General Information: Section

GENERAL INFORMATION
GI
GENERAL INFORMATION
SECTION GI B
E
CONTENTS
HOW TO USE THIS MANUAL ...................... 3 Three Way Catalyst .................................................25 F
Multiport Fuel Injection System or Engine Control
HOW TO USE THIS MANUAL ............................ 3 System .....................................................................25
Description ................................................................ 3 Turbocharger (If Equipped) .....................................26 G
Terms ........................................................................ 3 Hoses ......................................................................26
Units .......................................................................... 3 Engine Oils ..............................................................27
Contents .................................................................... 3 Air Conditioning .......................................................27
H
Relation between Illustrations and Descriptions ...... 4 Fuel ..........................................................................27
Components .............................................................. 4
LIFTING POINT ................................................. 29
HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Commercial Service Tools .......................................29 I
Description ................................................................ 6 Garage Jack and Safety Stand ................................29
How to Follow Test Groups in Trouble Diagnosis...... 6 2-Pole Lift ................................................................30
Key to Symbols Signifying Measurements or Pro-
TOW TRUCK TOWING ..................................... 31 J
cedures ..................................................................... 7
Tow Truck Towing ...................................................31
HOW TO READ WIRING DIAGRAMS ................ 9 Vehicle Recovery (Freeing a Stuck Vehicle) ...........32
Connector Symbols ................................................... 9 K
Sample/Wiring Diagram -Example- ......................... 10 VEHICLE INFORMATION ........................... 34
Connector Information ............................................. 12
IDENTIFICATION INFORMATION .................... 34
L
ABBREVIATIONS ..............................................14 Model Variation ........................................................34
Abbreviation List ...................................................... 14 Information About Identification or Model Code ......37
Dimensions ..............................................................41
TIGHTENING TORQUE OF STANDARD Wheels & Tires ........................................................44 M
BOLTS ................................................................19
Description .............................................................. 19 BASIC INSPECTION ................................... 46
Tightening Torque Table (New Standard Includ- N
ed) ........................................................................... 19 SERVICE INFORMATION FOR ELECTRICAL
INCIDENT .......................................................... 46
PRECAUTION .............................................. 22 Work Flow ................................................................46
Control Units and Electrical Parts ............................46 O
PRECAUTIONS ..................................................22 Intermittent Incident .................................................47
Description .............................................................. 22 Circuit Inspection .....................................................49
Precaution for Supplemental Restraint System
P
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- CONSULT/GST CHECKING SYSTEM ............. 55
SIONER" ................................................................. 22 Description ...............................................................55
Precautions Necessary for Steering Wheel Rota- CONSULT Function and System Application*1 .......55
tion After Battery Disconnection .............................. 22 CONSULT/GST Data Link Connector (DLC) Cir-
Precaution for Procedure without Cowl Top Cover.... 23 cuit ...........................................................................56
Precautions for Removing Battery Terminal ........... 23 Wiring Diagram - CONSULT/GST CHECKING
General Precautions ............................................... 24 SYSTEM - ................................................................57
Revision: 2015 March GI-1 D23

INSPECTION AND ADJUSTMENT ................... 66 ADDITIONAL SERVICE WHEN REMOVING
BATTERY NEGATIVE TERMINAL : Required
ADDITIONAL SERVICE WHEN REMOVING BAT- Procedure After Battery Disconnection ................... 66
TERY NEGATIVE TERMINAL .................................. 66

HOW TO USE THIS MANUAL
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL GI
Description INFOID:0000000011004645
B
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
C
Terms INFOID:0000000011004646
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle. D
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. E
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.
F
Units INFOID:0000000011004647
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and G
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
H
“Example”
Range
I
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Standard J
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)

K
Contents INFOID:0000000011004648
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the L
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section M
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations. N
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.

Relation between Illustrations and Descriptions INFOID:0000000011004649
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
JSAIA2307GB
Components INFOID:0000000011004650
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.

GI
JPFIA0511GB F
Cap Bleeder valve Cylinder body

Piston seal Piston Piston boot G
Sliding pin Sliding pin boot Bushing
Torque member
H
: Apply rubber grease.
: Apply brake fluid.
: N·m (kg-m, in-lb) I
: Always replace after every disassembly
SYMBOLS J
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

Tightening torque K
N·m (kg-m, ft-lb) Always replace after every disassembly.
The tightening torque specifications of bolts and
nuts may be presented as either a range or a
N·m (kg-m, ft-lb) Select with proper thickness.
standard tightening torque.
L
Should be lubricated with oil. Adjustment is required.
Sealing point Direction

M
Should be lubricated with grease. Unless otherwise indicated, use
Metal clip
recommended multi-purpose grease.
Apply petroleum jelly. Clip N
Sealing point with locking sealant. Pawl
Apply ATF. O

HOW TO FOLLOW TROUBLE DIAGNOSES
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, check that all harness
connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis INFOID:0000000011004652
JPAIA0021GB
1. Test group number and test group title

• Test group number and test group title are shown in the upper portion of each test group.
2. Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
3. Questions and results
• Questions and required results are indicated in test group.
4. Action
• Next action for each test group is indicated based on result of each question.

Key to Symbols Signifying Measurements or Procedures INFOID:0000000011004653
GI
H
JPAIA0982GB

JSAIA1461GB

HOW TO READ WIRING DIAGRAMS
GI
Connector Symbols INFOID:0000000011004782
Most of connector symbols in wiring diagrams are shown from the terminal side. B
• Connector symbols shown from the terminal side are enclosed by
a single line and followed by the direction mark.
• Connector symbols shown from the harness side are enclosed by
a double line and followed by the direction mark. C
• Certain systems and components, especially those related to
OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section, D
“Description”, “HARNESS CONNECTOR”.
SAIA0257E
I
• Male and female terminals
Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams. J
SGI363
P

Sample/Wiring Diagram -Example- INFOID:0000000011004783
Each section includes wiring diagrams.
JCAWA0150GB
Description
Number Item Description
Power supply • This means the power supply of fusible link or fuse.
Fuse • “/” means the fuse.

Current rating of fusible
• This means the current rating of the fusible link or fuse.
link/fuse
Number of fusible link/
• This means the number of fusible link or fuse location.
fuse
Fusible link • “X” means the fusible link.
• Alphabetic characters show to which harness the connector is placed.
Connector number
• Numeric characters show the identification number of connectors.
• This shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
Switch
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
Circuit (Wiring) • This means the wiring.

Number Item Description
GI
Shielded line • The line enclosed by broken line circle shows shield wire.
Connectors • This means that a transmission line bypasses two connectors or more.
Option abbreviation • This means the vehicle specifications which layouts the circuit between “ ”.
B
Relay • This shows an internal representation of the relay.
Optional splice • The open circle shows that the splice is optional depending on vehicle application. C
Splice • The shaded circle “ ” means the splice.
System branch • This shows that the circuit is branched to other systems.
D
Page crossing • This circuit continues to an adjacent page.
Component name • This shows the name of a component.

E
Terminal number • This means the terminal number of a connector.
Ground (GND) • This shows the ground connection.

Explation of option de- F
• This shows a description of the option abbreviation used on the page.
scription
SWITCH POSITIONS
G
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
• ignition switch is “OFF”
• doors, hood and trunk lid/back door are closed H
• pedals are not depressed
• parking brake is released
I
N
SGI860
MULTIPLE SWITCH
The continuity of multiple switch is described in two ways as shown below. O
• The switch chart is used in schematic diagrams.

• The switch diagram is used in wiring diagrams.
JSAIA0017GB
Connector Information INFOID:0000000011004784
HOW TO USE CONNECTOR INFORMATION
JCAWA0152GB

Description
Number Item Description GI
• Alphabetic characters show to which harness the connector is placed.
Connector number
• Numeric characters show the identification number of connectors.
B
: Connector model C
: Cavity
Connector type : Male (M) and female (F) terminals
: Connector color
D
: Special type
JPMIA0113GB
E
Terminal number • This means the terminal number of a connector.
• This shows a code for the color of the wire.
F
B = Black BR = Brown
W = White OR or O = Orange
R = Red P = Pink
G = Green PU or V (Violet) = Purple G
L = Blue GY or GR = Gray
Wire color Y = Yellow SB = Sky Blue
LG = Light Green CH = Dark Brown
H
BG or BE = Beige DG = Dark Green
LA = Lavender
• When the wire color is striped, the base color is given first, followed by the stripe color as
shown below: I
Example: L/W = Blue with White Stripe
• This means the connector information.
Connector
• This unit-side is described by the connector symbols. J

ABBREVIATIONS
ABBREVIATIONS
Abbreviation List INFOID:0000000011004658
The following ABBREVIATIONS are used:

A
ABBREVIATION DESCRIPTION
A/C Air conditioner
A/C Air conditioning
A/F sensor Air fuel ratio sensor
A/T Automatic transaxle/transmission
ABS Anti-lock braking system
ACCS Advance climate control system
ACL Air cleaner
AP Accelerator pedal
APP Accelerator pedal position
ATF Automatic transmission fluid
AV Audio visual
AWD All wheel drive
B
BARO Barometric pressure
BCI Back-up collision intervention
BCM Body control module
BLSD Brake limited slip differential
BPP Brake pedal position
BSW Blind spot warning
C
CKP Crankshaft position
CL Closed loop
CMP Camshaft position
CPP Clutch pedal position
CTP Closed throttle position
CVT Continuously variable transaxle/transmission
D
D1 Drive range first gear
D2 Drive range second gear
D3 Drive range third gear
D4 Drive range fourth gear
DCA Distance control assist
DDS Downhill drive support
DFI Direct fuel injection system
DL Differential lock
DLC Data link connector
DTC Diagnostic trouble code

ABBREVIATIONS
E
ABBREVIATION DESCRIPTION GI
E/T Exhaust temperature
EBD Electric brake force distribution
EC Engine control
B
ECL Engine coolant level

ECM Engine control module C
ECT Engine coolant temperature
ECV Electrical control valve
EEPROM Electrically erasable programmable read only memory D
EFT Engine fuel temperature
EGR Exhaust gas recirculation
E
EGRT Exhaust gas recirculation temperature
EGT Exhaust gas temperature
EOP Engine oil pressure F
EP Exhaust pressure
EPR Exhaust pressure regulator
G
EPS Electronically controlled power steering
ESP Electronic stability program system
EVAP canister Evaporative emission canister H
EVSE Electric vehicle supply equipment
EXC Exhaust control
I
F
FC Fan control
J
FCW Forward collision warning
FEB Forward emergency braking
FIC Fuel injector control K
FP Fuel pump
FR Front
L
FRP Fuel rail pressure
FRT Fuel rail temperature
FTP Fuel tank pressure M
FTT Fuel tank temperature
G
N
GND Ground
GPS Global positioning system O
GST Generic scan tool
H
ABBREVIATION DESCRIPTION P
HBMC Hydraulic body-motion control system
HDD Hard disk drive
HO2S Heated oxygen sensor
HOC Heated oxidation catalyst
HPCM Hybrid power train control module

ABBREVIATIONS
I
I/M Inspection and maintenance
IA Intake air
IAC Idle air control
IAT Intake air temperature
IBA Intelligent brake assist
IC Ignition control
ICC Intelligent cruise control
ICM Ignition control module
IPDM E/R Intelligent power distribution module engine room
ISC Idle speed control
ISS Input shaft speed
K
KS Knock sensor
L
LBC Li-ion battery controller
LCD Liquid crystal display
LCU Local control unit
LDP Lane departure prevention
LDW Lane departure warning
LED Light emitting diode
LH Left-hand
LIN Local interconnect network
M
M/T Manual transaxle/transmission
MAF Mass airflow
MAP Manifold absolute pressure
MDU Multi display unit
MI Malfunction indicator
MIL Malfunction indicator lamp
N
NOX Nitrogen oxides
O
O2 Oxygen
O2S Oxygen sensor
OBD On board diagnostic
OC Oxidation catalytic converter
OD Overdrive
OL Open loop
OSS Output shaft speed

ABBREVIATIONS
P
ABBREVIATION DESCRIPTION GI
P/S Power steering
PBR Potentio balance resistor
PCV Positive crankcase ventilation
B
PFCW Predictive forward collision warning

PNP Park/Neutral position C
PSP Power steering pressure
PTC Positive temperature coefficient
PTO Power takeoff D
PWM Pulse width modulation
R E
RAM Random access memory
RAS Rear active steer F
RH Right-hand
ROM Read only memory
G
RPM Engine speed
RR Rear
S H
SAE Society of Automotive Engineers, Inc.
SCK Serial clock I
SDS Service Data and Specifications
SRT System readiness test
J
SST Special Service Tools
T
ABBREVIATION DESCRIPTION K
TC Turbocharger
TCM Transmission control module
L
TCS Traction control system
TCU Telematics communication unit
TP Throttle position M
TPMS Tire pressure monitoring system
TSS Turbine shaft speed
TWC Three way catalytic converter N
U
O
USS Uphill start support
V
ABBREVIATION DESCRIPTION P
VCM Vehicle control module
VDC Vehicle dynamics control system
VIN Vehicle identification number
VSS Vehicle speed sensor

ABBREVIATIONS
W
WOT Wide open throttle
1
11 1st range first gear
12 1st range second gear
1GR First gear
2
21 2nd range first gear
22 2nd range second gear
2GR Second gear
2WD 2-wheel drive
3
3GR Third gear
4
4GR Fourth gear
4WAS Four wheel active steer
4WD Four wheel drive
5
5GR Fifth gear
6
6GR Sixth gear
7
7GR Seventh gear

TIGHTENING TORQUE OF STANDARD BOLTS
GI
This vehicle has both new standard based on ISO* and previous standard bolts/nuts. There are some differ- B
ences between these two types of bolts/ nuts; shape of the head, grade of strength, hexagonal width across
flats and the standard tightening torque.
• For guidance in discriminating, refer to GI-19, "Tightening Torque Table (New Standard Included)".
• The new standard machine screws and tapping screws have a head of ISO standard torx recess. C
• If the tightening torque is not described in the description or figure, refer to GI-19, "Tightening Torque Table
(New Standard Included)".
*ISO: International Organization for Standardization D
Tightening Torque Table (New Standard Included) INFOID:0000000011004660
CAUTION: E
• The special parts are excluded.
• The bolts/nuts in these tables have a strength (discrimination) number/symbol assigned to the head
or the like. As to the relation between the strength grade in these tables and the strength (discrimi-
F
nation) number/symbol, refer to “DISCRIMINATION OF BOLTS AND NUTS”.
PREVIOUS STANDARD
G
Hexagonal Tightening torque (Without lubricant)
Grade Bolt di-
Bolt width Pitch
(Strength ameter Hexagon head bolt Hexagon flange bolt H
size across flats mm
grade) mm
mm N·m kg-m ft-lb in-lb N·m kg-m ft-lb in-lb
M6 6.0 10 1.0 5.5 0.56 4 49 7 0.71 5 62
1.25 13.5 1.4 10 — 17 1.7 13 — I
M8 8.0 12
1.0 13.5 1.4 10 — 17 1.7 13 —
1.5 28 2.9 21 — 35 3.6 26 —
4T M10 10.0 14 J
1.25 28 2.9 21 — 35 3.6 26 —
1.75 45 4.6 33 — 55 5.6 41 —
M12 12.0 17
1.25 45 4.6 33 — 65 6.6 48 — K
M14 14.0 19 1.5 80 8.2 59 — 100 10 74 —
M6 6.0 10 1.0 9 0.92 7 80 11 1.1 8 97
L
1.25 22 2.2 16 — 28 2.9 21 —
M8 8.0 12
1.0 22 2.2 16 — 28 2.9 21 —
1.5 45 4.6 33 — 55 5.6 41 — M
7T M10 10.0 14
1.25 45 4.6 33 — 55 5.6 41 —
1.75 80 8.2 59 — 100 10 74 —
M12 12.0 17 N
1.25 80 8.2 59 — 100 10 74 —
M14 14.0 19 1.5 130 13 96 — 170 17 125 —
M6 6.0 10 1.0 11 1.1 8 — 13.5 1.4 10 — O
1.25 28 2.9 21 — 35 3.6 26 —
M8 8.0 12
1.0 28 2.9 21 — 35 3.6 26 —
1.5 55 5.6 41 — 80 8.2 59 — P
9T M10 10.0 14
1.25 55 5.6 41 — 80 8.2 59 —
1.75 100 10 74 — 130 13 96 —
M12 12.0 17
1.25 100 10 74 — 130 13 96 —
M14 14.0 19 1.5 170 17 125 — 210 21 155 —
CAUTION:

The parts with aluminum or the cast iron washer surface/thread surface are excluded.
NEW STANDARD BASED ON ISO
Hexagonal Tightening torque

Grade Bolt di-
Bolt width Pitch
(Strength ameter Hexagon head bolt Hexagon flange bolt
size across flats mm
grade) mm
mm N·m kg-m ft-lb in-lb N·m kg-m ft-lb in-lb
M6 6.0 10 1.0 5.5 0.56 4 49 7 0.71 5 62
1.25 13.5 1.4 10 — 17 1.7 13 —
M8 8.0 13
1.0 13.5 1.4 10 — 17 1.7 13 —
4.8 1.5 28 2.9 21 — 35 3.6 26 —
(Without M10 10.0 16
lubricant) 1.25 28 2.9 21 — 35 3.6 26 —
1.75 45 4.6 33 — 55 5.6 41 —
M12 12.0 18
1.25 45 4.6 33 — 65 6.6 48 —
M14 14.0 21 1.5 80 8.2 59 — 100 10 74 —
M6 6.0 10 1.0 4 0.41 3 35 5.5 0.56 4 49
1.25 11 1.1 8 — 13.5 1.4 10 —
M8 8.0 13
1.0 11 1.1 8 — 13.5 1.4 10 —
4.8 1.5 22 2.2 16 — 28 2.9 21 —
(With lu- M10 10.0 16
bricant) 1.25 22 2.2 16 — 28 2.9 21 —
1.75 35 3.6 26 — 45 4.6 33 —
M12 12.0 18
1.25 35 3.6 26 — 45 4.6 33 —
M14 14.0 21 1.5 65 6.6 48 — 80 8.2 59 —
M6 6.0 10 1.0 8 0.82 6 71 10 1.0 7 89
1.25 21 2.1 15 — 25 2.6 18 —
M8 8.0 13
1.0 21 2.1 15 — 25 2.6 18 —
8.8 1.5 40 4.1 30 — 50 5.1 37 —
(With lu- M10 10.0 16
bricant) 1.25 40 4.1 30 — 50 5.1 37 —
1.75 70 7.1 52 — 85 8.7 63 —
M12 12.0 18
1.25 70 7.1 52 — 85 8.7 63 —
M14 14.0 21 1.5 120 12 89 — 140 14 103 —
M6 6.0 10 1.0 10 1.0 7 89 12 1.2 9 106
1.25 27 2.8 20 — 32 3.3 24 —
M8 8.0 13
1.0 27 2.8 20 — 32 3.3 24 —
10.9 1.5 55 5.6 41 — 65 6.6 48 —
(With lu- M10 10.0 16
bricant) 1.25 55 5.6 41 — 65 6.6 48 —
1.75 95 9.7 70 — 110 11 81 —
M12 12.0 18
1.25 95 9.7 70 — 110 11 81 —
M14 14.0 21 1.5 160 16 118 — 180 18 133 —
CAUTION:
1. Use tightening torque with lubricant for the new standard bolts/nuts in principle. Friction coeffi-
cient stabilizer is applied to the new standard bolts/nuts.
2. However, use tightening torque without lubricant for the following cases. Friction coefficient stabi-
lizer is not applied to the following bolts/nuts.
- Grade 4.8, M6 size bolt, Conical spring washer installed
- Paint removing nut (Size M6 and M8) for fixing with weld bolt

DISCRIMINATION OF BOLTS AND NUTS
GI
N
SAIA0453E

PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000011376690
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000011376691
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)

PRECAUTIONS
< PRECAUTION >
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned. GI
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock B
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
C
Precaution for Procedure without Cowl Top Cover INFOID:0000000011376692
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to D
windshield.
PIIB3706J
G
Precautions for Removing Battery Terminal INFOID:0000000011376695
When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source. H
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds. I
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:
D4D engine : 20 minutes YS23DDT : 4 minutes

J
HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds
K
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
L
YD25DDTi : 2 minutes
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
M
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE: N
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more. O
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE: P
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.

PRECAUTIONS
< PRECAUTION >
General Precautions INFOID:0000000011004666
• Do not operate the engine for an extended period of time without

proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any inflam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
SGI285
• Before jacking up the vehicle, apply wheel chocks or other tire

blocks to the wheels to prevent the vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
• When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
SGI231
• Before starting repairs which do not require battery power:

Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
• For vehicles with two batteries, be sure to remove both batteries
when instructed to remove 12V battery in the service manual. If
specified as main battery or sub battery, then do as instructed.
SEF289H
• To prevent serious burns:

Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of drained oil or the solvent used for cleaning parts in an
appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
SGI233
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.

PRECAUTIONS
< PRECAUTION >
• Use hand tools, power tools (disassembly only) and recommended
special tools where specified for safe and efficient service repairs. GI
• When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leakage.
B
JPAIA0335ZZ
D
• Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint. E
G
SGI234
WARNING: H
To prevent ECM from storing the diagnostic trouble codes, never carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of I
TROUBLE DIAGNOSES in EC and TM sections.
Three Way Catalyst INFOID:0000000011004667
J
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst. K
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec-
essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst. L
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
M
Multiport Fuel Injection System or Engine Control System INFOID:0000000011004668
• Before connecting or disconnecting any harness connector for the

multiport fuel injection system or ECM: N
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
O
• Before disconnecting pressurized fuel line from fuel pump to injec-
tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow
sensor. P
SGI787

PRECAUTIONS
< PRECAUTION >
Turbocharger (If Equipped) INFOID:0000000011004790
The turbocharger turbine revolves at extremely high speeds and

becomes very hot. Therefore, it is essential to maintain a clean sup-
ply of oil flowing through the turbocharger and to follow all required
maintenance instructions and operating procedures.
• Always use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
• Avoid accelerating engine to a high rpm immediately after starting.
• If engine had been operating at high rpm for an extended period of
time, let it idle for a few minutes prior to shutting if off.
SGI292
Hoses INFOID:0000000011004669
HOSE REMOVAL AND INSTALLATION

• To prevent damage to rubber hose, do not pry off rubber hose with
tapered tool or screwdriver.
SMA019D
• To reinstall the rubber hose securely, check that hose insertion

length and orientation is correct. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against hose
stopper.)
SMA020D
HOSE CLAMPING
• If old rubber hose is re-used, install hose clamp in its original posi-
tion (at the indentation where the old clamp was). If there is a trace
of tube bulging left on the old rubber hose, align rubber hose at
that position.
• Discard old clamps; replace with new ones.
SMA021D

PRECAUTIONS
< PRECAUTION >
• After installing plate clamps, apply force to them in the direction of
the arrow, tightening rubber hose equally all around. GI
SMA022D
D
Engine Oils INFOID:0000000011004670
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil. E
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
• Avoid prolonged and repeated contact with oils, particularly used engine oils. F
• Wear protective clothing, including impervious gloves where practicable.
• Do not put oily rags in pockets.
• Avoid contaminating clothes, particularly underpants, with oil. G
• Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
• First aid treatment should be obtained immediately for open cuts and wounds. H
• Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
• Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepara-
tions containing lanolin replace the natural skin oils which have been removed.
• Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin. I
• If skin disorders develop, obtain medical advice without delay.
• Where practical, degrease components prior to handling.
• Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face J
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis- K
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
L
The regulations concerning pollution vary between regions.
Air Conditioning INFOID:0000000011004671
M
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
HA section “REFRIGERATION SYSTEM” for specific instructions.
Fuel INFOID:0000000011205596 N
GASOLINE ENGINE
CAUTION: O
Do not use leaded gasoline. Using leaded gasoline will damage the three-way catalyst.
• For Thailand
Use unleaded regular gasoline or gasohol (up to E10* ) with an octane rating of at least 91 (RON). P
*: Gasohol is alcohol blended gasoline. For example, "E10" is a mixture of approximately 10% fuel ethanol
and 90% unleaded gasoline.
• Except for Thailand
Use unleaded regular gasoline with an octane rating of at least 91 (RON).
DIESEL ENGINE
YD25DDi engine*

PRECAUTIONS
< PRECAUTION >
Diesel fuel above 50 cetane must be used.
*: If two types of diesel fuel are available, use summer or winter fuel properly according to the following tem-
perature conditions.
• Above -7°C (20°F)... Summer type diesel fuel.
• Below -7°C (20°F)... Winter type diesel fuel.
CAUTION:
• Do not use home heating oil, gasoline or other alternate fuels in the diesel engine. The use of those
or adding those to diesel fuel can cause engine damage.
• Do not use summer fuel at temperatures below -7°C (20°F). The cold temperatures will cause wax to
from in the fuel. As a result, it may prevent the engine from running smoothly.
YS23DDT/YS23DDTT engine*
Diesel fuel above 50 cetane and with less than 10 ppm of sulphur (EN590) must be used.
*: If two types of diesel fuel are available, use summer or winter fuel properly according to the following tem-
perature conditions.
• Above -7°C (20°F)... Summer type diesel fuel.
• Below -7°C (20°F)... Winter type diesel fuel.
CAUTION:
• Do not use home heating oil, gasoline or other alternate fuels in the diesel engine. The use of those
or adding those to diesel fuel can cause engine damage.
• Do not use summer fuel at temperatures below -7°C (20°F). The cold temperatures will cause wax to
from in the fuel. As a result, it may prevent the engine from running smoothly.

LIFTING POINT
< PRECAUTION >
LIFTING POINT
GI
Commercial Service Tools INFOID:0000000011004673
B
Tool name Description
Board on attachment
D
S-NT001
Safety stand attachment F
S-NT002 G
CAUTION:
• Every time the vehicle is lifted up, maintain the complete vehicle curb condition.
• Since the vehicle's center of gravity changes when removing main parts on the front side (engine, H
transmission, suspension etc.), support a jack up point on the rear side garage jack with a mission
jack or equivalent.
• Since the vehicle's center of gravity changes when removing main parts on the rear side (rear axle,
I
suspension, etc.), support a jack up point on the front side garage jack with a mission jack or equiv-
alent.
• Be careful not to smash or never do anything that would affect piping parts.
J
Garage Jack and Safety Stand INFOID:0000000011045855
WARNING: K
• Park the vehicle on a level surface when using the jack. Check to avoid damaging pipes, tubes, etc.
under the vehicle.
• Never get under the vehicle while it is supported only by the jack. Always use safety stands when
you have to get under the vehicle. L
• Place wheel chocks at both front and back of the wheels on the ground.
CAUTION:
• Place a wooden or rubber block between safety stand and vehicle body when the supporting body is M
flat.

LIFTING POINT
< PRECAUTION >
JMAIA1229ZZ
: Garage jack point

: Safety stand point
2-Pole Lift INFOID:0000000011045856
WARNING:
• When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of
the vehicle are well balanced.
• When setting the lift arm, never allow the arm to contact the brake tubes, brake cable, or fuel lines.
WAIA0043E

TOW TRUCK TOWING
< PRECAUTION >
TOW TRUCK TOWING
GI
Tow Truck Towing INFOID:0000000011373364
CAUTION: B
• All applicable state or Provincial laws and local laws regarding the towing operation must be
obeyed.
• It is necessary to use proper towing equipment to avoid possible damage to the vehicle during tow-
ing operation. Towing is in accordance with Towing Procedure Manual at dealer. C
• Always attach safety chains before towing.
• When towing, check that the transmission, steering system and powertrain are in good order. If any
unit is damaged, dollies must be used. D
2WD MODELS
JMAIA1231ZZ
J
NISSAN recommends that vehicle be towed with the driving (front) wheels off the ground or that a dolly be
used as illustrated.
CAUTION: K
• Never tow automatic transmission models with the rear wheels on the ground or four wheels on the
ground (forward or backward), as this may cause serious and expensive damage to the transmis-
sion.
L
If it is necessary to tow the vehicle with the front wheels raised, always use towing dollies under the
rear wheels.
• Never tow an manual transmission model from the rear (that is backward) with four wheels on the
ground. This may cause serious and expensive damage to the transmission. M
• When towing rear wheel drive models with the front wheels on towing dollies:
- Turn the ignition switch to the OFF position, and secure the steering wheel in a straight ahead posi-
tion with a rope or similar device. Never secure the steering wheel by turning the ignition switch to
N
the LOCK position. This may damage the steering lock mechanism.
- Move the selector lever to the N (Neutral) position.
• When the battery of vehicle equipped with the Intelligent Key system is discharged, your vehicle
should be towed with the front wheels on towing dollies or place the vehicle on a flat bed truck. O
• When towing two wheel drive automatic transmission model with the rear wheels on the ground (if
you do not use towing dollies): Always release the parking brake.
P
If the speed or distance must necessarily be greater, remove the propeller shaft before towing to prevent dam-
age to the transmission.

TOW TRUCK TOWING
< PRECAUTION >
4WD MODELS
JMAIA1232ZZ
NISSAN recommends that a dolly be used as illustrated when towing 4WD models.
CAUTION:
Never tow 4WD models with any of the wheels on the ground as this may cause serious and expensive
damage to the powertrain.
Vehicle Recovery (Freeing a Stuck Vehicle) INFOID:0000000011373365
FRONT
WARNING:
• Stand clear of a stuck vehicle.
• Never spin your tires at high speed. This could cause them to
explode and result in serious injury. Parts of your vehicle
could also overheat and be damaged.
CAUTION:
• Tow chains or cables must be attached only to the vehicle
recovery hooks or main structural members of the vehicle.
Otherwise, the vehicle body will be damaged.
• Never use the vehicle tie downs to free a vehicle stuck in
sand, snow, mud, etc. Never tow the vehicle using the vehicle
tie downs or recovery hooks.
JMAIA1230ZZ
• Always pull the cable straight out from the front of the vehicle.
Never pull on the hook at an angle.
• Pulling devices should be routed so they never touch any part of the suspension, steering, brake or
cooling systems.
• Pulling devices such as ropes or canvas straps are not recommended for use in vehicle towing or
recovery.
REAR
WARNING:
Rear hook is not available.

TOW TRUCK TOWING
< PRECAUTION >
• Leaf spring type.
GI
JMAIA1233ZZ
D
• Coil spring type.
G
JMAIA1263ZZ
AUTOMATIC TRANSMISSION H
To tow a vehicle equipped with an automatic transmission, an appropriate vehicle dolly MUST be placed under
the towed vehicle's drive wheels. Always follow the dolly manufacture's recommendations when using their I
product.
If the vehicle is stuck in sand, snow, mud, etc., use the following procedure:
1. Turn off the Vehicle Dynamic Control System.
J
2. Check the area in front and behind the vehicle is clear of obstructions.
3. Turn the steering wheel right and left to clear an area around the front tires.
4. Slowly rock the vehicle forward and backward. K
Shift back and forth between R (reverse) and D (drive).
Apply the accelerator as little as possible to maintain the rocking motion.
Release the accelerator pedal before shifting between R and D.
Do not spin the tires above 35 mph (55 km/h). L
5. If the vehicle can not be freed after a few tries, contact a professional towing service to remove the vehi-
cle.
M

IDENTIFICATION INFORMATION
< VEHICLE INFORMATION >
VEHICLE INFORMATION
Model Variation INFOID:0000000011004681
Destination Body Engine Axle Handle Transmission Grade Model

LB BVL2RDY-FHN
MA BVL2RHY-FHN
HA BVL2RSY-FHN
6M/T
2WD MC BVL2RNY-FHP
HA BVL2RSY-FHP
King Cab
HB BVL2RTY-FHP
7A/T BVL2RWL-FHP
6M/T SHA BVL4RWY-IHP
4WD
7A/T BVL4RWL-IHP
(AWD)
E0 BVL4R3Y-IHP
YD25DDTi LB CVL2RDY-FHN
MA CVL2RHY-FHN
6M/T
MC CVL2RNY-FHP
HA CVL2RSY-FHP
Thailand 2WD
RHD CVL2RTY-FHP
HB
Double Cab CVL2RTL-FHP
7A/T
SHA CVL2RWL-FHP
PA CVL2RZY-IHP
6M/T
4WD MC CVL4RNY-FHP
(AWD) 7A/T PA CVL4RZL-IHP
E0 CVL2R3Y-IHP
QR25DE ADB2RCY-IHL
LA
Single Cab AVL2RCY-FHL
YD25DDTi
LB AVL2RDY-FHL
2WD
King Cab 6M/T MA BDB2RHY-IHN
QR25DE
Double Cab HA CDB2RSY-IHP
Single Cab
DVL2RCY-FHV
C-Chassis
LA
4WD
Single Cab AVL4RCY-FHL
(AWD)
LA CVL2LCY-F4N
6M/T MC CVL2LNY-F4P
2WD
CVL2LSY-F4P
Philippines YD25DDTi LHD 7A/T HA CVL2LSL-F4P
CVL4LSY-F4P
Double Cab 6M\T
CVL4LZY-I4P
PA
4WD 7A/T CVL4LZL-I4P
(AWD) MC CVL4RNY-F6P
6M/T
Indonesia RHD CVL4RZY-I6P
PA
7A/T CVL4RZL-I6P

GI
2WD MA CVL2LHY-FYN
6M/T
Vietnam 4WD MC CVL4LNY-IYP
(AWD) 7A/T PA CVL4LZL-IYP B
LHD MA CVL2LHY-FCN
2WD
6M/T CVL2LNY-FCP
Cambodia and Laos MC
CVL4LNY-ICP C
4WD 7A/T PA CVL4LZL-ICP

(AWD) 6M/T HA CVL4RSY-F3P
Brunei Double Cab RHD D
7A/T SHA CVL4RWL-I3P
2WD CVL2LHY-F2N
MA
6M/T CVL4LHY-F2N E
LHD
YD25DDTi SHA CVL4LWY-I2P
General areas 4WD 7A/T PA CVL4LZL-I2P
F
(AWD) MA CVL4RHY-F5N
6M/T
MC CVL4RNY-F5P
7A/T PA CVL4RZL-I5P G
Single Cab LA AVL2RCY-FRL
6M/T LA CVL2RCY-FRL
2WD RHD H
MA CVL2RHY-FRN
Latin America, Jamai-
ca, Barbados, ST Lucia 7A/T CVL2RSL-FRP
and ST Vincent Double Cab
6M/T HA CVL4RSY-FRP I
4WD
CVL4RSL-FRP
(AWD) 7A/T
SHA CVL4RWL-IRP
J

YS23DDT MA BTS4RHY-FMN
6M/T
BTS4RSY-IMP
4WD HA
King cab 7A/T BTS4RSL-IMP
YS23DDTT (AWD)
6M/T BTS4RWY-IMP
SHA
7A/T BTS4RWL-IMP
6M/T CDB2RCY-IMN
QR25DE LA
7A/T CDB2RCL-IMN
6M/T CTS2RHY-FMN
YS23DDT MA
7A/T CTS2RHL-FMN
2WD
6M/T CTS2RSY-IMP
HA
7A/T CTS2RSL-IMP
YS23DDTT
6M/T CTS2RWY-IMP
Double cab SHA
7A/T CTS2RWL-IMP
6M/T CTS4RHY-FMN
YS23DDT MA
7A/T CTS4RHL-FMN
4WD 6M/T CTS4RSY-IMP

HA
(AWD) 7A/T CTS4RSL-IMP
Australia and New YS23DDTT
Zealand 6M/T CTS4RWY-IMP
SHA
7A/T CTS4RWL-IMP
RHD
QR25DE LA DDB2RCY-IMV
2WD
MA DTS2RHY-FMV
Single cab 6M/T
LA DTS4RCY-FMV
C-Chassis
4WD
DTS4RHY-FMV
(AWD)
7A/T DTS4RHL-FMV
King cab 2WD ETS2RHY-FMV

MA
C-Chassis YS23DDT ETS4RHY-FMV
4WD
Double cab 6M/T
(AWD) FTS4RHY-FMV
C-Chassis
ATS2RCY-FML
2WD
Single cab 7A/T LA ATS2RCL-FML
4WD 6M/T ATS4RCY-FML

King cab (AWD) 7A/T BTS4R3L-IMP
YS23DDTT 6M/T CTS2R3Y-IMP
2WD E0
Double cab CTS2R3L-IMP
7A/T
CTS4R3L-FMN
YS23DDT
Single cab 4WD LA ATS4RCY-FWL
6M/T
Singapore (AWD) CTS4RSY-IWP
Double cab YS23DDTT HA
7A/T CTS4RSL-IWP

Model variation code (Prefix and suffix designations)
GI
JSAIA4043GB
P
Information About Identification or Model Code INFOID:0000000011004682
IDENTIFICATION NUMBER

JSAIA3631ZZ
Air conditioner specification label Vehicle identification plate Vehicle identification number
(Chassis number)
Tire placard
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT

Except for Jamaica, Barbados, ST Lucia and ST Vincent
JSAIA4044GB

Jamaica, Barbados, ST Lucia and ST Vincent
GI
JSAIA3871GB F
IDENTIFICATION PLATE
Except for Thailand G
J
JSAIA3633ZZ
Type Vehicle identification number Model variation code

(Chassis number) K
Engine model Engine displacement Transmission model
Axle model Built data Manufacturing plant
L
VIN bar code
For Thailand
M
JSAIA4041ZZ P
Type Vehicle identification number Model variation code

(Chassis number)
Engine model Engine displacement Transmission model
Axle model Manufacturing plant VIN bar code
ENGINE SERIAL NUMBER (CYLINDER BLOCK)

QR25DE
: Vehicle front
JSAIA2380ZZ
YS23DDT/YS23DDTT
: Vehicle front
JSAIA4042ZZ
YD25DDTi
: Vehicle front
JSAIA2381ZZ
MANUAL TRANSMISSION NUMBER
: Vehicle front
JSAIA2383ZZ
AUTOMATIC TRANSMISSION NUMBER

: Vehicle front GI
JPAIA0334ZZ
D
Dimensions INFOID:0000000011004683
Unit: mm (in)
E
Destination Thailand
Body type Single Cab King Cab Double Cab
Model without bed and rear
5,120 (201.6) 5,210 (205.1) 5,120 (201.6)
F
bumper
Model with bed and without
Overall length 5,240 (206.3) 5,230 (205.9) 5,230 (205.9)
rear bumper G
Model with bed and rear
5,330 (209.8) 5,255 (206.9) 5,255 (206.9)
bumper
Narrow body models 1,790 (70.5) 1,790 (70.5) 1,790 (70.5) H
Overall width
Wide body models – 1,850 (72.8) 1,850 (72.8)
1,750 (68.9)*2,*4,*5
1,720 (67.7)*2,*4,*5 I
1,725 (67.9)*1,*4,*5 1,775 (69.9)*2,*4,*6
2WD *2,*4,*5 1,745 (68.7)*2,*4,*6 *2,*4,*7
1,715 (67.5) 1,785 (70.3)
Overall height 1,755 (69.1)*2,*4,*7
1,820 (71.7)*2,*3,*8
J
*2,*4,*7 1,790 (70.5)*2,*4,*7
4WD (AWD) – 1,760 (69.3)
1,820 (71.7)*2,*3,*8
1,560 (61.4)*5 1,560 (61.4)*5 K

Front tread 1,560 (61.4)*5 1,550 (61.0)*6 1,550 (61.0)*6
1,570 (61.8)*7 1,570 (61.8)*7,*8
1,560 (61.4)*5 1,560 (61.4)*5 L

Rear tread *5 *6 *6
1,560 (61.4) 1,550 (61.0) 1,550 (61.0)
1,570 (61.8)*7 1,570 (61.8)*7,*8
Wheelbase 3,150 (124.0) 3,150 (124.0) 3,150 (124.0) M
*1: Models with guard frame

*2: Models without guard frame
N
*3: Models with roof rall
*4: Models without roof rall
*5:195R15C tire equipped models
O
*6: 205R16C tire equipped models
*7: 255/70R16 tire equipped models
P

Unit: mm (in)
Destination Australia and New Zealand

Body type Single Cab King Cab Double Cab
Model without bed and rear
5,120 (201.6) 5,210 (205.1) 5,120 (201.6)
bumper
Model with bed and without
Overall length 5,240 (206.3) 5,230 (205.9) 5,230 (205.9)
rear bumper
Model with bed and rear
5,330 (209.8) 5,255 (206.9) 5,255 (206.9)
bumper
Narrow body models 1,790 (70.5) 1,790 (70.5) 1,790 (70.5)
Overall width
Wide body models – 1,850 (72.8) 1,850 (72.8)
1,760 (69.3)*2,*3
*2,*3
1,720(67.7) 1,785 (70.3)*2,*4
2WD 1,750 (68.9)*2,*4
1,745 (68.7)*2,*4 1,795 (70.7)*2,*5
Overall height 1,825 (71.9)*1,*6
1,800 (70.9)*2,*4
1,735 (68.3)*2,*3 1,770 (69.7)*2,*4
4WD (AWD) 1,810 (71.3)*2,*5
1,765 (69.5)*2,*4 1,780 (70.1)*2,*5,*6
1,840 (72.4)*1,*6
1,560 (61.4)*3
1,560 (61.4)*3 1,550 (61.0)*4
Front tread 1,550 (61.0)*4
1,550 (61.0)*4 1,570 (61.8)*5,*6
1,570 (61.8)*5,*6
1,560 (61.4)*3
1,560 (61.4)*3 1,550 (61.0)*4
Rear tread 1,550 (61.0)*4
1,550 (61.0)*4 1,570 (61.8)*5,*6
1,570 (61.8)*5,*6
Wheelbase 3,150 (124.0) 3,150 (124.0) 3,150 (124.0)
Unit: mm (in)
Destination Philippines Indonesia Vietnam and Myanmar

Body type Double Cab Double Cab Double Cab
Model without rear bumper 5,230 (205.9) – –
Overall length
Model with rear bumper 5,255 (206.9) 5,255 (206.9) 5,255 (206.9)
Narrow body models 1,790 (70.5) – 1,790 (70.5)
Overall width
Wide body models 1,850 (72.8) 1,850 (72.8) 1,850 (72.8)
1,760(69.3)*2,*3
2WD – 1,785 (70.3)*2,*4
1,795 (70.7)*2,*5
Overall height
1,810 (71.3)*2,*5 1,810 (71.3)*2,*5 1,810 (71.3)*2,*6
4WD (AWD)
1,840 (72.4)*1,*6 1,840 (72.4)*1,*6 1,840 (72.4)*1,*6
1,560 (61.4)*3 1,550 (61.0)*4

Front tread 1,570 (61.8)*5,*6
1,570 (61.8)*5,*6 1,570 (61.8)*6
1,560 (61.4)*3 1,550 (61.0)*4

Rear tread 1,570 (61.8)*5,*6
1,570 (61.8)*5,*6 1,570 (61.8)*6
Wheelbase 3,150 (124.0) 3,150 (124.0) 3,150 (124.0)

*4: 205R16C tire equipped models GI
Unit: mm (in) B
Destination Laos and Cambodia Singapore
Body type Double Cab Single Cab Double Cab
C
Overall length 5,255 (206.9) 5,330 (209.8) 5,255 (206.9)
Narrow body models 1,790 (70.5) 1,790 (70.5) –
Overall width
Wide body models 1,850 (72.8) – 1,850 (72.8) D
*2
1,785(70.3)
2WD – –
Overall height 1,795 (70.7)*3
E
4WD (AWD) 1,810 (71.3)*4 1,740 (68.5)*1 1,810 (71.3)*4
1,550 (61.0)*2
Front tread 1,560 (61.4)*1 1,570 (61.8)*3
1,570 (61.8)*3,*4
F
*2
1,550 (61.0)
Rear tread 1,560 (61.4)*1 1,570 (61.8)*3
1,570 (61.8)*3,*4
Wheelbase 3,150 (124.0) 3,150 (124.0) 3,150 (124.0) G
H
Unit: mm (in)
I
Destination Brunei Latin America, Jamaica, ST Lucia and ST Vincent
Body type Double Cab Single Cab Double Cab
Overall length 5,255 (206.9) 5,330 (209.8) 5,255 (206.9) J
Narrow body models – 1,790 (70.5) –
Overall width
Wide body models 1,850 (72.8) – 1,850 (72.8)
K
1,785 (70.3)*1,*4,*5
2WD – 1,760 (69.3)*1,*4,*5
1,795 (70.7)*2,*4,*6
Overall height
1,810 (71.3)*2,*4,*6 L
4WD (AWD) 1,810 (71.3)*2,*4,*6,*7 –
1,840 (72.4)*2,*3,*6
1,550 (61.0)*5
Front tread 1,570 (61.8)*6,*7 1,550 (61.0)*5
1,570 (61.8)*6 M
1,550 (61.0)*5
Rear tread 1,570 (61.8)*6,*7 1,550 (61.0)*5
1,570 (61.8)*6
N
Wheelbase 3,150 (124.0) 3,150 (124.0) 3,150 (124.0)
*1: Models with guard frame
*2: Models without guard frame O
*5: 205R16C tire equipped models P

Unit: mm (in)
Destination General areas

Body type Double Cab Double Cab
Model without rear bumper – 5,230 (205.9)
Overall length
Model with rear bumper 5,255 (206.9) 5,255 (206.9)
Narrow body models 1,790 (70.5) 1,790 (70.5)
Overall width
Wide body models 1,850 (72.8) 1,850 (72.8)
2WD 1,785 (70.3)*2,*3 –
Overall height 1,800 (70.9)*2,*3

1,800 (70.9)*2,*3
4WD (AWD) 1,810 (71.3)*2,*4
1,810 (71.3)*2,*4
1,840 (72.4)*1,*5
1,550 (61.0)*3 1,550 (61.0)*3

Front tread *4
1,570 (61.8) 1,570 (61.8)*4,*5
1,550 (61.0)*3 1,550 (61.0)*3

Rear tread *4
1,570 (61.8) 1,570 (61.8)*4,*5
Wheelbase 3,150 (124.0) 3,150 (124.0)
Wheels & Tires INFOID:0000000011004684
Tire 195R15C 8PR

15 inch Road wheel Size 15 × 5-1/2J
(Steel) Inset 50 mm (1.97 in)
Tire 205R16C 8PR
Road wheel Size 16 × 6J

Tire 205R16C 8PR
Conventional 16 inch Road wheel Size 16 × 6J
(Aluminum) Inset 55 mm (2.17 in)
Tire 255/70R16 111H

Tire 255/60R18 108H
18 inch Road wheel Size 18 × 7J

Tire 195R15C 8PR
GI
15 inch Road wheel Size 15 × 5-1/2J
Tire 205R16C 8PR B
Spare 16 inch
Tire 255/70R16 111H C
Road wheel Size 16 × 7JJ

D
Tire 255/60R18 108H
18 inch Road wheel Size 18 × 7J
(Aluminum) Inset 45 mm (1.77 in) E

SERVICE INFORMATION FOR ELECTRICAL INCIDENT
< BASIC INSPECTION >
BASIC INSPECTION
Work Flow INFOID:0000000011004685
WORK FLOW
SGI838
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident occurred.
The following are key pieces of information required to make a good analysis:
WHAT Vehicle Model, Engine, Transmission/Transaxle and the System (i.e. Radio).
STEP 1 WHEN Date, Time of Day, Weather Conditions, Frequency.
WHERE Road Conditions, Altitude and Traffic Situation.
System Symptoms, Operating Conditions (Other Components Interaction).
HOW
Service History and if any After Market Accessories have been installed.
Operate the system, road test if necessary.
STEP 2 Verify the parameter of the incident.
If the problem cannot be duplicated, refer to “Incident Simulation Tests”.
Get the proper diagnosis materials together including:
• Power Supply Routing
• System Operation Descriptions
STEP 3
• Applicable Service Manual Sections
• Check for any Service Bulletins
Identify where to begin diagnosis based upon your knowledge of the system operation and the customer comments.
Inspect the system for mechanical binding, loose connectors or wiring damage.
STEP 4 Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness Lay-
outs.
STEP 5 Repair or replace the incident circuit or component.
Operate the system in all modes. Verify the system works properly under all conditions. Check you have not inadvert-
STEP 6
ently created a new incident during your diagnosis or repair steps.
Control Units and Electrical Parts INFOID:0000000011004686
PRECAUTIONS
• Never reverse polarity of battery terminals.
• Install only parts specified for a vehicle.
• Before replacing the control unit, check the input and output and functions of the component parts.
• Do not apply excessive force when disconnecting a connector.

• Do not apply excessive shock to the control unit by dropping or hit-
ting it. GI
• Be careful to prevent condensation in the control unit due to rapid
temperature changes and do not let water or rain get on it. If water
is found in the control unit, dry it fully and then install it in the vehi-
B
cle.
• Be careful not to let oil to get on the control unit connector.
• Avoid cleaning the control unit with volatile oil.
• Do not disassemble the control unit, and do not remove the upper C
and lower covers.
SAIA0255E
D
• When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit from
damaging battery voltage because of short circuiting. E
• When checking input and output signals of the control unit, use the
specified check adapter.
F
SEF348N
K
Intermittent Incident INFOID:0000000011004687
DESCRIPTION L
Sometimes the symptom is not present when the vehicle is brought in for service. If possible, re-create the
conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. The fol-
lowing section illustrates ways to simulate the conditions/environment under which the owner experiences an M
electrical incident.
The section is broken into the six following topics:
• Vehicle vibration N
• Heat sensitive
• Freezing
• Water intrusion O
• Electrical load
• Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of the
problem. P
VEHICLE VIBRATION
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the following illustra-
tion.
Connector & Harness

Determine which connectors and wiring harness would affect the electrical system you are inspecting. Gently
shake each connector and harness while monitoring the system for the incident you are trying to duplicate.
This test may indicate a loose or poor electrical connection.
Hint
Connectors can be exposed to moisture. It is possible to get a thin film of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter-
mittently, perhaps the problem is caused by corrosion. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
Sensor & Relay
Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
SGI839
Engine Compartment
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the
things to check for are:
• Connectors not fully seated.
• Wiring harness not long enough and is being stressed due to engine vibrations or rocking.
• Wires laying across brackets or moving components.
• Loose, dirty or corroded ground wires.
• Wires routed too close to hot components.
To inspect components under the hood, start by verifying the integrity of ground connections. (Refer to Ground
Inspection described later.) First check that the system is properly grounded. Then check for loose connection
by gently shaking the wiring or components as previously explained. Using the wiring diagrams inspect the
wiring for continuity.
Behind the Instrument Panel
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi-
cle vibration can aggravate a harness which is routed along a bracket or near a screw.
Under Seating Areas
An unclamped or loose harness can cause wiring to be pinched by seat components (such as slide guides)
during vehicle vibration. If the wiring runs under seating areas, inspect wire routing for possible damage or
pinching.
HEAT SENSITIVE
• The customer's concern may occur during hot weather or after car
has sat for a short time. In such cases you will want to check for a
heat sensitive condition.
• To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
CAUTION:
Never heat components above 60°C (140°F).
• If incident occurs while heating the unit, either replace or properly
insulate the component.
JPAIA0733GB
FREEZING

• The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freez- GI
ing somewhere in the wiring/electrical system.
• There are two methods to check for this. The first is to arrange for
the owner to leave his car overnight. Check it will get cold enough
B
to demonstrate his complaint. Leave the car parked outside over-
night. In the morning, do a quick and thorough diagnosis of those
electrical components which could be affected.
• The second method is to put the suspect component into a freezer C
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair or
SGI843
replace the component. D
WATER INTRUSION
The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water intru- E
sion on an electrical part. This can be simulated by soaking the car
or running it through a car wash.
CAUTION:
Never spray water directly on any electrical components. F
SGI844
H
ELECTRICAL LOAD
The incident may be electrical load sensitive. Perform diagnosis with
all accessories (including A/C, rear window defogger, radio, fog
lamps) turned on. I
K
SGI845
COLD OR HOT START UP L

On some occasions an electrical incident may occur only when the car is started cold, or it may occur when
the car is restarted hot shortly after being turned off. In these cases you may have to keep the car overnight to
make a proper diagnosis.
M
Circuit Inspection INFOID:0000000011004688
DESCRIPTION N
• In general, testing electrical circuits is an easy task if it is approached in a logical and organized method.
Before beginning it is important to have all available information on the system to be tested. Also, get a thor-
ough understanding of system operation. Then you will be able to use the appropriate equipment and follow O
the correct test procedure.
• You may have to simulate vehicle vibrations while testing electrical components. Gently shake the wiring
harness or electrical component to do this.
P
OPEN A circuit is open when there is no continuity through a section of the circuit.
There are two types of shorts.
When a circuit contacts another circuit and causes the normal resistance to
SHORT • SHORT CIRCUIT
change.
• SHORT TO GROUND When a circuit contacts a ground source and grounds the circuit.

TESTING FOR “OPENS” IN THE CIRCUIT
Before you begin to diagnose and test the system, you should rough sketch a schematic of the system. This
will help you to logically walk through the diagnosis process. Drawing the sketch will also reinforce your work-
ing knowledge of the system.
SGI846-A
Continuity Check Method

The continuity check is used to find an open in the circuit. The digital multimeter (DMM) set on the resistance
function will indicate an open circuit as over limit (no beep tone or no ohms symbol). Check to always start with
the DMM at the highest resistance level.
To help in understanding the diagnosis of open circuits, please refer to the previous schematic.
• Disconnect the battery negative cable.
• Start at one end of the circuit and work your way to the other end. (At the fuse block in this example)
• Connect one probe of the DMM to the fuse block terminal on the load side.
• Connect the other probe to the fuse block (power) side of SW1. Little or no resistance will indicate that por-
tion of the circuit has good continuity. If there were an open in the circuit, the DMM would indicate an over
limit or infinite resistance condition. (point A)
• Connect the probes between SW1 and the relay. Little or no resistance will indicate that portion of the circuit
has good continuity. If there were an open in the circuit, the DMM would indicate an over limit or infinite resis-
tance condition. (point B)
• Connect the probes between the relay and the solenoid. Little or no resistance will indicate that portion of the
circuit has good continuity. If there were an open in the circuit, the DMM would indicate an over limit or infi-
nite resistance condition. (point C)
Any circuit can be diagnosed using the approach in the previous example.
Voltage Check Method
To help in understanding the diagnosis of open circuits please refer to the previous schematic.
In any powered circuit, an open can be found by methodically checking the system for the presence of voltage.
This is done by switching the DMM to the voltage function.
• Connect one probe of the DMM to a known good ground.
• Begin probing at one end of the circuit and work your way to the other end.
• With SW1 open, probe at SW1 to check for voltage.
voltage: open is further down the circuit than SW1.
no voltage: open is between fuse block and SW1 (point A).
• Close SW1 and probe at relay.
voltage: open is further down the circuit than the relay.
no voltage: open is between SW1 and relay (point B).
• Close the relay and probe at the solenoid.
voltage: open is further down the circuit than the solenoid.
no voltage: open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the previous example.
TESTING FOR “SHORTS” IN THE CIRCUIT

To simplify the discussion of shorts in the system, please refer to the following schematic.
GI
SGI847-A
Resistance Check Method D

• Disconnect the battery negative cable and remove the blown fuse.
• Disconnect all loads (SW1 open, relay disconnected and solenoid disconnected) powered through the fuse.
• Connect one probe of the DMM to the load side of the fuse terminal. Connect the other probe to a known E
good ground.
• With SW1 open, check for continuity.
continuity: short is between fuse terminal and SW1 (point A).
F
no continuity: short is further down the circuit than SW1.
• Close SW1 and disconnect the relay. Put probes at the load side of fuse terminal and a known good ground.
Then, check for continuity.
continuity: short is between SW1 and the relay (point B). G
no continuity: short is further down the circuit than the relay.
• Close SW1 and jump the relay contacts with jumper wire. Put probes at the load side of fuse terminal and a
known good ground. Then, check for continuity. H
continuity: short is between relay and solenoid (point C).
no continuity: check solenoid, retrace steps.
Voltage Check Method I
• Remove the blown fuse and disconnect all loads (i.e. SW1 open, relay disconnected and solenoid discon-
nected) powered through the fuse.
• Turn the ignition switch to the ON or START position. Verify battery voltage at the battery + side of the fuse
terminal (one lead on the battery + terminal side of the fuse block and one lead on a known good ground). J
• With SW1 open and the DMM leads across both fuse terminals, check for voltage.
voltage: short is between fuse block and SW1 (point A).
no voltage: short is further down the circuit than SW1. K
• With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check for
voltage.
voltage: short is between SW1 and the relay (point B).
no voltage: short is further down the circuit than the relay. L
• With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage: short is down the circuit of the relay or between the relay and the disconnected solenoid (point C).
no voltage: retrace steps and check power to fuse block. M
GROUND INSPECTION
• Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can N
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
• Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can
drastically affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. O
Even when the ground connection looks clean, there can be a thin film of rust on the surface.
• When inspecting a ground connection follow these rules:
- Remove the ground bolt or screw.
- Inspect all mating surfaces for tarnish, dirt, rust, etc. P
- Clean as required to assure good contact.
- Reinstall bolt or screw securely.
- Inspect for “add-on” accessories which may be interfering with the ground circuit.
- If several wires are crimped into one ground eyelet terminal, check for proper crimps. Check all of the wires
are clean, securely fastened and providing a good ground path. If multiple wires are cased in one eyelet
check no ground wires have excess wire insulation.

• For detailed ground distribution information, refer to “Ground Distribution” in PG section.
SGI853
VOLTAGE DROP TESTS

• Voltage drop tests are often used to find components or circuits which have excessive resistance. A voltage
drop in a circuit is caused by a resistance when the circuit is in operation.
• Check the wire in the illustration. When measuring resistance with DMM, contact by a single strand of wire
will give reading of 0 ohms. This would indicate a good circuit. When the circuit operates, this single strand
of wire is not able to carry the current. The single strand will have a high resistance to the current. This will
be picked up as a slight voltage drop.
• Unwanted resistance can be caused by many situations as follows:
- Undersized wiring (single strand example)
- Corrosion on switch contacts
- Loose wire connections or splices.
• If repairs are needed always use wire that is of the same or larger gauge.
Measuring Voltage Drop — Accumulated Method
• Connect the DMM across the connector or part of the circuit you want to check. The positive lead of the
DMM should be closer to power and the negative lead closer to ground.
• Operate the circuit.
• The DMM will indicate how many volts are being used to “push” current through that part of the circuit.
Note in the illustration that there is an excessive 4.1 volt drop between the battery and the bulb.
SGI974
Measuring Voltage Drop — Step-by-Step

• The step-by-step method is most useful for isolating excessive drops in low voltage systems (such as those
in “Computer Controlled Systems”).
• Circuits in the “Computer Controlled System” operate on very low amperage.

• The (Computer Controlled) system operations can be adversely affected by any variation in resistance in the
system. Such resistance variation may be caused by poor connection, improper installation, improper wire GI
gauge or corrosion.
• The step by step voltage drop test can identify a component or wire with too much resistance.
B
SAIA0258E
G
CONTROL UNIT CIRCUIT TEST
System Description
• When the switch is ON, the control unit lights up the lamp. H
CASE 1
K
MGI034A
INPUT-OUTPUT VOLTAGE CHART

Terminal No. Description L
In case of high resistance such as single
Input/ Condition Value (Approx.)
+ − Signal name strand (V) *
Output
Lower than battery voltage Approx. 8 (Ex- M
Body Switch ON Battery voltage
1 Switch Input ample)
ground
Switch OFF 0V Approx. 0
Switch ON Battery voltage Approx. 0 (Inoperative lamp)
N
Body
2 Lamp Output
ground Switch OFF 0V Approx. 0
• The voltage value is based on the body ground. O
• *: If high resistance exists in the switch side circuit (caused by a single strand), terminal 1 does not detect battery voltage. Control unit
does not detect the switch is ON even if the switch does not turn ON. Therefore, the control unit does not supply power to light up the
lamp.
P

CASE 2
MGI035A
INPUT-OUTPUT VOLTAGE CHART

Terminal No. Description
In case of high resistance such as single
Input/ Condition Value (Approx.)
+ − Signal name strand (V) *
Output
Body Switch ON 0V Battery voltage (Inoperative lamp)

1 Lamp Output
ground Switch OFF Battery voltage Battery voltage
Body Switch ON 0V Higher than 0 Approx. 4 (Example)

2 Switch Input
ground Switch OFF 5V Approx. 5
• The voltage value is based on the body ground.
• *: If high resistance exists in the switch side circuit (caused by a single strand), terminal 2 does not detect approx. 0 V. Control unit
does not detect the switch is ON even if the switch does not turn ON. Therefore, the control unit does not control ground to light up the
lamp.

CONSULT/GST CHECKING SYSTEM
GI
• When CONSULT/GST is connected with a data link connector B

equipped on the vehicle side, it will communicate with the control
unit equipped in the vehicle and then enable various kinds of diag-
nostic tests.
C
: Instrument lower panel
• Refer to CONSULT Software Operation Manual for more informa-

D
tion.
JSAIA3636ZZ E
CONSULT Function and System Application*1 INFOID:0000000011004690
FUNCTION F
Mode Function
All DTC Reading Display all DTCs or diagnostic items that all ECUs are recording and judging. G
Work Support This mode enables a technician to adjust some devices faster and more accurately.
Self Diagnostic Results Retrieve DTC from ECU and display diagnostic items. H
Data Monitor Monitor the input/output signal of the control unit in real time.
CAN Diagnosis This mode displays a network diagnosis result about CAN by diagram.
CAN Diagnosis Support Monitor It monitors the status of CAN communication. I
Active Test Send the drive signal from CONSULT to the actuator. The operation check can be performed.
ECU Identification Display the ECU identification number (part number etc.) of the selected system.
J
Configuration Function to READ/WRITE vehicle configuration.
The state of System Readiness Test (SRT) items, the presence or absence of permanent DTC*,
SRT&P-DTC Confirmation
and driving conditions can be checked.
K
DTC work support DTC reproduction procedure can be performed speedily and precisely.
Others Other results or histories, etc. that are recorded in ECU are displayed.
*: Permanent DTC is not applied for regions where it is not mandated. L
SYSTEM APPLICATION*1
M
CAN Diagnosis Support Monitor
Self Diagnostic Results
DTC work support

ECU Identification
All DTC Reading
N
CAN Diagnosis
Work Support
Configuration
Data Monitor
Active Test
Others
System
O
ENGINE x x x x x x x x - x*2,*4 x*4 -
TRANSMISSION x x*3,*4 x x x x - x - - x • CALIB DATA

ALL MODE AWD / 4WD x x x x x x - x - - - -
• TROUBLE DIAG
AIR BAG x - x x x - - x - - -
RECORD

CAN Diagnosis Support Monitor
Self Diagnostic Results
DTC work support

ECU Identification
All DTC Reading
CAN Diagnosis
Work Support
Configuration
Data Monitor
Active Test
Others
System
METER / M&A x x x x x x - x x - - • Warning History

BCM x x x x x x x x x - - -
IPDM E/R x x x x x x x x - - - -
HVAC - x x x x x x x - - - -
ABS x x*3 x x x x x x - - - -
DIFF LOCK x - x x x x - x - - - -
HEAD LAMP LEVELIZ-
x x x x - - x x x - - -
ER
MULTI AV - - x x x x - x x - - -
SONAR x x x x x x x x x - - -
EMCM x x x x x x x x - - - -
x: Applicable
*1: If GST application is equipped, functions in accordance with SAE J1979 and ISO 15031-5 can be used.
*2: Permanent DTC is not applied for regions where it is not mandated.
*3: With VDC models
*4: Except for YS23DDT/YS23DDTT engine models
CONSULT/GST Data Link Connector (DLC) Circuit INFOID:0000000011004691
INSPECTION PROCEDURE
If the CONSULT/GST cannot diagnose the system properly, check the following items.
Symptom Check item

CONSULT cannot access any
• CONSULT DLC power supply circuit (Terminal 8 and 16) and ground circuit (Terminal 4 and 5)
system.
• Power supply and ground circuit for the control unit of the system (For detailed circuit, refer to wiring
CONSULT cannot access indi- diagram for each system.)
vidual system. (Other systems • Open or short circuit between the system and CONSULT DLC (For detailed circuit, refer to wiring
can be accessed.) diagram for each system.)
• Open or short circuit CAN communication line. Refer to LAN-34, "Trouble Diagnosis Flow Chart".
NOTE:
The DDL1 and DDL2 circuits from DLC pins 12, 13, 14 and 15 may be connected to more than one system. A
short in a DDL circuit connected to a control unit in one system may affect CONSULT access to other systems.
If the GST cannot operate properly, check the circuit based on the information of SAE J1962 and ISO 15031-
3.

Wiring Diagram - CONSULT/GST CHECKING SYSTEM - INFOID:0000000011004692
GI
JRAWC2202GB
P

JRAWC2203GB

GI
JRAWC2204GB

JRAWC2205GB

GI
JRAWC2206GB

JRAWC2207GB

GI
JRAWC2208GB

JRAWC2209GB

GI
JRAWC2325GB

INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Re-
quired Procedure After Battery Disconnection INFOID:0000000011004693
SYSTEM ITEM REFERENCE

HAC-62, "Temperature Setting
Temperature setting trimmer
Trimmer"
Foot position setting trimmer —
HAC-62, "Inlet Port Memory
Automatic air conditioning system Inlet port memory function (REC)
Function (REC)"
HAC-63, "Inlet Port Memory
Inlet port memory function (FRE)
Function (FRE)"
Setting of target evaporator temperature upper limit value —
Automatic drive positioner* Automatic drive positioner system —
Power window control Power window control system PWC-67, "Description"
Sunroof system Sunroof system —
Sunshade system* Sunshade system —
Rear view monitor predictive course line center position
Rear view monitor —
adjustment
Around view monitor Predictive course line center position adjustment —
Engine oil level read* Engine oil level read —
*: Not equipped.

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GENERAL INFORMATION

Revision: 2015 March GI-1 D23

Revision: 2015 March GI-2 D23

Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)

Revision: 2015 March GI-3 D23

Revision: 2015 March GI-4 D23

Cap Bleeder valve Cylinder body

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

Sealing point Direction

Apply petroleum jelly. Clip N

Sealing point with locking sealant. Pawl

Revision: 2015 March GI-5 D23

1. Test group number and test group title

Revision: 2015 March GI-6 D23

Revision: 2015 March GI-7 D23

Revision: 2015 March GI-8 D23

Revision: 2015 March GI-9 D23

Each section includes wiring diagrams.

Fuse • “/” means the fuse.

Revision: 2015 March GI-10 D23

Relay • This shows an internal representation of the relay.

Component name • This shows the name of a component.

Ground (GND) • This shows the ground connection.

Revision: 2015 March GI-11 D23

Connector Information INFOID:0000000011004784

HOW TO USE CONNECTOR INFORMATION

Revision: 2015 March GI-12 D23

Revision: 2015 March GI-13 D23

The following ABBREVIATIONS are used:

Revision: 2015 March GI-14 D23

ECL Engine coolant level

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PFCW Predictive forward collision warning

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Hexagonal Tightening torque

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When disconnecting the battery terminal, pay attention to the following.

D4D engine : 20 minutes YS23DDT : 4 minutes

Revision: 2015 March GI-23 D23

• Do not operate the engine for an extended period of time without

• Before jacking up the vehicle, apply wheel chocks or other tire

• Before starting repairs which do not require battery power:

• To prevent serious burns:

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• Before connecting or disconnecting any harness connector for the

Revision: 2015 March GI-25 D23

The turbocharger turbine revolves at extremely high speeds and

HOSE REMOVAL AND INSTALLATION

• To reinstall the rubber hose securely, check that hose insertion

Revision: 2015 March GI-26 D23

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Safety stand attachment F

Revision: 2015 March GI-29 D23

1,560 (61.4)5 1,560 (61.4)5 K

1,560 (61.4)5 1,560 (61.4)5 L

1,560 (61.4)3 1,550 (61.0)4

1,560 (61.4)3 1,550 (61.0)4

Overall height 1,800 (70.9)2,3

1,550 (61.0)3 1,550 (61.0)3

1,550 (61.0)3 1,550 (61.0)3

ENGINE x x x x x x x x - x2,4 x*4 -

TRANSMISSION x x3,4 x x x x - x - - x • CALIB DATA