Brake Control System: Section
Brake Control System: Section
Brake Control System: Section
B
SECTION
BRAKE CONTROL SYSTEM C
E
CONTENTS
ABS Control Unit Input/Output Signal Standard ............. 21 BRC
REFERENCE VALUE FROM CONSULT-II ......... 21
PRECAUTIONS .......................................................... 4 CONSULT-II Function (ABS) .................................. 23
Precautions for Supplemental Restraint System CONSULT-IIBASICOPERATIONPROCEDURE G
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- ... 23
SIONER” .................................................................. 4 SELF-DIAGNOSIS .............................................. 24
Precautions for Brake System .................................. 4 DATA MONITOR ................................................. 26
Precautions When Using CONSULT-II ..................... 4 H
ACTIVE TEST ..................................................... 27
CHECK POINTS FOR USING CONSULT-II ......... 4 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
Precautions for Brake Control .................................. 5 ITEMS ........................................................................ 29
Precautions for CAN System ................................... 5 Wheel Sensor System ............................................ 29 I
Wiring Diagrams and Trouble Diagnosis .................. 6 ABS Control Unit Inspection ................................... 30
PREPARATION ........................................................... 7 Solenoid Valve System Inspection ......................... 31
Special Service Tool ................................................. 7 Actuator Motor, Motor Relay, and Circuit Inspection... 32 J
Commercial Service Tools ........................................ 7 ABS Control Unit Power and Ground Systems
SYSTEM DESCRIPTION ............................................ 8 Inspection ............................................................... 33
System Components ................................................ 8 CAN Communication System Inspection ................ 34
ABS Function ........................................................... 8 K
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 35
EBD Function ........................................................... 8 ABS Works Frequently ........................................... 35
Fail-Safe Function .................................................... 8 Unexpected Pedal Action ....................................... 36
ABS/EBD SYSTEM ............................................... 8 Long Stopping Distance .......................................... 37 L
Hydraulic Circuit Diagram ........................................ 9 ABS Does Not Work ............................................... 37
CAN COMMUNICATION .......................................... 10 Pedal Vibration or ABS Operation Noise ................ 37
System Description ................................................ 10 ABS Warning Lamp Does Not Come On When Igni- M
TROUBLE DIAGNOSIS .............................................11 tion Switch Is Turned On ........................................ 38
How to Perform Trouble Diagnoses for Quick and ABS Warning Lamp Stays On When Ignition Switch
Accurate Repair ......................................................11 Is Turned On ........................................................... 38
INTRODUCTION ..................................................11 WHEEL SENSORS ................................................... 39
WORK FLOW ...................................................... 12 Removal and Installation ........................................ 39
CLARIFY CONCERN .......................................... 13 REMOVAL ........................................................... 39
EXAMPLE OF DIAGNOSIS SHEET ................... 13 INSTALLATION ................................................... 39
Component Parts and Harness Connector Location... 14 SENSOR ROTOR ..................................................... 40
Schematic .............................................................. 15 Removal and Installation ........................................ 40
Wiring Diagram — ABS — ..................................... 16 FRONT ................................................................ 40
Basic Inspection ..................................................... 20 REAR .................................................................. 40
BRAKE FLUID LEVEL, FLUID LEAK, AND ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)... 41
BRAKE PAD INSPECTION ................................. 20 Removal and Installation ........................................ 41
POWER SYSTEM TERMINAL LOOSENESS REMOVAL ........................................................... 41
AND BATTERY INSPECTION ............................ 20 INSTALLATION ................................................... 42
ABS WARNING LAMP INSPECTION ................. 20
Warning Lamp and Indicator Timing ...................... 21
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EFS004P8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake System EFS004P9
CAUTION:
● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system.
● Use flare nut wrench when removing and installing brake
tube.
● If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
● Turn the ignition switch OFF and remove the connector of
the ABS actuator and electric unit (control unit) or the bat-
tery terminal before performing the work.
● Always torque brake lines when installing.
● Burnish the brake contact surfaces after refinishing or SBR686C
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WARNING:
● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-II EFS004PA
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
● If YES, GO TO 2.
● If NO, GO TO 5.
● If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. B
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to BRC-10, "CAN COMMUNICATION" . C
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is D
normal.
● Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check. E
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
● When an error is indicated by ABS or another warning lamp, collect all necessary information from cus- BRC
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid
leaks.
G
● If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
● If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or H
error.
● If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
I
Precautions for CAN System EFS004PC
PKIA0306E
PKIA0307E
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description B
(Kent-Moore No.)
Tool name
(J-45741) Checking operation of ABS active wheel sen- C
ABS active wheel sensor tester sors
WFIA0101E
E
205-D002 Removing axle shaft bearing
( — )
Bearing splitter
BRC
ZZA0700D G
J
S-NT360
WFIA0118E
● The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
● If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
● The electrical system can be diagnosed using CONSULT-II.
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD Function EFS004PI
● Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.
● If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and brake warning lamp are turned on.
● The electrical system can be diagnosed using CONSULT-II.
● During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
Fail-Safe Function EFS004PJ
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp will turn on. In case of an electrical
malfunction with the EBD system, the brake warning lamp and the ABS warning lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function.
BRC
WFIA0214E
INTRODUCTION
The ABS system has an electronic control unit to control major func- B
tions. The control unit accepts input signals from sensors and con-
trols actuator operation. It is also important to check for conventional
problems such as air leaks in the booster or lines, lack of brake fluid,
or other problems with the brake system. C
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electrical connections or faulty wiring. In this case, D
careful checking of suspicious circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the problem, so a road
test should be performed.
SEF233G
E
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information on such problems, especially BRC
intermittent ones. Through the talks with the customer, find out what
symptoms are present and under what conditions they occur.
Start your diagnosis by looking for “conventional” problems first. This
is one of the best ways to troubleshoot brake problems on an ABS G
equipped vehicle. Also check related Service Bulletins for informa-
tion.
H
SEF234G
LFIA0197E
SBR339B
D
BRC
WFIA0226E
WFIA0371E
BRC
WFWA0198E
WFWA0199E
BRC
WFWA0200E
WFWA0201E
BRC
WFWA0202E
A
ABS
Condition Remarks
warning lamp
When the ignition switch is OFF – –
B
After the ignition switch is turned ON for approx. 1 sec-
× –
ond
After the ignition switch is turned ON for approx. 2 sec- Lamp goes off approx. 2 seconds after the C
–
onds engine is started.
× –
ABS malfunction When the ABS actuator and electric unit (con- D
× trol unit) is malfunctioning (power supply or
ground malfunction).
X: ON
E
—: OFF
A
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
ABS diagnostic mode Description
Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric B
WORK SUPPORT unit (control unit) for setting the status suitable for required operation, input/output signals are
received from the ABS actuator and electric unit (control unit) and received data is displayed.
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
C
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. D
Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or
FUNCTION TEST
"NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. E
J
4. Touch “START (NISSAN BASED VHCL)”.
M
BCIA0029E
BCIA0030E
BCIA0031E
SELF-DIAGNOSIS
Description
If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as
follows:
Operation Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning
component.
8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH)
for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired.
9. Turn ignition switch OFF to prepare for erasing the memory.
10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE”
in order on the CONSULT-II screen to erase the error memory.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the error memory is not erased, re-conduct the operation from step 5.
11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and
confirm that the ABS warning lamp is off.
Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power
supply voltage in addition to wheel sensor circuit check.
Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for
CAN communication line first.
Note 3. "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator
motor relay or circuit.
DATA MONITOR
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning
on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case,
repeat the operation from step 2.
3. Return to the SELECT MONITOR ITEM screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”. Refer to the following information.
4. When “START” is touched, the data monitor screen is displayed.
Display Item List
Data monitor item selection
Item
ECU INPUT MAIN SELECTION Remarks
(Unit)
SIGNALS SIGNALS FROM MENU
FR RH SENSOR Wheel speed calculated by front RH
× × ×
(km/h, MPH) wheel sensor signal is displayed.
FR LH SENSOR Wheel speed calculated by front LH
× × ×
(km/h, MPH) wheel sensor signal is displayed.
RR RH SENSOR Wheel speed calculated by rear RH
× × ×
(km/h, MPH) wheel sensor signal is displayed.
RR LH SENSOR Wheel speed calculated by rear LH
× × ×
(km/h, MPH) wheel sensor signal is displayed.
Voltage supplied to ABS actuator
BATTERY VOLT
× × × and electric unit (control unit) is dis-
(V)
played.
STOP LAMP SW Stop lamp switch (ON/OFF) status
× × ×
(ON/OFF) is displayed.
ABS WARN LAMP ABS warning lamp (ON/OFF) status
– × ×
(ON/OFF) is displayed.
FR LH IN SOL Front LH IN ABS solenoid (ON/
– × ×
(ON/OFF) OFF) status is displayed.
FR LH OUT SOL Front LH OUT ABS solenoid (ON/
– × ×
(ON/OFF) OFF) status is displayed.
ACTIVE TEST K
CAUTION:
● Do not perform active test while driving.
● Make sure to completely bleed air from the brake system. L
● The ABS and brake warning lamps turn on during the active test.
Operation Procedure M
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
LBR379
NOTE:
● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
ABS Motor
Touch “ON” and “OFF” on the screen. Check that ABS motor relay
operates as shown in table below.
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF
NOTE:
● If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds SFIA0593E
INSPECTION PROCEDURE
1. CONNECTOR INSPECTION B
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code. C
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2. D
NG >> Repair or replace as necessary. BRC-41, "Removal and Installation"
3. CHECK TIRES J
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
YES >> GO TO 4. K
NO >> Adjust tire pressure or replace tire(s).
Check wheel bearing axial end play. Refer to FAX-5, "WHEEL BEARING INSPECTION" or RAX-5, "WHEEL
BEARING INSPECTION" .
M
OK or NG
OK >> GO TO 5.
NG >> Repair or replace as necessary. Refer to RAX-6, "Removal and Installation" or FAX-5, "Removal
and Installation" .
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
CONTROLLER FAILURE
G-SENSOR
Is the above displayed in the self-diagnosis display items?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation"
.
NO >> Inspection End.
A
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
B
Check self-diagnosis results.
Self-diagnosis results
FR LH IN ABS SOL C
FR LH OUT ABS SOL
RR RH IN ABS SOL
D
RR RH OUT ABS SOL
FR RH IN ABS SOL
FR RH OUT ABS SOL E
RR LH IN ABS SOL
RR LH OUT ABS SOL
BRC
REAR IN ABS SOL
REAR OUT ABS SOL
Is the above displayed in the self-diagnosis display items? G
YES >> GO TO 2.
NO >> Inspection End.
H
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage. I
OK or NG
OK >> GO TO 3.
J
NG >> Repair or replace as necessary.
WFIA0195E
INSPECTION PROCEDURE
1. CHECKING SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Self-diagnosis results
PUMP MOTOR
ACTUATOR RLY
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
D
WFIA0209E
INSPECTION PROCEDURE
J
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
K
Self-diagnosis results
BATTERY VOLTAGE
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector and check
the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-7, "CAN COMMUNICATION" .
NO >> Connector terminal is loose, damaged, open, or shorted.
SBR540A
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7, "CAN COMMUNICATION" .
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-20, "Basic Inspection" .
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7, "CAN COMMUNICATION" . D
OK or NG
OK >> Go to BRC-35, "ABS Works Frequently" .
E
NG >> Perform Basic Inspection. Refer to BRC-20, "Basic Inspection" .
ABS Does Not Work EFS005FH
CAUTION: BRC
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
G
1. CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
H
● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-24, "SELF-DIAGNOSIS" .
I
NG >> Go to BRC-38, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" .
Pedal Vibration or ABS Operation Noise EFS005FI
NOTE: J
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
K
1. CHECK SYMPTOM
1. Apply brake. L
2. Start engine.
Does the symptom occur only when engine is started?
M
YES >> Carry out self-diagnosis. Refer to BRC-24, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-35, "ABS Works Frequently" .
2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor.
2. Check voltage between ABS actuator and electric unit (control
unit) connector terminal 1 (B/Y) and ground and terminal 32 (Y)
and ground.
Does battery voltage exist?
YES >> GO TO 3.
NO >> Repair harness or connectors between fusible link and
ABS actuator and electric unit (control unit).
WFIA0199E
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) connector terminal 16 (B) and ground and terminal 47 (B) and
ground.
Does continuity exist?
YES >> Replace ABS actuator and electric unit (control unit).
Refer to BRC-41, "Removal and Installation" .
NO >> Repair harness or connectors between ABS actuator
and electric unit (control unit) and ground.
WFIA0196E
BRC
WFIA0374E
G
REMOVAL
1. Remove wheel sensor mounting screw. H
● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor mounting bolt. Refer to BR-24, "Removal and Installation of Brake Caliper and Disc Rotor" .
2. Pull out the sensor, being careful to turn it as little as possible. I
CAUTION:
● Be careful not to damage sensor edge and sensor rotor teeth.
FRONT
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub
and bearing assembly. Refer to FAX-5, "Removal and Installation" .
REAR
Removal
1. Remove axle shaft assembly. Refer to RAX-6, "Removal and Installation" .
NOTE:
It is necessary to disassemble the rear axle to replace the sensor rotor.
2. Pull the sensor rotor of off the axle shaft using Tool and a press.
Tool number : 205-D002 ( — )
Installation
1. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor
rotor is fully seated.
CAUTION:
Do not reuse the old sensor rotor.
2. Install axle shaft assembly. Refer to RAX-6, "Removal and Installation" .
CAUTION:
Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing.
BRC
WFIA0375E
K
1. To rear left 2. To rear right 3. To front left
4. To front right 5. From the master cylinder secondary side 6. From the master cylinder primary side
7. ABS actuator and electric unit (control 8. Harness connector L
unit)
REMOVAL
M
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-21, "Removal and Installation" .
3. Drain the brake fluid. Refer to BR-10, "Drain and Refill" .
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit).
CAUTION:
● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
● Be careful not to splash brake fluid on painted areas.
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BRC
Precautions for Brake System EFS004QD
CAUTION: G
● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is H
splashed on painted areas, wash it away with water immediately.
● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic I
system.
● Use flare nut wrench when removing and installing brake
tube. J
● If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
K
● Turn the ignition switch OFF and remove the connector of
the ABS actuator and electric unit (control unit) or the bat-
tery terminal before performing the work.
L
● Always torque brake lines when installing.
● Burnish the brake contact surfaces after refinishing or SBR686C
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage. M
Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WARNING:
● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-II EFS004QE
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
● If YES, GO TO 2.
● If NO, GO TO 5.
● If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to LAN-7, "CAN COMMUNICATION" .
Precautions for Brake Control EFS004QF
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
● When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid
leaks.
● If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
● If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
● If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
Precautions for CAN System EFS004QG
PKIA0306E
PKIA0307E
A
When you read wiring diagrams, refer to the following:
● GI-14, "How to Read Wiring Diagrams".
● PG-4, "POWER SUPPLY ROUTING CIRCUIT". B
When you perform trouble diagnosis, refer to the following:
● GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES".
● GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident". C
BRC
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
(J-45741) Checking operation of ABS active wheel sen-
ABS active wheel sensor tester sors
WFIA0101E
ZZA0700D
S-NT360
BRC
WFIA0301E
● The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
● If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
● The electrical system can be diagnosed using CONSULT-II.
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD Function EFS004QM
● Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.
● If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and brake warning lamp are turned on.
● The electrical system can be diagnosed using CONSULT-II.
● During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
ABLS Function EFS004QN
● Active brake limited slip is a function to improve vehicle traction. Spinning of the drive wheels is detected
by the ABS actuator and electric unit (control unit) using inputs from the wheel speed sensors. If wheel
spin occurs, the ABLS system brakes the spinning wheel which distributes the driving power to the other
drive wheel.
● The SLIP indicator lamp turns on to inform the driver of ABLS operation.
● During ABLS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Fail-Safe Function EFS004QO
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/ABLS system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp will turn on. In case of an electrical
malfunction with the EBD system, the brake warning lamp and ABS warning lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of
vehicles without ABS/ABLS system.
2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same
as the condition of vehicles without ABS/ABLS or EBD system.
ABLS SYSTEM
In case of an ABLS system malfunction, the ABS warning lamp will turn on and only the EBD is operative. The
condition of the vehicle is the same as the condition of vehicles without ABS/ABLS system.
BRC
J
WFIA0302E
INTRODUCTION
The ABS/ABLS system has an electronic control unit to control major B
functions. The control unit accepts input signals from sensors and
controls actuator operation. It is also important to check for conven-
tional problems such as air leaks in the booster or lines, lack of
brake fluid, or other problems with the brake system. C
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electrical connections or faulty wiring. In this case, D
careful checking of suspicious circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the problem, so a road
test should be performed.
SEF233G
E
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS/ABLS complaint. The cus-
tomer is a very good source of information on such problems, espe- BRC
cially intermittent ones. Through the talks with the customer, find out
what symptoms are present and under what conditions they occur.
Start your diagnosis by looking for “conventional” problems first. This
is one of the best ways to troubleshoot brake problems on an ABS/ G
ABLS equipped vehicle. Also check related Service Bulletins for
information.
H
SEF234G
WFIA0364E
SBR339B
D
BRC
WFIA0365E
WFIA0372E
BRC
WFWA0203E
WFWA0204E
BRC
WFWA0205E
WFWA0206E
BRC
WFWA0207E
A
ABS SLIP
Condition Remarks
warning lamp indicator lamp
When the ignition switch is OFF — — —
B
After the ignition switch is turned ON
X X —
for approx. 1 second
After the ignition switch is turned ON Lamp goes off approx. 2 seconds C
— —
for approx. 2 seconds after the engine is started.
X — —
When the ABS actuator and electric D
ABS/ABLS malfunction unit (control unit) is malfunctioning
X —
(power supply or ground malfunc-
tion).
E
X: ON
—: OFF
1st gear 1
2nd gear 2 K
GEAR A/T gear position 3rd gear 3 —
4th gear 4 L
5th gear 5
Vehicle stopped 0 [km/h (MPH)]
FR RH SENSOR
FR LH SENSOR Almost in accor- BRC-72, "Wheel Sensor
M
Wheel speed dance with speed-
RR RH SENSOR Vehicle running (Note 1) System Inspection"
RR LH SENSOR ometer display
(within ±10%)
Accelerator pedal not
Open/close condition depressed (ignition switch is 0% BRC-81, "CAN Commu-
ACCEL POS SIG of throttle valve (linked ON) nication System Inspec-
with accelerator pedal). Depress accelerator pedal tion"
0 to 100%
(ignition switch is ON)
With engine stopped 0 rpm
Almost in accor- BRC-73, "Engine System
ENGINE SPEED With engine running
Engine running dance with Inspection"
tachometer display
Battery voltage sup- BRC-77, "ABS/ABLS
plied to ABS actuator Control Unit Power and
BATTERY VOLT Ignition switch ON 10 to 16V
and electric unit (con- Ground Systems Inspec-
trol unit) tion"
BRC
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
ABS diagnostic mode Description
Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric
WORK SUPPORT unit (control unit) for setting the status suitable for required operation, input/output signals are
received from the ABS actuator and electric unit (control unit) and received data is displayed.
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or
FUNCTION TEST
"NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
BBIA0369E
BCIA0029E
BCIA0030E
BCIA0031E
D
SELF-DIAGNOSIS
Description
If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as E
follows:
Operation Procedure
1. Turn ignition switch OFF. BRC
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be G
detected in self-diagnosis depending on control unit which carries out CAN communication.
7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning
component.
L
8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH)
for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired. M
9. Turn ignition switch OFF to prepare for erasing the memory.
10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE”
in order on the CONSULT-II screen to erase the error memory.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the error memory is not erased, re-conduct the operation from step 5.
11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and
confirm that the ABS warning lamp is off.
ACTIVE TEST
CAUTION:
● Do not perform active test while driving.
Revision: October 2004 BRC-69 2005 Titan
TROUBLE DIAGNOSIS
[ABLS/ABS]
● Make sure to completely bleed air from the brake system.
● The ABS and brake warning lamps turn on during the active test.
Operation Procedure
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The SELECT TEST ITEM screen is displayed.
6. Touch necessary test item.
LBR379
NOTE:
● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
BRC
INSPECTION PROCEDURE
1. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.
3. CHECK TIRES
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
YES >> GO TO 4.
NO >> Adjust tire pressure or replace tire(s).
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK I
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
CONTROLLER FAILURE
DECEL G SEN SET
G-SENSOR
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
FR LH IN ABS SOL
FR LH OUT ABS SOL
RR RH IN ABS SOL
RR RH OUT ABS SOL
FR RH IN ABS SOL
FR RH OUT ABS SOL
RR LH IN ABS SOL
RR LH OUT ABS SOL
CV 1
CV 2
SV 1
SV 2
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
D
WFIA0195E
OK or NG
OK >> Perform self-diagnosis again. If the same results WFIA0196E H
appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-88, "Removal and Installation" .
NG >> Repair the circuit.
I
Actuator Motor, Motor Relay, and Circuit Inspection EFS004R3
INSPECTION PROCEDURE
1. CHECKING SELF-DIAGNOSIS RESULTS J
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
WFIA0209E
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
STOP LAMP SW
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and stop lamp switch connec-
tor E38.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
2. CONNECTOR INSPECTION I
1. Disconnect the ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
J
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
K
3. ABS/ABLS CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION
Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connec- L
tor E125 and body ground.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
1. Check the brake reservoir tank fluid level. If the level is low, add brake fluid.
2. Erase the self-diagnosis results and check the self-diagnosis results.
Self-diagnosis results
BR FLUID LEVEL LOW
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch
connector E21.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3. CHECK THE HARNESS BETWEEN THE BRAKE FLUID LEVEL SWITCH AND THE ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)
Check the continuity between the brake fluid level switch harness connector E21 and the ABS actuator and
electric unit (control unit) harness connector E125.
OK or NG
OK >> GO TO 4. K
NG >> Repair or replace harness or connector.
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
G
SBR540A
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN- J
7, "CAN COMMUNICATION" .
OK or NG
OK >> GO TO 4. K
NG >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" .
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7, "CAN COMMUNICATION" .
OK or NG
OK >> Go to BRC-82, "ABS Works Frequently" .
NG >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" .
ABS Does Not Work EFS005FO
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
1. CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-82, "ABS Works Frequently" .
2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS D
WFIA0199E
H
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) connector terminal 16 (B) and ground and terminal 47 (B) and I
ground.
Does continuity exist?
YES >> Replace ABS actuator and electric unit (control unit). J
Refer to BRC-88, "Removal and Installation" .
NO >> Repair harness or connectors between ABS actuator
and electric unit (control unit) and ground. K
WFIA0196E
L
ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS005FR
WFIA0374E
REMOVAL
1. Remove wheel sensor mounting screw.
● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor mounting bolt. Refer to BR-24, "Removal and Installation of Brake Caliper and Disc Rotor" .
2. Pull out the sensor, being careful to turn it as little as possible.
CAUTION:
● Be careful not to damage sensor edge and sensor rotor teeth.
3. Disconnect wheel sensor harness electrical connector, then remove harness from mounts.
INSTALLATION
Before installing wheel sensors,
● Inspect wheel sensor O-ring, replace sensor assembly if damaged.
● Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that
dirt and debris do not enter the axle.
● Apply a coat of suitable grease to the wheel sensor O-ring and mounting hole.
Installation is in the reverse order of removal.
FRONT
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub B
and bearing assembly. Refer to FAX-5, "Removal and Installation" .
REAR
Removal C
1. Remove axle shaft assembly. Refer to RAX-6, "Removal and Installation" .
NOTE:
It is necessary to disassemble the rear axle to replace the sensor rotor. D
2. Pull the sensor rotor of off the axle shaft using Tool and a press.
Tool number : 205-D002 ( — )
E
Installation
1. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor
rotor is fully seated. BRC
CAUTION:
Do not reuse the old sensor rotor.
2. Install axle shaft assembly. Refer to RAX-6, "Removal and Installation" . G
CAUTION:
Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing. H
WFIA0375E
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-21, "Removal and Installation" .
3. Drain the brake fluid. Refer to BR-10, "Drain and Refill" .
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit).
CAUTION:
● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
● Be careful not to splash brake fluid on painted areas.
BRC
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EFS004RJ
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake System EFS004RK
CAUTION:
● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system.
● Use flare nut wrench when removing and installing brake
tube.
● If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
● Turn the ignition switch OFF and remove the connector of
the ABS actuator and electric unit (control unit) or the bat-
tery terminal before performing the work.
● Always torque brake lines when installing.
● Burnish the brake contact surfaces after refinishing or SBR686C
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WARNING:
● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-II EFS004RL
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
● If YES, GO TO 2.
● If NO, GO TO 5.
● If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. B
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to LAN-7, "CAN COMMUNICATION" . C
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is D
normal.
● Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check. E
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
● When an error is indicated by ABS or another warning lamp, collect all necessary information from cus- BRC
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid
leaks.
G
● If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
● If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or H
error.
● If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
I
● If the following components are replaced with non-genuine components or modified, the VDC OFF indica-
tor lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine J
(muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
● Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not K
operate properly.
● When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC. L
● When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP
indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the M
engine.
● Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after
restarting the engine.
Precautions for CAN System EFS004RN
PKIA0306E
PKIA0307E
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description B
(Kent-Moore No.)
Tool name
(J-45741) Checking operation of ABS active wheel sen- C
ABS active wheel sensor tester sors
WFIA0101E
E
205-D002 Removing axle shaft bearing
( — )
Bearing splitter
BRC
ZZA0700D G
J
S-NT360
WFIA0292E
A
● The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
● If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and B
the ABS warning lamp turns on.
● The electrical system can be diagnosed using CONSULT-II.
C
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check. D
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
E
EBD Function EFS004RT
● Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure BRC
which results in reduced rear wheel slippage.
● If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and BRAKE warning lamp are turned on. G
● The electrical system can be diagnosed using CONSULT-II.
● During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal. H
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS Function EFS004RU I
● Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs
from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure
control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque J
and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the opti-
mum engine torque.
● Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac- K
tion has the highest priority during TCS operation.
● TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden trans-
mission shifts or when the vehicle is driven on a road with a varying surface friction coefficient. L
● The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC Function EFS004RV
M
● In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and pressure sensors, and the vehicle's driving status (amount of under
steering/over steering) is determined using inputs from the yaw rate sensor/side G sensor, wheel speed
sensors, etc. and this information is used to improve vehicle stability by controlling the braking and engine
torque application to the wheels.
● The SLIP indicator lamp flashes to inform the driver of VDC operation.
● During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may
be heard. This is normal.
● The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS
warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe Function EFS004RW
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.
WFIA0187E
BRC
How to Perform Trouble Diagnoses for Quick and Accurate Repair EFS004RZ
INTRODUCTION
The ABS/TCS/VDC system has an electronic control unit to control
major functions. The control unit accepts input signals from sensors
and controls actuator operation. It is also important to check for con-
ventional problems such as air leaks in the booster or lines, lack of
brake fluid, or other problems with the brake system.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electrical connections or faulty wiring. In this case,
careful checking of suspicious circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the problem, so a road
SEF233G
test should be performed.
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS/TCS/VDC complaint. The
customer is a very good source of information on such problems,
especially intermittent ones. Through the talks with the customer,
find out what symptoms are present and under what conditions they
occur.
Start your diagnosis by looking for “conventional” problems first. This
is one of the best ways to troubleshoot brake problems on an ABS/
TCS/VDC equipped vehicle. Also check related Service Bulletins for
information.
SEF234G
BRC
WFIA0358E
SBR339B
WFIA0097E
BRC
WFIA0373E
WFWA0208E
BRC
WFWA0209E
WFWA0210E
BRC
WFWA0211E
WFWA0212E
BRC
WFWA0213E
WFWA0214E
BRC
WFWA0215E
A
ABS VDC OFF SLIP
Condition Remarks
warning lamp indicator lamp indicator lamp
When the ignition switch is OFF — — — —
B
After the ignition switch is turned
× × × —
ON for approx. 1 second
After the ignition switch is turned Lamp goes off approx. 2 seconds C
— — —
ON for approx. 2 seconds after the engine is started.
When the VDC OFF switch is
— × — —
pressed (VDC function OFF)
D
× × × —
When the ABS actuator and elec-
ABS/TCS/VDC malfunction tric unit (control unit) is malfunc-
× × — E
tioning (power supply or ground
malfunction).
When the VDC is malfunctioning — × × —
BRC
X: ON
—: OFF
1st gear 1
L
2nd gear 2
GEAR A/T gear position 3rd gear 3 —
4th gear 4 M
5th gear 5
Vehicle stopped 0 [km/h (MPH)]
FR RH SENSOR
FR LH SENSOR Almost in accor- BRC-125, "Wheel Sen-
Wheel speed dance with speed-
RR RH SENSOR Vehicle running (Note 1) sor System Inspection"
RR LH SENSOR ometer display
(within ±10%)
Accelerator pedal not
Open/close condition depressed (ignition switch is 0% BRC-140, "CAN Commu-
ACCEL POS SIG of throttle valve (linked ON) nication System Inspec-
with accelerator pedal). Depress accelerator pedal tion"
0 to 100%
(ignition switch is ON)
With engine stopped 0 rpm
Almost in accor- BRC-126, "Engine Sys-
ENGINE SPEED With engine running
Engine running dance with tem Inspection"
tachometer display
A
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
ABS diagnostic mode Description
Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric B
WORK SUPPORT unit (control unit) for setting the status suitable for required operation, input/output signals are
received from the ABS actuator and electric unit (control unit) and received data is displayed.
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
C
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. D
Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or
FUNCTION TEST
"NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. E
J
4. Touch “START (NISSAN BASED VHCL)”.
M
BCIA0029E
BCIA0030E
BCIA0031E
SELF-DIAGNOSIS
Description
If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as
follows:
Operation Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
ENGIN SIGNAL 1
Based on the signal from ECM, ABS actuator and electric unit C
(control unit) judges that engine fuel cut system is malfunction-
[C1130]
ing.
Based on the signal from ECM, ABS actuator and electric unit
ENGIN SIGNAL 2 D
(control unit) judges that engine fuel cut system is malfunction-
[C1131]
ing.
Based on the signal from ECM, ABS actuator and electric unit
ENGIN SIGNAL 3 BRC-126, "Engine Sys- E
(control unit) judges that engine fuel cut system is malfunction-
[C1132] tem Inspection"
ing.
Based on the signal from ECM, ABS actuator and electric unit
ENGIN SIGNAL 4
(control unit) judges that engine fuel cut system is malfunction- BRC
[C1133]
ing.
Based on the signal from ECM, ABS actuator and electric unit
ENGIN SIGNAL 6
(control unit) judges that engine fuel cut system is malfunction- G
[C1136]
ing.
BRC-131, "Actuator
ACTUATOR RLY
ABS actuator relay or circuit malfunction. Motor, Motor Relay, and
[C1140]
Circuit Inspection" H
BRC-138, "Pressure
PRESS SEN CIRCUIT
ABS pressure sensor circuit malfunction. Sensor System Inspec-
[C1142]
tion" I
BRC-127, "ABS/TCS/
VARIANT CODING
V coding is not malfunctioning. VDC Control Unit
[C1170]
Inspection" J
BRC-135, "Active
ABS ACTIVEBOOSTER SV NG Active booster solenoid is malfunctioning, or signal line of active
Booster System Inspec-
[C1178] booster servo is open or shorted.
tion"
K
BRC-136, "Delta Stroke
DELTA S SEN NG Delta stroke sensor malfunctioning, or signal line of delta stroke
Sensor System Inspec-
[C1179] sensor is open or shorted.
tion"
L
ABS ACTIVEBOOSTER
Active booster response is malfunctioning, or signal line of active
RESPONSE NG
booster response is open or shorted.
[C1181]
BRC-135, "Active
ABS BRAKE RELEASE SW NG Brake release switch is malfunctioning, or signal line of brake Booster System Inspec- M
[C1184] release switch is open or shorted. tion"
ABS BRAKEBOOSTER DEFECT
Brake booster is defective or malfunctioning.
[C1189]
Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power
supply voltage in addition to wheel sensor circuit check.
Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for
CAN communication line first.
Note 3: "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator
motor relay or circuit.
DATA MONITOR
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
Operation Procedure
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine. C
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
D
2. Touch “START (NISSAN BASED VHCL)” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" .
E
4. Touch “ACTIVE TEST”.
5. The test item selection screen is displayed.
6. Touch necessary test item. BRC
LBR379
I
7. With the “MAIN SIGNALS” display selected, touch “START”.
8. The Active Test screen will be displayed, so conduct the following test.
Solenoid Valve Operation Chart J
ABS solenoid valve ABS solenoid valve (ACT)
Operation ACTUA- ACTUA-
UP KEEP DOWN UP K
TOR UP TOR KEEP
FR RH SOL FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH ABS SOLE-
NOID (ACT) FR RH OUT SOL OFF OFF ON* OFF OFF OFF L
FR LH SOL FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH ABS SOLE-
NOID (ACT) FR LH OUT SOL OFF OFF ON* OFF OFF OFF
M
RR RH SOL RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH ABS SOLE-
NOID (ACT) RR RH OUT SOL OFF OFF ON* OFF OFF OFF
NOTE:
● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
NOTE:
● If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds SFIA0593E
INSPECTION PROCEDURE
1. CONNECTOR INSPECTION B
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code. C
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2. D
NG >> Repair or replace as necessary.
3. CHECK TIRES J
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
YES >> GO TO 4. K
NO >> Adjust tire pressure or replace tire(s).
Check wheel bearing axial end play. Refer to FAX-5, "WHEEL BEARING INSPECTION" or RAX-5, "WHEEL
BEARING INSPECTION" .
M
OK or NG
OK >> GO TO 5.
NG >> Repair or replace as necessary. Refer to FAX-5, "Removal and Installation" or RAX-6, "Removal
and Installation" .
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
A
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
B
Check self-diagnosis results.
Self-diagnosis results
CONTROLLER FAILURE C
Is the above displayed in the self-diagnosis display items?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-152, "Removal and Installa-
tion" . D
NO >> Inspection End.
Steering Angle Sensor System EFS004SA
E
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULT
BRC
Check self-diagnosis results.
Self-diagnosis results
G
ST ANGLE SEN CIRCUIT
ST ANG SEN COM CIR
Is above displayed in self-diagnosis item? H
YES >> GO TO 2.
NO >> Inspection End.
I
2. CHECK CONNECTOR
1. Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connec-
tor E125 and check terminals for deformation, disconnection, looseness, or damage. Repair or replace as J
necessary.
2. Reconnect connectors and repeat ABS actuator and electric unit (control unit) self-diagnosis.
IS "ST ANGLE SEN CIRCUIT" or "ST ANG SEN COM CIR" DISPLAYED? K
YES >> GO TO 3.
NO >> Inspection End.
L
3. CHECK STEERING ANGLE SENSOR HARNESS
1. Check CAN communication system. Refer to LAN-7, "CAN COMMUNICATION" . M
2. Turn ignition switch OFF and disconnect steering angle sensor
connector M47 and ABS actuator and electric unit (control unit)
connector E125.
3. Check continuity between ABS actuator and electric unit (control
unit) connector E125 and steering angle sensor connector M47.
ABS actuator and Steering angle
electric unit (control sensor
Continuity
unit) harness connec- harness connec-
tor E125 tor M47
11 (L) 3 (L) Yes WFIA0224E
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may
cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal
operation can be resumed after restarting the engine.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR
CAUTION:
If vehicle is on turn table at entrance to parking garage, or on other moving surface, VDC OFF indica-
tor lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunc-
tion. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turn
table or other moving surface, and start engine. Results will return to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor
connector M108.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
C
ABS actuator and electric unit Yaw rate/side/decel G sensor
(control unit) harness connector harness connector M108 Continuity
E125
D
6 (Y/R) 3 (Y/R)
24 (P) 5 (P)
Yes E
25 (G/R) 1 (G/R)
29 (G/W) 2 (G/W)
OK or NG BRC
OK >> GO TO 4.
NG >> Repair or replace as necessary.
G
4. YAW RATE/SIDE/DECEL G SENSOR INSPECTION
1. Connect the yaw rate/side/decel G sensor connector M108 and ABS actuator and electric unit (control
unit) connector E125. H
2. Use “DATA MONITOR” to check if the yaw rate/side/decel G sensor signals are normal.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
FR LH IN ABS SOL
FR LH OUT ABS SOL
RR RH IN ABS SOL
RR RH OUT ABS SOL
FR RH IN ABS SOL
FR RH OUT ABS SOL
RR LH IN ABS SOL
RR LH OUT ABS SOL
CV 1
CV 2
SV 1
SV 2
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
D
WFIA0195E
OK or NG
OK >> Perform self-diagnosis again. If the same results WFIA0196E H
appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-152, "Removal and Installation" .
NG >> Repair the circuit.
I
Actuator Motor, Motor Relay, and Circuit Inspection EFS004SD
INSPECTION PROCEDURE
1. CHECKING SELF-DIAGNOSIS RESULTS J
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
WFIA0209E
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
STOP LAMP SW
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and stop lamp switch connec-
tor E38.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
NG >> GO TO 4.
E
4. STOP LAMP RELAY CIRCUIT INSPECTION
1. Disconnect the stop lamp relay harness connector E12.
BRC
2. Check the continuity between the ABS actuator and electric unit
(control unit) harness connector E125 terminal 41 (R/B) and
stop lamp relay harness connector E12 terminal 4 (R/B).
G
Continuity should exist
OK or NG
OK >> Perform self-diagnosis again. If the same results H
appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-152, "Removal and Installation" .
NG >> Refer to LT-98, "STOP LAMP" . I
LFIA0218E
J
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
K
Check self-diagnosis results.
Self-diagnosis results
BATTERY VOLTAGE L
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End. M
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
1. Check the brake reservoir tank fluid level. If the level is low, add brake fluid.
2. Erase the self-diagnosis results and check the self-diagnosis results.
Self-diagnosis results
BR FLUID LEVEL LOW
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch
connector E21.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
INSPECTION PROCEDURE
G
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
H
Self-diagnosis results
ABS ACTIVEBOOSTER SV NG
ABS ACTIVEBOOSTER RESPONSE I
ABS BRAKE RELEASE SWITCH NG
ABS BRAKEBOOSTER DEFECT
J
Is the above displayed in the self-diagnosis display items?
YES or NO
YES >> GO TO 2. K
NO >> Inspection End.
2. CONNECTOR INSPECTION L
1. Turn the ignition switch OFF.
2. Disconnect the active booster connector E49 and ABS actuator and electric unit (control unit) connector
E125 and inspect the terminals for deformation, disconnection, looseness, or damage. M
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Self-diagnosis results
DELTA S SEN NG
1. Reconnect the delta stroke sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "DELTA S SEN" is normal. L
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
2. CONNECTOR INSPECTION I
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. J
OK or NG
OK >> GO TO 3.
NG >> Repair connector. K
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector and check
the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-7, "CAN COMMUNICATION" .
NO >> Connector terminal is loose, damaged, open, or shorted.
A
INSPECTION PROCEDURE
1. PERFORM SELF-DIAGNOSIS
B
Check self-diagnosis results.
Self-diagnosis results
ST ANGLE SEN SIGNAL C
Do self-diagnosis results indicate anything other than shown above?
YES >> Perform repair or replacement for the item indicated.
NO >> Perform adjustment of steering angle sensor neutral position. Refer to BRC-148, "Adjustment of D
Steering Angle Sensor Neutral Position" . GO TO 2.
1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. BRC
Are any self-diagnosis results displayed?
YES >> Replace steering angle sensor. Refer to BRC-154, "Removal and Installation" .
NO >> Inspection End. G
Inspection For Self-diagnosis Result "DECEL G SEN SET" EFS004SM
INSPECTION PROCEDURE
H
1. PERFORM SELF-DIAGNOSIS
Check self-diagnosis results.
I
Self-diagnosis results
DECEL G SEN SET
J
Do self-diagnosis results indicate anything other than shown above?
YES >> Perform repair or replacement for the item indicated.
NO >> Perform calibration of yaw rate/side/decel G sensor. Refer to BRC-148, "Calibration of Yaw Rate/
Side/Decel G Sensor" . GO TO 2. K
INSPECTION PROCEDURE
1. CHECK VDC OFF INDICATOR LAMP
Disconnect ABS actuator and electric unit (control unit) connector E125.
Do the ABS warning lamp and VDC OFF indicator lamp illuminate?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-152, "Removal and Installa-
tion" .
NO >> Replace combination meter. Refer to IP-13, "COMBINATION METER" .
PFIA0307E
SBR540A
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7, "CAN COMMUNICATION" .
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-110, "Basic Inspection" .
● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7, "CAN COMMUNICATION" . D
OK or NG
OK >> Go to BRC-143, "ABS Works Frequently" .
E
NG >> Perform Basic Inspection. Refer to BRC-110, "Basic Inspection" .
ABS Does Not Work EFS005FV
CAUTION: BRC
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
G
1. CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
H
● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-116, "SELF-DIAGNOSIS" .
I
NG >> Go to BRC-146, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" .
Pedal Vibration or ABS Operation Noise EFS005FW
NOTE: J
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
K
1. CHECK SYMPTOM
1. Apply brake. L
2. Start engine.
Does the symptom occur only when engine is started?
M
YES >> Carry out self-diagnosis. Refer to BRC-116, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-143, "ABS Works Frequently" .
2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor.
2. Check voltage between ABS actuator and electric unit (control
unit) connector terminal 1 (Y) and ground and terminal 32 (B/Y)
and ground.
Does battery voltage exist?
YES >> GO TO 3.
NO >> Repair harness or connectors between fusible link and
ABS actuator and electric unit (control unit).
WFIA0199E
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) connector terminal 16 (B) and ground and terminal 47 (B) and
ground.
Does continuity exist?
YES >> Replace ABS actuator and electric unit (control unit).
Refer to BRC-152, "Removal and Installation" .
NO >> Repair harness or connectors between ABS actuator
and electric unit (control unit) and ground.
WFIA0196E
Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher? E
YES >> GO TO 4.
NO >> GO TO 3.
After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steer-
ing and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to
adjust neutral position of steering angle sensor before running vehicle.
NOTE:
Adjustment of steering angle sensor neutral position requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector on vehicle, and turn ignition switch ON (do not
start engine).
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR
ADJUSTMENT” on CONSULT-II screen in this order.
BBIA0369E
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and WFIA0239E
“STR ANGLE SIG” on CONSULT-II screen. Then check that
“STR ANGLE SIG” is within 0±3.5 deg. If value is more than specification, repeat steps 1 to 5.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch to OFF.
Calibration of Yaw Rate/Side/Decel G Sensor EFS004SY
After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sen-
sor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be
sure to calibrate the yaw rate/side/decel G sensor before running vehicle.
NOTE:
Calibration of yaw rate/side/decel G sensor requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
CAUTION:
● The work should be done on a level area with an unloaded vehicle.
● Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pres-
sure value.
2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition
switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
3. Touch "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this
order. Refer to BRC-115, "CONSULT-II BASIC OPERATION PROCEDURE" .
BRC
WFIA0374E
REMOVAL
1. Remove wheel sensor mounting screw.
● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor mounting bolt. Refer to BR-24, "Removal and Installation of Brake Caliper and Disc Rotor" .
2. Pull out the sensor, being careful to turn it as little as possible.
CAUTION:
● Be careful not to damage sensor edge and sensor rotor teeth.
3. Disconnect wheel sensor harness electrical connector, then remove harness from mounts.
INSTALLATION
Before installing wheel sensors,
● Inspect wheel sensor O-ring, replace sensor assembly if damaged.
● Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that
dirt and debris do not enter the axle.
● Apply a coat of suitable grease to the wheel sensor O-ring and mounting hole.
Installation is in the reverse order of removal.
FRONT
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub B
and bearing assembly. Refer to FAX-5, "Removal and Installation" .
REAR
Removal C
1. Remove axle shaft assembly. Refer to RAX-6, "Removal and Installation" .
NOTE:
It is necessary to disassemble the rear axle to replace the sensor rotor. D
2. Pull the sensor rotor of off the axle shaft using Tool and a press.
Tool number : 205-D002 ( — )
E
Installation
1. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor
rotor is fully seated. BRC
CAUTION:
Do not reuse the old sensor rotor.
2. Install axle shaft assembly. Refer to RAX-6, "Removal and Installation" . G
CAUTION:
Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing. H
WFIA0375E
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-21, "Removal and Installation" .
3. Drain the brake fluid. Refer to BR-10, "Drain and Refill" .
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit).
CAUTION:
● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
● Be careful not to splash brake fluid on painted areas.
BRC
NOTE:
The steering angle sensor is an integral part of the spiral cable.
Refer to SRS-46, "Removal and Installation" .
REMOVAL
1. Remove center console or center seat as required. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY"
B
or SE-91, "FRONT SEAT" .
2. Remove yaw rate/side/decel G sensor attaching nuts as shown.
● The location of the sensor it the same for all models.
C
CAUTION:
● Do not use power tools to remove or install yaw rate/side/
decel G sensor.
D
● Do not drop or strike the yaw rate/side/decel G sensor.
WFIA0230E
INSTALLATION BRC
Installation is in the reverse order of removal.