PM B16B 4x2 June 2001

B16B 4x2
PARTS MANUAL
872014-01
Machine Number
404822
407822
408822
Latest Update : JUNE 2001

IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with a
parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use
of this manual. In particular and without detracting from the above, the disclaimer also applies in the event of any
specification, warning, or representation contained in this manual being inadequate, inaccurate, or unintention-
ally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative whenever
you have a query on you BELL product or this manual. The address of your nearest BELL EQUIPMENT branch
or dealer is as follows:-
The following address list was correct as at 6th of August 2001:
GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE
Carbonode Cell Tel : 035 - 907 9111 Private Bag X20046
Alton Fax : 035 - 797 4323 EMPANGENI
RICHARDS BAY e-mail : dereks@bell.co.za 3880
3900
LOCATION OF OPERATIONS
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route dArgenton-Sur-Creuse Tel : +33 55589 2356
23800 Dun-Le-Palestel Fax :+33 55589 2324
FRANCE e-mail : claude.boulet@bell-france.fr
GERMANY
Bell Equipment (Deutschland) GmbH
Am Ringofen 24 / 14B Tel : +49 6631 911 30
D-36304 Alsfeld Fax :+49 6631 911 313
GERMANY e-mail : dickv@bell-germany.de
SWITZERLAND
Bell Switzerland, Bell Handling Systems and Bellinter Holdings
Avenue de la gare 40 Tel : +41 21 948 20 81
Immeuble le Polygone Fax :+41 21 948 20 89
1618 ChWtel-St-Denis e-mail : cameron.beqch@bluewin.ch
SWITZERLAND
UNITED KINGDOM
Bell Equipment U.K. Limited
Unit 6C Tel : +44 1283 712 862 (Direct)
Graycar Business Park Tel : +44 1283 716 777 (Parts Direct)
Barton Turns Fax :+44 1283 712 687
Barton-Under-Needwood e-mail : general@bellequipment.co.uk
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80 Tel : +1 912 966 2615
Garden City Fax :+1 912 964 1594
GEORGIA e-mail : robinp@bellequipment.com
GA 31408
USA
SOUTHERN AFRICA REGION

CAPE REGION:
CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Malan Street Tel : 021 386 2252 P.O. Box 162
Airport Industria Fax : 021 386 2260 EPPINGDUST
CAPE TOWN e-mail : fionaj@bell.co.za 7475
7525
EAST LONDON
25 Ray Craib Crescent Tel : 043 748 6622/3 c/o P.O. Box 3443
Beacon Bay, Industria Fax : 043 748 6624 North End
EAST LONDON e-mail : pierred@bell.co.za PORT ELIZABETH
5200 6001
GEORGE
Pioneer Road Tel : 044 878 0930/1 P.O. Box 1697
Pacaltsdorp Fax : 044 878 0932 GEORGE
GEORGE e-mail : karino@bell.co.za 6530
6534
PORT ELIZABETH
349 Kempston Road Tel : 041 451 3202 P.O. Box 3443
Korsten Fax : 041 451 3208 North End
PORT ELIZABETH e-mail : lynneo@bell.co.za PORT ELIZABETH
6056 6056
SPRINGBOK
Drive Inn Avenue Tel : 027 712 1124/30 P.O. Box 618
Industrial Park Fax : 027 718 1314 SPRINGBOK
SPRINGBOK e-mail:laurencedv@kingsley.co.za 8240
8240
WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street Tel : 264 612 26 021/2/3 Private Bag 12018
Ausspann Platz Fax : 264 612 28 330 Ausspann Platz
WINDHOEK Contact : Wolfgang Scheiger WINDHOEK
NAMIBIA NAMIBIA
CENTRAL REGION:
BLOEMFONTEIN
109 Fritz Stockenstrom Street Tel : 051 4327 855 P.O. Box 1878
Ooseinde Fax : 051 4323 740 BLOEMFONTEIN
BLOEMFONTEIN e-mail : vivianm@bell.co.za 9300
9300
GAUTENG
Bell Jet Park Tel : 011 928 9700/22 P.O. Box 25391
Griffiths Road Fax : 011 928 9730 EAST RAND
JET PARK e-mail : bokkiec@bell.co.za 1462
1459 e-mail : pamj@bell.co.za
KIMBERLEY
26 South Circular Tel : 053 841 0710/11/12/13 P.O. Box 2927
KIMBERLEY Fax : 053 841 1940 KIMBERLEY
8301 e-mail : gerteyc@bell.co.za 8300
KURUMAN
8 Acacia Street Tel : 053 712 0698 P.O. Box 1396
KURUMAN Fax :053 712 0697 KURUMAN
8460 e-mail : charld@bell.co.za 8460
MATSAPHA/SWAZILAND
Bell Equipment Co (Swaziland) (Pty) Ltd
Shop No. 4 Tel : +268 51 87496/7 P.O. Box 1754
Second Street Fax :+268 51 87498 Matsapha
Matsapha Contact : Charlie Boucher SWAZILAND
SWAZILAND
MIDDELBURG
9 Celcius Street Tel : 013 246 1169 P.O. Box 2821
Building B Fax : 013 246 1229 MIDDELBURG
Industrial Area e-mail : kathyb@bell.co.za 1050
MIDDELBURG
1050
NELSPRUIT
3 Christie Crescent Tel : 013 755 2110/6 P.O. Box 1672
Vintonia 2 Fax :013 755 2117 NELSPRUIT
NELSPRUIT e-mail : ling@bell.co.za 1200
1200
RUSTENBURG
No. 16 Vanadium Street Tel : 014 538 1003/4 P.O. Box 3701
Border Industrial Fax :014 538 1005 RUSTENBURG
RUSTENBURG e-mail : brendadt@bell.co.za 0300
0300
TZANEEN
8 Impala Street Tel : 015 307 4812 P.O. Box 2102
Industrial Sites Fax :015 307 3095 TZANEEN
TZANEEN e-mail : tinas@bell.co.za 0850
0850 e-mail : fouchew@bell.co.za
WOLMARANSSTAD
80 Kruger Street Tel : 018 596 2319 c/o P.O. Box 587
WOLMARANSSTAD Fax :018 596 2855 WOLMARANSSTAD
2630 Contact : Wim Farmer 9300
COASTAL REGION:
DURBAN
Bell Equipment Limited - Chairmans Office
75 Columbine Place Tel : 031 569 1100 P.O. Box 3545
Ring Road Industrial Park Fax : 031 569 1108 DURBAN
DURBAN NORTH e-mail : howardb@bell.co.za 4000
4951
EMPANGENI
No.1 Irvine Bell Drive Tel : 035 792 6517 P.O. Box 7332
Old Mill Industrial Fax :035 792 6516 EMPANGENI RAIL
EMPANGENI e-mail : shelleyb@bell.co.za 3910
3880
PIETERMARITZBURG
7 Van Eck Place Tel : 033 386 9319 P.O. Box 100436
MKONDENI Fax :033 386 1837 SCOTTSVILLE
3201 e-mail : carlaf@bell.co.za 3209
PIET RETIEF
14 Smith Street Tel : 017 826 1523 P.O. Box 2597
PIET RETIEF Fax :017 826 1580 PIET RETIEF
2380 Contact : Kersy Murugan 2380
PONGOLA
Dewaal Street 233 Tel : 034 413 1720 P.O. Box 681
PONGOLA Fax :034 413 1735 PONGOLA
3170 Contact : Coene van Wyk 3170
PORT SHEPSTONE
Shop 5 Industrial Park Tel : 039 685 4124 P.O. Box 560
Cnr. Main Harding and Fax :039 685 5155 PORT SHEPSTONE
Izotsha Road Contact : Clive Manning 4240
PORT SHEPSTONE
4240
RICHARDS BAY - Head Office

Carbonode Cell Tel : 035 907 9111 Private Bag X20046
Alton Fax :035 797 4323 EMPANGENI
RICHARDS BAY e-mail : dereks@bell.co.za 3880
3900
UMHLALI
Lot 81 Tel : 032 947 0696/1637 P.O. Box 39
Shakas Head Industrial Park Fax :032 947 2141 UMHLALI
Shakas Head Contact : Keith Hall 4390
UMHLALI
4390
VRYHEID
Bloekom Street Tel : 034 981 5541 P.O. Box 1221
VRYHEID Fax :034 980 9752 VRYHEID
3100 Contact : Cliff Glenn 3100
NORTHERN REGION:
MOZAMBIQUE (Southern Mozambique Only)
Bell Equipment (Mozambique) Ltd
Av. Abel Batista Parcela 117 Tel : +258 1 72 2031/0467 Caixa Postal 2510
Maputo Fax :+258 1 72 0467 Maputo
MOZAMBIQUE e-mail : BellEquipment@ MOZAMBIQUE
teledata.mz
ZAMBIA
Bell Equipment (Zambia) Ltd
4645 Chingola Road Tel : +260 2 749 261/2/3 P.O. Box 20367
Kitwe Fax :+260 2 749 267 Kitwe
ZAMBIA e-mail : georgew@coppernet.zm ZAMBIA
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road Tel : +263 4 661 061/090/125/181 P.O. Box 2980
Willowvale Fax : +263 4 621 026 Harare
ZIMBABWE e-mail : bellzimb@africaonline.co.za
ZIMBABWE
Bell Equipment Gweru

33 J Tongogara Avenue Tel : +263 54 223 85/91 c/o P.O. Box 2980
Gweru Fax : +263 54 223 85(ask for fax) Harare
ZIMBABWE Contact : Jannie van Wyk ZIMBABWE
Bell Equipment Triangle
Stand 44 Tel : +263 33 6552 P.O. Box 27
Triangle Fax : +263 33 6552(ask for fax) Triangle
ZIMBABWE Contact : Louis Stopforth ZIMBABWE
DEALER:
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or omis-
sions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representative or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICS
SECTION 7. FRAME AND BODY

TABLE OF CONTENTS
SECTION 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ENGINE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ENGINE COUPLING (KUZEL K030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AIR CLEANER SYSTEM (ADE 366T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AIR CLEANER (12 INCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRE CLEANER (127 MM OUTLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
FUEL SYSTEM (ADE 366T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
THROTTLE ASSEMBLY (UP TO 09.12.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
THROTTLE ASSEMBLY (FROM 10.12.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
STOP CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
BAFFLE RUBBERS (COOLING SYSTEM). . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SECTION 3 POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TRANSMISSION AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . 46
MECHANICAL C-CLAMP BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . 48
OIL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PROPSHAFT LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
PROPSHAFT ASSEMBLY (290126) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PROPSHAFT ASSEMBLY (290157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
FRONT AXLE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 58
REAR AXLE ASSEMBLY (25 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FRONT AXLE ASSEMBLY (2.84X4.82) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
DIFFERENTIAL ASSEMBLY (2,84:1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
BRAKE ASSEMBLY (DRUM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
WHEEL SET - 20.5R25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
SECTION 4 HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
HYDRAULIC SYSTEM FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
HYDRAULIC SYSTEM REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
HYDRAULIC FILTER / BREATHER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 88
CONTROL VALVE (ONE BANK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PRIORITY VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
STEERING VALVE (FROM 02.09.94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
STEERING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
HYDRAULIC FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
TIP CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
STEERING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
SECTION 5 PNEUMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
PNEUMATIC SYSTEM - FRONT (UPTO 31.08.95) . . . . . . . . . . . . . . . . . . . . . . . 114
PNEUMATIC SYSTEM - FRONT (FROM 01.09.95) . . . . . . . . . . . . . . . . . . . . . . 120
PNEUMATIC SYSTEM - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
RETARDER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
AIR SPRING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
PUSH BUTTON VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
PARK BRAKE SPRING ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 3030) . . . . . . . . . . . . . . . . . . . 136
RELAY EMERGENCY VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
PRESSURE PROTECTION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
QUICK RELEASE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
LEVELLING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY . . . . . . . . . . . . . . . . 152
BRAKE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
UNLOADER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
SECTION 6 ELECTRICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
ELECTRICAL CIRCUIT - STARTING / CHARGING . . . . . . . . . . . . . . . . . . . . . . 166
ELECTRICAL CIRCUIT - LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
ELECTRICAL CIRCUIT - STOP LIGHT / HORN . . . . . . . . . . . . . . . . . . . . . . . . 170
ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE . . . . . . . . . . . . . . . . . 172
ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS . . . . . . . . . . . . . . . . . 174
ELECTRICAL CIRCUIT - INDICATOR / HAZARD . . . . . . . . . . . . . . . . . . . . . . . 176
ELECTRICAL CIRCUIT - BLOWER AND WIPER. . . . . . . . . . . . . . . . . . . . . . . . 178
ELECTRICAL CIRCUIT - AIRCON AND WIPER . . . . . . . . . . . . . . . . . . . . . . . . 180
EST 17 TRANSMISSION (CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
EST 17 TRANSMISSION (EXTERIOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
EST 25 TRANSMISSION (CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
EST 25 TRANSMISSION (EXTERIOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
CONNECTORS 1 & 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
CONNECTORS 3, 4, 5 & 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
CONNECTORS 7, 8, 9 & 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
ELECTRONIC SPEEDO AND OTHER ACCESSORIES . . . . . . . . . . . . . . . . . . . . 196
INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
COLD START INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
DISTRIBUTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
BATTERY, CLAMPS AND CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
WINDSCREEN WIPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
HEADLIGHT (UPTO 05.09.93) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
SPECIAL TOOLS - HEADLIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 214
SECTION 7 FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . 217
CAB AND COWLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
BONNET LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
CAB EXTERIOR FITTINGS (UPTO TBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
CAB EXTERIOR FITTINGS (FROM TBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
CAB INTERIOR FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
DOOR HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
SEAT ASSEMBLY (FROM OCTOBER 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . 232
STEERING COLUMN ASSEMBLY (UPTO 01.07.96) . . . . . . . . . . . . . . . . . . . . . . 234
STEERING COLUMN ASSEMBLY (FROM 01.07.96) . . . . . . . . . . . . . . . . . . . . . 236
BLOWER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
AIR CONDITIONER ASSEMBLY (RED DOT). . . . . . . . . . . . . . . . . . . . . . . . . . 240
FRONT FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
REAR FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
ARTICULATION AND OSCILLATION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 248
STEERING CYLINDER MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
TIP CYLINDER MOUNTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
BIN PROP / SUPPORT EXTENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 254
REVERSE WARNING BUZZER MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . 256
BIN 7M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
DECALS LEFT HAND SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
DECALS RIGHT HAND SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
SPECIAL TOOLS - LOCK NUT, OSCILLATION TUBE . . . . . . . . . . . . . . . . . . . . . 264
SECTION 1. GENERAL INFORMATION 1
SECTION 1
GENERAL INFORMATION
2 SECTION 1. GENERAL INFORMATION
VIN IDENTIFICATION
The Vehicle Identification Number (VIN) for the Bell Equipment machines is as follows:
(As an example, the B25C 6X4 manufactured at Richards Bay in 1998 has been used).
VIN: AEB408811WR010432
Structure breakdown:
AEB 408811 W R 01 0432

i ii iii iv v vi
i AEB Is a unique number designated to Bell Equipment.
ii 408811 Is the machine type as presently used, i.e: for the B25C 6X4.
Note:
Should the machine type/build number change due to a large upgrade
(improvement) one which necessitates moving the machine from MKI to MKII,
both the revision level (v) of the machine and the sequential serial number (vi)
will begin at 00 and 1 respectively.
iii W Is the year of manufacture, i.e: T = 1996, V = 1997, W = 1998, etc.
iv R Is the Plant of manufacture, i.e: R = Richards Bay, etc.
v 01 Is the Revision Level of the machine type/build number , i.e:

01 = First Revision, 02 = Second Revision, etc.
vi 0432 Is the sequential ADT serial number.
Note:
This number is sequential in terms of the machine type/build number revision
level (V), thus when a machine is upgraded (improved) and moves up a revi-
sion level (i.e: V changes from 01 to 02) the sequential number (VI) will begin at 1
again.
It could occur that an ADT will have the same sequential digits in its VIN as a 2WD Hauler, however this is not a
problem as the VIN’s will be differentiated by their 400 number (machine type/build number).
Eg: B20B - AEB404810SR001565

12062WD - AEB404320SR001565
The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the vehicle in the same
place that the serial number is stamped.
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins
into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
872043
TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal

A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
o 3
deg or Degree m Cubic Metre
dia Diameter mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
ft lb Foot Pound MPa Megapascal
FWD Forward N Newton
g Gram N/C Normally Closed
Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diameter TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your BELL
product.
1. The model and serial number of your BELL product.
2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
MACHINE DIMENSION
65
4 500 (14' 9")
3 075 (10' 1")

2550 (8' 1”)
25
1268 1 320 (4' 4")

(4' 2”) 5402 (17' 8”) 1 960 (6' 5")
8 630 (28' 4")
)
6' 10"
4 4 (1
51 7' 11" )
(2
8 503
Figure 1
SERIAL NUMBER PLATE
ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB
ADE
MADE IN RSA
AEB XXXXXX VF XXXXX
X000673
Figure 2
SECTION 2 ENGINE
15
ENGINE AND MISCELLANEOUS PARTS
3
2
5
1
15
17
18
16
8 23 19
7
17
20
18
10 21
19
24
13 22 20
11
16
12
14
P003751
B16B 4X2 ADT 16

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250114 1 ENGINE 366T
2 DC220629 1 FUEL FILTER ASSY
3 NSI 1 HEAD, Fuel Filter
4 221384 1 FILTER, Fuel
5 NSI 1 O RING
6 NSI 1 BOWL, Filter
7 DC220336 1 OIL FILTER ASSY
8 221382 1 FILTER, Oil
9 NSI 1 O RING
10 DC220333 1 BOWL, Oil Filterl
11 DC140054 1 WASHER, Sealing
12 DC100028 1 FITTING, Oil Filter
13 140377 1 O RING
14 DC100178 1 SCREW, Plug
15 182730 2 MOUNTING, Engine Rear
16 100128 12 SCREW, Hex. Head
17 100728 4 BOLT, Hex. Head
18 160445 4 WASHER, Spacer
19 DC220530 4 MOUNTING, Rubber
20 100413 4 NUT, Cleaveloc
21 172064 2 MOUNTING, Engine Front
22 DC221111 1 ALTERNATOR
23 DC221547 1 STARTER MOTOR
24 DC220729 2 V- BELT
B16B 4X2 ADT 17

ENGINE COUPLING (KUZEL K030)
B16B 4X2 ADT 18

ENGINE COUPLING (KUZEL K030)
1 255033 1 ENGINE COUPLING (KUZEL K030)
2 100089 12 SCREW, Set, Hex
3 180691 1 ELEMENT, Rubber, Elastomeric
4 202211 1 SLEEVE
5 202212 1 DISC, Friction
6 NSI 1 HOUSING, Coupling
7 100123 8 SCREW, Cap, Gr 12.9
8 160503 1 ADAPTOR, Output
B16B 4X2 ADT 19

AIR CLEANER SYSTEM (ADE 366T)
1
1
18
4 17
16
7 9
8 3
5 12
10
15
11
9 16
6 8
7 9 17 18
2
7
13
11 14
11
7
9
B16B 4X2 ADT 20

AIR CLEANER SYSTEM (ADE 366T)
1 200463 1 PRE CLEANER Used up to 15/05/00
2 290005 1 AIR CLEANER Used up to 29/08/00
3 200046 1 INDICATOR, Service Used from 29/08/00
4 200460 2 BAND, Mounting
6 100283 4 NUT, Hex
7 100089 6 SCREW, Hex. Head Includes Bolts And Washers
8 100064 4 WASHER
9 100314 6 NUT, Nyloc
10 203533 1 CLAMP, T-Bolt Includes Cap Screws
11 203532 3 CLAMP, T-Bolt
12 200462 1 ELBOW, Rubber
13 182154 1 PIPE
14 200762 1 CONNECTOR, Rubber Hump
15 190486 1 STRIP, Seal
17 100358 2 WASHER, Flat
18 100310 2 NUT, Nyloc
B16B 4X2 ADT 21

AIR CLEANER (12 INCH)
1
7
5
P002336
B16B 4X2 ADT 22

AIR CLEANER (12 INCH)
1 290005 AIR CLEANER Includes Items 2 to 7
2 200459 1 COVER, End
3 200469 1 BAFFLE
4 200470 1 CLAMP
5 200637 2 NUT, Wing
6 200468 1 FILTER, Air, Primary
7 200467 1 FILTER, Air, Safety
8 NSI 1 BODY, Air Cleaner
B16B 4X2 ADT 23

PRE CLEANER (127 MM OUTLET)
1 5
P001995
B16B 4X2 ADT 24

PRE CLEANER (127 MM OUTLET)
1 200463 1 PRE CLEANER (127 MM OUTLET) Includes Items 2 to 5
2 200639 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing
B16B 4X2 ADT 25

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
B16B 4X2 ADT 26

EXHAUST SYSTEM
1 204340 1 STACK, Exhaust
2 201212 3 CLAMP, Exhaust
3 204035 2 CLAMP, Seal
4 DC100137 2 BOLT, Hex
5 171989 1 MOUNTING, Silencer
7 100312 4 NUT, Nyloc
8 203546 1 SILENCER
9 182727 1 MOUNTING, Silencer, Heatshield
11 203826 1 HEATSHIELD
12 171522 1 CLAMP, Stack
13 202385 1 PIPE, Exhaust
14 203825 1 HEATSHIELD
17 DC221071 3 GASKET
20 100271 3 NUT, Cleaveloc
21 100316 3 NUT, Nyloc
22 DC100223 3 BOLT, Hex
24 101309 4 WASHER
26 100288 3 NUT, Hex
27 100314 1 NUT, Nyloc
28 NSI 1 BRAKE, Exhaust
29 DC120017 1 HOUSING ASSEMBLY Includes Items 30 to 40
30 DC260012 1 SHAFT ASSY
31 DC220322 1 BUTTERFLY
32 NSI 1 HOUSING
33 DC100236 1 SCREW, Hex. Head
34 DC100228 1 SCREW, Hex. Head
35 DC220321 1 LEVER
B16B 4X2 ADT 27

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
B16B 4X2 ADT 28

EXHAUST SYSTEM
36 100281 1 NUT, Hex
37 DC150064 1 BUSH
38 230130 1 CYLINDER, Air-Push
39 NSI 1 COVER, Dust
40 DC100076 1 STUD, Bearing
42 DC220328 1 BRACKET Includes Items 6, 7 and 15
B16B 4X2 ADT 29

FUEL SYSTEM (ADE 366T)
18
1
12
13
6
4
11
3
19 16
15 15 14
18
7
19
2 12 14
20
13 13 17
9
10
11
P002345
B16B 4X2 ADT 30

FUEL SYSTEM (ADE 366T)
1 220076 1 FILTER, Fuel, Spin On
2 181299 1 TANK, Fuel
3 140184 1 O RING
4 170739 1 NECK, Fillerl
5 203650 1 CAP, Filler
7 210187 3 SIGHT GLASS Level
8 100519 3 NUT
9 120037 1 PLUG
10 120333 1 PLUG
11 120052 2 ADAPTOR, Pushloc, Male
12 200062 2 CLAMP, Hose
13 130002 A/R HOSE, Pushloc
14 120056 2 FITTING, Pushloc
15 120217 2 CONNECTOR
17 100314 2 NUT, Nyloc
18 120099 2 BANJO
19 200746 1 HEAD, Fuel Filter
B16B 4X2 ADT 31

THROTTLE ASSEMBLY (UP TO 09.12.95)
B16B 4X2 ADT 32

THROTTLE ASSEMBLY (UP TO 09.12.95)
1 100312 3 NUT, Nyloc
2 260661 1 PEDAL ASSY
3 260664 1 CABLE ASSY
4 255012 2 KIT, U-Bolt
5 NSI 2 U-Bolt
6 NSI 2 BODY
7 NSI 4 NUT, Hex
8 200779 2 END, Tie Rod
9 100310 2 NUT, Nyloc
10 100197 3 SCREW, Cap
B16B 4X2 ADT 33

THROTTLE ASSEMBLY (FROM 10.12.95)
rse
Mo
B16B 4X2 ADT 34

THROTTLE ASSEMBLY (FROM 10.12.95)
1 260661 1 PEDAL ASSY
3 172965 1 PLATE
4 NSI 1 CIRCLIP
5 100310 3 NUT, Nyloc
6 200779 2 END, Tie Rod
7 NSI 2 CLIP, Retaining
8 100281 2 NUT, Hex
9 162981 1 LINK, Rod
B16B 4X2 ADT 35

STOP CABLE ASSEMBLY
B16B 4X2 ADT 36

STOP CABLE ASSEMBLY
2 NSI 1 CABLE ASSY, Stop
3 200032 1 CABLE, Stop
4 121020 1 NIPPLE, Screw
5 200034 1 ADJUSTER, Cable, Stop
6 200757 1 LINK, Forked
8 100310 1 NUT, Nyloc
9 171136 1 BRACKET, Mounting
B16B 4X2 ADT 37

ENGINE COOLING SYSTEM
39
41
40
B16B 4X2 ADT 38

1 171458 1 PIPE, Connector
2 202485 1 SWITCH, Level, Low Coolant
3 161667 1 ADAPTOR
6 130002 A/R HOSE, Pushlock
7 172634 1 BRACKET
8 190520 1 TANK, Expansion
9 200062 9 CLAMP, Hose
10 200092 6 CLAMP, Hose
12 162620 1 PLUG
13 120099 1 FITTING, Banjo
14 120765 1 BOLT, Banjo
16 203775 1 GASKET
17 183381 1 PLATE, Cover
18 201664 1 ELBOW, Rubber
20 130051 A/R HOSE, Radiator
21 172630 1 BRACKET
22 172645 1 BRACKET
23 120381 2 NIPPLE, Swage
24 120412 1 COUPLING, Straight
25 121027 1 T-PIECE
27 100314 1 NUT, Nyloc
28 172646 1 BRACKET, Line, Radiator
29 200591 1 K-CLAMP
30 201129 1 PIPE
31 200089 10 CLAMP, Hose
32 240612 A/R HOSE ASSY
34 173653 2 PIPE, Radiator
35 173654 1 PIPE, Engine Top
B16B 4X2 ADT 39

39
41
40
B16B 4X2 ADT 40

36 201678 A/R HOSE, Radiator
37 120037 1 PLUG
38 120161 1 ADAPTOR
39 174682 1 CLAMP
40 100274 1 BOLT
41 100309 1 NUT
B16B 4X2 ADT 41

BAFFLE RUBBERS (COOLING SYSTEM)
B16B 4X2 ADT 42

BAFFLE RUBBERS (COOLING SYSTEM)
1 190485 2 RUBBER, Baffle, Side
2 172531 1 COWLING
5 100316 4 NUT, Nyloc
7 200043 4 ROD END
9 100288 4 NUT, Hex
10 180370 2 ROD
12 100312 4 NUT, Nyloc
13 173041 1 BRACKET, Mounting, RH
14 172584 1 BRACKET, Mounting, LH
15 100314 8 NUT, Nyloc
16 201540 4 MOUNTING, Rubber
17 100310 16 NUT, Nyloc
20 201688 1 RADIATOR
21 190484 1 RUBBER, Baffle, Top
22 190483 1 RUBBER, Baffle, Bottom
B16B 4X2 ADT 43

B16B 4X2 ADT 44
SECTION 3 POWER TRAIN
45
TRANSMISSION AND MISCELLANEOUS PARTS
B16B 4X2 ADT 46

TRANSMISSION AND MISCELLANEOUS PARTS
1 Z0750131056 1 FILTER, Oil, Transmission
2 250043 1 TRANSMISSION, 5WG 150
3 171810 1 PLATE, Mounting, Front
4 100258 4 SCREW,Hex. Head
5 200173 4 MOUNTING, Megi
7 100314 16 NUT, Nyloc
9 160461 4 WASHER
10 160392 4 WASHER, Spacer
11 100320 4 NUT, Cleveloc
12 190423 1 BOLT, Banjo
13 202535 1 SWITCH, Hydraulic Pressure Retarder
14 190378 1 TUBE, Dipstick
15 ZF200024 2 GASKET
17 171809 4 PLATE, Mounting, Rear
18 Z4644301016 1 PLATE, Cover
20 161512 3 SOCKET
21 202538 3 SWITCH, Pressure, 24V
22 260135 1 KIT, Conversion
B16B 4X2 ADT 47

MECHANICAL C-CLAMP BRAKE ASSEMBLY
1 10
8
11
2
3 9
3
7
12
13
4
3
14
15
5
3 2
B16B 4X2 ADT 48

MECHANICAL C-CLAMP BRAKE ASSEMBLY
1 290088 1 MECHANICAL C-CLAMP BRAKE ASSEMBLY
2 202247 4 CIRCLIP, External
3 202248 4 WASHER
4 202246 2 PLATE, Lock
5 202245 2 SPRING, Leg
6 202249 2 PAD, Brake S/Info 508 - Adjustment
7 202244 2 PIN, Lever
8 202242 1 LEVER
9 202243 1 LEVER
10 202250 1 LEVER, Expander
11 202251 1 SEAL
12 202252 1 SCREW
13 202253 1 NUT, Hex
14 202241 1 SPIDER, Brake
B16B 4X2 ADT 49

OIL COOLER ASSEMBLY
5 7 11 9 10 12
4
3
2 13
3
4
6
7 8 9 10 12
P002198
B16B 4X2 ADT 50

OIL COOLER ASSEMBLY
1 201382 1 COOLER, Oil Up to 31.10.95
1 201378 1 COOLER, Oil From 01.11.95 (ER 993)
2 250043 1 TRANSMISSION, 5WG150
3 140123 2 WASHER, Dowty
4 160581 2 ADAPTOR
5 240195 1 HOSE ASSY
6 240243 1 HOSE
8 181760 1 PIPE ASSY, RH
10 240251 2 HOSE ASSY
11 181759 1 PIPE ASSY, LH
B16B 4X2 ADT 51

PROPSHAFT LAYOUT
3,4
5 2
B16B 4X2 ADT 52

PROPSHAFT LAYOUT
1 290157 1 PROPSHAFT
2 290126 1 PROPSHAFT
B16B 4X2 ADT 53

PROPSHAFT ASSEMBLY (290126)
B16B 4X2 ADT 54

1 290126 1 PROPSHAFT ASSEMBLY
2 200227 2 FLANGE, Yoke
3 200229 2 CROSS AND ROLLERS
4 NSI 1 SHAFT
B16B 4X2 ADT 55

B16B 4X2 ADT 56

1 290157 1 PROPSHAFT Includes Items 2 to 7
3 200229 2 U-JOINT
4 NSI 1 SHAFT
B16B 4X2 ADT 57

FRONT AXLE AND MISCELLANEOUS PARTS
B16B 4X2 ADT 58

FRONT AXLE AND MISCELLANEOUS PARTS
1 120156 2 ADAPTOR, Hose, Barbed
2 200170 4 SHOCK ABSORBER
3 100415 8 NUT, Nyloc
4 100174 4 STUD, Shock Absorber
5 201224 4 BUFFER, Rubber
6 100316 8 NUT, Nyloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
10 200174 2 AIR SPRING ASSY
11 200038 4 GREASE NIPPLE
12 100314 16 NUT, Nyloc
13 240112 2 HOSE ASSY
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH, Bronze
20 210016 1 BREATHER, Reservoir
22 130002 1 HOSE, Pushlock
B16B 4X2 ADT 59

REAR AXLE ASSEMBLY (25 TON)
23
19
20
12
11 13 22 21
10
8 9,18
7
5,17
4
16
3
2
14
15
B16B 4X2 ADT 60

REAR AXLE ASSEMBLY (25 TON)
1 320422 1 AXLE ASSEMBLY
2 180457 2 CAP, Hub
3 160263 2 NUT, Lock
4 160264 2 WASHER
5 150028 2 CUP, Bearing, Outer
6 100351 24 NUT, Wheel
7 180446 2 HUB
8 100268 24 STUD, Wheel
9 150084 2 CUP, Bearing, Inner
10 160254 2 SEAL, Ring
11 140190 2 SEAL
12 190095 2 DRUM, Brake
13 170031 12 TAG, Lock
14 100197 8 SCREW, Cap
15 150018 4 ROLLER, Bearing
16 170222 2 CIRCLIP
17 150027 2 CONE, Bearing, Outer
18 150083 2 CONE, Bearing, Inner
19 100150 24 BOLT, Hex. Head
20 201232 1 BRAKE SHOE ASSEMBLY Not Illustrated.
22 160201 2 LINER, Nylon
23 180846 1 BEAM, Axle
B16B 4X2 ADT 61

FRONT AXLE ASSEMBLY (2.84X4.82)
31
1 30
32 34
11
3 10 22
9 23
8 24
7
6
2 5
18 22
20
19
12
33
2
28 29
21 27
26 41
14 44
15 39 36,37 48
13 14 17 38 16 45
40
43 49
42
35
46 47
28
P002413
B16B 4X2 ADT 62

1 320452 1 FRONT AXLE ASSEMBLY (2.84:1x4.82:1)
2 120128 2 PLUG
4 160227 2 PLATE, Cover, Hub
5 140191 2 O-RING
6 160194 2 PLUG, Thrust, Bronze
8 160193 2 RING, Steel
9 202010 2 PINION, Sun, Heavy Duty
10 160192 2 RING, Thrust, Brass
11 202027 2 SHAFT, Side
11 202028 2 SHAFT, Side
12 100211 48 SCREW, Set, Hex
13 160181 6 PIN, Planet
14 160182 24 SHIM, Planet
15 200273 12 PINION, Planet
16 100436 6 PIN, Hilti
17 150018 480 BEARING, Roller
18 190092 2 CARRIER, Planet, 3 Cage
19 201926 2 CIRCLIP, Inner
20 150018 2 PIN, Locking
21 160263 2 NUT, Lock
22 190141 2 WASHER
23 100149 16 SCREW, Set, Hex
24 160360 8 PLATE, Lock
26 202012 2 GEAR, Ring
27 161719 2 CARRIER, Ring Gear
28 150069 4 BEARING
29 190365 2 PLUG, Hex, Magnetic
30 160572 2 HUB
31 100268 24 STUD, Wheel
32 100351 24 NUT, Tapered
33 162077 2 DISC, Brake
34 100228 64 SCREW, Cap
B16B 4X2 ADT 63

31
1 30
32 34
11
3 10 22
9 23
8 24
7
6
2 5
18 22
20
19
12
33
2
28 29
21 27
26 41
14 44
15 39 36,37 48
13 14 17 38 16 45
40
43 49
42
35
46 47
28
P002413
B16B 4X2 ADT 64

35 140471 2 SEAL, Cassette
36 120308 1 TEE, Bulkhead
37 120309 1 NUT, Bulkhead
38 201420 6 P-CLIP
39 100310 6 NUT, Nyloc
40 100264 24 SCREW, Cap
41 160571 2 SHAFT, Stub, Extra Heavy Duty
42 140340 2 V-RING
43 202621 2 SEAL, Plate
44 100709 12 BOLT, Durlock, Gr 12.9
45 310178 1 DIFFERENTIAL ASSY, 2.84:1
46 220014 1 PLUG, Drain
47 181614 1 HOUSING, Axle
48 290385 2 BRAKE CALIPER ASSY
49 120334 1 PLUG, Magnetic
B16B 4X2 ADT 65

DIFFERENTIAL ASSEMBLY (2,84:1)
9
1 22
10 23
14 24
15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18
27
28
7 8 29
27 28 31
13
35 36
34
11
12
8
7
16
5
2
17
9
P003459
B16B 4X2 ADT 66

1 310178 1 DIFFERENTIAL ASSEMBLY (2,84:1)
2 NSI 1 PIN, Split
3 NSI 1 PLATE, Locking
4 NSI 2 SCREW, Set. Hex
5 NSI 40 WASHER, Spring
6 NSI 1 PLATE, Locking
7 * 4 BOLT, Hex. Head
8 * 4 WASHER, Spring
9 * 2 CLAMP, Bearing
10 NSI 1 NUT, Adjusting, RH
11 NSI 1 NUT, Adjusting, LH
12 150064 1 CUP, Bearing
13 150071 1 CONE, Bearing
16 NSI 16 NUT
17 NSI 16 BOLT, Hex. Head
18 201193 1 CROWN WHEEL AND PINION
19 NSI 1 SPIDER GEAR AND CASE ASSY
20 202143 1 DIFFERENTIAL HOUSING AND BEARING CLAMP ASSY Includes Items Marked*
21 201150 2 PLUG
22 100086 2 SCREW, Set. Hex
23 100060 2 WASHER, Spring
24 160468 1 PLATE, Cover
25 150076 1 BEARING, Cylinderical Roller
26 201160 A/R SHIM, Pinion, Adjusting, 0.25
29 201163 1 SPACER, Pinion Shaft Bearing, 13.47
B16B 4X2 ADT 67

9
1 22
10 23
14 24
15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18
27
28
7 8 29
27 28 31
13
35 36
34
11
12
8
7
16
5
2
17
9
P003459
B16B 4X2 ADT 68

30 201091 1 HOUSING, Roll
31 NSI 1 PIN, Roll
32 140235 1 SEAL, Oil
33 201093 1 PLATE, Splash
34 201200 1 FLANGE
36 201153 1 NUT, Selflock
37 NSI 1 SCREW, Cap
B16B 4X2 ADT 69

BRAKE SYSTEM
B16B 4X2 ADT 70

BRAKE SYSTEM
1 120352 1 ADAPTOR
2 201795 1 ACTUATOR, Air/Hydraulic
3 290016 4 CAMBRAKE ASSY Not Illustrated
4 201415 1 RESERVOIR, Brake Fluid
5 221249 1 CAP, Reservoir
7 100310 6 NUT, Nyloc
8 100436 6 PIN, Hilti
9 201420 6 P-CLIP
10 120308 1 T-PIECE, Bulkhead
12 120052 1 ADAPTOR, Pushlock, Male
13 173702 1 PIPE ASSY, Brake, LH
14 173701 1 PIPE ASSY, Brake, RH
15 290385 2 CALIPER, Brake
17 120169 1 BUSH, Reducing
18 120056 1 FITTING
B16B 4X2 ADT 71

BRAKE CALIPER
2
5
17 6
3
7
10
11
4
16
15
10
7
12
13
14
P001544
B16B 4X2 ADT 72

BRAKE CALIPER
1 290385 1 BRAKE CALIPER
2 NSI 1 HOUSING
3 223905 4 PLATE, End
5 NSI 4 PLUG
6 201428 2 BLEEDER, Hydraulic, Valve
7 * 4 O-RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O-RING
13 223908 2 HEAD, Cylinder
14 120332 1 PLUG
15 223909 1 KIT, Seal, Brake Caliper Includes Items Marked *
16 100264 6 SCREW, Cap Item Not Included With Caliper
17 188127 2 SCRAPER Optional Extra / Item Not Included With Caliper
B16B 4X2 ADT 73

BRAKE ASSEMBLY (DRUM)
B16B 4X2 ADT 74

BRAKE ASSEMBLY (DRUM)
1 290016 CAMBRAKE ASSEMBLY
3 200683 1 PLATE, Washer, Guide
4 200684 1 WASHER, Bellville
5 200682 1 PLATE, Guide
6 200678 2 ROLLER
7 200679 2 PIN, Roller
8 200680 1 CAM, LH
9 200681 1 CAM, RH
10 200673 2 BUSH
11 200670 1 PLATE, Torque
13 200345 1 WASHER, Thrust
15 200686 2 WASHER
17 100041 2 PIN, Split
18 200687 1 NUT, Castle
19 200692 1 NUT, Slotted
20 200672 2 PLATE, Backing
21 200671 1 PIN, Anchor
22 200689 1 SPRING, Return
24 200675 2 SPRING, Post
25 220109 2 BRAKE SHOE ASSY
26 200677 24 RIVET
27 200676 2 LINING
28 200674 2 BRAKE SHOE
B16B 4X2 ADT 75

WHEEL SET - 20.5R25
B16B 4X2 ADT 76

WHEEL SET - 20.5R25
1 260257 1 WHEEL SET, 20.5R25, Mud/Sand
2 200488 1 TYRE, 20.R255R25, Mud/Sand
3 190232 1 WHEEL
4 200436 1 RIM, Base
5 202941 1 FLANGE
6 140229 1 O-RING
7 202944 1 LOCKRING
8 200438 1 SPUD, Tubeless
9 202063 1 VALVE, Jumbo (Straight)
B16B 4X2 ADT 77

B16B 4X2 ADT 78
SECTION 4 HYDRAULICS
79
HYDRAULIC SYSTEM FRONT
TO REAR
HYDRAULIC
SYSTEM
B16B 4X2 ADT 80

1 210106 1 STRAINER, Suction, 90 Micron
2 210401 1 VALVE, Steering
6 170453 1 T-PIECE ASSY
9 230053 2 CYLINDER, Steering
11 171008 1 BRACKET
12 120316 3 ADAPTOR
13 240038 1 HOSE ASSY
14 240041 1 HOSE ASSY
16 203500 1 ELBOW, Suction
17 120247 2 REDUCER
18 120998 1 REDUCER
19 240112 1 HOSE ASSY
20 181276 1 T-PIECE, Mounted
22 240025 1 HOSE ASSY
24 240245 1 HOSE ASSY
25 120025 1 ELBOW
27 190536 1 ELBOW
28 240767 1 HOSE ASSY
30 120238 2 FLANGE, Half
31 140150 1 O-RING
32 210442 1 PUMP, Hydraulic
33 140131 1 O-RING
35 100021 12 SCREW, Cap
B16B 4X2 ADT 81

TO REAR
HYDRAULIC
SYSTEM
B16B 4X2 ADT 82

36 203543 2 CLAMP, T-Bolt
37 203448 1 HOSE, Suction
38 210451 1 FILTER ASSY, Hydraulic
40 140132 2 O-RING
41 240325 1 HOSE ASSY
42 120241 1 ADAPTOR
43 210095 1 VALVE, Control, 1 Bank
44 210404 1 VALVE, Priority
45 181291 1 TANK, Hydraulic
47 130002 A/R HOSE, Pushloc
50 210012 1 FILTER ASSY
52 240033 2 HOSE ASSY
53 120312 2 BULKHEAD
54 202614 2 K-CLAMP
56 120021 4 ADAPTOR, Swivel
B16B 4X2 ADT 83

HYDRAULIC SYSTEM REAR
B16B 4X2 ADT 84

HYDRAULIC SYSTEM REAR
1 230051 1 CYLINDER, Tip
4 120286 2 UNION
5 171427 2 PIPE ASSY
6 171438 1 CLAMP, Double
8 100314 1 NUT, Nyloc
9 120312 4 BULKHEAD
10 120818 2 ELBOW
11 240709 2 HOSE ASSY
12 162390 2 PIN
13 170893 2 FITTING, Bulkhead, Mounting Plate
15 100310 4 NUT, Nyloc
B16B 4X2 ADT 85

HYDRAULIC TANK
B16B 4X2 ADT 86

HYDRAULIC TANK
1 100148 4 WASHER
2 181291 1 TANK, Hydraulic
3 100220 6 SCREW, Cap
4 210099 1 BREATHER, Filler, Pressurised
5 NSI 1 CAP
6 NSI 1 NECK, Filler
7 NSI 2 SEAL
8 NSI 1 FILTER
10 173304 1 LID, Hydraulic Tank
11 203774 1 GASKET
12 210106 1 STRAINER, 90 Micron
13 210187 2 SIGHT GLASS, Level
14 202614 2 K-CLAMP
16 100316 4 NUT, Nyloc
B16B 4X2 ADT 87

HYDRAULIC FILTER / BREATHER ASSEMBLY
B16B 4X2 ADT 88

HYDRAULIC FILTER / BREATHER ASSEMBLY
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub
B16B 4X2 ADT 89

CONTROL VALVE (ONE BANK)
10,59
B16B 4X2 ADT 90

1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
4 223566 1 VALVE, Check
5 NSI 1 PLUG
6 NSI** 1 O-RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O-RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O-RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O-RING
34 ** 1 O-RING
35 NSI 1 SPRING
B16B 4X2 ADT 91

10,59
B16B 4X2 ADT 92

36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAL, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O-RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O-RING
45 * 2 O-RING
46 * 1 O-RING
47 * 1 RING, Thrust
48 * 1 O-RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***
B16B 4X2 ADT 93

PRIORITY VALVE
B16B 4X2 ADT 94

PRIORITY VALVE
1 210404 1 PRIORITY VALVE
2 NSI 2 BODY, Valve
3 NSI 2 PLUG, Inlet
4 220414 1 O-RING
5 NSI 1 PLUG
6 NSI 1 SPOOL
7 224809 1 SPRING, Compression
8 NSI 1 VALVE, Relief
9 NSI 1 PLUG, Adjusting
10 NSI 1 GUIDE, Spring
11 NSI 2 SPRING, Compression
12 NSI 2 POPPET
13 NSI 2 BODY, Valve Relief
14 140056 1 O-RING
B16B 4X2 ADT 95

STEERING VALVE (FROM 02.09.94)
B16B 4X2 ADT 96

STEERING VALVE (FROM 02.09.94)
1 210411 1 STEERING VALVE (FROM 02.09.94)
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O-RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O-RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O-RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 NSI 1 PLATE, Intermediate
20 NSI 1 SCREW, With Pin
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 NSI 1 BUSH, Spacer
26 140336 1 KIT, Seal, Steering Valve Includes Items Marked *
B16B 4X2 ADT 97

STEERING VALVE
B16B 4X2 ADT 98

STEERING VALVE
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O-RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O-RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O-RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
B16B 4X2 ADT 99

HYDRAULIC PUMP
B16B 4X2 ADT 100

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O-RING
6 100256 4 SCREW, Cap
7 223244 4 O-RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON, Counter
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 V-RING
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE, Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O-RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
B16B 4X2 ADT 101

HYDRAULIC PUMP
B16B 4X2 ADT 102

HYDRAULIC PUMP
36 140062 1 O-RING
37 223245 1 V-RING
38 223242 1 SEAL, Shaft
B16B 4X2 ADT 103

HYDRAULIC FILTER ASSEMBLY
2
3
4
1
P008186
B16B 4X2 ADT 104

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HEAD, Spin On Includes Items 2 to 5
2 NSI 4 PLUG
3 NSI 1 VALVE, Bypass
4 NSI 1 SPRING, Bypass Valve
5 NSI 1 SEAL, Rubber
6 210466 2 ELEMENT, Spin On
B16B 4X2 ADT 105

TIP CYLINDER
18
16 9
10 7
16
17
13
12 8
3
14
11
4
6
15
18
B16B 4X2 ADT 106

TIP CYLINDER
1 230051 1 TIP CYLINDER Includes Items 2 to 18
2 180628 1 ROD
3 160340 1 NECKBUSH
4 160341 1 PISTON
5 180627 1 BARREL
6 140579 1 KIT, Seal, Tip Cylinder
7 100088 1 PIN, Split
8 100341 1 NUT, Castle
9 140380 1 O-RING
10 140505 1 SEAL, Piston
11 140478 1 SEAL, Wiper
12 140413 1 RING, Back Up
13 140194 1 O-RING
14 140160 1 U-SEAL
15 140221 1 O-RING
16 140707 A/R BAND, Wear
17 166409 1 BUSH
B16B 4X2 ADT 107

STEERING CYLINDER
B16B 4X2 ADT 108

STEERING CYLINDER
1 230053 2 STEERING CYLINDER Includes Items 2 to 14
2 180721 1 ROD
3 160270 1 NECKBUSH
4 161315 1 HEAD, Piston
5 180720 1 BARREL
6 100333 1 NUT, Castle
7 140571 1 KIT, Seal, Steering Cylinder
8 100088 1 PIN, Split
9 140079 1 O-RING
10 140078 1 SEAL, Piston
11 140080 1 SEAL, Wiper
12 140084 1 O-RING
13 140174 1 O-RING
14 140042 1 U-SEAL
B16B 4X2 ADT 109

SPECIAL TOOLS
B16B 4X2 ADT 110

SPECIAL TOOLS - STEERING VALVE (DANFOSS)
1 280136 1 TOOL, Danfoss Steering Valve
2 280007 1 SPANNER, Neckbush 100 mm Bore Cylinders
B16B 4X2 ADT 111

B16B 4X2 ADT 112
SECTION 5 PNEUMATICS
113
PNEUMATIC SYSTEM - FRONT (UPTO 31.08.95)
1
43 18
75
B16B 4X2 ADT 114

2 290501 1 COMPRESSOR
5 201699 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
8 100356 4 WASHER, Copper
9 200061 A/R CLAMP, Hose
10 130026 A/R HOSE
11 160242 4 FITTING
12 120399 1 PLUG, Blanking
13 100523 13 WASHER, Aluminium
16 203227 2 RESERVOIR, Air, 20 Litre
18 120010 2 T-PIECE
20 120138 6 BOLT, Banjo
21 120137 6 BANJO
23 210100 1 VALVE, Solenoid
24 201217 1 VALVE, Push Button
25 120192 1 NIPPLE
27 210179 1 VALVE, Levelling
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 KIT, Air Actuator, Diff Lock
31 120191 2 NIPPLE
32 200380 1 GAUGE, Air Pressure
33 100802 2 SCREW, Self Tapping
B16B 4X2 ADT 115

1
43 18
75
B16B 4X2 ADT 116

36 204453 1 SWITCH, Stop Light
37 260145 1 MASTER CYLINDER ACTUATOR ASSY
38 180544 1 PIPE ASSY
40 170655 1 PLATE, Mounting
41 120166 2 VALVE, Drain
42 201321 1 ACTUATOR, Spring, Park Brake
43 120339 1 CONNECTOR, Test
44 100312 2 NUT, Nyloc
46 120107 5 ELBOW
48 210208 1 FOOT VALVE AND PEDAL DUAL CIRCUIT
49 202438 1 SWITCH, Overstroke
50 160278 1 NUT, Hex
53 210384 1 VALVE, Unloader
54 210601 1 VALVE, Park Brake
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120019 1 PLUG
60 171051 1 T-PIECE
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
65 120185 3 T-PIECE
66 120350 2 FITTING
67 120417 1 COUPLING, Swivel
68 100489 2 BANJO
B16B 4X2 ADT 117

1
43 18
75
B16B 4X2 ADT 118

72 120901 1 FITTING, Bulkhead
73 100590 1 G-RING
74 140370 1 O-RING
75 120416 1 COUPLING, Swivel Elbow
77 120530 6 STEM
78 120099 3 BANJO
79 120765 3 BOLT, Banjo
B16B 4X2 ADT 119

PNEUMATIC SYSTEM - FRONT (FROM 01.09.95)
29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 75
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 72 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 50 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 39
4
58
B16B 4X2 ADT 120

2 290501 1 COMPRESSOR
5 201669 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
8 203531 2 CLAMP
10 130026 A/R HOSE
11 160242 4 FITTING
18 120010 1 T-PIECE
20 120138 4 BOLT, Banjo
21 120137 4 BANJO
22 210211 1 VALVE
24 120186 1 T-PIECE
25 120192 1 NIPPLE
27 210179 1 VALVE, Levelling
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 KIT, Air Actuator, Diff Lock
31 120191 1 NIPPLE
33 100802 2 SCREW, Self Tapping
B16B 4X2 ADT 121

29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 75
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 72 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 50 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 39
4
58
B16B 4X2 ADT 122

36 204453 1 SWITCH, Stop Light
37 260145 1 MASTER CYLINDER ACTUATOR ASSY
38 180544 1 PIPE ASSY
42 201321 1 ACTUATOR, Spring, Park Brake
43 210056 1 VALVE, Shuttle
44 100312 2 NUT, Nyloc
46 120107 5 ELBOW
48 210208 1 VALVE, Foot and Pedal
50 120416 1 COUPLING, Swivel Elbow
53 210384 1 VALVE, Unloader
54 210601 1 BRAKE, Park
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120019 2 PLUG
60 121221 2 PLUG
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
65 120185 5 T-PIECE
66 120350 2 FITTING
67 120417 1 COUPLING, Swivel
68 100489 2 BANJO
B16B 4X2 ADT 123

29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 75
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 72 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 50 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 39
4
58
B16B 4X2 ADT 124

72 120339 2 CONNECTOR, Test
73 100590 15 G-RING
74 140370 15 O-RING
75 172029 1 MANIFOLD
77 120530 6 STEM
78 120099 3 BANJO
79 120765 3 BOLT, Banjo
B16B 4X2 ADT 125

PNEUMATIC SYSTEM - REAR
B16B 4X2 ADT 126

PNEUMATIC SYSTEM - REAR
1 203227 1 RESERVOIR
2 210678 1 VALVE, Emergency Relay
3 210152 2 BRAKE, Spring
4 210127 1 VALVE, Quick Release
5 120010 1 T-PIECE
6 171426 3 PIPE ASSY
7 200330 2 ADJUSTER, Slack
9 200062 16 CLAMP, Hose
11 120019 2 PLUG
12 100523 6 WASHER
13 120012 2 NIPPLE
16 120247 1 REDUCER
19 120801 1 ELBOW
20 210129 1 VALVE, Check
22 120285 3 UNION
25 160550 1 FITTING, Swage
27 130026 A/R HOSE
B16B 4X2 ADT 127

RETARDER SYSTEM
RETARDER
TO EXHAUST BRAKE
B16B 4X2 ADT 128

RETARDER SYSTEM
1 RETARDER SYSTEM
2 120185 1 T-PIECE
4 200033 7 CLAMP, Hose
6 201217 1 VALVE, Exhaust Brake
8 120138 4 BOLT, Banjo
9 120137 4 BANJO
10 210270 1 VALVE, Safety
B16B 4X2 ADT 129

AIR SPRING ASSEMBLY
P000564
B16B 4X2 ADT 130

AIR SPRING ASSEMBLY
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air
B16B 4X2 ADT 131

PUSH BUTTON VALVE
B16B 4X2 ADT 132

PUSH BUTTON VALVE
1 201217 1 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
6 NSI 1 RING, Retaining
7 NSI 1 WASHER
8 * 1 SPRING, Compessor
10 * 1 O-RING
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O-RING
14 * 1 SPRING, Compression
15 * 1 VALVE
16 NSI 1 BODY, Valve
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *
B16B 4X2 ADT 133

PARK BRAKE SPRING ACTUATOR
B16B 4X2 ADT 134

PARK BRAKE SPRING ACTUATOR
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O-RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE / SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **
B16B 4X2 ADT 135

BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 3030)
B16B 4X2 ADT 136

BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 3030)
1 210152 1 BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 3030)
2 NSI 1 HOUSING
3 NSI 1 CLAMP, Half
4 NSI 1 CLAMP, Half
5 NSI 4 NUT
6 NSI 4 BOLT
7 221437 1 KIT, Seal, Centre Section
8 NSI 1 SPACER
9 NSI 1 SCREW
10 220212 1 DIAPHRAGM
11 221439 1 PISTON ROD ASSY
13 NSI 1 COVER, End
15 100035 2 NUT, Nyloc
16 100009 1 NUT
17 200093 1 CLEVIS
18 NSI 1 PIN
19 100069 1 PIN, Split
21 NSI 1 PIPE
22 NSI 1 SPACER
23 NSI 1 SCREW
24 220212 1 DIAPHRAGM
25 NSI 1 HEAD, Piston
26 NSI 1 SPRING
28 NSI 1 COVER, End
29 NSI 1 ELBOW
30 NSI 2 HOSE
31 NSI 1 WASHER
32 NSI 1 NUT
33 NSI 1 CAP, Dust
34 NSI 1 SCREW
35 NSI 1 BOLT, Release
B16B 4X2 ADT 137

RELAY EMERGENCY VALVE
B16B 4X2 ADT 138

RELAY EMERGENCY VALVE
1 210678 1 RELAY EMERGENCY VALVE
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
19 * 1 O-RING
21 NSI 1 CIRCLIP, Internal
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet / Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *
B16B 4X2 ADT 139

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
B16B 4X2 ADT 140

PARK BRAKE
1 210601 1 PARK BRAKE VALVE
2 220143 1 KIT, Repair Includes Items Marked *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 O-RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O-RING
10 * 1 O-RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O-RING
15 * 1 SPRING
16 * 1 O-RING
17 * 1 VALVE
18 * 1 O-RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O-RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB
35 * 2 PIN
B16B 4X2 ADT 141

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
B16B 4X2 ADT 142

PARK BRAKE
36 NSI 1 LEVER
37 * 2 SPRING Includes Items Marked *
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
42 NSI 1 SPACER
43 * 1 O-RING
44 * 1 O-RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port
B16B 4X2 ADT 143

PRESSURE PROTECTION VALVE
B16B 4X2 ADT 144

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
4 NSI 16 SCREW
5 NSI 4 HOUSING, Spring, Compression
6 NSI 4 SEAT, Adjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
13 NSI 1 COVER
14 * 1 O-RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
B16B 4X2 ADT 145

QUICK RELEASE VALVE
B16B 4X2 ADT 146

QUICK RELEASE VALVE
1 210127 1 QUICK RELEASE VALVE
2 NSI 2 SCREW
3 NSI 1 COVER
4 NSI 1 VALVE, Rubber
5 NSI 1 DIAPHRAGM
6 NSI 1 SEAL
7 NSI 1 BODY, Valve
B16B 4X2 ADT 147

CHECK VALVE
B16B 4X2 ADT 148

CHECK VALVE
1 210129 1 CHECK VALVE
3 * 1 SEAT, Spring
5 NSI 1 VALVE
6 * 1 SEAT, Valve
7 NSI 1 HOUSING, Valve
8 220972 1 KIT, Seal, Check Valve Includes Items Marked *
B16B 4X2 ADT 149

LEVELLING VALVE
B16B 4X2 ADT 150

LEVELLING VALVE
1 210179 1 LEVELLING VALVE
2 NSI 1 CONNECTOR
3 NSI 1 RING, Sealing
4 NSI 2 VALVE
7 NSI 2 RIVET, Blind
8 NSI 1 PIN
9 NSI 1 SCREW, Hex
10 202499 1 LEVER, Levelling Valve
11 NSI 4 SCREW
12 NSI 1 SPINDLE
13 NSI 2 PLATE, Metal
14 NSI 1 RING, Felt
15 NSI 1 SEAL, Spindle
16 NSI 1 COVER, Rubber
17 NSI 2 RING, Felt
18 NSI 1 NUT
19 NSI 1 SCREW, Set
20 NSI 2 SLIDER
21 NSI 1 GUIDE
22 NSI 1 PIN, Spring
23 NSI 1 PLUNGER
26 202498 2 ROD, Connecting
27 100310 1 NUT, Nyloc
29 100293 1 NUT, Hex
30 170552 1 BRACKET, Levelling Valve
31 100312 2 NUT, Nyloc
B16B 4X2 ADT 151

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
B16B 4X2 ADT 152

1 210197 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSY
3 171432 1 PIPE
4 210277 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O-RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O-RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O-RING
14 NSI 1 COVER
16 220949 1 FILTER, Air Drier
17 ** 1 O-RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O-RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O-RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
32 NSI 1 SCREW, Cap
33 NSI 1 O-RING
34 NSI 1 SPRING, Adjusting, Seat
B16B 4X2 ADT 153

B16B 4X2 ADT 154

36 NSI 1 SPRING
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 120965 2 ADAPTOR
47 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
48 220959 1 KIT, Repair, Air Drier Includes Items Marked **
B16B 4X2 ADT 155

BRAKE VALVE
B16B 4X2 ADT 156

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O-RING
20 NSI 1 VALVE
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O-RING
29 * 1 O-RING
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
B16B 4X2 ADT 157

BRAKE VALVE
B16B 4X2 ADT 158

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaining
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 O-RING
44 * 1 O-RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve Includes Items Marked *
B16B 4X2 ADT 159

CONTROL VALVE
B16B 4X2 ADT 160

CONTROL VALVE
1 210271 1 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
B16B 4X2 ADT 161

UNLOADER VALVE
B16B 4X2 ADT 162

UNLOADER VALVE
1 210384 1 UNLOADER VALVE
3 NSI 1 COVER, End, Exhaust
4 * 1 O-RING
7 * A/R SHIM
8 NSI 1 PISTON
9 * 1 SEAL, Exhaust Outlet
10 * 1 O-RING
11 * 1 VALVE, Non-Return
12 * 1 SPRING, Compression, Non-Return Valve
13 NSI 1 PLUG
14 * 1 WASHER, Seal
15 * 1 FILTER
16 NSI 1 PLUG
17 NSI 1 WASHER, Seal
18 NSI 1 PISTON
19 * 1 SEAL
21 NSI 1 SEAT, Diaphragm
22 * 1 DIAPHRAGM
23 NSI 1 WASHER
25 NSI 1 SEAT, Spring Adjusting
27 NSI 1 SEAT, Spring Adjusting
28 * 1 NUT, Adjusting Screw
29 * 1 O-RING
30 NSI 1 HOUSING, Compression Spring
32 NSI 4 SCREW
33 NSI 1 HOUSING, Unloader Valve
34 220650 1 KIT, Repair, Unloader Valve Includes Items Marked *
B16B 4X2 ADT 163

B16B 4X2 ADT 164
SECTION 6 ELECTRICS
165
ELECTRICAL CIRCUIT - STARTING / CHARGING
8
GN 2.5 P01/A GN 2.5
P01/B
7
MAIN CIRCUIT BREAKER P01/C RD 6.3
GN 6.3 P01/D
IGNITION SWITCH
CB1 P01/E RD/BK 1.6
60A P01/J BK/WH 2.5
4 0 1 2 3 15 50A 19 17
BATTERY 12V
P01/K
BN/RD 1.6
12 13 P01/L
GN 6.3
GN 1.6
GN 6.3
RD/BK 1.6
GY 16
YL/RD 1.6
RD 6.3
BK/ WH 2.5
30
GY/RD 1.6
IGNITION SOLENOID
6 BK 1.6 E4
STARTER BUTTON
GY/RD 1.6
YL/RD 1.6
GN 1.6 A 6 HAZARDS CIRCUIT
CONT
3 BL 1.6 B 2 PARK LIGHTS
CB2
15A
WH/BK 1.6 C 2 HEADLIGHTS SWITCH
BATTERY 12V
2 RD 1.6 D 2 HEADLIGHTS SUPPLY"30"
BN / WH 1.6
12 13
BN/RD 1.6
CB3
15A
9
TO TACHOMETER & OVER REV WARNING

5
RD 4.0
3 HORN
GN/BK 1.6 E
NEUTRAL START RELAY

3 STOP LIGHTS
BK/RD 1.6 F
TO CHARGE LIGHT & HOURMETER

85 30 RD 1.6 G 5 GAUGES AND WARNING LIGHTS
H
TO COLD START MODULE YL/RD 1.6
RD/YL 1.6
1 4 EXHAUST BRAKE
CB4
TO TRANSMISSION CIRCUIT
M
15A
TO COLD START MODULE GN 6.3
WH/RD 1.6 I 4 REVERSE LIGHT SWITCH
RD 4.0
RD 6.3
86 87 87a 9
STARTER
1 0 RD 1.6 J 11 & 9 TRANSMISSION
10
CB5
RD 4.0
E1 E4
5A
ALTERNATOR
B+
RD 2.5 K 7 & 8 AIRCON UNIT/ BLOWER / INTERIOR

LIGHT / WIPER WASHER
D+ W
RD 1.6 L 6 INDICATORS
A
15A
CB6
RD 4.0
9
RD 1.6 M 15 CIGARETTE LIGHTER
RD 1.6 N 16 COLD START CONTROL MODULE
CB7
16 15 1 2 3 17 & 8 SPARE
20A
7
16 16 5 5 11 16 P 7 & 8 SPARE 70009801-A 1

9
B16B 4X2 ADT 166

ELECTRICAL CIRCUIT - STARTING / CHARGING
1 205174 1 DISCONNECTOR, Battery
2 202537 1 SOLENOID
3 200865 2 BATTERY, 12 V
4 205259 1 CIRCUIT BREAKER, 60 A
5 201311 1 RELAY, Change Over, 24 V
6 200706 1 SWITCH, Press Button, Starter
7 200398 1 SWITCH, Ignition
8 224800 1 KEY, Ignition Switch
B16B 4X2 ADT 167

ELECTRICAL CIRCUIT - LIGHTING
15
BL 1.6
1 1 1
BK 1.6 WH 1.6
BL 1.6 B C D
BK 1.6 3
P02/ C BL 1.6
10 BL 1.6
11,12
CB 3 WH/BK 1.6
CB 3 RD 1.6
CB2 BL 1.6
BL 1.6
BK 1.6 P01/ S
P01/ T
9
P01/ U BL 1.6
DASH PANEL
HEADLIGHT
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
WH/BK 1.6
BL 1.6
GY 1.6
GY 1.6
WH 1.6
WH 1.6
BL 1.6
BK 1.6
BK 1.6 BL 1.6 3,6,7,8
RD/GY 1.6
BK 1.6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6
13 13
BK 1.6 BK 1.6
P09/ 6
P10/ 6
P10/ 4
P10/ 5
BRIGHT RELAY
DIP RELAY
TAILLIGHT
TAILLIGHT
5 5
WH-1.0 WH-1.0
WH/GY 1.6
4 4
GY/WH 1.6
4 7 BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P04/ 3
P04/ 1
P04/ 5
LIGHT
LIGHT
3 3
DIP BRIGHT SWITCH
56b
56a
BL 1.6 BL 1.6
GY 1.6 0
BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
2 14
70009802-A 2
1 WH 1.6
WH-1.6 WH-1.6 WH-1.6
B16B 4X2 ADT 168

ELECTRICAL CIRCUIT - LIGHTING
1 202934 8 BULB, 24 V 75 / 70 W
2 202573 4 HEADLAMP
3 200200 2 BULB, 24 V 2 W
4 203487 2 HARNESS, Pigtail
5 202561 2 LAMP, Brake
6 202571 1 HOLDER, Lens
7 202419 1 LENS, High Beam Warning
8 202572 1 HOLDER, Lamp
9 200201 1 BULB, 24 V 3 W
10 202570 2 HOLDER, Lamp
11 202409 1 SWITCH, 3 Position
12 202415 1 LENS, Headlamp Switch
14 201371 1 SWITCH, Indicator Light
15 NPN 2 HOLDER, Lamp
B16B 4X2 ADT 169

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
STEERING COLUMN
GN/BK 1.6
HORN SWITCH
2
3 P04/ 7 GN/BK 1.6 CB4 E 1
E3 CB4 F 1
GN/BK 1.6 P04/ 8
BK/RD 1.6
GN/BK 1.6 P01/ W GN/BK 1.6
HORN
P02/ B
RD 1.6 BK/RD 1.6
WH 1.6 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
BRAKE PRESSURE
4,5
SWITCH
RD 1.6 BK/RD 1.6
P
WH 1.6 BK 1.6
STOP /TAIL LIGHTS
BK/RD 1.6
CHASSIS COMPONENT
FROM OTHER REAR
EARTHS
P09/ 5
4 70009803-A
4
3
B16B 4X2 ADT 170

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
1 202565 2 LAMP, Brake, 24 V
2 200448 1 HORN
4 204453 1 SWITCH, Stop Light (Pneumatic Brakes Only)
5 202543 1 SWITCH, Pressure Brake (Hydraulic Brakes Only)
B16B 4X2 ADT 171

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
FROM REAR LIGHTS BK 1.6

FLYBACK DIODE FUNCTION : This is important
and must not be left out of the circuit. Its function is CB 4 H 1
3 4 to quench the EMF generated by the solenoid. If the CB 4 I 1
diode is not used damage may occur to the

proximity switch and also the ZF transmission
E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
3 4
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6
FUNCTION
RD/YL 1.6 P01/ H RD/YL 1.6
1
2
WH/RD 1.6
2
WH/RD 1.6
RD/YL 1.6
RD/YL 1.6
5
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6 6
P
WH/RD 1.6
3 REVERSE LIGHTS RD/YL 1.6
LOCKUP PRESSURE
SWITCH
P02/ K
7
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K
PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2 SWITCH
- BL P03/ 3 11 5
P09/ 3 WH/RD 1.6 WH/RD 1.6 P02/ D

70009804-A 4
1 8
B16B 4X2 ADT 172

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
1 202548 1 SENSOR, Proximity Switch
2 201333 1 ALARM, Backup
3 202563 2 LAMP, Reverse
4 201537 1 DIODE
6 Z0501 314 037 1 SWITCH, Pressure
8 202535 1 SWITCH, Hydraulic Pressure Upto 01.10.97
8 202044 1 SWITCH, Hydraulic Pressure From 02.10.97
B16B 4X2 ADT 173

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1
E4 G
BK 1.6 RD 1.6 RD 1.6
RD 1.6 RD 1.6
GENERAL WARNING
LOW WATER LEVEL
RD 1.6
15 13 RD 1.6
85
85
30
LIGHTS
30
IGNITION + 24V RD 4.0

RD 1.6
87a
22
87
86
86
RD 1.6
11
BK 1.6
6
22
9
LOW WATER
LEVEL
CB No 4
OR 1.6
RD 1.6
3,4 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6
INTERAXLE LOCK
TRANS OIL PRESS
RD 1.6
RD 1.6
BRAKE OVERSTROKE
8 BK 1.6 BK 1.6 BK 1.6 BK 1.6
GENERAL WARNING
16,31,32
LOW AIR PRESSURE
+
BL/WH 1.6
ENG OIL PRESS
ALT CHARGE
OIL TEMP
TRANSMISSION
40 120
50 150
ENG TEMP
HOURS
RPM
KPA
PL/BL 1.6
BN/BL 1.6
C
B
C
GN/BL1.6
30
85
PL 1.6
RD 1.6
S
21,31,32
S
10 11
S
7 17,18,31,32 19,31,32
S
BN/WH1.6
PL/WH1.6
BK 1.6
YL/RD YL/RD 1.6 4 4
5
87a
86
GN/WH 1.6 20,31,32 12 11 23,24,31,32

6
GY/GN1.6
WH/BN1.6
GN 1.6
PK 1.6
P02/ - BIN UP SWITCH

1
BN/WH 1.6 P01/ M

PL/BL 1.6 P01/ Q
P01/ G
BN/BL 1.6 P01/ N
PL/WH 1.6 P01/ P
P01/ Z
P01/ F
P02/ N
RD 1.6
ENGINE REV
LIMITER SOLENOID PL 1.6 P09/ 1
P02/ G
YL/RD 1.6
P02/ H
GY/RD 1.6
P02/ U
P02/ S
P02/ F
P02/ J
P02/ T
BK 1.6
2 RD 1.6
GN 1.6 29,30 BL/WH 1.6
PK 1.6
GN/WH1.6
GN/BL1.6
GY/GN1.6
3,4 P09/ 4 26
FROM ALT 'W'

WH/BN1.6 INTERAXELE LOCK 25
FROM D+
PK 1.6
TRANS OIL TEMP

B 12 12 13 TRANS OIL
WK
PK 1.6
G
G
G
W
W
S+ _
SENDER
PRESS
P
FUEL
Q
t
t
2
P
1
P
LOW AIR PRESS 2 1 LOW

BK 1.6 ENG TEMP COOLANT
BRAKE 1 1 ENG OIL
SEND/SWITCH LEVEL
BRAKE OVERSTROKE OVERSTROKE
14 70009805-A 5
15 28 27
B16B 4X2 ADT 174

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1 200851 1 SWITCH, Low Air Pressure
2 203571 1 BUZZER, Warning, 12-24 V
3 202566 2 LAMP, Square (Red Stop)
4 202568 2 BULB, 24 V 15 W
5 200208 1 BUZZER, Warning, 24 V
6 210606 1 VALVE, Quick Exhaust
7 202524 1 LENS, Brake Overstroke
8 202418 1 LENS, Alternator Change Warning
9 202528 1 LENS, Coolant Level
10 202523 1 LENS, Transmission Pressure
11 202527 1 LENS, Interaxle Lock Warning
13 Z0501 209 478 1 SWITCH, Pressure
14 202536 1 SWITCH, Sensor, Interaxle D/Lock
15 200694 1 SENDER, Oil Temperature
16 201074 1 GAUGE, Hourmeter
17 200859 1 GAUGE, Temperature
18 201075 1 GAUGE, Tachometer
19 201403 1 GAUGE, Oil Pressure
20 201404 1 GAUGE, Temperature
22 200863 1 GAUGE, Fuel
23 200853 1 SENDER, Fuel Lever Action
24 202485 1 SWITCH, Cooling Water Level
25 DC220680 1 SENDER, Water Temperature
26 DC220652 1 SENDER, Oil Pressure
27 202547 1 SWITCH, Micro Not Standard on B16B (Optional)
B16B 4X2 ADT 175

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 1
A L
GN 1.6
3,4
CB 2 GN 1.6
CB 6 RD 1.6
RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
2 8 3
WH 1.6
0
RD 1.6
1
WH 1.6
RD 1.6
BL 1.6
BK 1.6
BK 1.6
BL 1.6
1 1 2 2
6 1 5 10
BN 1.6
BN/YL 1.6
F
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
5 FLASHER UNIT
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6
BK 1.6
BN 1.6
E7 BK 1.6 LEFT TURN
DASH PANEL INDICATOR

P10/01
P10/02
P10/03
BN 1.6
P04/04
P04/06
P04/02
P09/08
P09/07
E4
BK 1.6
BK 1.6 E3 YL 1.6
RIGHT TURN
BK/WH/GN
P01/ V BN 1.6
R
P01/ R YL 1.6 BK/GN
7,8,9,10
INDICATOR
L TURN
BK/WH SWITCH
YL 1.6 P02/ A YL 1.6
R
BN 1.6 P02/ R BN 1.6
0
L
70009806-A 6
B16B 4X2 ADT 176

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 202411 1 SWITCH, Hazard
4 202416 1 LENS, Hazard Switch
5 200583 1 FLASHER UNIT, 24 V
7 202420 2 LENS, Turn Warning
8 200200 2 BULB, 24 V 2 W
10 202572 2 HOLDER, Bulb
B16B 4X2 ADT 177

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 1 1
P O K M
P06/ - RD 2.5
BL/RD 1.6 BL/RD 1.6 P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
P06/ -
BK 1.6
P06/ -
RD/BL 1.6
RD/BL 1.6
BK 1.6
CAB
6,7
FAN/BLOWER
FAN/BLOWER
BK 1.6
WH 1.6 P07/
P07/
P07/
COMPARTMENT
INTERIOR LIGHT
0
SPARE PLUG & WIRES
3
M
SPARE +
SPARE +
1
5
RD 2.5
1
4,5 BLOWER FAN SWITCH
BK 1.6
P02/ Y
6,8
0
WH 1.6
1
5
RD 2.5
TRANSMISSION 1
COMPARTMENT E2
SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1

0
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1 9,10
4
BK 1.6 WIPER WASHER SWITCH 70009807-A 7
B16B 4X2 ADT 178

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 203984 1 KIT, Windscreen Washer
2 201471 1 MOTOR, Wiper
3 200582 2 BLOWER
4 201222 1 LIGHT, Interior
5 202930 1 BULB, 24 V 18 W
7 202412 1 LENS, Fan Switch
8 202414 1 LENS, Interior Light Switch
9 205152 1 SWITCH, Wiper / Switch
10 205159 1 LENS, Wipe / Wash Switch
B16B 4X2 ADT 179

ELECTRICAL CIRCUIT - AIRCON AND WIPER
1 1 1
BK/WH 2.0 P O K M
RD 2.0 P06/ - RD 2.5
BK 2.0
P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
ENGINE CAB
COMPARTMENT P06/ -
COMPARTMENT
SPARE PLUG & WIRES SPARE PLUG & WIRES P06/ -
RD/BL 1.6
RD/BL 1.6
BK 1.6
RD /WH1.6 P06/ -
AIRCON COMPRESSOR
BK 1.6
7,8
WH 1.6 P03/
P03/
P03/
INTERIOR LIGHT
0
CLUTCH SOLENOID
AIR CONDITIONER
UNIT
SPARE +
SPARE +
1
5
RD 2.5
1
BLOWER FAN SWITCH
WH 1.6
P01/ X
P02/ Y
12 4 5,6
7,9
BINARY SWITCH
0
WH 1.6
P
1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
COMPARTMENT E2
RD/WH 1.6 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
3
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1

0
M
10,11
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1
4
BK 1.6 WIPER WASHER SWITCH 70009808-A 8
B16B 4X2 ADT 180

ELECTRICAL CIRCUIT - AIRCON AND WIPER
2 201471 1 MOTOR, Wiper
3 202904 1 SWITCH, Binary
4 290501 1 SOLENOID, Clutch, Aircon Compressor
5 201222 1 LIGHT, Interior
6 202930 1 BULB, 24 V 18 W
10 205152 1 SWITCH, Wiper / Switch
11 205159 1 LENS, Wipe / Wash Switch
12 202902 1 AIR CONDITIONER UNIT
B16B 4X2 ADT 181

EST 17 TRANSMISSION (CAB)
1
BULKHEAD CANNON PLUG
PX4/ Z Z-734
PX4/ Y J
TO TRANSMISSION
PX4/ F F-420 628 P8 /13

PX4/ X X-726 608 P8 / 8
5
PX4/ G G-424 604 P8 / 7
PX4/ R R-452 600 P8 / 6
S-456 580
'9
PX4/ S P8 / 1 RD 1.6
PX4/ N N-444 612 P8 / 9 RD 1.6 CB No5
PX4/ Q Q-448 616 P8 /10
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
N
PX4/ A 632 P8 /14
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
A
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 / 11
BK 1.6
J
584
588
592
C-408
E-416
Y-730
RD 1.6
O
E4
P T
Y U
P02/ L
N L
BN/RD 1.6
RD 1.6
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX2/ 4
PX2/ 5
PX2/ 6
P--/--
P--/--
P--/--
10
16
15
19
18
17
14
13
12
2
7
3
32
11
6
30
25
24
23
22
1
5
35
34
33
31
21
20
9
29
28
27
26
O
682
654
658
EST 17
MICRO PROCESSOR GEAR 3
ZF
SHIFT
1
8
12
70009809-A 9
1 2
B16B 4X2 ADT 182

1 Z6009 054 115 MICRO PROCESSOR
2 Z6006 022 211 SELECTOR, Range
B16B 4X2 ADT 183

EST 17 TRANSMISSION (EXTERIOR)
5
544 PX4/ Z
'9
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
B 504 PX4/ X
C 430 PX4/ G
N
D 444 PX4/ R
420 PX4/ S
A
E
494 PX4/ N
TRANSMISSION F
J
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E
404
O
PX4/ A
1 408 PX4/ B
T
412 PX4/ C
416 PX4/ D
500 PX4/ W
TRANSMISSION
U P
LY
N
DOUBLE STEP VALVE
INDUCTIVE SENSOR
LOCK UP SOLENOID
INDUCTIVE SENSOR
O
TURBINE SPEED
OUTPUT SPEED
SOLENOID
G
G
2
70009810-A 10
2 3 4
B16B 4X2 ADT 184

1 NSI 1 TRANSMISSION VALVE BANK
2 Z6041 315 008 2 SENSOR, Inductive
3 ZF160154 1 SOLENOID, Valve, Double Step
4 ZF160154 1 SOLENOID, Lock Up
B16B 4X2 ADT 185

PX4/ C 714 1
PX4/ Z Z-734
PX4/ Y J
PX4/ F F-420 628 P8 /13 RD 1.6
BULKHEAD CANNON PLUG
PX4/ X X-726 608 P8 / 8

PX4/ G G-424 604 P8 / 7
TO TRANSMISSION
PX4/ R R-452 600 P8 / 6

PX4/ S S-456 580 P8 / 1
PX4/ N N-444 612 P8 / 9 RD 1.6 CB 5
PX4/ Q Q-448 616 P8 /10 RD 1.6
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
PX4/ A 632 P8 /14
BK 1.6
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 /11 E4
PX4/ J J-432
C-408
E-416
Y-730
584
588
592
MANUAL /AUTO
SWITCH
0 1
1
5
4,5
WH/BK 1.6
RD/GY 1.6
RD 1.6
BK/WH 2.5 TO STARTING CHARGING CIRCUIT
RD/GN 1.6 TO OVERREV RELAY"85" CIRCUIT
WH 1.6 TO SPEEDOMETER
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX6/ 2
PX6/ 1
PX6/ 3
PX2/ 4
PX2/ 5
PX2/ 6
10
16
15
19
18
17
14
13
12
2
7
6
3
32
11
8
30
25
24
23
22
1
5
35
34
33
31
21
20
9
29
28
27
26
RD 1.6 CB 4
3
RD 1.6
WH/BK
RD/GY
EST 25
MICRO PROCESSOR
14
SHIFT
GEAR
ZF
15
9 5 8 3 6 10
2 DISPLAY UNIT 12 4 12 1 5 5 70009811-A 11
1
B16B 4X2 ADT 186

1 Z6009 047 710 1 MICRO PROCESSOR
2 Z6006 022 211 1 SELECTOR, Range
3 Z6007 203 214 1 DISPLAY, Digital
5 203853 1 LENS, Auto / Manual Switch
B16B 4X2 ADT 187

544 PX4/ Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E
404 PX4/ A
408 PX4/ B
412 PX4/ C
2 416 PX4/ D
500 PX4/ W
WH/BK 1.6 9 11
RD1.6 8 11
1 3
4 5 6
KICK DOWN
LOCK UP SOLENOID
DOUBLE STEP VALVE
INDUCTIVE SENSOR
INDUCTIVE SENSOR
TURBINE SPEED
OUTPUT SPEED ALL ZF PART NUMBERS ARE FOR
SOLENOID
WH/1.6 6WG200 TRANSMISSIONS
G
G
70009812-A 12
B16B 4X2 ADT 188

1 Z6007 203 107 1 SWITCH, Kick Down
2 NSI 1 TRANSMISSION VALVE BANK
3 Z0501 317 159 1 TRANSMITTER, Inductive (Turbine)
4 Z0501 317 160 1 SENSOR, Inductive (Output)
5 ZF160154 1 SOLENOID, Double Step Valve
6 ZF160154 1 SOLENOID, Lock Up
B16B 4X2 ADT 189

CONNECTORS 1 & 2
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 6 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 3 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 2 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E
F 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT F 5 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCH CLOSED
G 5 RED 1.6 COOLANT LEVEL +24V G 5 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM SW H 5 GREEN1.6 LOW AIR PRESSURE SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID SWITCHED J 5 PURPLE 1.6 BIN UP SWITCH
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH SWITCHED
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. L 15 RED 1.6 +24V TO ROTATING BEACON
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT DO THIS M 5 PINK 1.6 OVERREV SOLENOID SWITCHED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT N 5 GREY 1.6 FUEL GAUGE TO SENDER SWITCHED
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT DO THIS P
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. Q 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH SWITCHED
R 6 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHT FLASHING R 6 BROWN 1.6 LEFT REAR INDICATOR FLASHING
S 2 BLUE 1.6 PARK LIGHTS FRONT SWITCHED S 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 2 GREY 1.6 HEADLIGHTS DIP SWITCHED T 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED U 5 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 6 BROWN 1.6 LEFT FRONT INDICATOR FLASHING V
W 8 RED/WHITE 1.6 AIRCON SWITCHED W
X 3 GREEN/BLACK 1.6 HORN SWITCHED X 5 RED 1.6 SPARE
Y 4 BLACK/WHITE 1.6 RELAY"86" TO PROXIMITY SIGNAL SWITCHED Y 8 WHITE 1.6 SPARE
Z 4&5 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH
13
70009813-A
B16B 4X2 ADT 190

CONNECTORS 1 & 2
1 206693 1 CONNECTOR, 24 way Cannon, Straight, Female
2 206883 1 CONNECTOR, 24 way Cannon, Bulkhead/90 deg, Male
3 206692 1 CONNECTOR, 24 way Cannon, Straight, Male
4 206882 1 CONNECTOR, 24 way Cannon, Bulkhead/90deg, Female
B16B 4X2 ADT 191

CONNECTORS 3, 4, 5 & 6
3 WAY PLASTIC CONNECTOR -MAIN HARNESS TO PROXIMITY

SWITCH WIRES (ON INJECTOR PUMP).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
P03 TYPE OF CONNECTOR. WIRE COLOURS ARE DIFFERENT ON THE PROXIMITY
SWITCH AND CARE MUST BE TAKEN TO ENSURE THE CORRECT WIRES ARE 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
USED . THE WIRE COLOURS ARE FOUND ON THE SCHEMATIC.IF A DIFFERENT MOTOR .(INSIDE CAB ).
MAKE OF SWITCH IS USED THE MANUFACTURERS INSTRUCTIONS MUST BE P05 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
FOLLOWED TO ENSURE CORRECT CONNECTION. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
* * DO NOT CONNECT DIRECTLY TO POSITIVE AS THIS WILL DESTROY

THE INTERNAL ELECTRONICS OF THE UNIT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/ ? ? ? ?/ ? ?
WIRE WIRE WIRE WIRE
1 2 RED 1.6 24V SUPPLY FROM CB 5 1 7 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
YELLOW1.6
2
3 * 2
2
BL/WH 1.6
BK 1.6
SIGNAL TO EXHAUST BRAKE RELAY"85"
EARTH 3
2 7
7 BLACK 1.6
+24 V TO CB & SWITCH"2"
EARTH
4 7 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"
6 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO AIRCON

8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR
AND SPARE WIRES
LEVER SWITCH .(INSIDE CAB ). P06 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
P04 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS TYPE OF CONNECTOR.
TYPE OF CONNECTOR.
PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET
P02/AB
?
P02/AB
? ?/ ? ? ? ?/ ?
WIRE WIRE
WIRE WIRE
1 6 & 7 BLACK 1.6 EARTH
1 2 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED
2 6 & 7 RED 1.6 POSITIVE CB 6
2 6 BROWN LEFT INDICATORS SWITCHED
3
3 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
4 6 & 7 RED/WHITE 1.6 AIRCON COMPRESSOR SWITCHING
4 6 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED
5 2 BLACK 1.6 EARTH
6 6 YELLOW 1.6 RIGHT INDICATORS SWITCHED
7 3 GREEN/BLACK 1.6 HORN +
GREEN/BLACK 1.6 HORN 70009814-A 14
8 3 SWITCHED
B16B 4X2 ADT 192

1 206737 2 CONNECTOR, 3 way Utilux, Female
2 206724 2 CONNECTOR, 8 way Espa, Female
3 206722 3 CONNECTOR, 4 way Espa, Female
4 206740 1 CONNECTOR, 6 way Utilux, Male
B16B 4X2 ADT 193

4 WAY PLASTIC CONNECTOR -SPARE CIRCUIT PLUG (IN CAB)

P07 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION 8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS P09 HARNESS .(AT ARTICULATION JOINT).
TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/? ? ? ?/? ?
WIRE WIRE WIRE WIRE
1 8 RED 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 1 5 PURPLE 1.6 BIN UP SWITCH
2 8 WHITE 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 2
3 8 PINK 1.6 SPARE CAB VIA P1 TO ENGINE 3 4 WHITE/RED 1.6 REVERSE LIGHTS SWITCHED
4 8 GREEN 1.6 SPARE CAB VIA P1 TO ENGINE 4 5 PINK 1.6 BRAKE OVERSTROKE SWITCHES
5 3 BLACK/RED 1.6 STOP LIGHTS SWITCHED
1 2 3 6 2 BLUE 1.6 PARK LIGHTS SWITCHED
15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR SWITCHED
4 5 6 7 6 BROWN 1.6 LEFT REAR INDICATOR
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
P08 6 SWITCHED
7 8 9 8 YELLOW 1.6 RIGHT REAR INDICATOR
10 11 12 = LIGHT DOES NOT SWITCH ON
13 14 15
= LIGHT DOES SWITCH ON

PIN /SOCKET
6 WAY PLASTIC CONNECTOR -ENGINE HARNESS TO HEADLIGHT

P02/AB
HARNESS
P10
? ?/? ? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
WIRE WIRE TYPE OF CONNECTOR.
1 11 SPEEDO SIGNAL OUT DO NOT TEST WITH A TEST LIGHT

2 11 BROWN/RED 1.6 NEUTRAL START RELAY "85" OUT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
3
P02/AB
4 11 WHITE/BLACK 1.6 KICKDOWN SWITCH IN SWITCHED
5 11 RED/GREY 1.6 POSITIVE IDLE SWITCH SWITCHED
? ?/? ?
WIRE WIRE
6
7 1 6 YELLOW 1.6 RIGHT FRONT INDICATOR SWITCHED
8 11 RED 1.6 LOOP TO PIN 13 2 6 BROWN 1.6 LEFT FRONT INDICATOR SWITCHED
9 11 RED 1.6 POSITIVE 24V 3 6 BLACK 2.5 EARTH
10 11 RED 1.6 POSITIVE 24V 4 2 BLUE 1.6 PARK LIGHTS SWITCHED
11 11 BLACK/WHITE 1.6 EXTENDED LOCKUP SWITCH 5 2 GREY 1.6 DIP FILAMENT-HEADLIGHTS SWITCHED
12 6 2 WHITE 2.5 BRIGHT FILAMENT- HEADLIGHTS SWITCHED
13 11 RED 1.6 LOOP TO PIN 8
14 11 BLACK 1.6 EARTH
70009815-A 15
15 11 BLACK 1.6 EARTH
B16B 4X2 ADT 194

3 NSI 1 CONNECTOR, 15 way Amp
4 206712 2 CONNECTOR, 8 way Deutsch, Male
5 206711 2 CONNECTOR, 8 way Deutsch, Female
B16B 4X2 ADT 195

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
FLASHING BEACON
RD 1.6 13 5
203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------
COLD START 5
LIGHT
COLD START
SOLENOID
6
1
3
4
5
7
8
4
3
P02/ V
ELECTRONIC SPEEDO
2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+
BK 1.6 PL 1.6
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1
202726
YL/RD 1.6 15 1
RD 1.6
CIGARETTE
P02/ L
LIGHTER BK 1.6
1
RD 1.6 P02/ X N 1
RD 2.5 M 1
70009816-A 16
B16B 4X2 ADT 196

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
1 202726 1 LIGHTER, Cigarette
2 203797 1 GAUGE, Speedo
3 203067 1 BEACON, Flashing
4 200200 1 BULB, 24 V 2 W
5 261383 1 KIT, Cold Start
B16B 4X2 ADT 197

INSTRUMENT PANEL ASSEMBLY
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
EXHAUST TRANS OIL

BRAKE PRESSURE
3,20
24,29
25
1 A
26
MAN/AUTO HAZARD
TACHOMETER
13 14 13 13 15 3,19 28 16 12 17 30 31 18
B16B 4X2 ADT 198

INSTRUMENT PANEL ASSEMBLY
1 203853 1 LENS, Manual / Auto Switch
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203871 1 LENS, Exhaust Brake On
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202423 1 INSERT, Blank Switch
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper / Washer Switch
18 202416 1 Lens, Hazard Switch
19 201075 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignation
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL Upto 16.10.96
27 203657 1 INSTRUMENT PANEL From 17.10.96
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper / Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning
B16B 4X2 ADT 199

COLD START INSTRUMENT PANEL
ENGINE COOLANT ENGINE OIL 2,3

TEMPERATURE PRESSURE
7 ENGINE OVERSPEED
TRANSMISSION BIN RAISED
OIL
TEMPERATURE
5
2,8
COLD START
6
EMERGENCY
STEERING
2,4
203250
B16B 4X2 ADT 200

COLD START INSTRUMENT PANEL
1 202566 2 LAMP, Square (Red)
3 201131 1 LENS, Preheat Warning
4 203870 1 LENS, Emergency
5 202410 1 FRAME, Switch
6 202423 3 INSERT, Blank Switch
7 203250 1 PANEL, Dash
8 202437 2 LENS, Red Warning
B16B 4X2 ADT 201

DISTRIBUTION BOX
20
B16B 4X2 ADT 202

DISTRIBUTION BOX
4 NPN 1 BOX, Distribution Part of Cab Harness.
B16B 4X2 ADT 203

BATTERY, CLAMPS AND CABLES
B16B 4X2 ADT 204

BATTERY, CLAMPS AND CABLES
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J-BOLT
12 200204 4 NUT, Terminal
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID, Main Ignition
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 SWITCH, Battery Isolator
B16B 4X2 ADT 205

WINDSCREEN WIPER ASSEMBLY
15
31
29
30 19
24
21 23 28
22
20
26
25 27
1 32
11 14
2 12
18
6
17 7 13
16 8
12
7 11
3
6
4 10
5 9
B16B 4X2 ADT 206

WINDSCREEN WIPER ASSEMBLY
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 203473 1 BLADE, Wiper
18 100310 2 NUT, Nyloc
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 NSI 3 CABLE TIE
32 NSI 2 SCREW
B16B 4X2 ADT 207

HEADLIGHT (UPTO 05.09.93)
B16B 4X2 ADT 208

HEADLIGHT (UPTO 05.09.93)
1 201073 1 HEADLIGHT (UPTO 05.09.93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
5 201452 1 BULB, 12 V 45/40 W
5 201451 1 BULB, 24 V 55/50 W
6 200201 1 BULB, 12 V 2 W
6 200200 1 BULB, 24 V 2 W
7 100381 2 SCREW, Set
B16B 4X2 ADT 209

INDICATOR
B16B 4X2 ADT 210

INDICATOR
1 201221 1 INDICATOR
2 NSI 2 SCREW
3 203642 1 LENS, Indicator
4 NSI 1 O-RING
5 NSI 1 HOLDER, Bulb
6 200198 2 BULB, 24 V 21 W
8 100310 2 NUT, Nyloc
B16B 4X2 ADT 211

HORN ASSEMBLY
B16B 4X2 ADT 212

HORN ASSEMBLY
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
7 100283 1 NUT, Hex
B16B 4X2 ADT 213

SPECIAL TOOLS - HEADLIGHT ADJUSTMENT
11
B16B 4X2 ADT 214

SPECIAL TOOLS - HEADLIGHT ADJUSTMENT
1 870997 1 TEMPLATE, Adjustment, Headlight
B16B 4X2 ADT 215

B16B 4X2 ADT 216
SECTION 7 FRAME AND BODY
217
CAB AND COWLINGS
B16B 4X2 ADT 218

CAB AND COWLINGS
1 172339 1 CAB
2 202512 1 BONNET
3 171211 1 GRILL
5 100312 6 NUT, Nyloc
6 161516 2 HINGE
8 101996 2 SCREW, Cap
9 100316 2 NUT, Nyloc
11 100424 2 WASHER, Hardened
12 100316 2 NUT, Nyloc
13 201798 1 STRUT, Gas
14 203051 1 ROD END
15 202867 1 STRAP, Bonnet
17 100316 2 NUT, Nyloc
18 200305 2 RUBBER, Door Stopper
20 172473 1 GUARD, Rear Window
22 100314 4 NUT, Nyloc
23 181179 2 LINK
24 910138 A/R PINCHWELD
B16B 4X2 ADT 219

BONNET LATCH ASSEMBLY
13
15
14
9
16
17
19 18
12
7
5 21 10
4 20
8 3
1
11
B16B 4X2 ADT 220

BONNET LATCH ASSEMBLY
1 NSI 1 PIN, Split Part Of Item 20.
2 173800 1 HOUSING, Bonnet Catch
3 173801 1 TONGUE, Bonnet Catch
4 183380 1 PEG, Bonnet Catch
5 201083 1 SPRING, Lock
6 200032 1 CABLE, Stop
7 202917 1 SPRING
8 173802 1 CUP, Bonnet Catch
10 100312 4 NUT, Nyloc
12 100316 1 NUT, Nyloc
13 100320 1 NUT, Cleavelock
15 172043 2 WASHER, Rubber
16 100293 1 NUT, Hex
17 173542 1 MOUNTING, Bonnet Catch
20 200034 1 ADJUSTER, Stop Cable
21 NSI 1 PIN Part Of Item 20.
B16B 4X2 ADT 221

CAB EXTERIOR FITTINGS (UPTO TBA)
B16B 4X2 ADT 222

CAB EXTERIOR FITTINGS (UPTO TBA)
2 172339 1 CAB
3 100323 6 NUT, Nyloc
5 161184 12 SPACER
6 100314 24 NUT, Nyloc
9 100504 A/R SCREW, Self Tapping
10 NSI 1 PANEL, Door
11 203357 2 MIRROR, Clear, Wide Angle
12 171287 1 BRACKET, Mirror, LH
13 171288 1 BRACKET, Mirror, RH
15 100283 6 NUT, Hex
18 100312 4 NUT, Nyloc
19 201039 A/R INSULATION, Sound
20 202302 2 PIN
21 100316 1 NUT, Nyloc
22 161505 1 PEG, Striker
24 202308 1 WINDSCREEN
25 202307 2 WINDOW, Front Side
26 202309 1 WINDOW, Rear
27 202310 1 WINDOW, Door
28 201442 1 WINDOW, Side, Sliding Vertical
29 202495 1 WINDOW, Side, Sliding, RH
30 910018 A/R RUBBER, Glazing
31 173213 1 DOOR
32 201743 1 CLIP, Retainer
33 100390 4 SCREW, Cap
35 200861 1 STRAP, Earth
B16B 4X2 ADT 223

CAB EXTERIOR FITTINGS (FROM TBA)
32
34 31 35
33
18
21
22
26
23
20 22
22
22 24
19
28
16 17
30 11
22 10
29 25
13 14
31 9
2 34
33
15
4 12
5
1 27 38
6
8 39
7
5
36, 37
3
B16B 4X2 ADT 224

1 100085 1 SCREW, Set, Hex. Head
2 172339 1 CAB
3 100323 6 NUT, Nyloc
5 161184 12 SPACER
6 100314 24 NUT, Nyloc
9 100504 A/R SCREW, Self Tapping
10 NSI 1 PANEL, Door
11 201039 A/R INSULATION, Sound
12 202302 2 PIN
13 100316 1 NUT, Nyloc
14 161505 1 PEG, Striker
16 202308 1 WINDSCREEN
17 202307 2 WINDOW, Front Side
18 202309 1 WINDOW, Rear
19 202310 1 WINDOW, Door
20 201442 1 WINDOW, Side, Sliding Vertical
21 202495 1 WINDOW, Side, Sliding, RH
22 910018 A/R RUBBER, Glazing
23 173213 1 DOOR
24 201743 1 CLIP, Retainer
25 100390 4 SCREW, Cap
27 200861 1 STRAP, Earth
28 202474 2 MIRROR, Extra Large
29 203604 2 MIRROR, Safety, Wide Angle
30 172688 1 BRACKET, Mirror
31 100316 4 NUT, Nyloc
32 174248 1 PLATE, Mounting, Bottom
35 204002 2 COVER, Cushion, Mirror Bracket
B16B 4X2 ADT 225

32
34 31 35
33
18
21
22
26
23
20 22
22
22 24
19
28
16 17
30 11
22 10
29 25
13 14
31 9
2 34
33
15
4 12
5
1 27 38
6
8 39
7
5
36, 37
3
B16B 4X2 ADT 226

36 172553 1 EXTENSION, Mudguard, RH
37 172554 1 EXTENSION, Mudguard, LH
39 100312 18 NUT, Nyloc
B16B 4X2 ADT 227

CAB INTERIOR FITTINGS
10
4 2
1
14
3
8
15
11
16
13
17
12
18
7
B16B 4X2 ADT 228

CAB INTERIOR FITTINGS
1 201567 1 PLATE, Name
2 290372 1 SEAT ASSY
3 100231 4 SCREW, Cap
4 202184 1 PANEL, Dash
5 100360 8 RIVET, Pop
6 200181 1 PLATE, Name
7 100275 2 NUT, Wing
8 172223 1 PLATE, Seat, RH
11 172205 1 PLATE, Seat, LH
12 171508 2 CLAMP
13 280003 1 WHEEL SPANNER
15 172419 1 FLOORBOARD
16 100197 6 SCREW, Cap
17 100312 6 NUT, Nyloc
18 172281 1 PLATE
B16B 4X2 ADT 229

DOOR HANDLE ASSEMBLY
B16B 4X2 ADT 230

DOOR HANDLE ASSEMBLY
1 100076 4 SCREW, Cap
2 202398 1 HANDLE, Door, Internal, RH
3 202394 1 HANDLE, Door, Internal, LH
5 100312 4 NUT, Nyloc
6 202399 1 HANDLE, Door, External, With Key
B16B 4X2 ADT 231

SEAT ASSEMBLY (FROM OCTOBER 1993)
1
2
12
11
7,8
4
14
14
3
2
13 6
10
B16B 4X2 ADT 232

SEAT ASSEMBLY (FROM OCTOBER 1993)
1 290372 1 SEAT ASSEMBLY (FROM OCT 93)
2 224756 1 KIT, Seat Cover Assy
3 224757 1 KIT, Seat Cushion
4 224758 1 KIT, Suspension Assy
5 224759 1 KIT, Damper Assy
6 224760 1 KIT, Indicator, Bump Stop and Adjuster
7 224761 1 KIT, Stud Assy
8 224762 1 KIT, Handle Assy
9 224763 1 KIT, Suspension Cover
10 224764 1 KIT, Adjuster Slide Rail
11 224766 1 KIT, Arm Rest
12 224784 1 KIT, Back Cushion
13 100231 4 SCREW, Cap
14 224765 1 KIT, Seat Belt
B16B 4X2 ADT 233

STEERING COLUMN ASSEMBLY (UPTO 01.07.96)
B16B 4X2 ADT 234

STEERING COLUMN ASSEMBLY (UPTO 01.07.96)
2 202911 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 202910 1 WHEEL, Steering
5 200593 1 K-CLAMP
7 100027 4 SCREW, Cap
8 202405 1 COLUMN, Steering
B16B 4X2 ADT 235

STEERING COLUMN ASSEMBLY (FROM 01.07.96)
8
12
2
13
7
3
11
11
10
5
7
6
8
B16B 4X2 ADT 236

STEERING COLUMN ASSEMBLY (FROM 01.07.96)
2 202913 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 200282 1 WHEEL, Steering
5 202405 1 COLUMN, Steering
6 100027 2 SCREW, Cap
7 203926 4 GROMMET
8 201888 4 INSERT, Grommet
9 100961 2 SCREW, Cap
11 173565 1 MOUNTING
B16B 4X2 ADT 237

BLOWER ASSEMBLY
B16B 4X2 ADT 238

BLOWER ASSEMBLY
2 100275 1 NUT, Wing
3 201229 1 HOUSING, Filter, Outer
4 220088 1 ELEMENT, Air Cleaner
6 201227 1 HOUSING, Blower
7 100292 2 NUT, Hex
8 100281 3 NUT, Hex
9 NSI 3 STUD
10 200582 1 BLOWER, 24 V
11 201228 1 HOUSING, Filter, Inner
B16B 4X2 ADT 239

AIR CONDITIONER ASSEMBLY (RED DOT)
24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
B16B 4X2 ADT 240

1 260674 1 AIR CONDITIONER ASSEMBLY (RED DOT)
2 202904 1 RECEIVER DRIER AND BINARY SWITCH
3 290501 1 COMPRESSOR, Air
4 202903 1 CONDENSOR, Air
5 202902 1 EVAPORATOR ASSY
6 174302 6 COVER, Air Con
7 100275 1 NUT, Wing
8 201229 1 HOUSING, Filter, Outer
9 220088 1 ELEMENT, Air Cleaner
11 201228 1 HOUSING, Filter, Inner
12 161520 1 PULLEY, Drive
13 170873 1 BRACKET, Mounting Standard
13 171844 1 BRACKET, Mounting Retarder
14 170872 2 ARM, Adjusting
15 170875 1 CLIP, Belt, Drive, Top
16 170874 2 CLIP, Belt, Drive, Bottom
17 200726 4 BELT, Drive, Compressor
19 100314 4 NUT, Nyloc
21 100226 2 SCREW, Cap
25 100316 4 NUT, Nyloc
26 174261 2 BRACKET
28 100312 9 NUT, Nyloc
29 202083 1 CLAMP, Exhaust
31 NSI 4 RIVET, Pop
33 240811 1 HOSE ASSY
B16B 4X2 ADT 241

24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
B16B 4X2 ADT 242

35 240810 1 HOSE ASSY
36 240808 1 HOSE ASSY
37 240812 1 HOSE ASSY
38 NSI 1 SCREW, Self Tapping
B16B 4X2 ADT 243

FRONT FRAME
2
9 8 7
1 3
27
15
14
13
31 10
11
24 12
16
29 4
26
29 28
25 19 30
17, 18
22
23
6
20
21
5
7
8
9
B16B 4X2 ADT 244

FRONT FRAME
1 201439 4 P-CLIPS
2 100360 4 RIVET, Pop
3 183567 1 CHASSIS, Front
4 183022 1 BOX, Battery
5 200389 2 REFLECTOR, White
7 204374 4 REFLECTOR, Amber
8 101201 8 STUD
9 100310 24 NUT, Nyloc
10 NSI 1 COVER
11 NSI 4 NUT, Hex
12 NSI 4 SCREW, Machine
13 NSI 1 COVER, Battery Box
14 173037 1 HAND RAIL
16 100314 2 NUT, Nyloc
17 173533 1 MOUNTING, Headlight, LH
18 173534 1 MOUNTING, Headlight, RH
20 172512 1 PLATE, Belly
21 201440 2 PIN ASSY
23 100323 2 NUT, Nyloc
24 171212 1 GRILL, Lower
26 100312 4 NUT, Nyloc
27 181299 1 TANK, Fuel
29 100316 10 NUT, Nyloc
30 100394 12 NUT, Nyloc
B16B 4X2 ADT 245

REAR FRAME
B16B 4X2 ADT 246

REAR FRAME
1 181352 1 CHASSIS, Rear
B16B 4X2 ADT 247

ARTICULATION AND OSCILLATION ASSEMBLY
4
5
14 7 6
6 8
5
15 9
16
22
20 23 24
19
1
21
23
22 9
5
6
8 13
7
6 12
5
28
21
19 10
17, 18 27
11
2
25
26
10
B16B 4X2 ADT 248

ARTICULATION AND OSCILLATION ASSEMBLY
1 183126 1 JOINT, Articulation and Oscillation
3 160368 1 WASHER, Lock
4 160367 1 NUT, Lock
5 140203 4 O-RING
6 160365 4 RING, Thrust, Steel
7 160366 2 RING, Thrust, Nylon
8 140202 2 O-RING Factory Fitted.
8 910269 2 TUBING Infield Repair - Length 1.1 m.
8 161668 1 ADAPTOR, Barbed Infield Repair
9 160364 2 BUSH
12 240114 1 HOSE ASSY
15 170031 2 TAG, Lock
17 160261 1 PLATE, Retainer, Top Pin
18 160309 1 PLATE, Retainer, Bottom Pin
19 140117 4 O-RING
20 160383 2 PIN ASSY
21 160382 4 BUSH, Steel
22 160296 4 WASHER, Thrust
23 140162 4 O-RING Factory Fitted.
23 910269 4 TUBING Infield Repair - Length 0.418 m.
23 161668 2 ADAPTOR, Barbed Infield Repair
24 160297 2 BUSH, Bronze
25 240046 2 HOSE ASSY
26 172178 1 BAR, Safety
27 160529 2 PIN ASSY
B16B 4X2 ADT 249

STEERING CYLINDER MOUNTINGS
10
7
12
6
6 4
3
5 5
11
10
2
9
8
B16B 4X2 ADT 250

STEERING CYLINDER MOUNTINGS
2 230053 1 CYLINDER, Steering
3 160446 1 PIN ASSY
4 160393 1 PIN ASSY
6 170031 2 TAG, Lock
12 240376 1 HOSE ASSY
B16B 4X2 ADT 251

TIP CYLINDER MOUNTINGS
1
3
4 2
5
4
2
B16B 4X2 ADT 252

TIP CYLINDER MOUNTINGS
1 230051 1 CYLINDER, Tip
3 160360 2 PLATE, Lock
4 162390 2 PIN
B16B 4X2 ADT 253

BIN PROP / SUPPORT EXTENSION ASSEMBLY
1
2
B16B 4X2 ADT 254

BIN PROP / SUPPORT EXTENSION ASSEMBLY
1 172770 1 EXTENSION, Bin Support
B16B 4X2 ADT 255

REVERSE WARNING BUZZER MOUNTING ASSEMBLY
Existing Holes in Bin Channel
4 5
Earth Wire (Black)
2 4
B16B 4X2 ADT 256

REVERSE WARNING BUZZER MOUNTING ASSEMBLY
1 201333 1 ALARM, Back Up
2 190738 1 MOUNTING, Rubber
5 100310 4 NUT, Nyloc
B16B 4X2 ADT 257

BIN 7M!
B16B 4X2 ADT 258

BIN 7M!
1 182873 1 BIN ASSY 7m!
2 260062 2 PIN
3 NSI 2 SCREW, Hex. Head
5 NSI 2 NUT
6 166076 2 BOSS
B16B 4X2 ADT 259

DECALS LEFT HAND SIDE
ENGINE
STOP
202828
WARNING
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
WARNING
MACHINES CERTIFICATION. CONSULT A BELL
REPRESENTATIVE TO DETERMINE THIS MACHINES MACHINE OPERATOR HAS LIMITED
CERTIFICATION LIMITATIONS. VISIBILITY. DO NOT REMAIN IN THIS
AREA WHEN ENGINE IS RUNNING.
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF
THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES PERSONAL INJURY OR DEATH MAY
NO CLEARANCE BETWEEN THE AXLE HOUSING, RESULT
MAINFRAME, TYRES, AND MUD GUARDS.
WORKING IN THESE AREAS CAN RESULT IN PERSONAL 202855

INJURY OR DEATH.
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT

REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY RESULT.
WARNING
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.
INSTALL BIN PROP BEFORE
WARNING
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
THEN AFTER EVERY 50 SMR OF OPERATION.
WORKING UNDER RAISED BIN TO SPRING UNDER PRESSURE
PREVENT IT FROM FALLING WHICH DO NOT CARRY OUT DISASSEMBLY
INSTALL ARTICULATION LOCK BEFORE LIFTING, MAY RESULT IN PERSONAL INJURY OF THIS PART WITHOUT THE
TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
OR DEATH. REQUIRED APPARATUS
203152
202852 202858
B16B 4X2 ADT 260

DECALS LEFT HAND SIDE
1 204288 1 DECAL, B16B Upto 11.02.97
1 204954 1 DECAL, B16B From 07.03.97
2 203248 1 DECAL, Bell (New) (No Flash)
3 201575 1 DECAL, Engine Oil Level Not Illustrated.
4 202818 1 DECAL, Propshaft Grease
5 202822 1 DECAL, Warning, (Condensed Cab)
6 202827 1 DECAL, Warning, Bin Up
7 202828 1 DECAL, Engine Stop
8 202852 1 DECAL, Warning, Dump Body Prop
9 202855 1 DECAL, Warning, Visibility
10 202858 1 DECAL, Warning, Spring Pressure
11 203185 1 DECAL, Bonnet ADT LHS Upto 10.02.97 (Not Illustrated)
11 203244 1 DECAL, Bonnet ADT LHS From 11.02.97 (Not Illustrated)
12 203152 1 DECAL, Warning, Exterior Cond.
13 203153 1 DECAL, Important, Exterior Cond.
14 203468 1 DECAL, Tare Plate Not Illustrated.
15 203240 1 DECAL, Bell (New)
16 203238 1 DECAL, Warning, ATF
17 204834 1 DECAL, Tyre Pressure
B16B 4X2 ADT 261

DECALS RIGHT HAND SIDE
WARNING WARNING WARNING

INSTALL BIN PROP BEFORE IN CASE OF EMERGENCY PUSH OUT
MACHINE OPERATOR HAS LIMITED WORKING UNDER RAISED BIN TO
VISIBILITY. DO NOT REMAIN IN THIS PREVENT IT FROM FALLING WHICH THIS WINDOW
AREA WHEN ENGINE IS RUNNING. MAY RESULT IN PERSONAL INJURY 202857
PERSONAL INJURY OR DEATH MAY OR DEATH.
RESULT 202852
202855
204262
WARNING
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS.
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF

THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING,
MAINFRAME, TYRES, AND MUD GUARDS.
WORKING IN THESE AREAS CAN RESULT IN PERSONAL

INJURY OR DEATH.
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT

REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.

WARNING CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
THEN AFTER EVERY 50 SMR OF OPERATION.
SPRING UNDER PRESSURE
DO NOT CARRY OUT DISASSEMBLY INSTALL ARTICULATION LOCK BEFORE LIFTING,
OF THIS PART WITHOUT THE TRANSPORTING THE MACHINE OR PERFORMING ANY
REQUIRED APPARATUS MAINTENANCE IN THIS AREA.
202858 203152
B16B 4X2 ADT 262

DECALS RIGHT HAND SIDE
1 202858 1 DECAL, Warning, Spring Pressure
2 203152 1 DECAL, Warning, External Cond
3 203153 1 DECAL, Important, External Cond
4 203240 1 DECAL, Bell (New)
5 203243 1 DECAL, Bonnet ADT RHS Not Illustrated.
5 203184 1 DECAL, Bonnet ADT RHS Not Illustrated.
6 204262 1 DECAL, Bonnet Release
7 202852 1 DECAL, Warning, Dump Body Prop
8 202855 1 DECAL, Warning, Visibility
9 202857 1 DECAL, Push Out Window
10 204288 1 DECAL, B16B Upto 11.02.97
10 204954 1 DECAL, B16B From 07.03.97
11 204834 1 DECAL, Tyre Pressure
12 203248 1 DECAL, Bell (New) (No Flash) Not Illustrated.
B16B 4X2 ADT 263

SPECIAL TOOLS - LOCK NUT, OSCILLATION TUBE
B16B 4X2 ADT 264

SPECIAL TOOLS - LOCK NUT, OSCILLATION TUBE
1 280081 1 CHAIN WRENCH, Lock Nut, Oscillation tube
B16B 4X2 ADT 265

PM B16B 4x2 June 2001

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B16B 4x2

Latest Update : JUNE 2001

GROUP OPERATIONS LISTING

SOUTHERN AFRICA REGION

RICHARDS BAY - Head Office

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Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

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SECTION 3. POWER TRAIN

SECTION 7. FRAME AND BODY

AEB 408811 W R 01 0432

i AEB Is a unique number designated to Bell Equipment.

iii W Is the year of manufacture, i.e: T = 1996, V = 1997, W = 1998, etc.

iv R Is the Plant of manufacture, i.e: R = Richards Bay, etc.

v 01 Is the Revision Level of the machine type/build number , i.e:

vi 0432 Is the sequential ADT serial number.

Eg: B20B - AEB404810SR001565

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

Nm Newton Metre SAE Society of Automotive Engineers

4 500 (14' 9")

3 075 (10' 1")

1268 1 320 (4' 4")

SERIAL NUMBER PLATE

ATLANTIS DIESEL ENGINES (PTY) LTD

AEB XXXXXX VF XXXXX

B16B 4X2 ADT 16

B16B 4X2 ADT 17

B16B 4X2 ADT 18

B16B 4X2 ADT 19

B16B 4X2 ADT 20

B16B 4X2 ADT 21

B16B 4X2 ADT 22

B16B 4X2 ADT 23

B16B 4X2 ADT 24

B16B 4X2 ADT 25

B16B 4X2 ADT 26

B16B 4X2 ADT 27

B16B 4X2 ADT 28

B16B 4X2 ADT 29

B16B 4X2 ADT 30

B16B 4X2 ADT 31

B16B 4X2 ADT 32

B16B 4X2 ADT 33

B16B 4X2 ADT 34

B16B 4X2 ADT 35

B16B 4X2 ADT 36

B16B 4X2 ADT 37

B16B 4X2 ADT 38

B16B 4X2 ADT 39

B16B 4X2 ADT 40

B16B 4X2 ADT 41