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BME405A

Model Question Paper-2 with effect from 2022-23 (CBCS Scheme)


USN

Fourth Semester B.E. Degree Examination


Non-Traditional Machining
TIME:03Hours Max.Marks:100

Note: 01.Answer any FIVE full questions, choosing at least ONE question from each MODULE.

*Bloom’s
Module-1 Taxonomy Marks COs
Level
Q.01 a What is non-traditional machining? Classify the modern machining L2 10M
CO1
processes based on the nature of energy employed.
b Justify the need of unconventional manufacturing process in today’s L2 6M
CO1
industries.
c List the applications of NTM. L1 4M CO1
OR
Q.02 a List and explain the various factors to be considered for selection of L2 8M
CO1
machining processes in NTM.
b Differentiate between conventional (traditional) and non-traditional L2 6M
CO1
machining processes with examples.
c List any three advantages and limitations of NTM. L1 6M CO1
Module-2
Q.03 a Discuss the influence of the following parameters on USM process: L2 10M
(i) Amplitude and frequency of vibration.
(ii) Grain size.
CO2
(iii) Slurry
(iv) Viscosity
(v) Static load
b Draw the schematic diagram of abrasive jet machining and explain its L2 10M
CO2
working principle. Also mention the advantages of AJM.
OR
Q.04 a What is Ultrasonic machining? With neat sketch, explain the main L2 10M
CO2
elements of ultrasonic machining process.
b Explain the effect of following variables that influence material removal L2 10M
rate in abrasive jet machining:
(i) Stand-off distance
(ii) Types of abrasives CO2
(iii) Carrier gas
(iv) Velocity of abrasive jet
(v) Size of abrasive grain
Module-3
Q.05 a Describe various process parameters affecting ECM. L2 10M CO3

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BME405A
b Explain with flow chart the chemical blanking process. Mention its L2 10M
CO3
applications.
OR
Q.06 a Explain with diagram, working of electro chemical grinding (ECG). L2 8M CO3

b Explain in brief the following in chemical machining process: L2 8M CO3


i) Maskants
ii) Etchants
c Differentiate between ‘chemical milling’ and chemical blanking’. L2 4M CO3

Module-4
Q.07 a Explain with a neat sketch, the traveling wire EDM. L2 10M CO4
b Explain with a neat sketch, the non-thermal generation of plasma and L2 10M
CO4
mechanism of metal removal in PAM.
OR
Q.08 a With a neat sketch, explain the plasma arc machining (PAM) process L2 10M
CO4
and also mention its applications.
b What are the commonly used dielectric fluids in EDM process? What L2 6M
CO4
properties should they posses?
c List the advantages and disadvantages of Electrical Discharge L1 4M
Machining (EDM). CO4
Module-5
Q.09 a Sketch and explain electron beam machining process. L2 8M CO5
b With a neat sketch, explain the mechanism of metal removal in LBM L2 6M CO5
process.
c Describe the apparatus used to generate laser L2 6M CO5
OR
Q.10 a Draw a neat sketch of a typical setup for Laser Beam Machining (LBM) L2 8M CO5
and explain briefly.
b Explain the principle of Electron beam machining. L2 6M CO5

c State the advantages, disadvantages and applications of EBM. L1 6M CO5

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