT
THERMOSTAT
JSBIA4314GB
Thermostat housing Gasket Rubber ring

Thermostat Water inlet
To oil cooler To radiator
: Engine front
REMOVAL
CAUTION:
3. Disconnect radiator hose (lower) from water inlet. Refer to CO-17, "Exploded View".
4. Remove water inlet and thermostat.
• Engine coolant leakage from cylinder block, so have a receptacle ready below.
5. Disconnect the battery cable from the negative terminal. Refer to PG-140, "EXCEPT FOR R9M :
Exploded View".
6. Remove thermostat housing with the following procedure:
a. Remove water pump. Refer to CO-24, "Exploded View".
b. Remove alternator. Refer to CHG-44, "MR20DD : Exploded View".
c. Remove A/C compressor with A/C piping connected, and temporarily fasten it on vehicle with a rope.
Refer to HA-76, "Exploded View".
CO-26
THERMOSTAT
d. Remove water hoses. Refer to LU-13, "Exploded View".
e. Remove thermostat housing. A
INSTALLATION
CO
Thermostat
• Install thermostat with making rubber ring groove fit to thermo-
stat flange with the whole circumference. C
JPBIA5191ZZ
F
• Install thermostat with jiggle valve facing upwards.
: Thermostat housing G
I
PBIC3548J
J

Thermostat K
• Place a thread so that it is caught in the valves of thermostat .
Immerse fully in a container filled with water. Heat while stirring.
• The valve opening temperature is the temperature at which the L
valve opens and falls from the thread.
• Continue heating. Check the full open valve lift amount.
• After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature. M
Standard: Refer to CO-31, "Thermostat".

• If out of the standard, replace thermostat. N
PBIC3314J

• Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the O
• Start and warm up the engine. Check visually that there is no leakage of engine coolant.
P
CO-27
WATER OUTLET
WATER OUTLET
JPBIA6912GB
Water control valve Rubber ring Water outlet

Engine coolant temperature sensor Clamp Water hose
Water hose
To radiator To CVT oil warmer (CVT models) To heater
To heater
: Engine front
: Indicates that the part is connected at points with same symbol in actual vehicle.
REMOVAL
CAUTION:
2. Remove air duct 1 and air duct 2. Refer to EM-30, "Exploded View".
3. Remove battery. Refer to PG-140, "EXCEPT FOR R9M : Exploded View".
4. Remove battery tray. Refer to PG-146, "EXCEPT FOR R9M : Exploded View".
5. Disconnect radiator hose (upper) form water outlet. Refer to CO-17, "Exploded View".
6. Disconnect harness connector from engine coolant temperature sensor.
CO-28
WATER OUTLET
7. Remove heater hoses and water hose (CVT models).
A
: Water outlet
CO
JPBIA6844ZZ
D
8. Remove water outlet.
INSTALLATION
Note the following, and install in the reverse order of removal. E
Water Control Valve
• Install water control valve with making rubber ring groove fit to
water control valve flange with the whole circumference. F
JPBIA5193ZZ
I
• Install water control valve with the arrow facing up and the
frame center part facing upwards.
J
: Water outlet
L
JPBIA5194ZZ
Inspection INFOID:0000000010782950 M

Water Control Valve N
• Place a thread so that it is caught in the valves of water control
valve . Immerse fully in a container filled with water. Heat
while stirring. O
• The valve opening temperature is the temperature at which the
• Continue heating. Check the continuous valve lifting toward maxi- P
mum valve lift.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.
• After checking the maximum valve lift amount, lower the water PBIC3314J
temperature and check the valve closing temperature.
CO-29
WATER OUTLET
Standard: Refer to CO-31, "Water Control Valve".

• If out of the standard, replace water control valve.
• Start and warm up the engine. Check visually that there is no leakage of engine coolant.
CO-30
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [MR20DD]
SERVICE DATA AND SPECIFICATIONS (SDS) A

Periodical Maintenance Specification INFOID:0000000010782951
CO
ENGINE COOLANT CAPACITY (APPROXIMATE)

Unit: (Imp qt) C
Engine coolant capacity (With reservoir tank at “MAX” level) CVT models 7.7 (6-6/8)
M/T models 7.2 (6-3/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.85 (6/8) D
Radiator INFOID:0000000010782952
E
Unit: kPa (bar, kg/cm2, psi)
Standard 90 (0.9, 0.9, 13.1)

Cap relief pressure
Lower limit 60 (0.6, 0.6, 8.7) F
Leakage testing pressure 157 (1.6, 1.6, 22.8)
Thermostat INFOID:0000000010782953 G
Standard
Valve opening temperature 80.5 - 83.5°C (177 - 182°F) H

Maximum valve lift 8.0 mm/95°C (0.315 in/203°F)
Valve closing temperature 77°C (171°F)
I
Water Control Valve INFOID:0000000010782954
Standard J
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8.0 mm/108°C (0.315 in/226°F)
K
CO-31
PRECAUTIONS
< PRECAUTION > [QR25DE]
PRECAUTION
PRECAUTIONS
WARNING:
connectors.
WARNING:
serious injury.
NOTE:
NOTE:
SEF289H
NOTE:
INSTRUCTION 1
1. Open the hood.
CO-32
PRECAUTIONS
< PRECAUTION > [QR25DE]
CO
CAUTION:
CAUTION:
NOTE: G
3. Open the hood. H
CAUTION: I
CAUTION:
K
CO-33
PREPARATION
< PREPARATION > [QR25DE]
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010782957
Tool name Description

Radiator cap tester Checking radiator and radiator cap
PBIC1982E
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
Lubricant or/and Sealant INFOID:0000000010782958
Name Description Note

Three bond 1303 Cooling fan Fan moter shaft
CO-34
DESCRIPTION
< SYSTEM DESCRIPTION > [QR25DE]
DESCRIPTION
CO
JPBIA6488GB J
Cylinder head Cylinder block Water pump

Thermostat Water inlet Radiator K
Thermostat housing (Cylinder block) Water outlet
To electric throttle control actuator To oil cooler To CVT oil warmer
L
To heater From heater From electric throttle control actuator
From oil cooler From CVT oil warmer
CO-35
DESCRIPTION
< SYSTEM DESCRIPTION > [QR25DE]
JPBIA6489GB
CO-36
< SYMPTOM DIAGNOSIS > [QR25DE]
SYMPTOM DIAGNOSIS A
CO
Symptom Check items

C
—
D
Damaged radiator fins per clogging
Physical damage E
Cooling fan does not oper- F
ate
tion
G
Damaged fan blades
Cooling sys- Improper engine coolant H

— — —
malfunction Poor engine coolant quality — Engine coolant density —
Loose clamp I
Cooling hose
Cracked hose
J
Loose
Radiator cap
Poor sealing
O-ring for damage, deterio- K
Radiator
Cracked radiator core L
Exhaust gas leaks into cool- M
ing system
oration
CO-37
< SYMPTOM DIAGNOSIS > [QR25DE]
Symptom Check items
load
Abusive driving
tended time
speed
— Overload on engine
Powertrain system malfunc-
tion
Except cool- —
wheels and tires
ing system
function
Blocked bumper —
Blocked radiator grille Mud contamination or paper
flow
Blocked condenser
Blocked air flow
CO-38
ENGINE COOLANT
< PERIODIC MAINTENANCE > [QR25DE]
PERIODIC MAINTENANCE A
ENGINE COOLANT
CO
LEVEL
• Check that the reservoir tank engine coolant level is within the C
“MIN” to “MAX” when the engine is cool.
: MAX
D
: MIN
• Adjust the engine coolant level if necessary.

CAUTION: E
alized). Refer to MA-23, "Fluids and Lubricants". JPBIA0102ZZ
F
LEAKAGE
• To check for leaks, apply pressure to the cooling system with the
radiator cap tester (commercial service tool) (A) and the radiator G
cap tester adapter (commercial service tool) (B).
Testing pressure: Refer to CO-55, "Radiator". H

WARNING:
Never remove radiator cap when engine is hot. Serious burns
may occur from high-pressure engine coolant escaping from I
engine cooling system.
CAUTION:
Higher test pressure than specified may cause radiator dam- PBIC5121J
age. J
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
• If anything is found, repair or replace damaged parts. K
WARNING: L
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres- M
2. Open radiator drain plug at the bottom of radiator, and then N
remove radiator cap.
: Vehicle front O
CAUTION:
• When draining all of engine coolant in the system, open water P
drain plugs on cylinder block. Refer to EM-207, "Setting".
JPBIA6838ZZ
3. Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing.
CO-39
ENGINE COOLANT
• Move reservoir tank , and then remove it numerical order as
shown in the figure.
: Nut
: Pawl
JPBIA6839ZZ
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-41, "Flushing".
CAUTION:
• Do not put additive such as waterleak preventive, since it may cause cooling waterway clogging.
• When refilling use Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent in its quality
CAUTION:

• If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-248, "Disas-
2. Check that each hose clamp has been firmly tightened.
3. Fill radiator to specified level.
CAUTION:
Never adhere the engine coolant to electronic equipments
(alternator etc.).
• Pour coolant slowly of less than 2 (1-3/4 Imp qt) a
minute to allow air in system to escape.
Engine coolant capacity

(With reservoir tank at “MAX” level)
JPBIA0412ZZ
: MAX
: MIN
Reservoir tank engine coolant capacity

(At “MAX” level)
JPBIA0102ZZ

6. Warm up engine until opening thermostat. Standard for warming-up time is approximately 10 minutes at
3,000 rpm.
CAUTION:
CO-40
ENGINE COOLANT
• Cool down using fan to reduce the time. A
CAUTION:
CO
9. Repeat steps 5 through 8 two or more times with radiator cap installed until engine coolant level no longer
drops.
C
11. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”. D
• Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating step 5 through 8 until reservoir tank level no E
longer drops.
F
CAUTION:
Be sure to clean drain plug and install with new O-ring. G

• If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-248, "Disas- H
2. Fill radiator and reservoir tank with water and reinstall radiator cap.
3. Run the engine and warm it up to normal operating temperature. I
4. Rev the engine two or three times under no-load.
6. Drain water from the system. Refer to CO-39, "Draining". J
CO-41
RADIATOR
RADIATOR
RADIATOR CAP
RADIATOR CAP : Inspection INFOID:0000000010782966
• Check valve seat of radiator cap.

- Check that valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check that valve seat has no soil and damage.
- Check that there is no dirt or damage on the valve seat of radiator
cap negative-pressure valve.
- Check that there are no unusualness in the opening and closing
conditions of negative-pressure valve.
JPBIA1961ZZ
• Check radiator cap relief pressure.
Standard and Limit : Refer to CO-55, "Radiator".

- When connecting radiator cap to the radiator cap tester (commer-
cial service tool) (A) and the radiator cap tester adapter (commer-
cial service tool) (B), apply engine coolant to the cap seal surface.
PBIC5122J
• Replace radiator cap if there is an unusualness related to the above three.

CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
RADIATOR
RADIATOR : Inspection INFOID:0000000010782967
Check radiator for mud or clogging. If necessary, clean radiator as follows.

CAUTION:
• Be careful not to bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan
assembly and horns. Then tape harness and harness connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
CO-42
RADIATOR
< REMOVAL AND INSTALLATION > [QR25DE]
REMOVAL AND INSTALLATION A

RADIATOR
CO
REMOVAL
C
K
JSBIA4998GB
Reservoir tank cap Reservoir tank Reservoir tank hose L

Clip Mounting bracket Mounting rubber (upper)
Radiator cap Side seal Side seal
M
Radiator Mounting rubber (lower) O-ring
Drain plug Side seal Clamp
Radiator hose (lower) Clamp Radiator hose (upper) N
To water outlet To water inlet Not applicable
O

P
REMOVAL
WARNING:
CO-43
RADIATOR
NOTE:
ing.
CAUTION:
4. Remove air duct 1 and air duct 2. Refer to EM-175, "Removal and Installation".
5. Remove battery and battery bracket. Refer to PG-140, "EXCEPT FOR R9M : Exploded View".
6. Remove radiator hose (upper) from radiator.
CAUTION:
Never spill engine coolant on drive belt.
7. Remove cooling fan assembly. Refer to CO-47, "Removal and Installation".
8. Remove condenser from radiator , and move it frontward.
: Mount
CAUTION:
JPBIA6840ZZ
9. Remove radiator from the clearance between condenser

and upper radiator core support.
CAUTION:
JPBIA6841ZZ
INSTALLATION
Radiator hose
CAUTION:
• Use genuine mounting bolts for the cooling fan assembly and strictly observe the tightening torque.
NOTE:
• Insert the radiator hose all the way to the stopper or by 33 mm (1.30 in) (hose without a stopper).
CO-44
RADIATOR
CO
JPBIA4294GB
D
Unit: mm (in)
• For the orientation of the hose clamp pawl, refer to the figure. E

F

G
JPCIA0366ZZ
: Vehicle upper H
I
Radiator side Upper
J
JPCIA0362ZZ
K
Engine side Upper

L
JPCIA0363ZZ
M
N
Radiator side Lower
O
JSBIA4312ZZ
Engine side Front
JPCIA0365ZZ
CO-45
RADIATOR
JPBIA4295ZZ
hose end to the hose clamp is within the reference value.
3 - 5 mm
Dimension “A”
0.12 - 0.20 in
JPBIA3527ZZ

CO-46
COOLING FAN
COOLING FAN
A
CO
J
JSBIA4999GB
Fan motor (RH) Fan motor (LH) Fan shroud K

Cooling fan (LH) Cooling fan (RH)
Apply on fan motor shaft
L
: Apply high strength thread locking sealant or equivalent.

M
REMOVAL N
CAUTION: O
3. Remove air duct 1 and air duct 2. Refer to EM-174, "Exploded View". P
CO-47
COOLING FAN
TYPE Reference
8. Disconnect harness connector from fan motor (RH and LH), and move harness to aside.
JPBIA6842ZZ
TYPE Reference
11. Remove mounting bracket.
a. Lift cooling fan assembly and disconnect the lower mount.
b. Move cooling fan assembly to rightward of vehicle ( 1) and
lift ( 2) the right side to remove it.
CAUTION:
removing.
JPBIA6843ZZ
INSTALLATION
CAUTION:
NOTE:
Description".
Disassembly and Assembly INFOID:0000000010782973
DISASSEMBLY
1. Remove cooling fan mounting nuts, and then remove the cooling fans (RH and LH).
2. Remove fan motors (RH and LH).
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
CO-48
COOLING FAN
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them. A
• Install each fan in the following position.
Right side : 9 blades CO

Left side : 7 blades
• Secure the harness to the fan shroud to prevent the fan rotation area from being loose.
• Apply high thread locking sealant on fan motor shaft. C
D
Cooling Fan
Inspect cooling fan for crack or unusual bend. E
CO-49
WATER PUMP
WATER PUMP
JSBIA5000GB
O-ring Water pipe Water pump housing

Gasket Water pump Gasket
REMOVAL
2. Drain engine coolant. Refer to CO-39, "Draining".
CAUTION:
3. Remove the following parts.
• Drive belt: Refer to EM-166, "Removal and Installation".
• Alternator: Refer to CHG-46, "QR25DE : Exploded View".
• Engine coolant leaks from cylinder block, so have a receptacle ready below.
CAUTION:
• Handle water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as a unit.
5. Remove water pump housing with the following procedure:
a. Remove oil level gauge and oil level gauge guide. Refer to EM-247, "Exploded View".
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
b. Remove exhaust manifold. Refer to EM-180, "Exploded View".
CO-50
WATER PUMP
c. Remove water pump housing.
6. Remove water pipe. A
INSTALLATION
CAUTION:
Do not reuse O-ring. CO
• When inserting water pipe end into cylinder block, apply a neutral detergent to O-ring. Then insert it immedi-
ately. C
D
• Check visually that there is no significant dirt or rusting on water
pump body and vane.
• Check that there is no looseness in vane shaft, and that it turns E
• Replace water pump, if necessary.
F
G
KBIA0155E
INSPECTION AFTER INSTALLATION H

• Start and warm up engine. Check visually that there is no leakage of engine coolant.
I
CO-51
THERMOSTAT AND WATER OUTLET
JSBIA5001GB
Thermostat O-ring Water inlet

O-ring Heater pipe Clamp
Water hose water outlet Clamp
Engine coolant temperature sen-
Water hose Water hose
sor
To radiator To CVT oil warmer To oil cooler
To heater
, : Indicates that the part is connected at points with same symbol in actual vehicle.
REMOVAL
Thermostat
2. Drain engine coolant. Refer to CO-39, "Draining".
CAUTION:
3. Remove exhaust manifold cover. Refer to EM-180, "Exploded View".
4. Disconnect radiator hose (lower) at water inlet side. Refer to CO-43, "Exploded View".
5. Remove water inlet and thermostat.
Water Outlet
CO-52
2. Drain engine coolant. Refer to CO-39, "Draining". A
CAUTION:
3. Remove battery and battery bracket. Refer to PG-140, "EXCEPT FOR R9M : Exploded View". CO
4. Disconnect radiator hose (upper) at water outlet side.
5. Disconnect harness connector from engine coolant temperature sensor.
6. Disconnect water hoses. C
7. Remove heater pipe and heater hose.
D
INSTALLATION
Thermostat E
• Install thermostat with making rubber ring groove fit to thermo-
stat flange with the whole circumference.
F
H
JPBIA4456ZZ
• Install thermostat with jiggle valve facing upwards. (The position I

deviation may be within the range of 20 degrees as shown in the
figure.)
J
: Up
JPBIA6501ZZ
L
Heater Pipe Installation

Apply a neutral detergent to O-ring, then quickly insert the insertion part of heater pipe into cylinder block.
M
INSPECTION AFTER REMOVAL N

• Place a thread so that it is caught in the valves of thermostat .
Immerse fully in a container filled with water. Heat while stirring.
• The valve opening temperature is the temperature at which the O
• Continue heating. Check the maximum valve lift amount.
• After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature. P
Standard
Thermostat : Refer to CO-55, "Thermostat".
PBIC3314J
• If out of the standard, replace thermostat.
CO-53
• Start and warm up engine. Check visually that there is no leakage of engine coolant.
CO-54
< SERVICE DATA AND SPECIFICATIONS (SDS) [QR25DE]

CO

Unit: (lmp qt) C
Engine coolant capacity (With reservoir tank at “MAX” level) 8.2 (7-2/8)
Reservoir tank 0.85 (6/8)
D
Unit: kPa (bar, kg/cm2, psi) E

Standard 90 (0.9, 0.9, 13.1)
Cap relief pressure
Lower limit 60 (0.6, 0.6, 8.7)
Leakage testing pressure 157 (1.6, 1.6, 22.8) F
Thermostat INFOID:0000000010782983
G
Standard
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8.0 mm/95°C (0.315 in/203°F) H
CO-55
PRECAUTIONS
< PRECAUTION > [R9M]
PRECAUTION
PRECAUTIONS
WARNING:
connectors.
WARNING:
serious injury.
NOTE:
NOTE:
SEF289H
NOTE:
INSTRUCTION 1
1. Open the hood.
CO-56
PRECAUTIONS
< PRECAUTION > [R9M]
CO
CAUTION:
CAUTION:
NOTE: G
3. Open the hood. H
CAUTION: I
CAUTION:
K
CO-57
PREPARATION
< PREPARATION > [R9M]
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000010969419
NISSAN tool number

(RENAULT too number) Description
Tool name
WS39930000 Pressing the tube of liquid gasket
( — )
Tube pressure
S-NT052
— Leak checking
(M.S. 554-07) Checking reservoir tank cap
Tester
MLIA0012E
— Adapting tester to reservoir tank

(M.S. 554-01)
Reservoir tank cap tester adapter A
MLIA0013E
— Adapting tester to reservoir tank cap

(M.S. 554-06)
Reservoir tank cap tester adapter B
MLIA0014E
NI. 205 Refilling engine cooling system

—
Coolant refill tool
LMA053
CO-58
DESCRIPTION
< SYSTEM DESCRIPTION > [R9M]
DESCRIPTION
CO
M/T models
C
E1BIA1150ZZ J
Reservoir tank Water pump Air relief plug

EGR cooler Heater Thermoplunger K
Water inlet (Thermostat housing) Air relief plug Radiator
Water outlet (With engine coolant by-
Oil cooler L
pass valve)
CO-59
DESCRIPTION
CVT models
JPBIA6987ZZ
Reservoir tank Water pump Air relief plug

EGR cooler Heater Thermoplunger
Water inlet (Thermostat housing) Air relief plug CVT oil warmer
Water outlet (With engine coolant by-
Radiator Oil cooler
pass valve)
CO-60
DESCRIPTION
A
M/T models
CO
JPBIA6917GB
I
CVT models
JPBIA6918GB
CO-61
< SYMPTOM DIAGNOSIS > [R9M]
SYMPTOM DIAGNOSIS
Symptom Check items

—
Damaged radiator fins per clogging
Physical damage
Cooling fan does not oper-
ate
tion
Damaged fan blades
Cooling sys- Improper engine coolant

— — —
malfunction Poor engine coolant quality — Engine coolant density —
Loose clamp
Cooling hose
Cracked hose
Loose
Radiator cap
Poor sealing
O-ring for damage, deterio-
Radiator
Cracked radiator core
Exhaust gas leaks into cool-
ing system
oration
CO-62
< SYMPTOM DIAGNOSIS > [R9M]
Symptom Check items
A
load
Abusive driving CO
tended time
speed
— Overload on engine C
Powertrain system malfunc-
tion
Except cool- —
wheels and tires D
ing system
function
E
Blocked bumper —
Blocked radiator grille Mud contamination or paper F
flow
Blocked condenser G
Blocked air flow
CO-63
ENGINE COOLANT
< PERIODIC MAINTENANCE > [R9M]
PERIODIC MAINTENANCE
ENGINE COOLANT
LEVEL
• Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” when the engine is cool.
• Adjust the engine coolant level as necessary.
CAUTION:
alized). Refer to MA-23, "Fluids and Lubricants".
• Check that the reservoir tank cap is tightened.
WARNING:
Never remove reservoir tank cap when engine is hot. Serious
burns could occur from high-pressure engine coolant escaping E1BIA1145ZZ
from reservoir tank.
LEAKAGE
• To check for leakage, fit the adapter to the reservoir tank, and
then connect it to the reservoir tank cap tester [SST: — (M.S.554-
07)] as shown.
Testing pressure: Refer to CO-85, "Radiator".

WARNING:
Never remove reservoir tank cap when engine is hot. Serious
burns could occur from high-pressure engine coolant escap-
ing from reservoir tank.
CAUTION:
Higher test pressure than specified may cause radiator dam- E1BIA1148ZZ
age.
• If anything is found, repair or replace damaged parts.
WARNING:
1. Remove engine under cover.
2. Remove reservoir tank cap.
3. Open radiator drain plug of radiator.
: Vehicle front
CAUTION:
4. Remove reservoir tank if necessary, and drain engine coolant
and clean reservoir tank before installing. Refer to CO-70,
"Exploded View".
5. Check drained engine coolant for contaminants such as rust,
corrosion or discoloration. If contaminated, flush the engine JPBIA6988ZZ
cooling system. Refer to CO-66, "Flushing".
CO-64
ENGINE COOLANT
A
CAUTION:
• Never put additive such as waterleak preventive, since it may cause cooling waterway clogging.
• When refilling use Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent in its quality CO
1. Install reservoir tank if removed and radiator drain plug .
CAUTION:
C
: Vehicle front
D
JPBIA6988ZZ
2. Check that each hose clamp has been firmly tightened. F

3. Open radiator air relief plug .
: Vehicle front
G
I
JPBIA6919ZZ
4. Disconnect heater hose at position ( ) in the figure. J
: Vehicle front
K
• Enhance heater hose as high as possible.
JPBIA4208ZZ
M
5. Open air relief plug .

N
: Vehicle front
E1BIA1151ZZ
6. Fill reservoir tank with engine coolant.

CAUTION:
CO-65
ENGINE COOLANT
• Pour coolant slowly of less than 3 (2-5/8 Imp qt) per minute to allow air in system to escape.
•
Engine coolant capacity (With reservoir tank at “MAX” level)
7. When engine coolant spill from radiator air relief plug with continuous flow, close air relief plug and con-
tinue filling reservoir tank.
8. When engine coolant spill from air relief plug with continuous flow, close air relief plug and continue filling
reservoir tank.
9. When engine coolant spill from heater hose with continuous
flow, connect heater hose and continue filling reservoir tank until
reach “MAX” level
: MAX
: MIN
Reservoir tank engine coolant capacity (At “MAX” level)

Refer to CO-85, "Periodical Maintenance Specifica-
tion". JPBIA0102ZZ
10.

12. Warm up engine at 3000 rpm until thermostat is opened.
CAUTION:
• Cool down using fan to reduce the time.
CAUTION:
15. Repeat steps 11 through 14 two or more times with radiator cap installed until engine coolant level no
longer drops.
17. Warm up the engine, and check for flowing noise while repeat at least three time slow acceleration from
idle up to 3,000 rpm.
18. If flowing noise is heard, bleed air from cooling system by repeating step 11 through 17 until flowing noise
is no longer heard.
1. Install reservoir tank if removed and radiator drain plug .

CAUTION:
: Vehicle front
JPBIA6988ZZ
CO-66
ENGINE COOLANT
2. Open radiator air relief plug .
A
: Vehicle front
CO
JPBIA6919ZZ
D
3. Disconnect heater hose at position ( ) in the figure.
: Vehicle front
E
• Enhance heater as high as possible.
G
JPBIA4208ZZ
4. Open air relief plug .

H
: Vehicle front
E1BIA1151ZZ
K
5. Fill reservoir tank with water.
• When engine coolant over flows opened radiator air relief plug, close air relief plug, and continue filling
the engine coolant. L
• When engine coolant over flows opened water outlet air relief plug, close air relief plug, and continue fill-
ing the engine coolant.
• When engine coolant over flows disconnected heater hose, connect heater hose, and continue filling the
engine coolant. M
7. Run the engine and warm it up to normal operating temperature.
8. Rev the engine two or three times under no-load. N
10. Drain water from the system. Refer to CO-64, "Draining".
O
CO-67
RESERVOIR TANK CAP
RESERVOIR TANK CAP
• Fit the adapter to the reservoir tank cap tester [SST: — (M.S. 554-
07)] (A) as shown.
• When connecting the reservoir tank cap to the reservoir tank cap
tester, apply water or LLC to the reservoir tank cap seal part.
• Check reservoir tank cap relief pressure.
Standard: Refer to CO-85, "Radiator".

• Replace the reservoir tank cap if the engine coolant passes
through it, or if any fur signs is detected.
CAUTION:
When installing reservoir tank cap, thoroughly wipe out the res- E1BIA0057ZZ
ervoir tank filler neck to remove any waxy residue or foreign

material.
CO-68
RADIATOR
RADIATOR
A
Check radiator for mud or clogging. If necessary, clean radiator as follows. CO

CAUTION:
• Never bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as radiator fan, radia-
tor shroud and horns. Then tape the harness and connectors to prevent water from entering. C
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
D
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
• Use compressed air lower than 490 kPa (4.9 bar 5 kg/cm2, 71psi) and keep distance more than 30 cm (11.8 E
in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
F
CO-69
RADIATOR
< REMOVAL AND INSTALLATION > [R9M]
REMOVAL AND INSTALLATION

RADIATOR
REMOVAL
M/T models
JPBIA6920GB
Reservoir tank cap Reservoir tank Clamp

Reservoir tank hose Clamp Reservoir tank hose
Reservoir tank tube Reservoir tank hose Connector
Clamp Radiator hose (upper) Radiator
Mounting rubber (upper) Mounting bracket O-ring
Air relief plug Mounting rubber (lower) O-ring
Drain plug Clamp Radiator hose (lower)
To water inlet To water connector To water outlet
CO-70
RADIATOR
CVT models
A
CO
I
JPBIA6921GB
Reservoir tank cap Reservoir tank Clamp

J
Reservoir tank hose Clamp Reservoir tank hose
Reservoir tank tube Reservoir tank hose Connector
Clamp Radiator hose (upper) Radiator K
Mounting rubber (upper) Mounting bracket O-ring
Air relief plug Mounting rubber (lower) O-ring
L
Drain plug Clamp Radiator hose (lower)
Connector Radiator hose (lower) Clamp
Water hose Water hose Cooling fan assembly M
To water inlet To water connector To water outlet
To CVT oil warmer
N

O
REMOVAL P
WARNING:
• Never remove reservoir tank cap when engine is hot. Serious burns may occur from high-pressure
engine coolant escaping from cooling system.
• Wrap a thick cloth around the reservoir tank cap. Slowly turn it a quarter of a turn to release built-up
pressure. Then turn it all the way.
NOTE:
CO-71
RADIATOR
ing.
CAUTION:
4. Remove front bumper. Refer to EXT-14, "Exploded View".
5. Remove headlamp (RH). Refer to EXL-190, "Exploded View" (LED headlamp models) or EXL-375,
"Exploded View" (halogen headlamp models).
6. Remove charge air cooler. Refer to EM-310, "Exploded View".
8. Disconnect harness connectors from cooling fan assembly, and move harness aside.
9. Remove condenser from radiator according to the follow-
ing instructions:
: Vehicle front
CAUTION:
a. Remove bolt .
b. Unlock pawl , and move condenser to rightward of vehicle JSBIA5313ZZ
( 1).
c. Move condenser to forward of vehicle ( 2).
10. Remove radiator and cooling fan assembly from the clear-
ance between condenser and upper radiator core support .
: Vehicle front
CAUTION:
11. Remove cooling fan assembly. JSBIA5314ZZ
REPAIR
If the pin of radiator inserted to mounting rubber breaks, repair according to the following procedure.
1. Cut the broken pin at the base.
: Radiator
: Cut line
JPBIA6929ZZ
CO-72
RADIATOR
2. Make a hole in the position that cut the pin.
A
: Radiator
Hole's diameter : φ 6 mm (0.24 in) CO
JPBIA6929ZZ
D
3. Install pin .
: Radiator E
: Nut
G
JPBIA6931ZZ
INSTALLATION
Note the following, and install in the reverse order of removal. H
Radiator hose
CAUTION:
• Use genuine mounting bolts for the cooling fan assembly and strictly observe the tightening torque. I
NOTE:
• Insert the radiator hose all the way to the stopper or by 33 mm (1.30 in) (hose without a stopper). J
M
JPBIA4294GB
Unit: mm (in)
N
• For the orientation of the hose clamp pawl, refer to the figure.
O
CO-73
RADIATOR
JPCIA0366ZZ
: Vehicle upper
Radiator side Upper
JPCIA0362ZZ
Engine side Upper
JPBIA6939ZZ
Radiator side Upper
JPCIA0362ZZ
Engine side Front
JPBIA6940ZZ
JPBIA4295ZZ
CO-74
RADIATOR
hose end to the hose clamp is within the reference value. A
3 - 5 mm
Dimension “A”
0.12 - 0.20 in CO
JPBIA3527ZZ
D
INSPECTION AFTER INSTALLATION E

F
CO-75
COOLING FAN
COOLING FAN
JPBIA6922ZZ
Cooling fan assembly Fan resistor
REMOVAL
CAUTION:
5. Remove air inlet tube 2 and air inlet hose 2. Refer to EM-308, "Exploded View".
TYPE Reference
9. Disconnect harness connectors from cooling fan and fan resistor, and move harness to aside.
CO-76
COOLING FAN
A
CO
JSBIA5285ZZ
D
TYPE Reference E
1 DLK-268, "R9M : Exploded View"
F
How to select vehicle type: refer to DLK-22, "Information". G
a. Remove screws .
H
: Cooling fan assembly
JSBIA5284ZZ
K
b. Unlock pawl ( 1), and side mounting part ( 2).
c. Remove cooling fan assembly to upward of vehicle ( 3).
CAUTION: L
removing.
13. Remove fan resistor, if necessary. M
N
JPBIA6941ZZ
INSTALLATION
Note the following, and install in the reverse order of removal. O
CAUTION:
P
NOTE:
Description".
CO-77
COOLING FAN
Cooling Fan
Inspect cooling fan for crack or unusual bend.
CO-78
THERMO PLUNGER UNIT
THERMO PLUNGER UNIT
A
CO
I
JPBIA6923GB
Water hose Clamp Thermo plunger unit J

Bracket Water hose Water hose clip
To oil cooler To heater
K
: Vehicle front

L
REMOVAL M
CAUTION:
Make sure that the engine is cool down before operating, in order to avoid hot coolant outflow, as the N
electric pump is turned on even if the engine is off. On the other hand the pump is turned off when the
engine is on. In this case as the electric pump is working, the thermostat will have to stay open due to
high temperatures.
O
1. Remove the battery negative cable.
2. Remove front side of front fender protector (LH). Refer to EXT-35, "FENDER PROTECTOR : Exploded
View"
P
3. Drain the engine coolant. Refer to CO-64, "Draining".
NOTE:
Perform this step when removing water hoses.
4. Remove the ground cable bolt.
5. Disconnect thermo plunger unit connector.
6. Remove the water hose from thermo plunger unit.
NOTE:
CO-79
THERMO PLUNGER UNIT
When removing thermo plunger unit only, pinching water hoses near thermo plunger unit to prevent
engine coolant from spilling out.
7. Remove the thermo plunger unit.
INSTALLATION
NOTE:
• Thermo plunger caps must be correctly installed after removal.
• The hoses must be fully pushed onto pipe before tightening the clamp.
• Clamp must be fixed 5mm MIN from end of hose.
CO-80
WATER INLET AND WATER OUTLET
A
CO
I
JPBIA6925GB
O-ring Water pump inlet pipe Clamp J

Water pump inlet hose Vacuum hose Water outlet (with engine coolant by-
pass valve)
O-ring Clamp Water hose K
Clamp Clamp Water hose
Water inlet Clamp Water hose
L
Clamp Water connector Heater hose
Clamp Heater hose Clamp
To water pump To engine coolant bypass valve con- To cylinder block M
trol solenoid valve
To radiator To reservoir tank Air relief valve
To intake manifold To oil cooler To EGR cooler N
To heater To thermo plunger unit

O

P
REMOVAL
CAUTION:
2. Remove intake manifold. Refer to EM-313, "Exploded View"
3. Disconnect radiator hose (lower). Refer to CO-70, "Exploded View".
CO-81
4. Disconnect water hoses from water inlet.
5. Remove water inlet.
CAUTION:
The thermostat cannot be separated from the water inlet.
6. Disconnect radiator hose (upper). Refer to CO-70, "Exploded View".
7. Disconnect water hoses from water outlet.
INSTALLATION
Install in the reverse order of removal.

Water inlet
1. Check valve seating condition at ordinary room temperatures. It should seat tightly.
Standard: Refer to CO-85, "Thermostat".

• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant using the adapter and the reservoir tank cap tester [SST: — (M.S. 554-07).
Refer to CO-64, "Inspection".
• Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
CO-82
WATER PUMP
< UNIT DISASSEMBLY AND ASSEMBLY > [R9M]
UNIT DISASSEMBLY AND ASSEMBLY A

WATER PUMP
CO
JPBIA6989GB J
Water pump pulley Water pump O-ring
: N·m (kg-m, ft-lb) K
: Always replace after every disassembly. L
M
REMOVAL
1. Remove engine. Refer to EM-365, "Exploded View".
2. Remove water pump pulley. N
• Loosen mounting bolts in reverse order as shown in the figure.
CAUTION: O
• Handle water pump vane so that it does not contact any
other parts.
• Water pump cannot be disassembled and should be
replaced as a unit. P
JPBIA0746ZZ
INSTALLATION
CO-83
WATER PUMP
< UNIT DISASSEMBLY AND ASSEMBLY > [R9M]
Water pump
CAUTION:
Do not reuse O-ring.
• Tighten mounting bolts in numerical order as shown in the figure.
• When inserting water pump end into cylinder block, apply a neutral
detergent to O-ring. Then insert it immediately.
JPBIA0746ZZ

• Visually check if there is no significant dirt or rusting on water
pump body and vane .
• Check that there is no looseness in vane shaft, and that it turns
• Replace water pump, if necessary.
JPBIA0747ZZ
CO-84
< SERVICE DATA AND SPECIFICATIONS (SDS) [R9M]

CO

Unit: (lmp qt) C
M/T models 7.9 (7)
Engine coolant capacity (With reservoir tank at “MAX” level)
CVT models 8.1 (7-1/8)
Reservoir tank 0.57 (4/8) D
E
Unit: kPa (bar, kg/cm2, psi)
Standard 130 (1.3, 1.3, 19)

Cap relief pressure
Lower limit 110 (1.1, 1.1, 16) F
Leakage testing pressure 157 (1.6, 1.6, 22.8)
Thermostat INFOID:0000000010783012 G
Standard
Valve opening temperature 80.0 - 92.0°C (176 - 197°F) H
CO-85

Engine Cooling System: Section

Uploaded by

Copyright:

Available Formats

Engine Cooling System: Section

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Engine Cooling System: Section

Uploaded by

Copyright:

Available Formats

What components does the document discuss?

What components does the document discuss?

What specifications are provided?

What specifications are provided?

ENGINE

ENGINE COOLING SYSTEM

PRECAUTION ............................................... 4 RADIATOR ........................................................ 17

SERVICE DATA AND SPECIFICATIONS N

SYSTEM DESCRIPTION ............................ 35 PRECAUTION ............................................ 56

DESCRIPTION ................................................... 35 PRECAUTIONS ................................................. 56

OVERHEATING CAUSE ANALYSIS ................ 37 PREPARATION .......................................... 58

ENGINE COOLANT ........................................... 39 SYSTEM DESCRIPTION ........................... 59

RADIATOR ........................................................ 42 SYMPTOM DIAGNOSIS ............................ 62

RADIATOR ................................................................ 42 PERIODIC MAINTENANCE ....................... 64

THERMOSTAT AND WATER OUTLET ............ 52 COOLING FAN .................................................. 76

THERMO PLUNGER UNIT ................................ 79

Tool name Description

Lubricant or/and Sealant INFOID:0000000010782925

Name Description Note

Electric control throttle actuator Water pump Thermostat

Water pump Thermostat Water inlet

Symptom Check items

Cooling sys- Improper engine coolant H

• Adjust the engine coolant level if necessary.

Testing pressure: Refer to CO-31, "Radiator". H

Radiator drain plug : Refer to CO-17, "Exploded View".

Engine coolant capacity

4. Refill reservoir tank to “MAX” level line with engine coolant.

Reservoir tank engine coolant capacity

5. Install radiator cap.

Radiator drain plug : Refer to CO-17, "Exploded View".

• Check valve seat of radiator cap.

• Check radiator cap relief pressure.

Standard and Limit : Refer to CO-31, "Radiator".

• Replace radiator cap if there is an unusualness related to the above three.

Check radiator for mud or clogging. If necessary, clean radiator as follows.

REMOVAL AND INSTALLATION A

Reservoir tank cap Reservoir tank Reservoir tank hose L

: N·m (kg-m, in-lb)

9. Remove radiator from the clearance between condenser

: Radiator moving direction

Position of hose clamp*

Radiator hose Hose end Paint mark

Engine side Upper

Engine side Front

INSPECTION AFTER INSTALLATION

Fan motor (RH) Fan motor (LH) Fan shroud K

: Apply high strength thread locking sealant or equivalent.

10. Remove radiator core support upper. Refer to folloing table:

Right side : 9 blades

INSPECTION AFTER DISASSEMBLY

Pulley Water pump Gasket

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000010782943

INSPECTION AFTER REMOVAL

Thermostat housing Gasket Rubber ring

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000010782946