Steering Control System: Section
Steering Control System: Section
Steering Control System: Section
SECTION
STEERING CONTROL SYSTEM
STC B
E
CONTENTS
HOW TO USE THIS MANUAL ...................... 3 Reference Value ......................................................18 F
Fail-Safe ..................................................................20
HOW TO USE THIS SECTION ............................ 3 Protection Function ..................................................20
Information ................................................................ 3 DTC Inspection Priority Chart ..................................20 STC
DTC Index ...............................................................21
PRECAUTION ............................................... 4
WIRING DIAGRAM ...................................... 22
PRECAUTIONS ................................................... 4 H
Precaution for Supplemental Restraint System EPS SYSTEM .................................................... 22
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Wiring Diagram ........................................................22
SIONER" ................................................................... 4 I
Precaution Necessary for Steering Wheel Rota- BASIC INSPECTION ................................... 24
tion After Battery Disconnect ..................................... 4
Precautions for Removing Battery Terminal ............. 5 DIAGNOSIS AND REPAIR WORKFLOW ........ 24
Precaution for Stop/Start System Service ................. 6 Work Flow ................................................................24 J
Service Notice and Precautions for EPS System ...... 6 Diagnostic Work Sheet ............................................25
STC-1
U1010 CONTROL UNIT (CAN) ......................... 35 ELECTRIC POWER STEERING WARNING
DTC Description ..................................................... 35 LAMP DOES NOT TURN OFF .......................... 44
Diagnosis Procedure .............................................. 35 Description .............................................................. 44
Diagnosis Procedure ............................................... 44
U1970 AROUND VIEW MONITOR SYSTEM ... 36
DTC Description ..................................................... 36 STEERING WHEEL TURNING FORCE IS
Diagnosis Procedure .............................................. 36 HEAVY OR LIGHT ............................................. 45
Description .............................................................. 45
U1971 SONAR SYSTEM ................................... 38 Diagnosis Procedure ............................................... 45
DTC Description ..................................................... 38
Diagnosis Procedure .............................................. 38 UNBALANCE STEERING WHEEL TURNING
FORCE AND RETURN BETWEEN RIGHT
POWER SUPPLY AND GROUND CIRCUIT ..... 40
Diagnosis Procedure .............................................. 40
AND LEFT ......................................................... 47
Description .............................................................. 47
ELECTRIC POWER STEERING WARNING Diagnosis Procedure ............................................... 47
LAMP ................................................................. 42
UNBALANCE STEERING WHEEL TURNING
Component Function Check ................................... 42
Diagnosis Procedure .............................................. 42
FORCE (TORQUE VARIATION) ....................... 48
Description .............................................................. 48
SYMPTOM DIAGNOSIS ............................. 43 Diagnosis Procedure ............................................... 48
STC-2
HOW TO USE THIS SECTION
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL A
HOW TO USE THIS SECTION
Information INFOID:0000000010988223
B
• Both “VDC” and “ESP” are used in this manual. These indicate the same system.
• In this manual, “Idling Stop System” is referred to as “Stop / Start System”.
C
STC
STC-3
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010688395
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000010700569
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory
power source to the OFF, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Open driver door.
3. Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)
4. Turn the ignition switch to OFF position with driver door open.
5. Wait for 3 minutes or longer with driver door open.
NOTE:
• Do not close driver door because the steering wheel locks when driver door is closed.
STC-4
PRECAUTIONS
< PRECAUTION >
• The auto acc function is adapted to this vehicle. For this reason, even when the ignition switch is turned
to OFF position, the accessory power source does not turned OFF and continues to be supplied for a A
certain amount of time.
6. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned. B
7. Perform the necessary repair operation.
8. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from OFF position to ON position, then to LOCK position. (The steering wheel will lock C
when the ignition switch is turned to LOCK position.)
9. Perform self-diagnosis check of all control units using CONSULT.
Precautions for Removing Battery Terminal INFOID:0000000010700568
D
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even E
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below. F
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the STC
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
H
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected. I
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error. J
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2. K
INSTRUCTION 1
1. Open the hood.
L
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
M
of the specified time.
STC-5
PRECAUTIONS
< PRECAUTION >
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Precaution for Stop/Start System Service INFOID:0000000011043870
CAUTION:
When performing an inspection and its related work with the engine at idle, always turn the stop/start
OFF switch ON or open the hood to release the stop/start system.
Service Notice and Precautions for EPS System INFOID:0000000010688398
STC-6
COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION A
COMPONENT PARTS
Component Parts Location INFOID:0000000010688399
B
LHD models
C
STC
K
JSGIA1555ZZ
STC-7
COMPONENT PARTS
< SYSTEM DESCRIPTION >
STC-8
COMPONENT PARTS
< SYSTEM DESCRIPTION >
STC
I
JSGIA1556ZZ
STC-9
COMPONENT PARTS
< SYSTEM DESCRIPTION >
No. Component Function
• Transmits mainly the following signal to EPS control unit via
CAN communication.
- Park Assist status signal
- Park Assist malfunction signal
- Steering angle command signal
Around view monitor control unit*2 • Receives mainly the following signal to EPS control unit via
CAN communication.
- EPS torque signal
- Park Assist permit signal
• For detailed installation location, refer to AV-76, "Around View
Monitor Control Unit".
• Transmits mainly the following signals to EPS control unit via
CAN communication.
Sonar control unit*2 - Steering angle command signal
• For detailed installation location,
: Refer to SN-119, "Component Parts Location".
EPS control unit STC-10, "EPS Control Unit"
NOTE:
The EPS control unit, EPS motor, torque sensor, and reduction gear are integrated with the steering column
assy.
• EPS control unit is installed to steering column assembly.
• EPS control unit performs an arithmetical operation on data, such
as steering wheel turning force (sensor signal) from the torque
sensor, vehicle speed signal, etc. Then it generates an optimum
assist torque signal to the EPS motor according to the driving con-
dition.
• EPS control unit decreases the output signal to EPS motor while
extremely using the power steering function (e.g., full steering)
consecutively for protecting EPS motor and EPS control unit
(Overload protection control).
• When the stop/start system operation starts, the EPS control unit JSGIA1430ZZ
receives a stop/start status signal from ECM via CAN communica-
tion and disables the assist control. (Models with stop/start system)
• When the driver turns the steering wheel (torque application exceeding the specified torque) during stop/
start system operation, the EPS control unit transmits an EPS torque signal to ECM via CAN communication
and restarts the engine (disables stop/start system). (Models with stop/start system)
• EPS control unit receives a Park Assist status signal from the around view monitor control unit and performs
around view monitor with park assist control.
• EPS control unit receives a Park Assist status signal to the around view monitor control unit to examine
whether the EPS control unit can perform around view monitor with park assist control or not.
• Around view monitor with park assist control is cancelled when the driver operates the steering wheel during
around view monitor with park assist control.
• Diagnoses can be performed with CONSULT.
EPS Motor, Torque Sensor, Reduction Gear INFOID:0000000010688401
NOTE:
The EPS control unit, EPS motor, torque sensor, and reduction gear are integrated with the steering column
assy.
STC-10
COMPONENT PARTS
< SYSTEM DESCRIPTION >
EPS motor , torque sensor and reduction gear are installed
to steering column assembly. A
JSGIA1431ZZ
D
EPS MOTOR
EPS motor provides the assist torque by the control signal from EPS control unit.
TORQUE SENSOR E
Torque sensor detects the steering torque, and transmits the signal to EPS control unit.
REDUCTION GEAR
Reduction gear increases the assist torque provided from EPS motor with worm gears, and outputs to the col- F
umn shaft.
STC
STC-11
SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM
EPS SYSTEM
EPS SYSTEM : System Description INFOID:0000000010688402
DESCRIPTION
• EPS system consists mainly of EPS system, EPS motor, torque
sensor, and reduction gear.
• EPS system calculates a control signal to transmit to the EPS
motor based on information received from ECM, ABS actuator and
electric unit (control unit), around view monitor control unit, and
combination meter via CAN communication and information
received from torque sensor.
• EPS control unit performs an arithmetical operation on data, such
as steering wheel turning force (sensor signal) from the torque
sensor, vehicle speed signal, etc. Then it generates an optimum
assist torque signal to the EPS motor according to the driving con-
dition.
• When the driver turns the steering wheel (torque application
exceeding the specified torque) during stop/start, the EPS control
unit restarts the engine (disables stop/start system) and immedi-
ately brings the assist control in its ready-to-start state.
• If EPS becomes out of order, the power steering warning lamp
blinks and the Stop/Start System brings about such conditions as
follows (Models with stop/start system):
- Stop/start mode is not enabled under non stop/start state.
- The engine is restarted during stop/start, regardless of steering
wheel operation. (Models with stop/start system)
• The around view monitor with park assist function assists garaging
JSGIA1102GB
and parallel parking and allows automatic operation of the steering
wheel when the system starts.
• When an error in the electrical system, the fail-safe function stops output signals to the EPS motor. Refer to
STC-14, "EPS SYSTEM : Fail-Safe".
• EPS control unit decreases the output signal to EPS motor while extremely using the power steering func-
tion (e.g., full steering) consecutively for protecting EPS motor and EPS control unit (Overload protection
control). Refer to STC-20, "Protection Function".
SYSTEM DIAGRAM
NOTE:
STC-12
SYSTEM
< SYSTEM DESCRIPTION >
Around view monitor control unit and sonar control unit: Models around view monitor with park assist
A
STC
H
JSGIA1557GB
INPUT/OUTPUT SIGNAL
Communicates the signal from each control unit via CAN communication. I
STC-13
SYSTEM
< SYSTEM DESCRIPTION >
• Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF after the engine
starts, if system is normal.
JSGIA1568GB
• If any malfunction occurs in the system and control unit detects the malfunction, Electric power steering
warning lamp on combination meter turns ON to indicate system malfunction.
• When Electric power steering warning lamp is ON, the system enters into a manual steering state. (Control
turning force steering wheel becomes heavy.)
STC-14
SYSTEM
< SYSTEM DESCRIPTION >
DTC Fail-safe condition
A
Normal control
U1000 NOTE:
If the cause is in a different ECU, the state changes to fixed steering assist force.
U1010 Normal control B
U1970 Around view monitor with park assist function stops (controlled by around view monitor).
U1971 Around view monitor with park assist function stops (controlled by sonar).
C
EPS SYSTEM : Protection Function INFOID:0000000010699144
EPS control unit decreases the output signal to EPS motor while extremely using the power steering function D
(e.g., full steering) consecutively for protecting EPS motor and EPS control unit (Overload protection control).
While activating overload protection control, the assist torque gradually decreases, and the steering wheel
turning force becomes heavy. The normal assist torque is recovered if the steering wheel is not turned for a E
while.
WARNING/INDICATOR/CHIME LIST
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp INFOID:0000000010688406 F
STC-15
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
< SYSTEM DESCRIPTION >
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
CONSULT Function INFOID:0000000010688407
FUNCTION
CONSULT can display each diagnostic item using the diagnostic test modes shown following.
STC-16
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
< SYSTEM DESCRIPTION >
Monitor item (Unit) Remarks
A
ST TORQUE STATUS (On/Off) Displays the operating state of steering wheel.
EPS ASSIST PERMIS (On/Off) Displays assist permission status of EPS system.
STOP/START STATUS (INACT/AUTO ST/ACT/ B
Displays stop/start status.
CANCEL)
IPA ON (Off1/Off2/Off3/On) Displays the status of around view monitor with park assist.
IPA STATUS 1 (On/Off) Displays the operating state of around view monitor with park assist. C
STOP/START SYSTEM (On/Off) Displays permission status of stop/start system.
IPA STATUS 2 (Off/On1/On2/On3) Displays the operating state of around view monitor with park assist.
D
IPA STATUS 3 (NORMAL/MALF) Displays the status of around view monitor with park assist.
IPA TARGET CURRENT (A) Displays a command current value from around view monitor with park assist.
EPS CONTROL CURRENT (A) Displays a current value of motor. E
*1: Almost in accordance with the value of “MOTOR SIG”. It is not a malfunction though these values are not
accorded when steering quickly.
*2: Normally displays 100%. In case of an excessive stationary steering, the assist curvature gradually falls. F
However, it returns to 100% when left standing.
*3: It is not a malfunction, though it might not be corresponding just after ignition switch in turned ON.
STC
STC-17
EPS CONTROL UNIT
< ECU DIAGNOSIS INFORMATION >
ECU DIAGNOSIS INFORMATION
EPS CONTROL UNIT
Reference Value INFOID:0000000010688408
Data monitor
Monitor item
Condition Value/Status
BATTERY VOLT Ignition switch: ON 10.5 V – 16 V
Steering wheel: Not steering (There is
Approx. 0 Nm
no steering force)
TORQUE SENSOR Engine running
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm)
Steering wheel: Not steering (There is
Approx. 0 A
no steering force)
MOTOR CURRENT Engine running
Displays consumption current of
Steering wheel: Right or left turn
EPS motor (A)*1
Steering wheel: Not steering (There is
Approx. 0 A
no steering force)
MOTOR SIG Engine running
Steering wheel: Right turn Positive value (A)
Steering wheel: Left turn Negative value (A)
Steering wheel: Not steering (There is
Approx. 0 Nm
no steering force)
ASSIST TORQUE Engine running
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm)
Displays temperature of inside of
C/U TEMP Ignition switch ON or engine running
EPS control unit [°C (°F)]
ASSIST LEVEL Engine running 100 % *2
Vehicle stopped 0 km/h (0 mph)
STC-18
EPS CONTROL UNIT
< ECU DIAGNOSIS INFORMATION >
Data monitor
Monitor item A
Condition Value/Status
When stop/start system is inactive INACT
When stop/start system is restarting AUTO ST B
STOP/START STATUS
When stop/start system is active ACT
When stop/start system is interrupted CANCEL
EPS system operating conditions are not satisfied Off1 C
EPS system or around view monitor with park assist is abnormal Off2
IPA ON Assist torque is larger than a command value from around view
Off3 D
monitor with park assist
Normal condition On
Around view monitor with park assist is in operation On E
IPA STATUS 1
Around view monitor with park assist is not in operation Off
When stop/start system is active On
STOP/START SYSTEM
When stop/start system is prohibited Off F
Around view monitor with park assist is not in operation Off
Around view monitor with park assist is in operation (steering
On1 STC
wheel is not turned)
The following cases
• Around view monitor with park assist in operation
IPA STATUS 2 On2 H
• Steering wheel is turned
• Sonar is not operation
The following cases
• Around view monitor with park assist in operation I
On3
• Steering wheel is turned
• Sonar is operation
Around view monitor with park assist is normal NORMAL
IPA STATUS 3 J
Around view monitor with park assist is abnormal MALF
IPA TARGET CURRENT Around view monitor with park assist is in operation 0 – 70(A)
EPS CONTROL CUR- K
EPS system is in operation 0 – 90 (A)
RENT
*1: Almost in accordance with the value of “MOTOR SIG”. It is not a malfunction though these values are not
accorded when steering quickly. L
*2: Normally displays 100%. In case of an excessive stationary steering, the assist curvature gradually falls.
However, it returns to 100% when left standing.
*3: It is not a malfunction, though it might not be corresponding just after ignition switch in turned ON. M
TERMINAL LAYOUT
P
JSGIA1434ZZ
PHYSICAL VALUES
STC-19
EPS CONTROL UNIT
< ECU DIAGNOSIS INFORMATION >
Terminal No.
Description Value
(Wire Color) Condition
(Approx.)
+ − Signal name Input/Output
1
— CAN-L Input/Output — —
(P)
2
— CAN-H Input/Output — —
(L)
Fail-Safe INFOID:0000000010688409
• If any malfunction occurs in the system and control unit detects the malfunction, Electric power steering
warning lamp on combination meter turns ON to indicate system malfunction.
• When Electric power steering warning lamp is ON, the system enters into a manual steering state. (Control
turning force steering wheel becomes heavy.)
EPS control unit decreases the output signal to EPS motor while extremely using the power steering function
(e.g., full steering) consecutively for protecting EPS motor and EPS control unit (Overload protection control).
While activating overload protection control, the assist torque gradually decreases, and the steering wheel
turning force becomes heavy. The normal assist torque is recovered if the steering wheel is not turned for a
while.
DTC Inspection Priority Chart INFOID:0000000010688411
When multiple DTCs are detected simultaneously, check one by one depending on the following priority list.
STC-20
EPS CONTROL UNIT
< ECU DIAGNOSIS INFORMATION >
Priority Priority order item (DTC)
A
3 C1601 BATTERY VOLT
• C1604 TORQUE SENSOR
• C1606 EPS MOTOR
4 B
• C1607 EEPROM
• C1608 CONTROL UNIT
STC-21
EPS SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
EPS SYSTEM
Wiring Diagram INFOID:0000000010688413
JRGWC1218GB
STC-22
EPS SYSTEM
< WIRING DIAGRAM >
STC
JRGWC1219GB
STC-23
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000010688414
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing STC-25, "Diagnostic
Work Sheet" and reproduce symptoms as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by protection function. Refer to STC-20,
"Protection Function".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis.
Is any DTC detected?
YES >> Record or print DTC and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK SYMPTOM
With CONSULT
1. Erase self-diagnostic results.
2. Perform DTC confirmation procedures for the error detected system.
NOTE:
If some DTCs are detected at the same time, determine the order for performing the diagnosis based on STC-
20, "DTC Inspection Priority Chart".
Is any DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-44,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PARTS
• Repair or replace error-detected parts.
• Reconnect part or connector after repairing or replacing.
• When DTC is detected, erase self-diagnostic results for “EPS”.
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
STC-24
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-44, A
"Intermittent Incident".
7.FINAL CHECK
B
With CONSULT
1. Check the reference value for EPS control unit.
2. Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced? C
YES >> GO TO 3.
NO >> INSPECTION END
D
Diagnostic Work Sheet INFOID:0000000010688415
Description E
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected. F
STC-25
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Interview sheet
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
Storage date Engine Mileage km (Mile)
Other conditions
Memo
STC-26
C1601 BATTERY POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS >
DTC/CIRCUIT DIAGNOSIS A
C1601 BATTERY POWER SUPPLY
DTC Description INFOID:0000000010688416
B
POSSIBLE CAUSE
• Harness or connector E
• EPS control unit (steering column assembly)
• Fuse
• Power supply system
F
• Battery
FAIL-SAFE
EPS system enters into a manual steering state. STC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING H
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
I
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
J
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
K
Is DTC “C1601” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-27, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
L
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688417
M
1.CHECK EPS CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EPS control unit harness connector. N
3. Check continuity between EPS control unit harness connector terminal and ground.
STC-27
C1601 BATTERY POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS >
STC
STC-29
C1604 TORQUE SENSOR
< DTC/CIRCUIT DIAGNOSIS >
C1604 TORQUE SENSOR
DTC Description INFOID:0000000010688418
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
TORQUE SENSOR
C1604 When torque sensor output signal is malfunctioning.
(Torque sensor)
POSSIBLE CAUSE
• Harness or connector
• Torque sensor
• EPS control unit (steering column assembly)
FAIL-SAFE
EPS system enters into a manual steering state.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “C1604” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-30, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688419
STC-30
C1606 EPS MOTOR
< DTC/CIRCUIT DIAGNOSIS >
C1606 EPS MOTOR
A
DTC Description INFOID:0000000010688420
Display item
DTC Malfunction detected condition
(Trouble diagnosis content) C
EPS MOTOR When the motor driver malfunction of EPS control unit or EPS motor
C1606
(EPS motor) malfunction is detected.
POSSIBLE CAUSE D
• Harness or connector
• EPS motor (steering column assembly)
• EPS control unit (steering column assembly) E
FAIL-SAFE
EPS system enters into a manual steering state.
F
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
STC
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
H
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT I
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “C1606” detected? J
YES >> Proceed to diagnosis procedure. Refer to STC-31, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END K
Diagnosis Procedure INFOID:0000000010688421
Check EPS control unit (steering column assembly) pin terminals for damage or loose connection with har-
ness connector.
M
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
N
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF to ON. O
2. Erase self-diagnostic results for “EPS/DAST 3”.
3. Turn the ignition switch OFF, and then wait 10 seconds and more.
4. Perform self-diagnosis for “EPS/DAST 3”. P
Is DTC “C1606” detected?
YES >> Replace steering column assembly. Refer to ST-13, "Removal and Installation".
NO >> Check pin terminal and connection of each harness connector for malfunctioning conditions.
STC-31
C1607, C1608 EPS CONTROL UNIT
< DTC/CIRCUIT DIAGNOSIS >
C1607, C1608 EPS CONTROL UNIT
DTC Description INFOID:0000000010688422
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
EEPROM When the memory (EEPROM) system malfunction is detected in EPS
C1607
(EEPROM) control unit.
CONTROL UNIT
C1608 When the internal malfunction is detected in EPS control unit.
(EPS control unit)
POSSIBLE CAUSE
EPS control unit (steering column assembly)
FAIL-SAFE
EPS system enters into a manual steering state.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “C1607” or “C1608” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-32, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688423
STC-32
C1609 VEHICLE SPEED SIGNAL
< DTC/CIRCUIT DIAGNOSIS >
C1609 VEHICLE SPEED SIGNAL
A
DTC Description INFOID:0000000010688424
Display item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CAN VHCL SPEED • A malfunction is detected in the vehicle speed signal received with
C1609
(CAN vehicle speed signal) CAN communication.
POSSIBLE CAUSE D
• Harness or connector
(CAN communication line)
• EPS control unit (steering column assembly) E
• ABS malfunction
• Vehicle speed signal error
FAIL-SAFE F
EPS system enters into a constant steering assist level state.
DTC CONFIRMATION PROCEDURE
STC
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test. H
>> GO TO 2.
I
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON. J
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “C1609” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-33, "Diagnosis Procedure". K
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688425 L
With CONSULT
1. Turn the ignition switch OFF to ON. P
2. Erase self-diagnostic results for “EPS/DAST 3”.
3. Turn the ignition switch OFF, and then wait 10 seconds and more.
4. Perform self-diagnosis for “EPS/DAST 3”.
Is DTC “C1609” detected?
YES >> Replace steering column assembly. Refer to ST-13, "Removal and Installation".
NO >> Check pin terminal and connection of each harness connector for malfunctioning conditions.
STC-33
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
U1000 CAN COMM CIRCUIT
DTC Description INFOID:0000000010688426
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit communicate data but selectively reads required data only.
DTC DETECTION LOGIC
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
CAN COMM CIRCUIT EPS control unit is not transmitting/receiving CAN communi-
U1000
(CAN communication circuit) cation signal for 2 seconds or more.
POSSIBLE CAUSE
• CAN communication error
FAIL-SAFE
System continue normal control.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “U1000” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-34, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688427
STC-34
U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS >
U1010 CONTROL UNIT (CAN)
A
DTC Description INFOID:0000000010688428
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with
2communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wir- C
ing. Each control unit communicate data but selectively reads required data only.
DTC DETECTION LOGIC
D
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
CONTROL UNIT (CAN) When detecting error during the initial diagnosis of CAN control-
E
U1010
(Control unit [CAN communication]) ler to EPS control unit.
POSSIBLE CAUSE F
• EPS control unit (steering column assembly)
FAIL-SAFE
System continue normal control. STC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING H
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
I
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE J
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis. K
Is DTC “U1010” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-35, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". L
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688429
M
1.CHECK SELF-DIAGNOSIS RESULTS
Check that there is no malfunction in EPS control unit harness connector or disconnection.
Is the inspection result normal? N
YES >> Replace steering column assembly. Refer to ST-13, "Removal and Installation".
NO >> Repair or replace error-detected parts.
O
STC-35
U1970 AROUND VIEW MONITOR SYSTEM
< DTC/CIRCUIT DIAGNOSIS >
U1970 AROUND VIEW MONITOR SYSTEM
DTC Description INFOID:0000000010688430
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
AROUND VIEW MONITOR CAN communication signal of around view monitor control unit is abnormal for
U1970
(Around view monitor) 2 consecutive seconds or more.
POSSIBLE CAUSE
• Harness or connector
(CAN communication line)
• EPS control unit (steering column assembly)
• Around view monitor control unit
FAIL-SAFE
Around view monitor with park assist function stops (controlled by around view monitor).
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “U1970” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-36, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010688431
STC-36
U1970 AROUND VIEW MONITOR SYSTEM
< DTC/CIRCUIT DIAGNOSIS >
YES >> Check the DTC. Refer to AV-120, "DTC Index".
NO >> GO TO 3. A
3.PERFORM SELF-DIAGNOSIS
With CONSULT B
1. Erase self-diagnostic results for “EPS/DAST 3”.
2. Turn the ignition switch OFF, and then wait 10 seconds and more.
3. Turn the ignition switch ON.
4. Perform the self-diagnosis of all systems. C
Is DTC “U1000”,“U1970” or other DTC detected?
YES (“U1000”)>>Refer to LAN-17, "Trouble Diagnosis Flow Chart".
YES (“U1970”)>>Replace around view monitor control unit. Refer to AV-268, "Removal and Installation". D
YES (Other DTC)>>Check the DTC.
NO >> INSPECTION END
E
STC
STC-37
U1971 SONAR SYSTEM
< DTC/CIRCUIT DIAGNOSIS >
U1971 SONAR SYSTEM
DTC Description INFOID:0000000010698064
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
SONAR CAN communication signal of sonar control unit is abnormal for 2 consecutive
U1971
(Sonar) seconds or more.
POSSIBLE CAUSE
• Harness or connector
(CAN communication line)
• EPS control unit (steering column assembly)
• Sonar control unit
FAIL-SAFE
Around view monitor with park assist function stops (controlled by sonar).
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is DTC “U1971” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-38, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> INSPECTION END
Diagnosis Procedure INFOID:0000000010698065
STC-38
U1971 SONAR SYSTEM
< DTC/CIRCUIT DIAGNOSIS >
YES >> Check the DTC. Refer to SN-143, "DTC Index".
NO >> GO TO 3. A
3.PERFORM SELF-DIAGNOSIS
With CONSULT B
1. Erase self-diagnostic results for “EPS/DAST 3”.
2. Turn the ignition switch OFF, and then wait 10 seconds and more.
3. Turn the ignition switch ON.
4. Perform the self-diagnosis of all systems. C
Is DTC “U1000”,“U1971” or other DTC detected?
YES (“U1000”)>>Refer to LAN-17, "Trouble Diagnosis Flow Chart".
YES (“U1971”)>>Replace sonar control unit. Refer to SN-237, "Removal and Installation". D
YES (Other DTC)>>Check the DTC.
NO >> INSPECTION END
E
STC
STC-39
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000010688432
STC-40
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
YES >> GO TO 5.
NO >> GO TO 4. A
4.CHECK BATTERY POWER SUPPLY CIRCUIT FOR EPS CONTROL UNIT
1. Turn ignition switch OFF.
B
2. Check the 50A fusible link (F). (Except for R9M engine models)
3. Check the 50A fusible link (H). (Except for R9M engine models)
4. Check the 50A fusible link (J). (For R9M engine models)
5. Check the 50A fusible link (I). (For R9M engine models) C
6. Check the harness for open or short between EPS control unit harness connector No.9 terminal and the
50A fusible link (F). (Except for R9M engine models)
7. Check the harness for open or short between EPS control unit harness connector No.9 terminal and the
D
50A fusible link (H). (Except for R9M engine models)
8. Check the harness for open or short between EPS control unit harness connector No.9 terminal and the
50A fusible link (J). (For R9M engine models)
9. Check the harness for open or short between EPS control unit harness connector No.9 terminal and the E
50A fusible link (I). (For R9M engine models)
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. F
NO >> Repair or replace error-detected parts.
5.CHECK EPS CONTROL UNIT GROUND CIRCUIT
STC
Check continuity between EPS control unit harness connector and ground.
STC-41
ELECTRIC POWER STEERING WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS >
ELECTRIC POWER STEERING WARNING LAMP
Component Function Check INFOID:0000000010688433
1.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is any DTC detected?
YES >> Check the DTC. Refer to STC-21, "DTC Index".
NO >> GO TO 2.
2.CHECK ELECTRIC POWER STEERING WARNING LAMP SIGNAL
With CONSULT
1. Select “DATA MONITOR” of “EPS/DAST 3” and select “WARNING LAMP”.
2. Check that the item in “DATA MONITOR” is “On”.
3. Start the engine.
CAUTION:
Never drive the vehicle.
4. Check that the item in “DATA MONITOR” is “Off”.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for combination meter power supply circuit. Refer to MWI-129,
"COMBINATION METER : Diagnosis Procedure".
NO >> Replace steering column assembly. Refer to ST-13, "Removal and Installation".
STC-42
ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN ON
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN ON
Description INFOID:0000000010688435
B
Electric power steering warning lamp does not turn ON when turning ignition switch ON from OFF. (Check the
illumination of the electric power steering warning lamp.)
C
Diagnosis Procedure INFOID:0000000010688436
STC
STC-43
ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN OFF
< SYMPTOM DIAGNOSIS >
ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN OFF
Description INFOID:0000000010688437
Electric power steering warning lamp does not turn OFF several seconds after engine started.
Diagnosis Procedure INFOID:0000000010688438
1.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is any DTC detected?
YES >> Check the DTC. Refer to STC-21, "DTC Index".
NO >> GO TO 2.
2.CHECK ELECTRIC POWER STEERING WARNING LAMP
Perform the trouble diagnosis of electric power steering warning lamp. Refer to STC-42, "Diagnosis Proce-
dure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace the specific malfunctioning part.
3.CHECK EPS CONTROL UNIT POWER SUPPLY AND GROUND CIRCUIT
Perform the trouble diagnosis of EPS control unit power supply and ground. Refer to STC-27, "Diagnosis Pro-
cedure".
Is the inspection result normal?
YES >> Check that there is no malfunction in each harness connector pin terminal or disconnection.
NO >> Repair or replace the specific malfunctioning part.
STC-44
STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT
< SYMPTOM DIAGNOSIS >
STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT
A
Description INFOID:0000000010688439
1.PERFORM SELF-DIAGNOSIS C
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis. D
Is any DTC detected?
YES >> Check the DTC. Refer to STC-21, "DTC Index".
NO >> GO TO 2. E
With CONSULT
Select “BATTERY VOLT” in “DATA MONITOR” in “EPS/DAST 3”.
L
Dose the item in “DATA MONITOR” indicate “10.5 V” or more?
YES >> GO TO 5.
NO >> Perform trouble diagnosis of EPS control unit power supply and ground. Refer to STC-27, "Diag- M
nosis Procedure".
5.CHECK EPS CONTROL UNIT SIGNAL (3)
With CONSULT N
1. Select “ASSIST LEVEL” in “DATA MONITOR” in “EPS/DAST 3”.
2. Stop the EPS system until the item in “DATA MONITOR” becomes “100%”.
NOTE: O
While stopping the EPS system, do not turn steering wheel.
3. Check that the symptom continues.
Dose the symptom continue?
P
YES >> GO TO 6.
NO >> The assist torque decreases because of protection function. This is not malfunction. INSPEC-
TION END
6.CHECK EPS CONTROL UNIT SIGNAL (4)
With CONSULT
1. Start the engine.
STC-45
STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT
< SYMPTOM DIAGNOSIS >
CAUTION:
Never drive the vehicle.
2. Turn steering wheel from full left stop to full right stop.
3. Select “TORQUE SENSOR” in “DATA MONITOR” in “EPS/DAST 3”.
STC-46
UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BETWEEN
RIGHT AND LEFT
< SYMPTOM DIAGNOSIS >
UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BE-
A
TWEEN RIGHT AND LEFT
Description INFOID:0000000010688441
B
Unbalance steering wheel turning force and return between right and left.
Diagnosis Procedure INFOID:0000000010688442
C
1.CHECK THE ILLUMINATION OF THE ELECTRIC POWER STEERING WARNING LAMP
Check the electric power steering warning lamp while engine is running. D
Does the electric power steering warning lamp turn OFF?
YES >> GO TO 2.
NO >> Refer to STC-44, "Diagnosis Procedure". E
2.CHECK WHEEL ALIGNMENT
1. Check the wheel alignment. Refer to FSU-8, "Inspection".
F
Is the inspection result normal?
YES >> GO TO 3.
NO >> Adjustment of wheel alignment. Refer to FSU-9, "Adjustment".
STC
3.CHECK EPS CONTROL UNIT SIGNAL
With CONSULT
1. Start the engine. H
CAUTION:
Never drive the vehicle.
2. Turn steering wheel from full left stop to full right stop. I
3. Select “DATA MONITOR” of “EPS/DAST 3” and select “TORQUE SENSOR”.
4. Perform the torque sensor inspection.
J
Monitor item Condition Display value
Steering wheel: Not steer-
ing (There is no steering Approx. 0 Nm
force) K
TORQUE SENSOR
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm)
L
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4. M
4.CHECK EPS MOTOR
Perform the trouble diagnosis of EPS motor. Refer to STC-31, "Diagnosis Procedure".
N
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace the specific malfunctioning part.
O
5.CHECK STEERING WHEEL TURNING FORCE
Check the steering wheel turning force. Refer to ST-9, "Inspection".
Is the inspection result normal? P
YES >> INSPECTION END
NO >> Check the steering wheel turning force for mechanical malfunction. Refer to ST-26, "Inspection".
STC-47
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION)
< SYMPTOM DIAGNOSIS >
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIA-
TION)
Description INFOID:0000000010688443
1.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform “EPS/DAST 3” self-diagnosis.
Is any DTC detected?
YES >> Check the DTC. Refer to STC-21, "DTC Index".
NO >> GO TO 2.
2.CHECK THE ILLUMINATION OF THE ELECTRIC POWER STEERING WANING LAMP
Check the electric power steering warning lamp while the engine is started.
Does the electric power steering warning lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to STC-42, "Diagnosis Procedure".
3.CHECK STEERING COLUMN AND STEERING GEAR
Check the steering column assembly and steering gear assembly.
• Steering column assembly. Refer to ST-13, "Exploded View".
• Steering gear assembly. Refer to the following.
- LHD ST-20, "LHD : Exploded View".
- RHD ST-21, "RHD : Exploded View".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace the specific malfunctioning part.
4.CHECK EPS CONTROL UNIT SIGNAL (1)
With CONSULT
1. Start the engine.
CAUTION:
Never drive the vehicle.
2. Select “ASSIST LEVEL” in “DATA MONITOR” in “EPS/DAST 3”.
Dose the item in “DATA MONITOR” maintain “100%”?
YES >> GO TO 7.
NO >> GO TO 5.
5.CHECK EPS CONTROL UNIT SIGNAL (2)
With CONSULT
Select “BATTERY VOLT” in “DATA MONITOR” in “EPS/DAST 3”.
Dose the item in “DATA MONITOR” indicate “10.5 V” or more?
YES >> GO TO 6.
NO >> Perform trouble diagnosis of EPS control unit power supply and ground. Refer to STC-27, "Diag-
nosis Procedure".
6.CHECK EPS CONTROL UNIT SIGNAL (3)
With CONSULT
1. Select “ASSIST LEVEL” in “DATA MONITOR” in “EPS/DAST 3”.
2. Stop the EPS system until the item in “DATA MONITOR” becomes “100%”.
NOTE:
While stopping the EPS system, do not turn steering wheel.
STC-48
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION)
< SYMPTOM DIAGNOSIS >
3. Check that the symptom continues.
Dose the symptom continue? A
YES >> GO TO 7.
NO >> The assist torque decreases because of protection function. This is not malfunction. INSPEC-
TION END B
7.CHECK EPS CONTROL UNIT SIGNAL (4)
With CONSULT C
1. Start the engine.
CAUTION:
Never drive the vehicle.
2. Turn steering wheel from full left stop to full right stop. D
3. Select “TORQUE SENSOR” in “DATA MONITOR” in “EPS/DAST 3”.
4. Perform the torque sensor inspection.
E
Monitor item Condition Display value
Steering wheel: Not steer-
ing (There is no steering Approx. 0 Nm F
force)
TORQUE SENSOR
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm) STC
Is the inspection result normal?
YES >> GO TO 9.
H
NO >> GO TO 8.
8.CHECK EPS MOTOR
Perform the trouble diagnosis of EPS motor. Refer to STC-31, "Diagnosis Procedure". I
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace the specific malfunctioning part. J
9.CHECK STEERING WHEEL TURNING FORCE
Check the steering wheel turning force. Refer to ST-9, "Inspection". K
Is the inspection result normal?
YES >> INSPECTION END
NO >> Check the steering wheel turning force for mechanical malfunction. Refer to ST-11, "Inspection". L
STC-49
EPS CONTROL UNIT
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
EPS CONTROL UNIT
Removal and Installation INFOID:0000000010839934
• The EPS control unit is an integral part of the steering column. If the replacement of the EPS control unit
isnecessary, replace the steering column. Refer to ST-13, "Removal and Installation".
STC-50