Supply Chain
Supply Chain
Supply Chain
The higher the SCM profitability, the higher is the success for supply chain. The
Supply chain profitability is the difference between the amount paid by the
customer to purchase a product and the cost incurred by an organization to produce
and supply the product to the customer.
This is another essential objective of SCM. It looks to achieve cost quality balance
and optimization.
SCM aims to reduce the time required for ordering and fulfilling the same.
Delivery optimization
The SCM aims to meet the demands of the customer for guaranteed delivery of
high quality and low cost with less lead time.
Demand fulfilment
Managing the demand and supply is a key yet challenging task for a company or
management personnel. Its objective is to fulfil customer demand through efficient
resources.
Flexibility
SCM aims for flexibility. A Well managed supply chain provides flexible planning
and better control mechanism.
Better Distribution
SCM aims to ensure improved distribution. It can maximize the distribution side
efficiency. Marketer or distributor can achieve optimized level distribution by
using all resources that are available properly.
Cost Reduction
It’s another objective of SCM to reduce the system wide cost of a company to meet
service level requirement.
There are several other sub-objectives that can be derived from these long term
objectives.
You all would know that SCM is an integral part of business and it’s essential to
company’s success and customer satisfaction. In this segment we shall look at the
importance or the significance of SCM.
Firms value supply chain managers as they help in controlling and reducing supply
chain costs. It not only saves costs but also dramatically increases firm’s profits.
Firms’ appreciate the added value SCM contributes to the speed of product flow to
customers.
Momentum
Purchasing
Operations
Forecasting and demand planning is needed before materials are procured as the
demand market shall dictate how many units are to be produced and how much
material is needed for production. This function in SCM is vital as organizations
accurately forecast demand to avoid having too little or too much inventory that
would lead to revenue losses. Therefore, forecasting and demand planning should
be tied in with inventory management, production and shipping.
Logistics
Resource Management
Resource management[1] ensures that right resources are allocated to the right
activities and that too in an optimized way. It ensures that optimized production
schedule is created to maximize operations efficiency.
Information workflow
Sharing information and distribution is that what keeps all other functions
of supply chain management on track. If this information workflow and
communication is poor, it can hurt the entire chain.
Technology development goes hand in hand in the future of SCM. Whether its
allowing supply chain teams to add or improve their current processes, newly
created technologies have become essential as we move forward. At least for the
foreseeable future, there is a need for supply chain teams to have hands on
approach to various processes.
Therefore it’s vital that supply chain teams understand the importance of
incorporating technology and not being intimidated by it.
Cycle view
The processes in a supply chain are divided into a series of cycles, each
performed at the interface between two successive stages of a supply
chain.
All supply chain processes can be broken down into the following four
process cycles:
1. Customer order cycle
2. Replenishment cycle
3. Manufacturing cycle
4. Procurement cycle
Each cycle occurs at the interface between two successive stages of the
supply chain. Not every supply chain will have all four cycles separated.
For example, a grocery supply chain in which a retailer stock finished
goods inventories and places replenishment orders, which a distributor is
likely to have all four cycles separated.
Dell, in contrast, sells directly to customers, thus bypassing the retailer and
distributor.
A cycle view of a supply chain is very useful when considering operational
decisions because it clearly specifies the rules and responsibilities of each
member of the supply chain. The detailed process description of a supply
chain in the cycle view forces a supply chain designer to consider the
infrastructure required to support these processes.
The cycle view of a supply chain is useful, for example, when setting up
information systems to support supply chain operations, as process
ownership and objectives are clearly defined.
Typically, the customer initiates this cycle at a retailer site and the cycle
primarily involves filling customer demand. The retailer’s interaction with
the customer starts when the customer arrives or contact is initiated and
ends when the customer receives the order.
Customer arrival
Customer order entry
Customer order fulfillment
Customer order receiving
Customer arrival
The term “customer arrival” refers to the customer’s arrival at the location
where he or she has access to his or her choice sand makes a decision
regarding a purchase. The starting point for any supply chain is the arrival
of a customer.
The customer walks into a supermarket to make a purchase
The customer calls a mail order telemarketing center
The customer uses the web or an electronic link to a mail order
form
From the supply chain perspective, the key flow in this process is the
customer’s arrival. The goal is to facilitate the contact between the
customer and the appropriate product so that the customer’s arrival turns
into a customer order.
It may also mean having systems in place so that sales representatives can
answer customer queries in a way that turns calls into orders. At a website,
a key system may be searched capabilities with tools. That allow
customers to quickly locate and view products that interest them.
The objective of the customer arrival process is to maximize the conversion
of customer arrivals to customer orders.
Customer order entry
The term “customer order entry” refers to customers informing the retailer
what products they want to purchase and the retailer allocating products
to customers. At a supermarket, order entry may take the form of
customers loading all items that they intend to purchase onto their carts.
At a mail-order firm’s telemarketing center or website, order entry involves
customers informing the retailer of the items and quantities they selected.
The objective of the customer order entry process is to ensure that the order
entry is quick, accurate, and communicated to all other supply chain
processes that are affected by it.
During this process, the customer’s order is filled and sent to the
customer. At a supermarket, the customer performs this process. At a mail
order firm this process includes picking the order from inventory,
packaging it, and shipping it to the customer.
All inventories will need to be updated, which may result in the initiation
of the replenishment cycle. In general, customer order fulfillment takes
place from retailer inventory. In a build-to-order scenario, however, order
fulfillment takes place directly from the manufacturer’s production line.
The objective of the customer order fulfillment process is to get the correct
orders to customers by the promised due dates at the lowest possible cost.
During this process, the customer receives the order and takes ownership.
Records of this receipt are updated and payment completed. At a
supermarket, receiving occurs at the checkout counter. For a mail order
firm, receiving occurs when the product is delivered to the customer.
Replenishment cycle
The replenishment cycle occurs at the retailer/distributor interface and
includes all processes involved in replenishing retailer inventory. It is
initiated when a retailer places an order to replenish inventories to meet
future demand.
The replenishment cycle is similar to the customer order cycle except that
the retailer is now the customer. The objective of the replenishment cycle
is to replenish inventories at the retailer at minimum cost while providing
high product availability.
This process is similar to customer order entry at the retailer. The only
difference is that the retailer is now the customer placing the order that is
conveyed to the distributor. This may be done electronically or by some
other medium. Inventory or production is then allocated to the retail
order.
The objective of the retail order entry process is that an order is entered
accurately and conveyed quickly to all supply chain processes affected by the
order.
Retail order fulfillment
Manufacturing cycle
The manufacturing cycle typically occurs at the distributor/manufacturer
(or retailer/manufacturer) interface. This includes all processes involved in
replenishing distributor (or retailer) inventory.
In some cases, the customer or retailer may be ordering directly from the
manufacturer.
In other cases, a manufacturer may be producing to stock a finished products
warehouse.
This process is similar to the order entry process in the replenishment cycle
where inventory is allocated to order. During the production scheduling
process, orders (or forecasted orders) are allocated to a production plan.
Procurement cycle
The procurement cycle occurs at the manufacturer/supplier interface. This
includes all processes necessary to ensure that materials are available for
manufacturing to occur according to schedule.