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    HYD0042 DL Brake System

    Uploaded by

    Erfan.T
    The document describes the brake system components and operation for a wheel loader, including the brake pedal valve, brake pilot supply valve, brake actuators, parking brake, and instructions for adjusting the parking brake gap.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    HYD0042 DL Brake System

    Uploaded by

    Erfan.T
    22 views13 pages
    The document describes the brake system components and operation for a wheel loader, including the brake pedal valve, brake pilot supply valve, brake actuators, parking brake, and instructions for adjusting the parking brake gap.

    Original Description:

    قثلرضضضب

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    The document describes the brake system components and operation for a wheel loader, including the brake pedal valve, brake pilot supply valve, brake actuators, parking brake, and instructions for adjusting the parking brake gap.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22 views13 pages

    HYD0042 DL Brake System

    Uploaded by

    Erfan.T
    The document describes the brake system components and operation for a wheel loader, including the brake pedal valve, brake pilot supply valve, brake actuators, parking brake, and instructions for adjusting the parking brake gap.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 13

    Brake System

    DL Wheel Loader

    Feb, 2009
    Overseas Product Support Team
    Text No. HYD0042
    Brake system

    ¾ Simple system logic.

    Brake valve

    Brake pilot supply valve

    Pump

    Brake actuator

    1
    Brake system

    ¾ Component of brake system.

    1. Brake pedal valve.


    2. Brake pilot & fan supply valve.
    3. Accumulator for brake system.(3ea)
    4. Accumulator for pilot system.(1ea)
    5. Brake pump.
    6. Brake filter.
    7. Parking brake.
    8. Rear axle.
    9. Front axle.

    2
    Brake system

    ¾ Brake system.

    Brake actuator Brake actuator


    Brake valve

    Parking
    Brake pump
    Pilot filter brake
    Joystick
    lever

    Cooling fan motor

    Brake pilot supply valve


    3
    Brake system

    ¾ Brake pilot supply valve.

    1. Sequence valve - C1 (120 bar)


    2. Reducing valve - C2 (28 bar)
    3. Relief valve - C6 (190 bar)
    4. Check valve – C3-1
    5. Pilot cut off solenoid valve - C4
    6. Parking release solenoid valve – C5
    7. Low pressure warning switch (65bar)
    8. Parking release warning switch (65 bar)

    4
    Brake system

    ¾ Brake pilot supply valve.

    C1 : Sequence valve.(120 bar)


    C2 : Reducing valve.(28 bar)
    C3 : Check valves.
    C4 : Pilot cut off solenoid valve.
    C5 : Parking release solenoid valve.
    C6 : Relief Valve. (190 bar)
    A1 : Low pressure warning switch.
    PK : Parking release warning switch.

    5
    Brake system

    ¾ Brake pilot supply valve.

    28
    bar

    120
    bar

    Brake charging pressure : 120 bar, pilot pressure : 28 bar


    6
    Brake system

    ¾ Brake pedal valve.

    Supply Pressure (P1,P2) Secondly Pressure (BR1,BR2)


    Neutral Position 120 bar 0 bar (Connect tank)
    Max Position 120 bar 60 bar

    7
    Brake system

    ¾ Brake pilot supply valve.

    1. Stop lamp switch (5.0 bar)

    ① - This switch makes stop lamp work on rear combination


    lamps.
    2. Transmission cut off switch (25.0 bar)
    - When operator selects transmission cut off function, this
    switch gives signal of applied break to TCU, then TCU uts
    traveling power when breaking.

    8
    Brake system

    ¾ Brake actuator (ZF Axle)

    Brake actuator Brake pilot supply valve


    (piston)

    Brake pedal valve

    Brake pump

    9
    Brake system

    ¾ Parking brake (ZF Mission).


    Normal engaged type brake system.
    (No pressure, parking machine)

    1. Transmission
    2. Parking brake disk
    3. Parking brake

    10
    Brake system

    ¾ Parking brake (ZF Mission).

    lock nut

    Adjusting screw

    11
    Brake system

    ¾ Adjusting parking brake gap (ZF mission)

    1. The machine parks on flat ground and place wheel chock to prevent machine rolling.
    2. Parking brake is released.
    3. Release the screw cap and lock nut.
    4. Tight the adjusting screw until touching a face and loose adjusting screw
    5. Tight screw cap and lock nut.

    Cup springs

    Adj. Screw cap


    Model screw Gap (mm) Housing
    size
    DL200 1.0±0.5
    DL250 M16
    DL300 (1/2 Turn back) Brake pad

    DL400 2.0±1.0 Brake disc


    M20 Adjusting screw
    DL500 (4/5 Turn back)
    Brake piston Lock nut

    12

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