Ad 0901651
Ad 0901651
Ad 0901651
AD NUMBER
AD901651
FROM
Distribution authorized to U.S. Gov't.
agencies only; Test and Evaluation; FEB
1972. Other requests shall be referred to
Air Force Aeronautical Systems Division,
Attn: SDQH, Wright-Patterson AFB, OH
45433.
AUTHORITY
PERFORMANCE TEST
UN-INOF THE
F UH-N HELICOPTER
F
T
n
-l
ROBERT H.SPRINGER
Project Engineer
DONALD BERGER
Lieutenant Colonel, USAF
Project Pilot
1
TECHNICAL REPORT No.72-17
MAY 1972 DD
/ UJ
0.1sTrbution limited to U.S.Government agencies oniy
__-
i ight-tteron.oo.
AFB, Ohio
45433.
es Evla4o) Ferar997.Ohe72qet JUL
used. for
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tor
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FTC-TR-72-17
VOLUME I OF II
CATEGORY II
PERFORMANCE TEST
OF THE
UN-IN HELICOPTER
.- T' V. 7,
FOREWORD
DONALD BERGER1
OAER ROBERT M. WHITE
Lieutenant Colonel, USAF Brigadier General, USAF
Project Pilot Commander
ii-
ESTRACT
his report presents the results
tests conducted to obtain data for theof the UH-IN Category II performance
Flight Manual. In general, hover,
climb, level flight, and takeoff performance equalled or exceeded that
estimated in the Flight Manual; the exception being level flight at low
weight and/or altitude. Level flight tests with external armament re-
sulted in a 5- to 10-percent reduction in range capability depending on
loading. The UH-lN had excellent single-engine performance resulting in
a relatively small AVOID area on the height-velocity curve. A single-
engine go-around was possible at all conditions outside a well defined
CAUTION area. Slope landing tests were made on slopes up to 17 degrees.
The standard airspeed system would not register airspeeds below 15 to 20
knots, and there were position errors of up to 9 knots in level flight and
7 knots in climb. Discrepancies in the engine power indicating systems
were found to be sufficient to possibly cause an unnecessary replacement
of a satisfactory engine.
iii
table of contents
Page
LIS r OF ILLUSTRATIONS vi
LISa OF TABLES viii
LIST OF ABBREVIATIONS AND SYMBOLSviii
INTRODUCTION 1
TEST AND EVALUATION_ 2
Pitot-Static System Calibration 2
Hover Performance 6
Takeoff Performance 11
Climb Performance 15
Level Flight Performance 16
Compressibility 16
Twin-Engine Operation 17
Maximum Range Performance- 17
Maximum Endurance (Loiter)_ 17
Single-Engine Operation 18
External Armament 19
Center of Gravity Location 20
Vibration 20
Lateral 21
Verti cal 21
Pitch Link Loads 21
Autorotational Descent Performance 38
Slope Landing 38
Height-Velocity 39
Engine Performance 41
General 41
iv
Page
Engine Inlet Performance _______________________________42
Power Available ____________________________________43
Power Available Determiination _______________________________44
CONCLUSIONS AND RECOMMENDATIONS ______________ 46
REFERENCES __________________________________41
BIBLIOGRAPHY __________________________________48
Hover__________________________ 2
Takeoff __________________________________________3
Climb _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
Level Flight I____________
Vibration _________________________________________8
Aoteretational Descents I____________
Slope Landing _______________________________________
Hcight-Volicity_______________________________________ 10
Power Determination ______________________________________11
APPENDIX 11 - GENERAL AIRCRAFT INFORMATION__________________ 152
Dimensions and Design Data _________________________________182
Rotor Systems 185
Power Plant ___________________________________186
Weight and Balance i
187____________________
v
ii
DI
list of illustrations
Figure Title Page
1-3 Airspeed Calibration Summary 3-5
4 Compressibility Effects on Power Required to Hover 8
5 Hover Ceiling Summary - Standard Day_ 9
6 Hover Ceiling Summary - Hot Day 10
7 Takeoff Performance Summary_ 12
8 Compressibility Effects on Power Required for
Level Flight . 23
9-12 Level Flight Performance Summary - Twin-Engine 24-27
13 Optimum Level Flight Maximum Range Cruise
Altitude Summary -28
Appendix I, Volume 11
A 4.
Figure Title Page
30 Nondimensional Takeoff Performance 45
31-33 Takeoff Distance Required to Clear a 50-ft
obstacle 46-48
34 Nondimensional Takeoff Performance 49
35-37 Takeoff Distance Required to Clear a 50-ft
Obstacle 50-52
38-39 Sawtooth Climb Performance 53-54
40-41 Con*.", iuous Climb Perf ormance 55-56
42-51 Nondimensional Level Flight Performance
Summary 57-66
52-101 Nondimensional Level Flight Performance 67-116
102-111 Vibration Characteristics 117-126
112-113 Pitch Link Load Survey 127-128
114-117 Sawtooth Autorotational Descent Performance 129-132
118 Slope Landing Slope Angle Limits and Cyclic
Control Positions 133
119-126 Height-Velocity Performance 134-141
127-138 Engine Characteristics 142-153
139-141 Engine Inlet Characteristics 154-156
142-153 Engine Characteristics 157-168
154-159 Engine Inlet Characteristics16-7
160-161 Engine Topping Variance with T a 175-176
162-163 Single-Engine Shaft Horsepower Available 177-178
164-165 Time History of Engine Topping 179-180
166 Comparison of Pilot Panel and Special
Instrumentation Readings for ITT and Ng 181
Appendixl11, Volume 11
1 Principal UH-1N Dimensions 183
2 Torquemeter Operation 187
3-8 Combining Cearbox Torquemeter Calibration 188-193
9 Longitudinal Center of Gravity Limit
Envelope 194
10 Airspeed Limit Envelope 195
O__
40......41... 3i__
uio_ .
9
,,st ie tables
Table Title Page
I Hovering Ceiling Test and Flight Manual
Comparison 7
II Single-Engine Hovering Performance 7
III Comparison of Test and Flight Manual Level
Flight Performance 17
IV Single- and Twin-Engine Operation Level
Flight Performance Comparisons 18
V Level Flight Performance with External
Armament 19
VI Level Flight Power Required Increases with
External Armament 20
VII Single-Engine Power Available Loss Summary - 44
Appendix I, Volume 11
h tapeline altitude ft
International Civil Aeronautics Organization - - -
ICAO
viii
TT,
Item Definition Units
IGE in ground effect
ITT inter turbine temperature deg C
K Kelvin
KCAS knots calibrated airspeed
KIAS knots indicated airspeed (corrected for
instrument error)
KTAS knots true airspeed
m local slope of a curve variable
MTIP advancing blade tip Mach number dimensionless
NAMPP nautical air miles per pound of fuel - - -
ix
Item Definition Units
Vi indicated airspeed (corrected for instrument kt
error)
VNE indicated airspeed never to exceed kt
Vt true airspeed kt
AVpc correction for airspeed position error kt
W gross weight lb
Wf fuel flow lb per hr
Pa
a ambient pressure ratio ) imensionless
6t
2 engine compressor inlet pressure ratio dimensionless
(Pt2/Pas L )
A' incremental change in a parameter variable
rotor blade azimuth (zero at the tail, deg
180 deg at the nose)
8a ambient temperature ratio (= Ta/TaSL) dimensionless
Ot2 engine compressor inlet temperature ratio dimensionless
2(
(=Tt2 /TaSL)
rotor advance ratio dimensionless
rotor angular velocity rad per sec
Subscripts
Item Definition
a ambient
i indicated
s standard day conditions
t test day conditions or total
SL sea level
2 engine station (compressor inlet face)
3 engine station (compressor)
5 engine station (inter turbine)
Nam
INTRODUCTION
The UH-lN is a twin-engined, single-main-rotor helicopter which
is basically a military version of the civilian Bell Helicopter Model
212. The primary missions for which the UH-IN was procured are the
Tactical Air Command's Special Operations Forces missions of countei-
insurgency, unconventional warfare, and psychological operations. The
secondary missions are the transport of personnel and equipment and the
delivery of protective fire by the installation of appropriate weapons.
The UH-lN armament system consists of pintle-mounted 7.62mm miniguns
(XM-93), 40mm grenade launchers (XM-94), and rocket launchers (LAU-59/A)
with seven 2.75-inch folding fin rockets per pod.
The Category II performance test program was conducted by Air Force
Flight Test Center (AFFTC) personnel. The first flight was on 17 Novem-
ber 1970, and the last flight was on 16 February 1972. The performance
test data were acquired utilizing UH-lN USAF S/N 68-10776. Two hundred
fifty-one sorties for 277 flight hours were required for 162.8 test hours.
The extra hours were required for ferry, functional check flights and
other flying in direct support of the test program. The test aircraft
was also used for flying qualities and propulsion testing concurrently
with the performance testing and accumulated a total of 335 sorties and
432.8 flying hours during the Category II test effort.
The UH-lN helicopter has a single two-bladed main lifting rotor and
a tractor tail rotor instead of the more conventional pusher tail rotor.
The UH-lN utilizes the basic UH-lD fuselage and is equipped with thin tip
main and tail rotor blades. The aircraft is powered by a United Aircraft
of Canada Limited T400-CP-400 power package consisting of two PT6T-4
free-turbine turboshaft engines coupled to a combining gearbox having a
single output shaft. Each engine has an uninstalled rating of 900 shaft
horsepower at sea level, standard day conditions. Overrunning clutches
in the combining gearbox allow engine torque to be transmitted in one
direction only, thus providing for both single-engine operation and two
engine-out autorotation. Load sharing between the two engines is equal-
ized by an automatic torque matching device. The maximum allowable forward
speed is 130 knots indicated airspeed (KIAS), and the maximum gross weight
is 10,000 pounds. The maximum allowable gross weight for testing pur-
poses was 10,500 pounds and 11,500 pounds for tethered hover tests. Ex-
cept for a short period, the maximum allowable altitude was 15,000 feet.
The empty weight of the test helicopter, including test instrumentation,
was 6,733 pounds. The production UH-IN has an empty basic gross weight
of approximately 6,000 pounds.
The original installed calibrated test power package was gearbox S/N
4064 with engines S/N 66127 and S/N 66128. This power package was re-
placed on 5 August 1971 when a power degradation was observed. A new
calibrated test power package, gearbox S/N 4061, with engines S/N 66121
and S/N 66122, was installed. On 11 September 1971, engine S/N 66121
was replaced when a broken inter-turbine-temperature (ITT) lead fitting
was found. The new left engine was S/N 66126.
I
TEST AND EVALUATION
Pilot-Static System Calibration
The large airspeed position error in low speed level flight, climb,
and autorotational descent was attributed to the location of the standard
system pitot-static source. The pitot-static source head was located on
the upper forward fuselage over the cockpit area. This location was sub-
ject to heavy rotor wash influence at low speeds in forward flight and
in climbs. In autorotation the pitot-static source is subject to severe
airflow disturbance due to the large angle between the relative airflow
and the fuselage. Means of reducing airspeed indicating errors should
be investigated. (R8)1
1
Boldface numerals preceded by an R correspond to the recommendation numbers tabulated in the Conclusions and
Recommendations section of this report.
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Hover Performance
In-ground-effect (IGE) and out-of-ground-effect (OGE) hovering
performance data were obtained by tethered and free flight techniques
at average pressure altitudes of 2,000 and 9,600 feet. Tethered hover-
ing was investigated at skid heights from 2 to 60 feet in less than 3
knots of wind. Free flight hovering was done at all tethered skid heights
plus 100 feet skid height.
Special attention was given to determining increases in power re-
quired due to rotor blade compressibility. The increase in power required
due to compressibility was undetectable at low gross weight, altitude,
and skid heights. The compressibility effects became noticeable as the
gross weight, altitude and/or skid height were increased. For the typical
mission condition shown in figure 4, the power required increased approxi-
mately 9 percent as the temperature varied from 40 degrees C to 0 degrees
C. The estimated power required figures in the Flight Manual (reference
2) were 7 to 8.5 percent higher than test data for corresponding blade tip
Mach numbers. The nondimensional hovering performance data are presented
in fiqures 4 through 13, appendix I.
Hovering ceiling performance was better than estimated in the
Flight Manual. Table I compares test and Flight Manual hovering per-
formance. A free flight hover OGE ceiling test was made at the following
conditions: 10,090 pounds gross weight, -6.4 degrees C ambient tempera-
ture, 320.5 rpm rotor speed. The OGE hover ceiling was 8,710 feet PA.
The Flight Manual gives a ceiling of only 4,500 feet for these same con-
ditions. Calculated hover ceiling summaries for standard day and hot day
conditions are shown in figures 5 and 6. Table II shows computed single-
engine hovering performance.
It was determined that the UH-lN OGE boundary varied from skid
heights of 55 to 57 feet as the thrust coefficient varied from minimum
to maximum, respectively (figures 4 through 7, appendix I). In order
to ascertain that 60 feet skid height was sufficient to be OGE, free
flight hover data were obtained at 100 feet skid height.
6
f!
Table I
SL * * *
Table II
SINGLE-ENGINE HOVERING PERFORMANCE 1
Standard Day
Military Power
NR 314 rpm (97 pct)
SL 9,190 7,820
5,000 8,200 7,000
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Level Acceleration
The level acceleration take-off may be required when
operating from small and/or restricted areas when
sufficient power to hover out of ground effect is
not available. From a hover, accelerate as rapidly
as possible to the climb-out airspeed, reference
Appendix I, maintaining maximum power at 100% NR.
Climb out at this airspeed, maintainiihg maximum
power until clear of all obstacles, then smoothly
increase airspeed to normal climb speed.
Rotor "Bleed"
If a shorter distance to clear an obstacle is
required, use the level acceleration technique com-
bined with rotor bleed. As the climb airspeed is
reached and the climb started, slowly bleed the
rotor rpm from 100% to 97%. As the rotor rpm is
bled, care must be taken not to exceed engine limi-
tations. As the obstacles are cleared, lower the
13
- -,- ~- - N'
collective pitch slightly to allow NR to increase
to 100% while maintaining airspeed. After 100% NR
is obtained, establish normal climb.
IWARNINGI
During climb-out do not let the air-
speed drop below translational lift
speed (approximately 15 knots) or
Saircraft settling may occur. If the
aircraft starts to settle, lower the
nose of the aircraft slightly to in-
crease airspeed.
NOTE
Due to the unreliability of the air-
speed indicator below 20 KIAS, use
pitch attitude change to establish
the take-off.
Rotor "Bleed"
If the absolute maximum performance is required for
take-off, the rotor bleed technique may be used in
conjunction with the climb and acceleration. As the
aircraft passes through a 10 foot height, slowly bleed
the rotor from 100% to 97%, taking care not to exceed
engine limits. When sufficient altitude for obstacle
clearance is obtained, lower collective slightly to
regain 100% NR and then transition to normal climb
speed.
14
IWARNINGI IIII
During climb-out do not let the air-
speed drop below translational lift
speed (approximately 15 knots) or
aircraft settling may occur. If the
aircraft starts to settle, lower the
nose of the aircraft slightly to in-
crease airspeed.
Slide
Apply maximum allowable power and move the cyclic
control stick forward far enough to obtain take-off
airspeed. The helicopter will normally fly itself
off the surface at translational lift speed. When
airborne, use cyclic stick to correct any nosedown
pitching while accelerating to the climb-out airspeed.
IWARININGM
During climb-out do not let the air-
speed drop below translational lift
speed (approximately 15 knots) or
aircraft settling may occur. If the
aircraft starts to settle, lower the
nose of the aircraft slightly to in-
crease airspeed.
Climb Performance
Twin-engine climb performance to 15,000 feet PA was determined for
gross weights of 8,500 and 10,000 pounds at maximum continuous power (88-
percent torque) and 314-rpm (97-percent) rotor speed. The UH-lN heli-
copter was limited to a pressure altitude of 15,000 feet at the time
these tests were conducted because the flight envelope had not been
approved above that altitude. The test data are presented in figures 38
through 41, appendix I.
15
..
_7 .t
deviation in climb speed of 3 KCAS from best climb speed will not sig-
Climb tests with external armament were not flown. However, the
minimum-power-required airspeeds shown in the speed-power performance
tests indicated that these airspeeds ranged from 52 to 65 KCAS with two
LAU-59/A rocket launchers only, and from 50 to 63 KCAS with full external
armament. Based on the climb characteristics, an average climb speed
of 56 KCAS is acceptable for all external armament conditions. Therefore,
a single climb speed of 56 KCAS is recommended for all climb conditions,
clean or with external armament.
Compressibility
The level flight tests of the UH-lN showed that for a given gross
weight, airspeed, rotor speed, and density altitude, the power required
increased with increasing advancing blade tip Mach number above the
critical Mach number. Figure 8 illustrates the increased power required
for one set of conditions.
The increase in power required due to compressibility was also more
pzonounced at higher altitude and/or gross weight. This was due to an
increased main rotor blade angle of attack, which resulted in a lower
critical Mach number.
Tests indicated that for referred rotor speeds (NR//) up to 310
rpm, no increase in power required due to compressibility occurred.
Therefore, for all forward speeds and a rotor speed of 314 rpm (97 per-
cent), free air temperatures down to 23 degrees C would not result in a
16
power-required increase due to rotor blade compressibility. For tempera-
tures below 23 degrees C, power required could increase up to 26 percent.
Figures 9 through 12 illustrate the effects of temperature on level
flight range and loiter performance.
Twin-Engine Operation
Table III
COMPARISON OF TEST AND FLIGHT MANUAL LEVEL FLIGHT PERFORMANCE
Test results agreed very closely with the Flight Manual estimates
for fuel flows and calibrated airspeeds for maximum endurance at all
gross weights and altitudes except at or near 5,000 feet. Table III and
11 p
figures 9 through 12 show the test result summaries and comparisons with
the Flight Manual estimates. Compressibility effects at minimum-power-
required speeds (maximum endurance) were apparent, but the difference in
fuel flow was within 20 pounds per hour throughout the temperature range
of cold to hot day as is seen in figures 9 through 12. Figure 15 shows
the power-required variation due to compressibility for a typical maximum
endurance flight condition for various FAT's.
Single-Engine Operation
Table IV
5,000 450 340 -24.5 0.185 0.233 +25.9 112 104 -7.6
10,000 425 335 -21.2 0.196 0.253 +29.1 109 106 -3.3
1
Maximum endurance calculated at minimum power required.
2
NAMPP is at speed for 0.99 maximum NAMPP or VNE, whichever is less.
18
7777"-- 7
External Armament
Level flight performance tests were flown with external armament
installed to determine the power required and specific range data. The
tests were flown with two different loadings:
1. Rocket pods only - two LAU-59/A rocket launchers, mid cg, and
cargo doors closed.
2. Full armament - two LAU-59/A rocket launchers, two XM-93 miniguns
extended fixed to fire forward, mid cg, and cargo doors open.
Table V
19
Table VI
Clean Rocket Pods Only Percent Increase Full Armament Percent Increase
Altitude Cla RkP Over Clean Ful Over Clean
(ft) reg reg Condition reg Condition
SL 598 673 6.5 710 18.6
5,000 595 644 7.6 671 12.7
10,000 702 782 11.4 838 19.3
Vibration
Vibration data were obtained during level flight performance tests.
The flights selected for the vibration analysis provided two flight enve-
lope cross sections: (1) Maintaining a constant coefficient of thrust
(CT) with the referred rotor speed (NR//a) varying from 300 to 340 rpm
to evaluate compressibility effects, and (2) maintaining a constant
NR//Oa with varying CT's from 0.0032 to 0.0050 to evaluate gross weight
and altitude effects. The forward and aft center of gravity location
level flights were evaluated to determine the effect of these conditions
on vibration. The vibration pick ups were located at the pilot's seat
(sta 46.7) and in the cargo area at station 133. The vibration data are
presented in figures 102 through 111, appendix I.
20
- . - A77
Lateral
Vertical
Pitch link load data are presented in terms of the range load
curve. The range load is defined as follows:
where the maximum load and the minimum load are determined during one
revolution of the main rotor.
Figure 112, appendix I, illustrates the variation of range load
with v, VT, and CT. The three flights presented were at a constant
referred rotor speed of 320 with CT varying from 32.0 x 10- 4 to 50.0 x 10- 4 .
The general shape of the curves resembles that of a speed-power plot in
that the variation of range loads with airspeed exhibits a "bucket."
There was no apparent "knee" (drag divergence) in the range load curves
as was experienced with the CH-47 (FTC-TR-66-46, reference 4). It
should be noted that the CH-47 has a fully articulated rotor system,
whereas the UH-lN has a semi-rigid teetering main rotor system. The
minimum level of range loads increased by approximately 100 pounds as CT
increased from 32.0 x 10- 4 to 50.0 x 10-4. At airspeeds above 85 knots
the range loads at high values of CT increased more rapidly than did the
'range loads at lower values of CT.
21
Figure 113, appendix I, presents a family of curves at a constant
CT of 43 x 10- 4 for values of referred rotor speeds varying from 300 to
340. As in figure 112, appendix I, the general shape of the curves
resembles aspeed-power plot. At the lower referred rotor speeds (300,
310, 320) there was an indication of a "step" input in the "bucket" of
the curve. The presence of this anomaly was noted in the speed-power
data during this program as well as other helicopter performance programs
conducted at the AFFTC. Indications of this "step" were not as pro-
nounced for the higher referred rotor speeds (330 and 340). As
referred rotor speed decreased from 340 to 310, the range loads also
decreased. However, as the referred rotor speed was reduced from 310 to
300, the range load increased instead of decreasing as might have been
expected.
Actual values of pitch link loads recorded during level flight
varied from approximately 1,375 pounds as a maximum tensile load to
approximately 425 pounds as a maximum compression load. These maximum
values occurred on separate flights. The largest pitch link load varia-
tion observed during any one rotor revolution was approximately 1,200
pounds.
22
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37
Autorotatlonal Descent Performance
Slope Landing
Slope landings were made to determine the slope angles upon which
the UH-lN could be safely landed with various gross weights and cg loca-
tions. Before starting the actual slope landings, the main-rotor-to-
fuselage clearance was investigated with various fore and aft cyclic
control and collective control inputs.
21
The surface was typical of those found in this desert region - decomposed
granite and irregular quartz rock ranging in size from very fine gravel
to rocks as large as 3 inches in diameter. The helicopter landing skids
made slight (if any) imprint on the surface. This surface was relatively
slippery at the higher slope angles and required care when landing the
aircraft. The nature of the surface did not limit the slope angles
attained, however. The maximum angles attained were dictated by cyclic
control limits or structure-ground clearance. These tests were conducted
using the techniques outlined in the Flight Manual, and these techniques
were satisfactory under the conditions tested. The results of the slope
landing tests are presented in figure 118, appendix I.
Cross-slope maximums were dictated by lateral cyclic control limits.
The tests were conducted without limiting the control movement to a 10-
percent-remaining range. Therefore, the slope angles allowing a 10-per-
cent remaining-control margin were slightly less than the maximum slopes
obtained during the tests.
Nose up-slope maximum points were affected by the test noseboom
installation configuration more than forward cyclic control limits. A
nose up-slope maximum of 17 degrees accommodated all permissible longi-
tudinal cg locations which allowed at least a 10-percent-remaining con-
trol margin. At this slope angle, the mid cg condition control margin
was approximately 10 percent, while with a forward cg condition, fuselage
proximity to the ground was the limiting factor. With an aft cg condi-
tion 20-percent longitudinal control margin remained.
Nose down-slope angles were limited 3olely by the tail skid proximity
to the ground. Mid and forward cg conditions resulted in essentially the
same slope angles of 10 and 11 degrees respectively. An aft cg condition
resulted in a greatly reduced maximum slope of 5 degrees. More than 10-
percent control margin remained at the maximum slope angles for all the
cg conditions.
Height-Velocity
Tests were conducted to determine the envelopes which, in case of
a single-engine failure, defined the minimum height-velocity combinations
from which flight could be maintained or a safe landing effected. The
approach to the conduct of these tests was to maintain maximum available
power on the remaining engine during all phases of the landing or air-
speed recovery to effect a go-around.
The UH-IN exhibited excellent single-engine performance at relatively
low height-velocity combinations. Engine response time was sufficiently
rapid to prevent large rotor speed losses when one engine was retarded;
consequently, large reductions in collective control to regain rotor
speed were not necessary. Maximum available power on the remaining en-
gine was easily attained and maintained. The single-.engine height-
velocity test results are presented in figures 119 through 126, appendix
I.
39
power ratio resulted. For example, at a gross weight of 9,990 pounds
and density altitude 4,730 feet, a power ratio of 0.6100 resulted; how-
ever, at 10,500 pounds and density altitude of 3,160 feet, a power ratio
of 0.6435 developed which resulted in slightly reduced AVOID and CAUTION
areas (reference figures 121 and 122, appendix I).
Pressure Density
Gross Weight Altitude FAT Altitude
(ib) (ft) (deg C) (ft) Power Ratio
7,500 3,890 11 4,310 725/690 = 1.051
8,410 2,040 4.7 1,380 889/876 = 1.014
Single-engine chops were made from a hover at all skid heights from 300
feet down to as low as 3 to 4 feet without striking the ground or having
to land. In both cases, the power ratio was greater than one.
The single-engine GO-AROUND area encompasses those test points in
which the go-around minimum height above the ground was in excess of 5
feet and no difficulties were encountered. The CAUTION areas contain
the marginal go-arounds in which the height above the ground was less
than 5 feet, or those wherein very poor acceleration to climb speed was
encountered, and those landings which could have been a go-around instead
of a landing. The boundary that delineated the AVOID area was determined
by mandatory landings. In general, the UH-lN could be consistently landed
at true airspeeds near or less than the 15 knots specified in MIL-H-8501A
(reference 3). At 9,500 pounds gross weight and a density altitude of
approximately 10,700 feet, the minimum landing speeds were not more than
19 knots true airspeed (KTAS).
40
lowered only slightly to regain rotor rpm to avoid
building up a high sink rate. As the level flight
airspeed is reached, the helicopter should be re-
turned to a level attitude and a climb established
after climb speed is attained. When clear of all
obstacles, the aircraft should be accelerated to
above 55 KIAS.
Engine Performance
General
Steady state engine, engine inlet, and engine power available (topping
power) data were obtained over a wide range of ambient temperatures and
pressure altitudes (-38 degrees C to +42 degrees C and sea level to 15,000
feet Hp).
41
These data (figures 127 through 166, appendix I) were primarily
collected using UH-lN S/N 68-10776 (referred to as 776); however, topping
power data collected on UH-lN S/N 68-10774 during testing in the climatic
laboratory at Eglin AFi3, Florida, are included.
Two calibrated T400 engine packages were required for use on 776
during the test program; they were gearbox S/N 4064 with power sections
S/N 66127 and S/N 66128, and gearbox S/N 4061 with power sections S/N
66126 and*S/N 66122. Power section S/N 66121 was initially part of the
S/N 4061 power package, but was replaced after a short period of time
due to a damaged ITT thermocouple lead. Engine package gearbox S/N 4064
was replaced with package S/N 4061 after deterioration of power available
became pronounced and reliability of the engine package decreased.
Engine response to transient power inputs was tested as part of the
Category II Systems Evaluation Test Program, and the results are presented
in reference 5.
During the engine topping tests, it was noted that flight mode
(level flight, hoer, climb) did not influence the topping torque at-
I
tained, that is, power available. It was therefore deduced that the
inlet pressures and temperatures were independent of flight mode. The
data presented in paragraphs 2 and 3 above showed there were inlet
changes with respect to flight mode; however, calculation of power avail-
able using the inlet conditions for the various flight modes showed
power available to be virtually the same for hover and climb, but for
level flight it was approximately 11 shaft horsepower (shp) (1.0 percent)
less than hover and climb for standard day sea level ambient conditions.
Since the scatter bands of each set of data (temperature or pressure)
for the various flight modes overlap each other, power available can be
considered to be independent of flight mode. Inlet values recommended
for calculating power available are a CIT rise of 5.0 degrees C and
Pt2/Pa of 1.005.
42
pp
Power Available
Power available (topping power) was obtained using UH-lN's S/N 68-
10774 and S/N 68-10776. The topping power presented for 774 was obtained
during tethered ground run tests at Eglin AFB, Florida. Ambient tempera-
tures for these tests were varied from -38 degrees to +42 degrees C.
Almost all of the topping power presented for 776 was obtained during
hover and level flight. Ambient conditions encountered during these
tests were temperatures from -35 degrees to +32 degrees C, and pressure
altitudes from 2,000 to 9,500 feet. The relationships of Ng, Wf, and
ITT with OAT for the topping power checks are shown in figures 160 and
161, appendix I. The following observations can be made concerning
these data:
1. The No. 1 (left) power sections topped only on Ng, except at cold
temperatures when they topped on Wf. The No. 1 power sections were
never observed to top on ITT.
3. An average Wf limit of 575 pounds per hour was observed for both P
the No. 1 and No. 2 engines.
Calculated power available at sea level standard day for the four
engines used in this test was 840, 825, 810 and 775 shp. Averaging
these values and subtracting the average from 900 shp, yields 88 shp
which represents an average installation loss for the UH-lN. This number
compares favorably with the computed installation loss of 85 shp presented
at the 1 December 1971 T400 engine meeting at NASC. The Wf limit of 575
43
pounds per hour was sufficient to allow the engine to develop up to 900
shp. This is considered adequate single-engine performance as it repre-
sents 72 percent of the main transmission power limit at the recommended
topping rotor rpm.
Table VII
Loss
Data Basis (pct)
44
rect, a 1.5 percent low reading in Ng and a 10 degrees C low reading in
ITT were realized. These deviation values (Ng, ITT, and Q) correspond
with the accuracies reported in ASD/SDQH letter 7-85, T400 Engine Meeting,
19 Jtuly 1971.
Low ITT and Ng can mean a substantial power loss at topping power.
Considering power section S/N 66127, for example, which limited on Ng,
if 100-percent Ng was attained at sea level standard day, then 67.5-
percent torque would be realized. If the indicator were reading 100
percent and the engine were actually at 98.5-percent Ng, 62.5-percent
torque would be realized. This 5-percent difference in torque would
probably mean rejection of a good power section. If an engine was
limiting prematurely on ITT, that is, 800 degrees C instead of 810 de-
grees C, approximately 2.5 percent less torque would be produced. Since
the indicating systems can drastically affect the indicated power output,
frequent calibrations of the torque, ITT, and Ng systems should be made
so that an indicating problem will not cause the replacement of an other-
wise satisfactory engine. (R5)
As a result of contractor information supplied at the December 1971
T400 engine meeting, topping power checks were made wherein topping power
was maintained for 5 minutes. The contractor maintained that the com-
pressor blades would elongate after approximately 4 minutes, making the
engine more efficient, and more torque would be realized for given ITT
and Ng conditions.
45
CONCLUSIONS AND
RECOMMENDATIONS
The UH-IN Category II performance tests showed that the test air-
craft performance generally exceeded that estimated in the Flight Manual.
A notable exception to this was level flight at low gross weights and/or
altitude where the tests showed lower performance than the Flight Manual.
Single-engine performance was good and enhanced the operational capability
of the helicopter.
The Flight Manual, Section II, does not include takeoff techniques
utilizing rotor speed bleed.
46
Engine topping power is governed by ITT, Ng or fuel flow, depending
on atmospheric conditions and the flight modes which affect compressor in-
let conditions. To obtain proper topping power indications, the conditions
which influence power should be held constant.
7. Engine topping power checks should be made during hover or on the
ground if possible. If this is not possible the check should be made
in level flight. Climb checks should be made only if checks using
the other flight modes are not possible (page 45).
REFERENCES
1. Instrument Systems, Pitot-Static Tube Operated, Installation of,
Military Specification, MIL-I-5072A, 14 April 1961.
2. Flight Manual, UH-IN Helicopter, T.O. lH-I(U)N-I, March 1971.
47
..
IA
BIBLIOGRAPHY
Angle, Theodore E., Major USAF, and Ford, James A., UH-IN
Category II Tropical Weather Tests, FTC-TR-71-1, Air Force
Flight Test Center, Edwards AFB, California, February 1971.
Nelsen, Gary L., Major USAF, and Ford, James A., UH-lN Cate-
gory II Desert Tests, FTC-TR-71-48, Air Force Flight Test
Center, Edwards AFB, California, March 1972.
Nelsen, Gary L., Major USAF, and Ford, James A., UH-lN Cate-
gory II Arctic Tests, FTC-TR-72-10, Air Force Flight Test
Center, Edwards AFB, California, March 1972.
Nelsen, Gary L., Major USAF, and Ford, James A., UH-lN Cate-
gory II Climatic Laboratory Tests, FTC-TR-71-36, Air Force
Flight Test Center, Edwards AFB, California, August 1971.
Russell, Edward B., Major USAF, and Helmick, Hugh M., Captain
USAr, UH-IN Category II Airframe and Subsystems Evaluation,
FTC-TR-71-37, Air Force Flight Test Center, Edwards AFB,
California, November 1971.
48
Unclassified
DOCUMENT CONTROL DATA . R & D
(Security Classification of title, body of abstract and indexing annotation must be entered when the overall report is classified)
1, ORIGtIATING ACTIVITY (Corporate author) 'Ze. REPORT SECURITY CLASSIFICATION
Air Force Flight Test Center Unclassified
Edwards AFB, California 2b. GROUP
P T TITLE .. . /
ategory 3 Performance Test of the UH-lN Helicopter,
Final
Rits"
j~ 17
'Fe- ddleinitialt'i ast namey -
t"i~~
7()r.~ RFb 2
Robert H'.Springer_
kL _.. Colonel, USAF
.Dnld/Bergerj-Lietenant
c Program Structure 4-4 Sb. OTHER REPORT NO(S) (Any other numbers that may be assigned
d.N/
FORM
DD IU61473 UNCLASSIFIED
Security Classification
7,
" .........
.. ...
' . .. ' ... - - ,' -a I II - I
cuKEY WORS
LINK A LINK B
KEY WO RD)S LINK C
UH-IN helicopter
performance tests
hover
climb
level flight 4
takeoff
range
slope landing
UNCLASSIFIED
Security Classification