PacDrive LMC400c

PacDrive Logic Motion Controller
EIO0000001503 04/2018
PacDrive Logic Motion

Controller
LMC Pro/Pro2
Hardware Guide
(Original Document)
04/2018
EIO0000001503.04
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All Rights Reserved.
2 EIO0000001503 04/2018
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 1 Specific Safety Information . . . . . . . . . . . . . . . . . . . . . . . 15
Product Related Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Logic Motion Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lexium 62 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lexium 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lexium 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lexium SH3 Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Nameplate Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1 Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2 Control Cabinet Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Degree of Protection (IP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mechanical and Climatic Environmental Conditions in the Control
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Using Cooling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.3 Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
General Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cable Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configuring and Coding the Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ESD Protection Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 4 Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . 51
4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Prerequisites for Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Preparing Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Preparing the Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Mechanical Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Completion of Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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4.2 Maintenance, Repair, Cleaning, Replacement Equipment Inventory. . 64
Prerequisites for Maintenance, Repair, and Cleaning . . . . . . . . . . . . . 65
Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Maintenance - Uninterruptible Power Supply. . . . . . . . . . . . . . . . . . . . 69
Machine Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Replacement Equipment Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.3 Replacing Components and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Prerequisites for Replacing Components and Cables . . . . . . . . . . . . . 72
Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fast Device Replacement (FDR) - Introduction . . . . . . . . . . . . . . . . . . 76
Fast Device Replacement - Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fast Device Replacement - Controller Display . . . . . . . . . . . . . . . . . . 79
Fast Device Replacement - Application . . . . . . . . . . . . . . . . . . . . . . . . 82
Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 5 Indicators and Control Elements . . . . . . . . . . . . . . . . . . . 89
Indicators of the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
CompactFlash Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Chapter 6 Integrated Communication Ports . . . . . . . . . . . . . . . . . . . 103
Electrical Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Connection Details Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Chapter 7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Mechanical and Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Chapter 8 Uninterruptible Power Supply UPS. . . . . . . . . . . . . . . . . . 133
Retrofitting Installation of UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Chapter 9 Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.1 Communication Module OM-NE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Initial Installation of the Optional Module . . . . . . . . . . . . . . . . . . . . . . . 140
Removal of the Optional Module (No Replacement) . . . . . . . . . . . . . . 142
Replacement of the Optional Module. . . . . . . . . . . . . . . . . . . . . . . . . . 143
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4 EIO0000001503 04/2018
9.2 Communication Module OM-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Replacement of the Optional Module . . . . . . . . . . . . . . . . . . . . . . . . . 152
9.3 Communication Module OM-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Replacement of the Optional Module . . . . . . . . . . . . . . . . . . . . . . . . . 159
Appendices ......................................... 161
Appendix A Further Information on the Manufacturer . . . . . . . . . . . . 163
Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Product Training Courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Appendix B Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Appendix C Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . 167
Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Index ......................................... 171
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6 EIO0000001503 04/2018
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.
INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.
BEFORE YOU BEGIN

Do not use this product on machinery lacking effective point-of-operation guarding. Lack of
effective point-of-operation guarding on a machine can result in serious injury to the operator of
that machine.
8 EIO0000001503 04/2018
WARNING
UNGUARDED EQUIPMENT
 Do not use this software and related automation equipment on equipment which does not have
point-of-operation protection.
 Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
This automation equipment and related software is used to control a variety of industrial processes.
The type or model of automation equipment suitable for each application will vary depending on
factors such as the control function required, degree of protection required, production methods,
unusual conditions, government regulations, etc. In some applications, more than one processor
may be required, as when backup redundancy is needed.
Only you, the user, machine builder or system integrator can be aware of all the conditions and
factors present during setup, operation, and maintenance of the machine and, therefore, can
determine the automation equipment and the related safeties and interlocks which can be properly
used. When selecting automation and control equipment and related software for a particular
application, you should refer to the applicable local and national standards and regulations. The
National Safety Council's Accident Prevention Manual (nationally recognized in the United States
of America) also provides much useful information.
In some applications, such as packaging machinery, additional operator protection such as point-
of-operation guarding must be provided. This is necessary if the operator's hands and other parts
of the body are free to enter the pinch points or other hazardous areas and serious injury can occur.
Software products alone cannot protect an operator from injury. For this reason the software
cannot be substituted for or take the place of point-of-operation protection.
Ensure that appropriate safeties and mechanical/electrical interlocks related to point-of-operation
protection have been installed and are operational before placing the equipment into service. All
interlocks and safeties related to point-of-operation protection must be coordinated with the related
automation equipment and software programming.
NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation
protection is outside the scope of the Function Block Library, System User Guide, or other
implementation referenced in this documentation.
START-UP AND TEST

Before using electrical control and automation equipment for regular operation after installation,
the system should be given a start-up test by qualified personnel to verify correct operation of the
equipment. It is important that arrangements for such a check be made and that enough time is
allowed to perform complete and satisfactory testing.
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WARNING
EQUIPMENT OPERATION HAZARD
 Verify that all installation and set up procedures have been completed.
 Before operational tests are performed, remove all blocks or other temporary holding means
used for shipment from all component devices.
 Remove tools, meters, and debris from equipment.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future references.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and temporary grounds that are not
installed according to local regulations (according to the National Electrical Code in the U.S.A, for
instance). If high-potential voltage testing is necessary, follow recommendations in equipment
documentation to prevent accidental equipment damage.
Before energizing equipment:
 Remove tools, meters, and debris from equipment.
 Close the equipment enclosure door.
 Remove all temporary grounds from incoming power lines.
 Perform all start-up tests recommended by the manufacturer.
OPERATION AND ADJUSTMENTS

The following precautions are from the NEMA Standards Publication ICS 7.1-1995 (English
version prevails):
 Regardless of the care exercised in the design and manufacture of equipment or in the selection
and ratings of components, there are hazards that can be encountered if such equipment is
improperly operated.
 It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe
operation. Always use the manufacturer’s instructions as a guide for functional adjustments.
Personnel who have access to these adjustments should be familiar with the equipment
manufacturer’s instructions and the machinery used with the electrical equipment.
 Only those operational adjustments actually required by the operator should be accessible to
the operator. Access to other controls should be restricted to prevent unauthorized changes in
operating characteristics.
10 EIO0000001503 04/2018
About the Book
At a Glance
Document Scope
Read and understand the material contained in this manual before you work on the controller for
the first time. Take particular note of the chapter Specific Safety Information (see page 15). Only
those persons who meet the criteria described in Qualification of Personnel (see page 8) are
allowed to work with the controller.
A copy of this manual must be available for personnel who work with the controller.
This manual is to help you use the capabilities of the controller safely and properly.
Follow the instructions within this manual to help:
 Reduce risks
 Reduce repair costs and downtime of the controller
 Increase the service life of the controller
 Increase reliability of the controller
Validity Note
This document has been updated for the release of SoMachine Motion V4.4 SP1.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
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The characteristics that are presented in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.
Related Documents
Document title Reference

Lexium 62 Hardware Guide EIO0000001349 (ENG);
EIO0000001350 (GER);
Lexium 52 Hardware Guide EIO0000001347 (ENG);
EIO0000001348 (GER);
Lexium 62 ILM Hardware Guide EIO0000001351 (ENG);
EIO0000001352 (GER);
SH3 Servo motor, Motor manual 0198441113987 (ENG)
0198441113988 (FRE)
0198441113986 (GER)
0198441113990 (SPA)
0198441113989 (ITA)
0198441113991 (CHS)
You can download these technical publications and other technical information from our website
at www.schneider-electric.com/en/download.
Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure,
error, error message, dangerous, etc.
Among others, these standards include:
Standard Description
EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
12 EIO0000001503 04/2018
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 14119:2013 for design and selection
ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term zone of operation may be used in conjunction with the description of specific
hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive
(2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
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14 EIO0000001503 04/2018
Specific Safety Information
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Chapter 1
Overview
This chapter contains important safety information regarding working with the controller. The
controller conforms to recognized technical safety regulations.
What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Product Related Information 16
Proper Use 20
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Product Related Information
Overview
Health and safety risks arising from the controller have been reduced. However a residual risk
remains, since the controller works with electrical voltage and electrical currents.
If activities involve residual risks, a safety message is made at the appropriate points. This includes
potential hazard(s) that may arise, their possible consequences, and describes preventive
measures to avoid the hazard(s).
Electrical Parts
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Operate electrical components only with a connected protective ground (earth) cable.
 After the installation, verify the secure connection of the protective ground (earth) cable to all
electrical devices to ensure that connection complies with the connection diagram.
 Before enabling the device, safely cover the live components to prevent contact.
 Do not touch the electrical connection points of the components when the module is
energized.
 Provide protection against indirect contact (EN 50178).
 Connect and disconnect cables and terminals only after you have verified that the power has
been removed from the system.
16 EIO0000001503 04/2018
Assembly and Handling

This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection
is interrupted, a hazardous leakage (touch) current may flow if the housing is touched.
DANGER
INSUFFICIENT GROUNDING
 Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground
conductors with the same or larger cross section of the conductors supplying the power
terminals.
 Verify compliance with all local and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
 Observe the general construction and safety regulations for handling and assembly.
 Use appropriate mounting and transport equipment and use appropriate tools.
 Prevent clamping and crushing by taking appropriate precautions.
 Cover edges and angles to protect against cutting damage.
 Wear appropriate protective clothing (for example, protective goggles, protective boots,
protective gloves).
Hazardous Movements
There can be different sources of hazardous movements:
 No, or incorrect, homing of the drive
 Wiring or cabling errors
 Errors in the application program
 Component errors
 Error in the measured value and signal transmitter
NOTE: Provide for personal safety by primary equipment monitoring or measures. Do not rely only
on the internal monitoring of the drive components. Adapt the monitoring or other arrangements
and measures to the specific conditions of the installation in accordance with a risk and error
analysis.
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DANGER
UNAVAILABLE OR INADEQUATE PROTECTION DEVICE(S)
 Prevent entry to a zone of operation with, for example, protective fencing, mesh guards,
protective coverings, or light barriers.
 Dimension the protective devices properly and do not remove them.
 Do not make any modifications that can degrade, incapacitate, or in any way invalidate
protection devices.
 Before accessing the drives or entering the zone of operation, bring the drives and the motors
they control to a stop.
 Protect existing workstations and operating terminals against unauthorized operation.
 Position EMERGENCY STOP switches so that they are easily accessible and can be reached
quickly.
 Validate the functionality of EMERGENCY STOP equipment before start-up and during
maintenance periods.
 Prevent unintentional start-up by disconnecting the power connection of the drive using the
EMERGENCY STOP circuit or using an appropriate lock-out tag-out sequence.
 Validate the system and installation before the initial start-up.
 Avoid operating high-frequency, remote control, and radio devices close to the system
electronics and their feed lines, and perform, if necessary, an EMC validation of the system.
Drive systems may perform unanticipated movements because of incorrect wiring, incorrect
settings, incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
 Carefully install the wiring in accordance with the EMC requirements.
 Do not operate the product with undetermined settings and data.
 Perform comprehensive commissioning tests that include verification of configuration settings
and data that determine position and movement.
PELV Circuits
The signal voltage and the control voltage of the devices are less than 30 Vdc and have to be
designed as PELV (Protective Extra Low Voltage) circuits. In this range, the specification as PELV
system, according to IEC 61800-5-1 requires a protective measure against direct and indirect
contact with hazardous voltage through an implemented separation in the system/machine of the
primary and the secondary side. Separate high and low voltage wiring and respect the standard
IEC 61800-5-1, Adjustable speed electrical power drive systems - safety requirements.
18 EIO0000001503 04/2018
DANGER
ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage connectors of these
products that feature a sufficient, protective separation from the connected circuits in accordance
with the standards (IEC 61800-5-1: Adjustable speed electrical power drive systems - safety
requirements).
Cyber Security
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
 Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
 Limit the number of devices connected to a network to the minimum necessary.
 Isolate your industrial network from other networks inside your company.
 Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
 Monitor activities within your systems.
 Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
 Prepare a recovery plan including backup of your system and process information.
EIO0000001503 04/2018 19
Proper Use
Installation
Install and operate this equipment in an enclosure appropriately rated for its intended environment
and secured by a keyed or tooled locking mechanism..
Provide for Protective Measures

Before installing the device, provide for appropriate protective devices in compliance with local and
national standards. Do not commission components without appropriate protective devices. After
installation, commissioning, or repair, test the protective devices used.
Perform a risk evaluation concerning the specific use before operating the product and take
appropriate security measures.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO 12100 during
the design of your machine.
If circumstances occur that affect the safety or cause changes to the operating behavior of the
controllers, then immediately shut down the controllers and contact your Schneider Electric
representative.
Use Original Equipment Only

Use only the accessories and mounting parts specified in the documentation and no third-party
devices or components that have not been expressly approved by Schneider Electric.
There are no user-serviceable parts within the PacDrive LMC Pro/Pro2 components besides the
battery (see page 67) and the uninterruptible power supply battery pack (see page 133). Either
replace the component or contact the Schneider Electric Customer Service (for contact addresses,
refer to the Appendix (see page 164)).
20 EIO0000001503 04/2018
WARNING
 Only use software and hardware components approved by Schneider Electric for use with this
equipment.
 Do not attempt to service this equipment outside of authorized Schneider Electric service
centers.
 Update your application program every time you change the physical hardware configuration.
Environment Restrictions
The components must not be used in the following environments:
 In hazardous (explosive) atmospheres
 In mobile, movable, or floating systems
 In life support systems
 In domestic appliances
 Underground
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
EIO0000001503 04/2018 21
22 EIO0000001503 04/2018
System Overview
EIO0000001503 04/2018
Chapter 2
System Overview
System Overview

Topic Page
System Overview 24
Logic Motion Controller 25
Lexium 62 Drive System 26
Lexium 52 30
Lexium 62 31
Lexium SH3 Servo Motor 32
Type Code 33
Nameplate Descriptions 34
EIO0000001503 04/2018 23
System Overview
System Overview
System Overview
The control system consists of several components, depending on its application.
PacDrive 3 system overview
* Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2008
24 EIO0000001503 04/2018
System Overview
Logic Motion Controller
Overview
Product Description
The PacDrive LMC (Logic Motion Controller), with a VxWorks real-time
operating system, centrally implements the Logic Controller and motion
functions. A PacDrive LMC synchronizes, coordinates, and creates the
motion functions of a machine for a maximum of:
 0 Sercos servo drives for the controller PacDrive LMC100
EIO0000001503 04/2018 25
System Overview
Lexium 62 Drive System
Overview
The modular servo drive system Lexium 62 Drive System is designed for the operation of servo
drives in a multi-axes system.
The power electronic components of the Lexium 62 Drive System are fitted inside the control
cabinet.
Lexium 62 Power Supply
Using a common DC bus, the central power supply unit Lexium 62 Power
Supply supplies the connected servo converters with the power required.
The central Lexium 62 Power Supply, using a common DC bus, supplies the
connected Lexium 62 Cabinet Drives with the power required.
Lexium 62 Connection Module
The Lexium 62 Connection Module supplies the Lexium 62 ILMs with

DC voltage from the DC bus via a hybrid cable or via a power cable (daisy
chain wiring). Additionally, the Lexium 62 Connection Module provides the
Inverter Enable and Sercos interface.
The Lexium 62 Drive System helps simplify the wiring of the devices in relation to the initial start-
up and in service cases. This also applies to the cable connection of the enclosed devices to the
field. All the connectors that can be connected from the outside (power input, DC bus, 24 Vdc
supply, Sercos, Ready, and Inverter Enable) are designed such, that a fast and simple
configuration without tools can be realized on the device.
26 EIO0000001503 04/2018
System Overview
Lexium 62 Distribution Box
The Lexium 62 Distribution Box is the link between Lexium 62 Connection

Module and Lexium 62 ILM. Depending on the number of drives, 1 to
4 Lexium 62 ILMs or daisy chain lines can be connected. When operating
more than four drives, simply expand the system using one or more
Lexium 62 Distribution Box.
The highlights:
 1...4 connections for Lexium 62 ILMs or daisy chain lines or further Lexium 62 Distribution Box
 Easy wiring using pre-assembled hybrid cables or power cables (daisy chain wiring)
 Easy to expand
Lexium 62 ILM
The innovative Lexium 62 ILM combines motor, power stage, and digital
servo controller for an axis in a space-saving housing. Due to its compact
construction with the integrated controller, it is perfectly suitable for peripheral
setup. It is available with individual or multi-turn encoders and configures itself
with the aid of the electronic nameplate in the Lexium 62 ILM.
The Lexium 62 ILMs are available in three different flange sizes:

 ILM070
 ILM100
 ILM140
The highlights:
 Compact type of construction
 3.5 times peak torque
 Integrated Sercos interface
 High-resolution single or multi-turn encoder
 Degree of protection IP65
 Simple wiring
EIO0000001503 04/2018 27
System Overview
ILM62DC•000 Daisy Chain Connector Box
The ILM62DC•000 Daisy Chain Connector Box is mounted on a standard

Lexium 62 ILM in order to enable a daisy chain wiring. The Lexium 62 ILMs can be
either directly connected to the Lexium 62 Distribution Box or via a
Lexium 62 Connection Module. When connecting via a Lexium 62 Distribution Box, a
larger number of drives can be connected. At this first Lexium 62 Distribution Box
another Lexium 62 Distribution Box can be connected.
Power (DC bus voltage/24V/Inverter Enable signals) and Sercos signals are
distributed via separate cables. Each Lexium 62 ILM must be extended by a Daisy
Chain Connector Box. If only one Lexium 62 Distribution Box is used, then up to
four daisy chain lines can be connected to it. If several Lexium 62 Distribution Box are
used, then on the first, up to the second to last Lexium 62 Distribution Box respectively
up to three daisy chain lines can be connected and on the last Lexium 62 Distribution
Box up to four daisy chain lines. A daisy chain line can consist of up to
9 Lexium 62 ILMs.
The connection between the Lexium 62 ILMs is established as follows:

 Power cable for power distribution (DC bus voltage/24 V/Inverter Enable signals) with an
M23 connector
 Sercos cable for distribution of the Sercos signals via M12 connector
28 EIO0000001503 04/2018
System Overview
The following Lexium 62 ILMs can be equipped with the Daisy Chain Connector Box in order to
implement a daisy chain wiring:
 ILM070••
 ILM100••
 ILM140••
The Daisy Chain Connector Box is available in the following variants:

 ILM62DCA000 (suitable for ILM070••, ILM100•• and ILM140••)
 ILM62DCB000 (suitable for ILM070•• only)
 ILM62DCC000 (suitable for ILM100•• only)
EIO0000001503 04/2018 29
System Overview
Lexium 52
Overview
Product Description
The stand-alone Lexium 52 Sercos servo amplifier is designed for servo drive
solutions with independent single axes, or other applications involving
asynchronous motors.
The power electronic components of the Lexium 52 are fitted inside the
control cabinet.
The drive provides the phase currents required for the position control of the
connected motors. According to the different requirements in relation to the
individual servo axes of the application, the Lexium 52 is available in different
current classes.
The Lexium 52 helps simplify the wiring in relation to the initial start-up and
service cases. This also applies to the cable connection of the enclosed
devices to the field. All the connectors that can be connected from the outside
(power input, DC bus, 24 Vdc supply, Sercos, motor, encoder, I/Os,
I/O supply, Ready and Inverter Enable (STO)) are designed so that a fast,
simple configuration on the device can be realized.
30 EIO0000001503 04/2018
System Overview
Lexium 62
Overview
The modular servo drive system Lexium 62 is designed for the operation of servo drives in a multi-
axis group.
The power electronic components of the Lexium 62 are fitted inside the control cabinet.
Product Description
The central Lexium 62 Power Supply, using a common DC bus, supplies the
connected Lexium 62 Cabinet Drives with the power required.
The servo converters, Lexium 62 Cabinet Drives, provide the necessary

phase currents for the position control of the connected servo motors. In
addition, Lexium 62 Cabinet Drives are suitable for applications involving
asynchronous motors.
According to the different requirements in relation to the individual servo axes
of the application, the Lexium 62 Cabinet Drives are available in different
current classes.
The Lexium 62 helps simplify the wiring of the devices. This also applies to
the cable connection of the enclosed devices to the field. All the connectors
that can be connected from the outside (power input, DC bus, 24 Vdc supply,
Sercos, motor, encoder, I/Os, I/O supply, Ready and Inverter Enable) are
designed so that a fast, simple configuration on the device can be realized.
EIO0000001503 04/2018 31
System Overview
Lexium SH3 Servo Motor
Overview
Product Description
The servo motors meet rigorous requirements of dynamics and precision.
Five flange sizes with different torque outputs offer the correct drive solution
for your application.
High Dynamic AC Servo Motors

Because of the low inertia and a high overload capability, the motor Lexium SH3 fulfills the
requirements concerning the accuracy, dynamics, and efficiency.
The Lexium SH3 motors are available in five different flange sizes:
 SH3-055
 SH3-070
 SH3-100
 SH3-140
 SH3-205
The highlights:
 Developed for high dynamics and precision
 Single tooth winding
 Compact size
 High-power density
 Low internal moment of inertia
 High overload capability
 Low detent torque
32 EIO0000001503 04/2018
System Overview
Type Code
Overview
The graphic shows the type code PacDrive LMC Pro/Pro2:
EIO0000001503 04/2018 33
System Overview
Nameplate Descriptions
Overview
The Logic Motion Controller (LMC) nameplate is located on the side of the housing:
Explanation of the technical nameplate entries:
Label Description
LMC400Cxxxxxx Device type and Unicode
Input d.c Digital inputs / input voltage and input current (per input)
Output d.c. Digital outputs / output voltage and rated current (per input)
IP20 Degree of protection
CE (symbol) CE mark
The logistical nameplate of the LMC is located on top of the housing.
Label Description
LMC400CCABA00 Device type and Unicode
907156.0010 Serial number
RS:02 Hardware revision (1)
DOM Date of manufacture
(1) When replacing the controller (see page 74), the hardware revision for the previous and the new device
should be identical to help avoid potential compatibility issues with the equipment. The hardware revision
can also be read from the hardware code in the device (see page 99). For more information on the
compatibility of different hardware revisions, contact your local Schneider Electric representative.
34 EIO0000001503 04/2018
Planning
EIO0000001503 04/2018
Chapter 3
Planning
Planning

This chapter contains the following sections:
Section Topic Page
3.1 Electromagnetic Compatibility, EMC 36
3.2 Control Cabinet Planning 40
3.3 Information about Wiring 45
EIO0000001503 04/2018 35
Planning
Section 3.1
Electromagnetic Compatibility, EMC
Electromagnetic Disturbances of Signals and Devices

This product meets the EMC requirements in accordance with the standard IEC 61131-2, provided
that the EMC measures described in this manual are complied with during installation.
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device operation in accordance
with the standard IEC 61131-2.
These types of devices are not intended to be used on a low-voltage public network which supplies
domestic premises. Radio frequency interference is expected if used in such a network.
WARNING
RADIO INTERFERENCE
Do not use these products in domestic electrical networks.
Enclosure Layout
The prerequisite for compliance with the specified limit values is an EMC compatible layout.
Depending on the application, the following measures can improve the EMC-dependent values:
EMC measures Objective

Use galvanized or chromium-plated sub plates, bond Good conductivity by surface area contact.
metallic parts across large surface areas, remove
paint layer from contact surfaces.
Ground enclosure, door, and sub plates by using Reduce emission.
grounding strips or grounding cables with a cross-
section of 10 mm2 (AWG 6).
36 EIO0000001503 04/2018
Planning

Supplement switch devices such as contactors, Reduces mutual interference.
relays, or magnetic valves with interference
suppression combinations or spark suppressor
elements (for example, diodes, varistors, RC
elements).
Fit power and control components separately. Reduces mutual interference.
Shielded Cables

Place cable shields on the surface, use cable clamps Reduce emission.
and grounding strips.
Ground shields of digital signal cables on both sides Reduce interference action on signal cables, reduce
across large surface areas or through conducting emissions.
connector housings.
Ground shield of analog signal cables directly on the Reduce grounding loops by low frequency
device (signal input), insulate the shield at the other interferences.
cable end or ground the same through a capacitor,
such as 10 nF.
Cable Routing

Do not route fieldbus cables and signal cables Reduces mutual interference.
together with cabling for direct and alternating
voltages above 60 V in the same cable duct (fieldbus
cables can be routed together with signal cables and
analog cables in the same duct). Electromagnetic
immunity will improve by routing cables in separated
cable ducts with a distance of at least 20 cm (7.84 in).
Keep the cables as short as possible. Do not install Reduce capacitive and inductive interference
any unnecessary cable loops, short cable routing from couplings.
a central grounding point in the control cabinet to the
external grounding connection.
Insert a potential equalization for: Reduce current on cable shield, reduce emissions.
 Large surface installation
 Different voltage infeeds
 Networking across buildings
Use fine wire potential equalization conductor. Discharging of high frequency interference currents.
EIO0000001503 04/2018 37
Planning

If motor and machine are not connected in a Reduce emissions, increase interference resistance.
conducting fashion, for example, due to an insulated
flange or a connection not across a full surface, the
motor must be grounded via a grounding cable with a
minimum 10 mm2 (AWG 6) cross-section or a
grounding strip with a length as short as possible.
Use twisted pair for 24 Vdc signals. Reduce interference action on signal cables, reduce
emissions.
Voltage Supply

Operate product on mains with a grounded neutral. Enable the effect of the integrated mains filter.
Protection circuit if there is a risk of overvoltage. Reduce risk of damage due to overvoltages.
Motor and Encoder Cables

From an EMC perspective, motor supply cables and encoder cables are particularly important.
Only use pre-configured cables, or cables with the prescribed properties, and comply with the
following EMC measures.

Do not install switching elements in motor cables or Reduces interference.
encoder cables.
Route motor cable with a distance of at least 20 cm Reduces mutual interference.
(7.84 in) to the signal cables or insert shield plates
between the motor supply cable and the signal cable.
For cabling that approaches the maximum cable Reduce current on cable shield.
distance specification (75 m/ 246.06 ft.), use potential
equalization cables.
Route motor supply cables and encoder cables Reduces emission.
without any separation point(1).
(1) If a cable must be cut through for installation purposes, the cables must be connected at the point of
separation by using screen connections and metal housing.
38 EIO0000001503 04/2018
Planning
Additional Measures for Improving the EMC

Depending on the respective application, the following measures may lead to an EMC compatible
layout:

Upstream connection of mains line reactor (choke) Reduction of the harmonic network oscillations,
extension of the service life of the product.
Upstream connection of external mains filters Improvement of the EMC limit values.
Special EMC-appropriate layout, for example, within Improvement of the EMC limit values.
an enclosed control cabinet complete with 15 dB
attenuation of the interferences emitted
EIO0000001503 04/2018 39
Planning
Section 3.2
Control Cabinet Planning
Control Cabinet Planning
What Is in This Section?

This section contains the following topics:
Topic Page
Degree of Protection (IP) 41
Mechanical and Climatic Environmental Conditions in the Control Cabinet 42
Using Cooling Units 43
40 EIO0000001503 04/2018
Planning
Degree of Protection (IP)
Overview
Install components such that a degree of protection corresponding to the actual operational
environment is set up.
For more information on the degree of protection of the component, refer to Ambient Conditions
(see page 122).
The following ambient conditions may damage the components:
 Oil
 Moisture
 Electromagnetic interference
 Ambient temperature
 Metal dust deposits
WARNING
 Observe and conform to ambient temperatures, storage temperatures and transport
temperatures of the individual components as specified in the operating manuals of the
components.
 Prevent the formation of moisture during the operation, storage and transport of individual
components.
 Conform to the vibration and shock requirements specified in the operating manuals for the
components when operating, storing and transporting system components.
EIO0000001503 04/2018 41
Planning
Mechanical and Climatic Environmental Conditions in the Control Cabinet
Overview
Step Action
1 Observe the climatic and mechanical ambient conditions.
For more information on the general climatic and mechanical environmental conditions
according to IEC/EN 60721, refer to Ambient Conditions (see page 122).
2 Verify the technical data of the device whether the permitted deviations (for example, higher
shock load or higher temperature) are specified.
42 EIO0000001503 04/2018
Planning
Using Cooling Units
Installing a Cooling Unit

How to proceed when installing a cooling unit:
Step Action
1 Position the cooling units so that no condensate drips out of the cooling unit onto electronic
components or is sprayed by the cooling air flow.
2 Provide specially designed control cabinets for cooling units on the top of the control cabinet.
3 Design the control cabinet so that the cooling unit fan cannot spray any accumulated condensate
onto the electronic components when it restarts after a pause.
4 When using cooling units, use only well-sealed control cabinets so that warm, humid outside air,
which causes condensation, does not enter the cabinet.
5 When operating control cabinets with open doors during commissioning or maintenance, ensure
that the electronic components are at no time cooler than the air in the control cabinet after the
doors are shut, in order to avoid any condensation.
6 Continue to operate the cooling unit even when the system is switched off, so that the
temperature of the air in the control cabinet and the air in the electronic components remains the
same.
7 Set cooling unit to a fixed temperature of 40 °C (104 °F).
8 For cooling units with temperature monitoring, set the temperature limit to 40 °C (104 °F) so that
the internal temperature of the control cabinet does not fall below the external air temperature.
WARNING
Follow the installation instructions such that the condensation from the cooling unit can not enter
electronic components.
EIO0000001503 04/2018 43
Planning
Installing a cooling unit
44 EIO0000001503 04/2018
Planning
Section 3.3
Information about Wiring
Information about Wiring

Topic Page
General Information about Wiring 46
Cable Characteristics 47
Configuring and Coding the Cables 48
ESD Protection Measures 49
EIO0000001503 04/2018 45
Planning
General Information about Wiring
Overview
Use only Schneider Electric approved devices in your application, and especially Schneider
Electric pre-fabricated cables wherever and whenever possible.
Use an appropriate torque indication or screwdriver for tightening connections.
For information on the tightening torques and cable cross-sections, refer to Integrated
Communication Ports (see page 103).
Observe the following points when wiring:
1. Observe the minimum cross-sections of the cables necessary for the load carrying capacity of
the equipment being connected.
2. Verify the integrity of cable shields to ensure continuity to ground.
3. Ensure that there is a proper connection to ground for all interconnected equipment.
4. Eliminate any ground loops.
5. Do not disconnect cable connections terminals when under power.
6. Ensure that all ground connections have sufficient surface area continuity.
7. Do not interchange encoder connections.
8. Do not interchange the EMERGENCY STOP circuits.
Example
If, for example, two parallel conductors are shown as coming from one point, you may not run just
one conductor and then branch it off at a later point. If it is wired this way, induction loops
(interference emitters and antennas) as well as interfering potential shifts may occur.
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare
metal connection).
46 EIO0000001503 04/2018
Planning
Cable Characteristics
Characteristics
Cable characteristics of the Sercos cable (see the Schneider Electric catalog for the various cables
available):
Property Value
Voltage isolation (jacket) 300 Vdc
Temperature range -20... +60 °C / -4...+140 °F
Cable diameter 5.8 ± 0.2 mm (0.23 ± 0.008 in.)
Bending radius 8 x diameter (fixed routing)
Sheath PVC, flame-retardant
Cable type and shielding CAT6 with S/FTP (Sercos III)
EIO0000001503 04/2018 47
Planning
Configuring and Coding the Cables
Overview
For configuring and coding the cables, use the appropriate connector kit supplied with the device.
Accessory part Number Connection designation

Connector control voltage / watchdog 2 CN1
Connector digital outputs 2 CN2
Connector digital inputs 2 CN3
Connector TP / fast digital inputs 2 CN4
Connector analog inputs / outputs 2 CN5
Sercos cable 130 mm (5.11 in) 1 CN12, CN13
PacNet terminating plug 1 CN9
48 EIO0000001503 04/2018
Planning
ESD Protection Measures
General
Observe the following instructions to help avoid damages due to electrostatic discharge:
NOTICE
ELECTROSTATIC DISCHARGE
 Do not touch any of the electrical connections or components.
 Prevent electrostatic charges, for example, by wearing appropriate clothing.
 If you must touch circuit boards, do so only on the edges.
 Move the circuit boards as little as possible.
 Remove existing static charge by touching a grounded, metallic surface.
Failure to follow these instructions can result in equipment damage.
EIO0000001503 04/2018 49
Planning
50 EIO0000001503 04/2018
Installation and Maintenance
EIO0000001503 04/2018
Chapter 4
General Information
Proceed with care during the following steps in order to help to avoid the following points:
 Injuries and material damage
 Incorrect installation and programming of components
 incorrect operation of components
 use of non-authorized cables or modified components

Section Topic Page
4.1 Commissioning 52
4.2 Maintenance, Repair, Cleaning, Replacement Equipment Inventory 64
4.3 Replacing Components and Cables 71
EIO0000001503 04/2018 51
Section 4.1
Commissioning
Commissioning

Topic Page
Prerequisites for Commissioning 53
Preparing Commissioning 54
Preparing the Control Cabinet 56
Mechanical Mounting 59
Wiring 60
Completion of Commissioning 63
52 EIO0000001503 04/2018
Prerequisites for Commissioning
Prerequisites
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
DANGER
energized.
EIO0000001503 04/2018 53
Preparing Commissioning
Prerequisite
Verify safety-related circuits for proper function, if applicable.
ESD Protection
Observe the following instructions to help avoid damages due to electrostatic discharge:
NOTICE
Unpacking
How to unpack the device:
Step Action
1 Remove packaging
2 Dispose of the packaging material in accordance with the relevant local regulations.
Verifying
How to verify the device:
Step Action
1 Verify that the delivery is complete on the basis of the delivery slip.
2 Closely inspect the device for any signs of damage.
3 Verify the data with the help of the nameplates.
4 Observe requirements for the installation location.
5 In addition to the following instructions, also note the information in the chapter Planning
(see page 35).
6 If you intend to install optional modules, refer also to the information in the chapter Optional
Modules (see page 137).
7 If you intend to install the UPS battery pack, refer also to the information in the chapter
Uninterruptible Power Supply UPS (see page 133).
54 EIO0000001503 04/2018
WARNING
 Do not mount or commission damaged drive systems.
 Do not modify the drive systems.
 Send back inoperative devices.
EIO0000001503 04/2018 55
Preparing the Control Cabinet
Overview
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing the devices (bare
metal connection).
Step Action
1 If necessary to maintain and respect the maximum ambient operating temperature, install
additional fan in the control cabinet.
2 Do not block the fan air inlet of the product.
3 Drill mounting holes in the control cabinet according to the mounting-grid pattern.
4 Keep a distance of at least 100 mm (3.94 in) above and below the products.
56 EIO0000001503 04/2018
Assembly Distances, Ventilation

Assembly distances and air circulation:
Distance Air circulation

a ≥ 100 mm (3.94 in) Clearance above the device.
b ≥ 100 mm (3.94 in) Clearance below the device.
c ≥ 60 mm (2.36 in) Clearance in front of the device.
d ≥ 0 mm (0 in) Clearance between the devices for ambient temperature during
operation:
+5...+55 °C (41...131 °F) without UPS
+5...+40 °C (41...104 °F) with UPS
EIO0000001503 04/2018 57
Required Distances
Required distances in the control cabinet for the PacDrive LMC Pro/Pro2, Lexium 62 Power
Supply, Lexium 62 Cabinet Drive:
– mm in Thread
(1) 100 (± 0.2) 3.94 (± 0.01) M6
(2) 296 (+ 0.5 / -0) 11.65 (± 0.02 / -0) M6
(3) 35 (± 0.2) 1.38 (± 0.01) M6
(4) 90 (± 0.2) 3.54 (± 0.01) M6
(5) 45 (± 0.2) 1.77 (± 0.01) M6
NOTE: For the shield plates (external shield connections), additional holes are required.
58 EIO0000001503 04/2018
Mechanical Mounting
Procedure
Step Action
1 Screw the pan-head screws M6 (socket head cap screws) into the prepared mounting holes.
2 Keep a distance of 10 mm (0.39 in) between the screw head and the mounting plate.
3 Hook in device and verify the vertical mounting arrangement.
4 Tighten the mounting screws (torque: 4.6 Nm (41 lbf in)).
EIO0000001503 04/2018 59
Wiring
How to Assemble the Modules

To assemble the modules, proceed as follows:
Step Action
1 Connect the protective conductor with the ring cable lug and the M5 screw to the shield
connection of the controller (tightening torque: 1 Nm (8.85 lbf in))
2 Follow the assembly based on the shield connection:
 lock washer
 ring cable lug
 lock washer
 washer
 screw
3 Connect the plug-in connector CN1 ”24 V supply” to the controller. For important safety
information, follow the instructions in the second safety message after this table.
4 Connect the Sercos cable CN12 (CN13) to the power supply
60 EIO0000001503 04/2018
Step Action
5 Insert the other end of the Sercos cable to CN2 (CN3) into the Lexium 62 Power Supply or
Lexium 62 Cabinet Drive.
NOTE: Depending on the device combination choose the appropriate Sercos cable length.
NOTE: If possible, establish a Sercos connection via the ring topology (2).
NOTE:
If Sercos devices are assigned via the topological addresses (IdentificationMode =
TopologyAddress) to the PacDrive LMC Pro/Pro2, then consider the following:
 Connect your Sercos device to the PacDrive LMC Pro/Pro2 either completely via Sercos
port 1 (CN12) in line topology or in ring topology using Sercos port 1 and 2 (CN12/CN13).
 Do not connect the Sercos devices to the PacDrive LMC Pro/Pro2 via double line topology
(CN12/CN13).
 Do not connect the Sercos devices to the PacDrive LMC Pro/Pro2 only via Sercos port 2
(CN13).
Line topology and ring topology
1 Line topology
2 Ring topology
6 Optionally, connect the plug-in connector CN2 / CN3 "Digital I/Os" to the controller.
7 Optionally, connect the plug-in connector CN4 "TP / fast digital inputs" to the controller
8 Optionally, connect the plug-in connector CN5 "Analog I/Os" to the controller.
9 Optionally, connect a Ethernet cable to CN8 "Ethernet connection" of the controller.
10 Optionally, connect a PacNet cable to CN9 "PacNet" of the PacDrive LMC Pro/Pro2. Provide an
unused connection CN9 with a PacNet terminating plug.
11 Optionally, connect a RT-Ethernet cable to CN10 (CN11) "RT Ethernet port1 (port2)" of the
controller.
12 Optionally, connect serial interface cable to CN15 "COM1 (RS-232)" of the controller.
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Step Action
13 Optionally, connect serial interface cable to CN16 "COM2 (RS-485))" of the controller.
14 Optionally, connect CAN bus cable to CN17 "CAN" of the controller.
15 Optionally, connect PROFIBUS DP bus cable to CN18 "PROFIBUS" of the controller.
16 Optionally, if optional modules are available then insert the respective cables with the
corresponding connections of the optional modules.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
 Attach the shock protector covers on the extremities of the Bus Bar Module combination
(see page 59).
 Apply power to the device only if the shock protector covers have been attached to the
extremities of the Bus Bar Module combination.
DANGER
INSUFFICIENT GROUNDING
 Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground
conductors with the same or larger cross section of the conductors supplying the power
terminals.
 Verify compliance with all local and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
62 EIO0000001503 04/2018
Completion of Commissioning
Transferring the Configuration and the Program

For information on how to transfer the project to the PacDrive controller, refer to the SoMachine
Motion Online Help.
Adjust Real-Time Clock

The real-time clock is not adjusted at the time of delivery of the device. Summer and winter time is
not considered by the device. If the real-time clock is not adjusted, the time and date specifications
in the message logger will not be correct. Make certain that the real-time clock is adjusted correctly.
Minimal Boot of the Controller

NOTE: If a serious boot error occurs as a result of an application error, the user can perform a
minimal boot. During the minimal boot, the application is not loaded.
Performing a minimal boot of the controller manually:
Step Action Result

1 Restart the controller by pressing the reset button or The controller starts and the Error
on- / off- button. indicator lights up.
2 Press the reset button again while the preset After the boot, the controller will flash
IP address is displayed. quickly (10 Hz), signaling a minimal
boot.
Conditions triggering an automatic minimal boot

The controller automatically performs a minimal boot if the following conditions apply:
 A voltage interruption of the control voltage occurs when starting the controller while the Error
indicator is illuminated.
 A reset of the controller is triggered.
 A serious error is detected (memory recall cannot be performed).
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Section 4.2
Maintenance, Repair, Cleaning, Replacement Equipment Inventory
Maintenance, Repair, Cleaning, Replacement Equipment

Inventory

Topic Page
Prerequisites for Maintenance, Repair, and Cleaning 65
Battery Compartment 67
Maintenance - Uninterruptible Power Supply 69
Machine Repair 69
Cleaning 70
Replacement Equipment Inventory 70
64 EIO0000001503 04/2018
Prerequisites for Maintenance, Repair, and Cleaning
Introduction
Observe the following instructions before carrying out maintenance on the controller.
De-Energize the System
DANGER
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in
the non-energized position.
 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify
that the voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive
system.
 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
How to de-energize the system:
Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
2 Prevent main switch from being switched back on.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait at least
15 minutes after removing power (switching off) to allow the DC bus capacitors to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in the axis
group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42.4 Vdc.
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DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-energized (less than
42.4 Vdc) before replacing, maintaining or cleaning machine components.
For more information on the DC Bus LED indicator, refer to Bus Bar Module LED Indicators on the
Lexium 62 Power Supply and Lexium 62 Cabinet Drive (see Lexium 62, Hardware Guide).
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Battery Compartment
Overview
1 CompactFlash card slot

2 Battery compartment
The battery compartment is located under the operating cover of the controller. The controller
battery buffers controller data (BIOS cmos, NVRAM, RTC).
Maintenance Interval
The maintenance interval for replacing the battery is 5 years. After this period of time, the battery
must be replaced. If the device (with battery installed) is not used for an extended period of time,
you should verify/replace the battery.
Measuring the Battery

To measure the battery, proceed as follows:
Step Action
1 Remove battery and then make the manual measurement.
2 Or observe the diagnostic message 037 Battery low in the IEC program and display it on an HMI
(panel), if necessary.
3 Replace battery three days after the first diagnostic message at the latest.
Replacing the Battery

While lithium batteries are preferred due to their slow discharge and long life, they can present
hazards to personnel, equipment and the environment and must be handled properly.
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DANGER
EXPLOSION, FIRE, OR CHEMICAL BURNS
 Replace with identical battery type.
 Follow all the instructions of the battery manufacturer.
 Remove all replaceable batteries before discarding unit.
 Recycle or properly dispose of used batteries.
 Protect battery from any potential short-circuit.
 Do not recharge, disassemble, heat above 100 °C (212 °F), or incinerate.
 Use your hands or insulated tools to remove or replace the battery.
 Maintain proper polarity when inserting and connecting a new battery.
Step Action
1 You can change the battery while the controller is on or off. There is no loss of data when it is
performed with the controller on. When the controller is switched off, the time period of the data
buffering without a battery is approximately 30 seconds.
2 Use pliers with insulated tips to lightly pull the battery out of its slot.
3 Carefully place the battery on the guide and lightly push it into the device.
NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.
WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical type: 3 V Lithium Renata Type CR2450N.
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Maintenance - Uninterruptible Power Supply
Overview
The maintenance interval for replacing the battery pack is 3 years. For more information, refer to
Uninterruptible Power Supply - UPS (see page 133).
Machine Repair
Presentation
When replacing controllers, be sure to observe the important safety information in the sections of
the present document concerning mounting and dismounting components.
With exception of batteries, there are no other user-serviceable parts within the controllers. Either
replace the controller or contact Schneider Electric (see page 164).
WARNING
equipment.
centers.
Use only the accessories and mounting parts specified in the documentation and no third-party
devices or components that have not been expressly approved by Schneider Electric. Do not
modify the equipment.
In case machine repair includes the replacement of the drive components, observe the following
instructions for ESD protection in order to avoid any damage due to electrostatic discharge:
NOTICE
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Cleaning
To Clean the Controller

Care must be taken with cleaning products as some active agents may have deleterious effects on
plastics and stainless steel welds.
NOTICE
CORROSION CAUSED BY CLEANING AGENTS
 Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent
and the component affected.
 Do not use alkaline detergent.
 Do not use any chlorid-containing cleaning agents.
For more information on the material properties of your component, refer to Mechanical and
Electrical Data (see page 126).
Replacement Equipment Inventory
Presentation
Keep a stock of the most important components to make certain your machine is functioning and
ready for operation.
Replace devices with the same hardware configuration to help ensure compatibility.
Indicate the following information on the replacement equipment order:
 Unicode: for example, LMC400CAABA00
 Hardware revision: for example, RS:02
This information can be found on the logistic nameplate (see page 34).
For more information concerning the replacement of components, refer to Replacing Components
and Cables (see page 71).
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Section 4.3
Replacing Components and Cables
Replacing Components and Cables

Topic Page
Prerequisites for Replacing Components and Cables 72
Device Replacement 74
Fast Device Replacement (FDR) - Introduction 76
Fast Device Replacement - Usage 77
Fast Device Replacement - Controller Display 79
Fast Device Replacement - Application 82
Cable Replacement 87
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Prerequisites for Replacing Components and Cables
DANGER
system.
Step Action
group.
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DANGER
Other Prerequisites
DANGER
energized.
With exception of batteries, there are no other user-serviceable parts within the controllers. Either
replace the component or contact Schneider Electric (see page 164).
WARNING
equipment.
centers.
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Device Replacement
How to Replace the Controller

Before beginning the replacement of specific components, read thoroughly the Prerequisites for
Replacing Components and Cables (see page 72).
DANGER
INOPERABLE SAFETY FUNCTION
Test the proper functioning of the safety functions after every device replacement and every
change of the wiring.
Observe the following instructions to replace the controller.
Step Action
1 In order to maintain compatibility with your application and machine, replace the existing
controller with that of the same hardware revision (for example, RS:02 on the logistical
nameplate (see page 34) or 02 in the hardware code (see page 91).
2 Contact your Schneider Electric representative if the replacement controller is of a different
hardware revision.
3 When replacing the controller, in addition to the following instructions, the specifications of the
original machine manufacturer must also be observed.
4 Disconnect cables from the controller.
5 Loosen the mounting screws from the top and bottom of the housing brackets.
6 Remove the controller and replace the complete unit.
7 Install the new controller and tighten the mounting screws.
8 Connect the controller according to the circuit diagram of the machine.
9 Following replacement of the controller, proceed as for the initial start-up.
NOTICE
IMPROPER REPLACEMENT / COMMISSIONING
Do not open the controller for commissioning or replacement.
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DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
CAUTION
FALLING HEAVY OBJECT
Do not fully remove the screw connections of the device mounting suspension and prevent the
device from falling out and down.
Failure to follow these instructions can result in injury or equipment damage.
How to Start-Up
Proceed as follows to start up:
Step Action
1 Import the user project again using a PC on which the automation toolkit SoMachine Motion
Logic Builder is installed.
Or
Retrieve the CompactFlash card from the controller to be replaced and insert it into the new
controller.
2 Ensure that the CompactFlash card is functional.
3 Store the PacDrive controller in a suitable transport packaging.
4 Put the system back in operation.
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Fast Device Replacement (FDR) - Introduction
Introduction
With the help of the fast device replacement, the Lexium 62, Lexium 52 and ILM devices that are
in the configuration of a SoMachine Motion project on the controller can be replaced.
There are certain parameters that have to be set in SoMachine Motion first. Information on this can
be found in the online help of SoMachine Motion.
Subsequently, certain settings on the display of the controller have to be made which are described
in the following.
The controller interface for FDR gives the possibility to manually access the assignment between
logical devices in the controller configuration (SoMachine Motion Logic Builder) and the physical
connected devices.
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Fast Device Replacement - Usage
Error Detected During the Manual Device Assignment

If two or more devices of the same type (or a double drive) are replaced, it is possible that an
incorrect manual assignment of the logical devices to the physical connected devices is made.
WARNING
UNINTENDED OPERATING STATE OF THE DEVICE
 Make sure that the assignment of the logical devices to the physical connected devices is
exactly the same as the device assignment before the device replacement.
 Before putting the machine back into service, you have to verify that the application is
addressing the physical drives correctly.
Different Device Types

The controller interface for FDR does not consider the device type of physical devices.
NOTE: If the logical device type is not the same as the assigned physical device type, then a device
assignment with the controller interface for FDR is possible. However, it leads to an error being
detected during the Sercos phase start-up (8501 Sercos slave not found). If FDRStartMode is set
to the value Phase start-up/2, then the controller interface for FDR is restarted.
Further information on the parameters can be found under Fast Device Replacement in the online
help of SoMachine Motion.
Device Replacement
If the requirements are fulfilled (see chapter Fast Device Replacement in the SoMachine Motion
online help) and you are replacing a device, then the controller display automatically shows the
start picture of the controller interface for FDR.
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Confirmation or Cancel
Action Result
You can exit the controller interface for FDR with the The controller interface for FDR is ended.
Enter key (if the arrow pointing right is on No).
You can also switch to Yes with the arrow pointing Now you can navigate through the menu like
down key (arrow pointing right on Yes), and then described in the chapter Controller Display
confirm the Yes with Enter. (see page 79). For more information, refer to the
chapter Application (see page 82).
Timeout (5 Minutes)
If no button is pressed at the display for 5 minutes, the controller interface for FDR is terminated
(timeout = 5 minutes). The system then behaves as if you have terminated the FDR mechanism
as described above. If you press a display button within the 5 minutes, the time for the timeout is
reset.
Behavior After Repeated Download

If after the controller interface for FDR a download of a project is made, then the saved changes
of the parameter ConfiguredSerialNumber are reset and set to the values that are saved in
the project that was downloaded.
For devices that are identified via Identification mode → Device number
(SerialNumberController / 0) and were allocated via FDR, the system acts as if the
controller interface for FDR had not been performed.
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Fast Device Replacement - Controller Display
Overview
When the controller interface for FDR is active, the controller display shows the corresponding
menu.
The following describes the menu in general. For more information, refer to the section Application
(see page 82).
General Menu Description
Arrow / Key Description

If up/down arrows are displayed at the right menu edge, you can scroll up and
down using these arrow keys.
Scrolling starts only after the right arrow is displayed at the lower or upper menu
edge. If the right arrow is displayed in a line in between, you can move it using the
up/down arrow keys
– The command that is in the line that is marked with the arrow pointing right can be
confirmed/executed with the Enter key.
In the following example, FDR SNRC stands for addressing a device via the device serial number.
Instead of FDR SNRC, the FDR ATYP (for application type) or FDR SADR (for Sercos address) can
also be used.
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Placeholders Description
[x/y] Number of the logic device (x) which currently has to be processed and the total number of
the assigned devices (y). If, for example, 20 devices cannot be assigned by default
addressing and you have already assigned 11 devices via the controller interface for FDR,
then 12/20 is displayed.
If this line (for example, FDR SNRC[x/y] [TA]) contains more than 18 characters, then the
first 16 characters are displayed, followed by ....
Via the menu item Details, you can switch to a display mode that displays the complete line
(see below).
[TA] Topological address of the physical device that is currently displayed.
[log.device] Name of the logical device in the controller configuration (SoMachine Motion Logic Builder)
that shall be assigned to the physical device at the topological address [TA].
If the device name consists of more than 18 characters, the first 16 characters of the device
name are displayed, followed by ...
Via the menu item Details, you can switch to a display mode that displays the complete
logical device name (see below).
[SNRC] Serial number of the currently displayed physical device on the topological address [TA]
If the serial number has more than 18 characters, then the first 16 characters of the serial
number are displayed, followed by ...
Via the menu item Details, you can switch to a display mode that displays the complete serial
number (see below).
NOTE: Devices that were assigned via the menu item/command Assign device (see below) cannot
be removed again via a menu item/command.
Menu item/Command Description

Assign device With this command, you confirm the assignment between the logical device [log.device]
and the physical device at the topological address [TA].
 In the case of Identification mode → Device serial number , the serial number of the
physical device is copied to the parameter ConfiguredSerialNumber of the logical
device.
 In the case of Identification mode → Application type, the application type is written to the
respective device via the Sercos bus
 By Identification mode → sercos address, the Sercos address is written to the respective
device via the Sercos bus.
After assigning a device, the x (see placeholder [x/y]) is increased. If no other devices
without an assignment are existent, then the mechanism is completed and the Sercos phase
start-up continues.
next phys. With this command, the next physical device to the logical device (x) that currently has to be
processed is displayed.
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Menu item/Command Description

Details With this command, it is possible to switch to a display mode that displays the complete lines
(multi-line).
This is helpful if in the standard view lines cannot be displayed completely (see above).
For a logical device, a maximum of 40 characters can be displayed
back With this command, it is possible to switch back to the standard view (maximum
16 characters followed by ... are displayed).
Exit FDR With this command, the controller interface for FDR is canceled.
The cancelation has to be confirmed once again (Really exit? → Exit FDR).
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Fast Device Replacement - Application
Starting Conditions
The following example shows a typical application for the controller interface for FDR. For the
displayed example, the following applies:
 All the devices are operational.
 The Sercos bus is started up.
 For all the devices, the Device addressing via the Identification mode → Device serial number
was made (parameter SerialNumberController / 0).
 The parameter FDRConfirmationMode of the controller was set to the value
by Display / 0.
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Device Replacement
The following devices have to be replaced because of maintenance:
 The device at the topology address 2 (TA:2) with the logical device name DEV_02 and the serial
number SNRC phy: xxx-02 has to be replaced by the new device that has the serial number
SNRC phy: xxx-15.
 The device at the topology address 5 (TA:5) with the logical device name DEV_05 and the serial
number SNRC phy xxx-05 has to be replaced by the new device that has the serial number
SNRC phy xxx-16.
After the Device Replacement
After the physical replacement of the devices the machine has to be restarted again. In order for
the controller interface for FDR to be started, the parameter FDRStartMode has to be set to
Start/1 or Phase start-up/2 and the parameter FDRConfirmationMode to
by display / 0.
Now the controller interface for FDR has to find the correct assignment of the two logical devices
DEV_02 and DEV_05 to the new physically connected devices at topology address 2 and 5.
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Process
The controller interface for FDR verifies all the logical devices one after another which would trigger
the diagnostic message 8501 Sercos slave not found during the Sercos phase start-up.
Afterwards, to the respective logical device all the physical devices are checked until one device
is acknowledged.
Due to space constraints, the sequence for device 1 and device 2 is displayed one beneath the
other.
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86 EIO0000001503 04/2018
Cable Replacement
Introduction
NOTE: In addition to the following instructions, you must observe the specifications of the machine
manufacturer when replacing the cables.
DANGER
system.
Step Action
group.
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DANGER
Procedure
Proceed as follows for cable replacement:
 Be sure that the cables clearly indicate their connections before disconnecting.
 Replace cables with an identical type and length.
 Refer to any documentation from the original machine manufacturer before replacing cables.
 Disconnect/Attach the cable from the equipment components involved.
DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector assignments.
88 EIO0000001503 04/2018
Indicators and Control Elements
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Chapter 5

Topic Page
Indicators of the Controller 90
Menu Navigation 97
CompactFlash Card Slot 101
Buttons 102
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Indicators of the Controller
Overview
1 4-line Liquid Crystal Display (LCD) (see page 91)

2 Power LED indicator (see page 91)
3 WD LED indicator (see page 92)
4 Error LED indicator (see page 92)
5 S3 (Sercos III) LED indicator (see page 93)
6 Ethernet status LED indicators (see page 93)
7 Sercos status LED indicators (see page 94)
8 Protocol-specific status LED indicators (see page 94)
9 PacNet LED indicators (not used)
90 EIO0000001503 04/2018
If the cover of the controller is closed, you see 3 vertically arranged LED indicators, which signify
various operating states or detected errors:
 Power
 WD (watchdog indicator)
 Error (error display)
Liquid Crystal Display (LCD)
In addition to the LED indicators, further information about the operating status of the controller is
given on the 4-line Liquid Crystal Display (LCD).
Line 1 Controller type and firmware version

Line 2 Current IP address of the controller
Line 3 –
Line 4 PFPGA version/PIC version
Power LED Indicator

The Power LED indicator indicates the state of the control voltage in the UPS status.
LED indicator status Meaning

Off The control voltage (24 Vdc) is absent or under-voltage.
On Normal operation; control voltage in the normal range.
Flashes UPS active.
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Watchdog LED Indicator

The WD (watchdog) LED indicator of the watchdog hardware module is used to monitor the
controller.

Off Normal operation.
On An unrecoverable error was detected or the controller is in initialization phase.
Press the reset button to reset and reboot the controller.
An unrecoverable error is a serious hardware or software issue that requires intervention.

When this error is detected, the following actions are performed:
 The controller is stopped.
 The optional modules are reset.
 The digital and analog outputs are reset.
 The wd (watchdog) relay output is opened.
Error LED Indicator

The Error LED indicator indicates detected errors. The table lists the possible display conditions
and their accompanying error descriptions.

Off Normal operation.
Flashes slowly Error of class 3 and 4 active.
(1.7 Hz) Refer to the SoMachine Motion Online Help\SoMachine Motion Diagnostics\System
Diagnostic\Diagnostic Classes.
Flashes quickly Controller boot completed, last boot was not successful. See diagnostic message 209
(10 Hz) last boot failed. Controller performed a minimal boot.
Flashes fast and Firmware download via Sercos is active or controller is in initialization phase
slowly alternately
On An error was detected during the boot.
The Error LED indicator is flashing on after BIOS is started. Once the operating system, user
configuration, user parameters, and the IEC program have been loaded and the IEC program has
been started successfully, the Error LED indicator is switched off again. The boot procedure is now
complete.
92 EIO0000001503 04/2018
S3 (Sercos III) LED Indicator

The S3 LED indicator indicates the state and the phases of the Sercos communication.
LED indicator color Meaning Instructions/information for the user Notes

/ status
Off No Sercos communication – –
Orange The device is in a – SERC3.State = 0..3
communication phase CP0 up to
and including CP3.
Green Sercos communication in – SERC3.State = 4
communication phase CP4
without error detected.
Red Detected communication error. Reset condition: DiagQuit SERC3.State = 11
Ethernet Status LED Indicators

The Ethernet connector of PacDrive LMC Pro has two LED indicators. One LED indicator is green,
the other is yellow.
LED indicator State Meaning

Green On Connection established
Green Flashing Data traffic
Green Off No connection, for example, no cable connected, or connected
device has no power
Yellow On 100 MBit/s connection
Yellow Off 10 MBit/s connection
The Ethernet connector of PacDrive LMC Pro2 has two LED indicators. One LED indicator is green
(above), the other is yellow/green (below).

Green (above) On Connection established
Green (above) Off No connection, for example, no cable connected, or connected
device has no power
Green (below) Flashing 1000 MBit/s (1 GBit/s) connection with data traffic
Yellow (below) Flashing 10/100 MBit/s connection with data traffic
Yellow/Green Off No data traffic
(below)
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Sercos Status LED indicators

Each Sercos connector has two LED indicators. One LED indicator is green, the other is yellow.

Yellow On Connection established
Off No cable connected or connected device has no power.
Green On Active network traffic
Off No active network traffic
Protocol-specific Status LED Indicators

LED indicators EtherCAT master
LED indicator Color State Meaning

LINK/RJ45 Ch0 & Ch1 green LED indicator
Green On A connection to Ethernet
exists.
Off Off The device has no
connection to Ethernet.
RJ45 Ch0 & Ch1 yellow LED indicator
Yellow Flashing cyclic with 2.5 Hz The device sends/receives
Ethernet frames.
LED indicators EtherCAT slave

exists.
Green Flashing cyclic with 2.5 Hz The device sends/receives
Ethernet frames.
– – The LED indicator is not
being used.
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LED indicators EtherNet/IP scanner (master)

exists.
ACT/RJ45 Ch0 & Ch1 yellow LED indicator
Yellow Flashes The device sends/receives
Ethernet frames.
LED indicators EtherNet/IP adapter (slave)

exists.
Ethernet frames.
LED indicators PROFINET controller

exists.
RX/TX/RJ45 Ch0 & Ch1 yellow LED indicator
Ethernet frames.
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LED indicators PROFINET device

exists.
Ethernet frames.
96 EIO0000001503 04/2018
Menu Navigation
Menu Buttons
Three menu buttons are located on the front side of the controller. With these menu buttons, the
user can open and navigate through the menu.
1 Up arrow button
2 Enter button
3 Down arrow button
Functions of the Menu Buttons

Under the Liquid Crystal Display (LCD), three menu buttons are located through which the user
can open and navigate in the menu. The menu buttons feature the following functions:
Buttons Function
Access of the menu
First and then simultaneously

Cursor up
Cursor down
Open menu item
One level up in the menu
First and then simultaneously
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If an up or down arrow is displayed on the right display edge, this indicates that the current menu
has more lines than can be shown on the display. In this case, you can use the arrow buttons
and to scroll up or down.
Menu Navigation
98 EIO0000001503 04/2018
Description of the Menu Navigation

The submenu Versions provides an overview of all the software and hardware versions installed
on the controller.
Item Description
FW Currently used firmware version.
PFPGA Version of the PacDrive FPGA software
PIC Version of PIC firmware
BIOS BIOS version
In the submenu HCode/SerialNo. a serial number and the hardware code are displayed. The serial
number is a unique number which is used to identify the controller. The hardware code indicates
the hardware revision.
Item Description
Serial number Controller serial number
Hardware code Hardware code of the controller(1)
(1) The first two digits of the hardware code indicate the hardware revision (for example, 02). The hardware
revision is also indicated on the logistical nameplate (see page 34) (for example, RS:02). In order to
maintain compatibility with your application and machine, replace the existing controller with that of the
same hardware code.
In the submenu IP address, the IP address, the subnet mask, and the gateway are displayed.
Item Description
IP IP address of the controller
MASK Subnet mask
GW Gateway
The MAC address is specified in the submenu MAC address. The MAC address is a clear address
of the device to identify the device in the network.
Item Description
MAC address MAC address
EIO0000001503 04/2018 99
In the submenu Inputs, the user can prompt the logic state of each input. The digital inputs
correspond to the standard IEC61131-2 type 1. Touchprobes and fast inputs have a resolution of
10 µs. Fast inputs can be used to trigger an interrupt.
Item Description
DI Digital input
FI Fast input
TP Touchprobe
In the submenu Outputs, the user can prompt the logic state of each output.
Item Description
DQ Outputs
In the submenu DiagMessage, the diagnostic class, the diagnostic code, and the diagnostic text
are displayed. The system assigns each diagnostic message a specific diagnostic class when
enabled. The diagnostic code is a code that encrypts a certain diagnostic. In the diagnostic text, a
diagnostic is described in detail.
Item Description
A: A: Diagnostic class
BBB: BBBB: Diagnostic code
C...C C...C: Diagnostic text
In the submenu Select language, the user can choose the display language.
Item Description
Select language:
German Display language is German.
English Display language is English.
Display during the boot with empty battery pack (UPS).

Press the right button below the display to continue the boot and to start charging the battery pack.
For more information, refer to the chapter Device Replacement (see page 74).
100 EIO0000001503 04/2018

CompactFlash Card Slot
Overview
1 CompactFlash card slot

2 Battery compartment
The CompactFlash card slot is located on the operating cover of the controller.
The CompactFlash card slot is the receptacle for the permanent data storage (CF card) of the
controller.
How to Replace the CompactFlash Card in Case of Servicing
Step Action
3 Hold the CompactFlash card with your thumb and forefinger and pull it out of the slot.
4 To insert, carefully place the CompactFlash card on the guide rail and push it into the device.
5 Push lightly until the CompactFlash card clicks in.
EIO0000001503 04/2018 101

Buttons
on / off Button
The on / off buttons are located under the operating cover of the controller.
Precondition: Place the system in a secure position before switching it off.
Step Action
1 Press this button to energize the controller when the controller is completely wired and
connected to the power supply system.
2 Press this button to de-energize the controller when the system is running.
reset Button
The reset button is located under the operating cover of the controller.
Precondition: Place the system in a secure position before resetting.
Step Action
1 Press the button to reset and reboot the controller.
102 EIO0000001503 04/2018

Integrated Communication Ports
EIO0000001503 04/2018
Chapter 6

Topic Page
Electrical Connections Overview 104
Connection Details Controller 106
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Electrical Connections Overview
Front Panel
Connection overview of the PacDrive LMC Pro/Pro2:
Front view of the PacDrive LMC Pro/Pro2: Bottom view of the PacDrive LMC Pro/Pro2:
Connection Meaning Connection cross-section [mm2] / [AWG] Tightening torque [Nm] / [lbf in]
CN1 Control voltage / watchdog 1...1.5 17...16 –
CN2 Digital outputs 1...1.5 17...16 –
CN3 Digital inputs 0.5...1.5 20...16 –
CN4 TP / fast digital inputs 0.5...1.5 20...16 –
CN5 Analog inputs / outputs 0.5...1.5 20...16 –
CN7 USB host (USB-A) – – –
CN8 Ethernet connection – – –
CN9 PacNet – – –
CN10 RT Ethernet, port 1 – – –
CN11 RT Ethernet, port 2 – – –
CN12 Sercos, port 1 – – –
104 EIO0000001503 04/2018

Connection Meaning Connection cross-section [mm2] / [AWG] Tightening torque [Nm] / [lbf in]
CN13 Sercos, port 2 – – –
CN14 Master encoder (Hiperface) – – 0.4 / 3.54
CN14 Master encoder – – 0.4 / 3.54
(incremental)
CN15 COM 1 (RS-232) – – 0.4 / 3.54
CN16 COM 2 (RS-485) – – 0.4 / 3.54
CN17 CAN – – 0.4 / 3.54
CN18 PROFIBUS DP – – 0.4 / 3.54
CN20 Option slot 1 – – 0.5 / 4.42
CN21 Option slot 2 – – 0.5 / 4.42
Shield connection 4 11 1 / 8.85
EIO0000001503 04/2018 105

Connection Details Controller
CN1 - Control Voltage And Watchdog
Connection CN1
Pin Designation Meaning Range

1 DC +24 V Supply voltage -15 % / +25 %
2 DC 0 V Supply voltage –
3 +UL For digital outputs DC +24 V
-15 % / +25 %
4 L0 For digital inputs / outputs –
5 DC +24 V Supply voltage (bridged with pin 1, maximum ampacity 4 A) –
6 DC 0 V Supply voltage (bridged with pin 2, maximum ampacity 4 A) –
7 WD Watchdog relay –
8 WD Watchdog relay –
106 EIO0000001503 04/2018

Input connection
1 Internal wiring diagram - input connection of power supply (simplified)

2 Internal supply voltage
3 Supply voltage for digital outputs/inputs
EIO0000001503 04/2018 107

CN2 - Digital Outputs
Connection CN2
Pin Designation Meaning

1 O.00 Digital output 0
108 EIO0000001503 04/2018

CN3 - Digital Inputs
Connection CN3

1 I.00 Digital input 0
EIO0000001503 04/2018 109

CN4 - Touchprobe And Fast Digital Inputs
Connection CN4

1 T.00 Touchprobe input 0
17 F.00 Fast input 1
110 EIO0000001503 04/2018

CN5 - Analog Inputs / Outputs
Connection CN5

1 AI.0 + Analog input 0+ -10...+10 V (*) 0...20 mA (**)
2 J.0 + Br. current input 0 + –
3 AI.0 - Analog input 0- –
4 A.GND 0 Analog ground 0 –
5 12 V Out 0 Output voltage 0 12 V
6 FE (functional earth) Shield –
7 AO.0 Analog output 0 -10...+10 V
8 A.GND AO.0 Analog ground 0 –
10 AI.1 + Analog input 1+ -10...+10 V (*) 0...20 mA (**)
11 J.1 + Br. current input 1 + –
12 AI.1 - Analog input 1- –
13 A.GND 1 Analog ground –
14 12 V Out 1 Output voltage 1 12 V
16 AO.1 Analog output 1 -10...+10 V
17 A.GND AO.1 Analog ground –
(*) Voltage measurement and (**) current measurement on AI.0+ / AI.0- (pin 1 / pin 3) and AI.1+ / AI.1- (pin 10 / pin 12)
(**) Current measurement via bridging to J.0+ (pin 2) or J.1+ (pin 11).
EIO0000001503 04/2018 111

Input connection
1 Internal wiring diagram - input connections for analog inputs (simplified)

2 Analog input 1
3 Analog input 2
CN7 - USB Host
Connection CN7

1 VBUS / +5V – –
2 D- / Data- – –
3 D+ / Data+ – –
4 GND / Ground – –
112 EIO0000001503 04/2018

CN8 - Ethernet
Connection CN8 of PacDrive LMC Pro
Pin Designation Meaning Function

1 Tx+ Output transmit data + –
2 Tx- Output transmit data - –
3 Rx+ Input receive data + –
4 – Reserved –
5 – Reserved –
6 Rx- Input receive data - –
7 – Reserved –
8 – Reserved –
Connection CN8 of PacDrive LMC Pro2

1 MDI 0+ Transmit line 0 –
2 MDI 0- Transmit line 0 –
There are two LED indicators affixed to the Ethernet connection.

For further information on the functions of the LED indicators, refer to the description of the
Ethernet status LED indicator .
CN9 - PacNet
EIO0000001503 04/2018 113

Connection CN9

1 TxD+ Output transmit data + –
2 TxD- Output transmit data - –
3 RxD+ Input receive data + –
4 TxC- Output transmit clock - –
5 TxC+ Output transmit clock + –
6 RxD- Input receive data - –
7 RxC+ Input receive clock + –
8 RxC- Input receive clock - –
CN10/CN11 - RT Ethernet
Connection CN10/11

4 – Reserved –
5 – Reserved –
7 – Reserved –
8 – Reserved –
NOTE: When using the PacDrive LMC Pro/Pro2 as EtherCAT slave, the connection CN10
represents the input port and the connection CN11 the output port. The input port and output port
are predetermined by the firmware and cannot be configured.
For further information on the functions of the LED indicators, refer to the description of the
Indicators and Control elements (see page 89).
114 EIO0000001503 04/2018

CN12/CN13 - Sercos
Connection CN12/CN13

4 – Reserved –
5 – Reserved –
7 – Reserved –
8 – Reserved –
NOTE:
If Sercos devices are assigned via the topological addresses (IdentificationMode =
TopologyAddress) to the PacDrive LMC Pro/Pro2, then consider the following:
 Connect your Sercos device to the PacDrive LMC Pro/Pro2 either completely via Sercos port 1
(CN12) in line topology or in ring topology using Sercos port 1 and 2 (CN12/CN13).
 Do not connect the Sercos devices to the PacDrive LMC Pro/Pro2 via double line topology
(CN12/CN13).
 Do not connect the Sercos devices to the PacDrive LMC Pro/Pro2 only via Sercos port 2
(CN13).
CN14 - Master Encoder (Hiperface)

The Hiperface connection consists of a standard, differential, digital connection (RS-485 =
2 wires), a differential, analog connection (sine- and cosine signal = 4 wires), and a mains
connection to supply the encoder (+9 V, GND = 2 wires).
EIO0000001503 04/2018 115

Connection CN14 - Master encoder (Hiperface)

1 REFSIN Reference signal sine –
2 SIN Sinusoidal trace –
3 REFCOS Reference signal cosinus –
4 COS Cosinus trace –
5 +9 V Supply voltage –
6 RS485- Parameter channel - –
7 RS485+ Parameter channel + –
8 SC_SEL Master encoder plugged in –
(bridge to GND)
9 GND Supply voltage –
CN14 - Master Encoder (Incremental)
Connection CN14 - Master encoder (incremental)

1 _UA Track A –
2 UA Track A –
3 _UB Track B –
4 UB Track B –
5 +5 V Supply voltage –
6 _UO Track O –
7 UO Track O –
8 – Reserved –
9 GND Ground –
116 EIO0000001503 04/2018

CN15 - COM 1 (RS-232)
Connection CN15

1 DCD Data carrier detect –
2 RxD Receive data –
3 TxD Transmit data –
4 DTR Data terminal ready –
5 GND Signal ground –
6 DSR Data set ready clear to send –
7 RTS Request to send –
8 CTS Clear to send –
9 RI Ring indicator –
CN16 - COM 2 (RS-485)
Connection CN16

1 +5 VM Supply voltage –
2 TxD- RS-485 transmit- –
3 TxD+ RS-485 transmit+ –
EIO0000001503 04/2018 117


4 RxD+ RS-485 receive+ –
5 RxD- RS-485 receive- –
6 GNDR GND via resistor (100 Ohm) –
7 – Reserved –
8 GNDM Supply voltage –
9 GNDR GND via resistor (100 Ohm) –
CN17 - CAN
Connection CN17

1 – Reserved –
2 CAN_L Bus line (low) –
3 GND Ground –
4 – Reserved –
5 – Reserved –
6 – Reserved –
7 CAN_H Bus line (high) –
8 – Reserved –
9 – Reserved –
NOTE: The connection of the TM5 System to the PacDrive controller can only occur via a Sercos
bus interface TM5NS31. A connection of TM5 System via CAN bus and a CANopen interface
module is not supported.
118 EIO0000001503 04/2018

CN18 - PROFIBUS
Connection CN18

2 – Reserved –
3 RxD / TxD -P Data -P –
4 CNTR-P Control signal P –
5 DGND Signal ground –
6 VP Supply voltage –
7 – Reserved –
8 RxD / TxD -N Data -N –
9 – Reserved –
Connectors
NOTE: For the connection plugs, use a PROFIBUS connector to connect to the 9 pole PROFIBUS
outlet because the bus terminal resistors are in this connector.
Note for the bus terminal resistors:
Step Action
1 Verify for the first and last bus nodes if the terminal resistors are switched on. Otherwise data
transmission will not function properly.
2 Verify if the shielding is applied extensively and on both sides.
EIO0000001503 04/2018 119

120 EIO0000001503 04/2018

Technical Data
EIO0000001503 04/2018
Chapter 7
Technical Data
Technical Data

Topic Page
Ambient Conditions 122
Standards and Regulations 125
Mechanical and Electrical Data 126
Dimensions 131
EIO0000001503 04/2018 121

Technical Data
Ambient Conditions
Ambient Conditions for Control Cabinet Devices (Without UPS)
Procedure Parameter Value Basis

Operation Class 3K3 IEC/EN 60721-3-3
Degree of protection IP 20
Pollution degree 2
Ambient temperature +5...+55 °C (+41...+131 °F)
Relative humidity 5...95%
 Condensation No
 Formation of ice No
Class 3M4
Shock 147 m/s2 (15 gn) for a
duration of 6 ms
Vibration 3.5 mm (0.138 in.) fixed
amplitude from 5...8.4 Hz
9.8 m/s2 (1 gn) fixed
acceleration from
8.4...150 Hz
Transport Class 2K3 IEC/EN 60721-3-2
Ambient temperature -40...+70 °C (-40...+158 °F)
 Condensation No
Class 2M2
duration of 6 ms
acceleration from
8.4...150 Hz
122 EIO0000001503 04/2018

Technical Data

Long-term Class 1K4 IEC/EN 60721-3-1
storage in
transport
packaging Relative humidity 5...95%
 Condensation No
Ambient Conditions for Control Cabinet Devices (With UPS)

Operation Class 3K3 IEC/EN 60721-3-3
Degree of protection housing IP 20
Pollution degree 2
Ambient temperature +5...+40°C (+41...+104 °F)
 Condensation No
Class 3M4
duration of 6 ms
acceleration from
8.4...150 Hz

acceleration from
8.4...150 Hz
EIO0000001503 04/2018 123

Technical Data

Transport Class 2K3 IEC/EN 60721-3-2
 Condensation No
Class 2M2
duration of 6 ms
acceleration from
8.4...150 Hz
Long-term Class 1K3 IEC/EN 60721-3-1
storage in Ambient temperature -5...+45 °C (-23...+113 °F)
transport
packaging Relative humidity 5...95%
 Condensation No
124 EIO0000001503 04/2018

Technical Data
Standards and Regulations
Overview
Standards and regulations
CE EMC Directive 2014/30/EU

 EN 61131-2:2007
cULus UL 508C Power Conversion Equipment

Adjustable Speed Drives
 CSA-C22.2 No. 274
CSA Industrial Control Equipment

 CSA-C22.2 No. 14
China RoHS Marking for the Restricted Use of Hazardous Substances in Electronic and
Electrical Products
 SJ/T 11364
EIO0000001503 04/2018 125

Technical Data
Mechanical and Electrical Data
Technical Data PacDrive LMC Pro/Pro2
Category Parameter Value

Product Type code PacDrive PacDrive PacDrive PacDrive
configuration LMC300 LMC400 LMC600 LMC402
PacDrive
LMC802
Configuration Processor up to Rev. 01: CPU Intel CPU Intel CPU Intel
CPU Intel Celeron M Pentium M Celeron 2000E
Celeron M 1.5 GHz 1 MB 2.0 GHz 2 MB 2.2 GHz 2 MB
600 MHz L2 cache L2 cache Smart Cache
512 KB
L2 cache
as of Rev. 02:
CPU Intel
Celeron M
1.5 GHz
1 MB L2 cache
Memory 512 MB DDR2 1 GB DDR3L
NV RAM 128 KB 128 KB 256 KB
Battery on the front for Yes (battery maintenance interval: typically 5 years)
BIOS cmos, NVRAM and
RTC
CompactFlash card At least 128 MB (accessible from the outside)
On/Off button Yes
Reset button Yes
Cooling Fan (temperature-controlled)
Real Time Clock (RTC) Yes
Diagnostics Watchdog Yes (maximum 2 A, maximum 60 Vdc)
Alphanumeric diagnostic 4 x 20 letters
display
Status LED indicators 3
Integrated data logger for Yes
diagnostic messages
Integrated trace recorder Yes
(software oscilloscope)
Remote maintenance Yes
126 EIO0000001503 04/2018

Technical Data

PacDrive
LMC802
Bus connections Integrated motion and field Sercos
buses
Integrated additional PROFIBUS DP (master/slave) and
fieldbus connection
CAN (2.0B)
(configuration 1)
Integrated additional RT-Ethernet (2 ports) and
fieldbus connection PROFIBUS DP (master/slave) or 1 x CAN (2.0B)
(configuration 2)
PacNet interface 1
Communication Serial interfaces COM1: RS-232
/ interfaces
COM2: RS-422 / RS-485
Network connection 1 x Ethernet 10/100 Base-T (auto negotiation, auto- 1 x Ethernet
MDI) 10/100/1000
Base-T (auto
negotiation,
auto-MDI)
USB connection 1 x USB-2.0 (host for storage medium)
Master encoder interface 1 Hiperface master encoder or
1 Incremental master encoder
Programming interface Ethernet
Additional encoder input via Hiperface master encoder or
PacNet interface with Incremental master encoders
added BT-4/ENC module
Master encoder output via Incremental
PacNet interface
Integrated OPC interface Yes
Diagnostic interface for Ethernet or modem
remote maintenance
Communication protocols Http
Ftp
ICMP (Ping)
Optional slots for OM- 2
C/OM-P/OM-NE
EIO0000001503 04/2018 127

Technical Data

PacDrive
LMC802
Programming- – Continuous function chart (CFC)
languages
Function block diagram (FBD)
IEC 61131-3
Instruction list (IL)
Structured text (ST)
Ladder diagram (LD)
Sequential function chart (SFC)
Touchprobe Number 16 (IEC 61131-2)
inputs
Range UIN 0 voltage 0...6 Vdc
Input current IIN = 5 mA at UIN = 24 V
Polarized Yes
Input filter TP0...TP15 100 µs resolution
TP0 to TP15 10 µs at a Sercos cycle time of 1, 2, 4 ms
Additional inputs Number maximum 64
or Touchprobe
inputs via
PacNet
Fast PacNet Number 64
inputs
Digital inputs Number 20 (IEC 61131-2)
Polarized Yes
Input filter 1 ms or 5 ms can be parameterized
Fast inputs Number 4 (IEC 61131-2)
(interrupt)
Polarized Yes
Input filter 0.1 ms or 1 ms can be parameterized
128 EIO0000001503 04/2018

Technical Data

PacDrive
LMC802
Analog inputs Number 2
Range UIN -10...10 V
Resolution 12 bit (5 mV)
Resistor 100 kOhm
Range IIN -20...20 mA
Resolution 12 bit (5 µA)
Resistor 500 Ohm
Fast PacNet Number 64
outputs
Digital outputs Number 16 (IEC 61131-2)
Output voltage (+UL-3 V) < UOUT < +UL
Rated current Ie = 250 mA per output
Inrush current Iemax < 2 A for 1 s
Leakage current with < 0.4 mA
0 signal
Transmission time 100 µs
Short circuit protection Yes
Analog outputs Number 2
Range UOUT -10...10 V
Resolution 12 bit (5 mV)
Load > 5 kOhm (maximum offset < +/- 75 mV)
Power Maximum number of drives 8 servo axes 16 servo axes 99 servo axes 16 servo axes
(PacDrive
LMC402)
130 servo axes
(PacDrive
LMC802)
EIO0000001503 04/2018 129

Technical Data

PacDrive
LMC802
Power supply Power supply unit without UPS (with UPS)
 up to 2.0 A (3 A) 2.0 A (3 A) 2.0 A (3 A)
Rev. 01:
1.5 A
(2.5 A)
 as of
Rev. 02:
2.0 A (3 A)
Supply voltage DC +24 V -15 %/+25 %
Inrush current maximum 20 A / 1 ms
Voltage drop immunity Up to 25 ms.
UPS Yes (optional)
Power consumption of  up to 48 W (72 W) 48 W (72 W) 48 W (72 W)
power supply Rev. 01:
24 W (66 W)
 as of
Rev. 02:
48 W (72 W)
Dimensions Dimensions of housing DxWxH: 243 x 100 x 310 mm / 9.57 x 3.94 x 12.20 in
Weight Weight (with packaging) 3.5 kg (4.1 kg) / 7.71 lb (9.03 lb)
Pollution degree 2 (according to CN 60664-1)
130 EIO0000001503 04/2018

Technical Data
Dimensions
Dimensions
Dimensions of the PacDrive LMC Pro/Pro2:
EIO0000001503 04/2018 131

Technical Data
132 EIO0000001503 04/2018

Uninterruptible Power Supply UPS
EIO0000001503 04/2018
Chapter 8
Retrofitting Installation of UPS
Overview
The controllers PacDrive LMC Pro and PacDrive LMC Pro2 can be equipped with an internal
battery pack for an uninterruptible power supply. The internal battery pack is continually being
charged via the power supply of the controller while in operation.
The function of the battery pack is to maintain the power supply to the controller in the event of a
power outage long enough to shut down the controller properly without losing any data. The preset
time of shutdown can be up to 5 minutes.
If necessary, the battery pack can also be installed or replaced afterwards, as described below.
EIO0000001503 04/2018 133

How to Open the Controller
Step Action
2 Prevent the main switch from being switched back on.
3 Open the operating cover of the PacDrive controller.
4 Loosen the two fastening screws on the front of the controller (1).
5 Remove the electronic module from the housing.
NOTICE
134 EIO0000001503 04/2018

How to Connect the Battery Pack
Step Action
1 Adjust the battery pack and attach with two cable ties (1).
2 Connect the battery cable (2).
Improperly secured equipment and accessories can cause mechanical damage of PacDrive
controller.
CAUTION
BATTERY PACK NOT PROPERLY SECURED
 Use only the supplied cable ties to secure the battery pack (item number VW3E6006).
 Verify that the battery pack is properly secured.
The maintenance interval for replacing the battery pack is 3 years. Once this period has expired,
you must replace the battery pack.
CAUTION
POSSIBLE DATA LOSS BY POWER OUTAGE
Replace the battery pack at regular maintenance intervals not to exceed 3 years.
CAUTION
DAMAGE TO DISPLAY SUPPLY CABLE POSSIBLE
 Do not force the electronic module into the housing.
 Ensure that during installation of the electronic module the display supply cable does not get
caught or torn.
EIO0000001503 04/2018 135

1 Cable ties
2 Battery cable
3 Display supply cable
How to Connect the Controller
Step Action
1 Carefully push the electronic module of the controller back into the housing.
2 Tighten the two fastening screws on the front of the controller.
3 Close the operating cover.
136 EIO0000001503 04/2018

Optional Modules
EIO0000001503 04/2018
Chapter 9
Optional Modules
Optional Modules

Section Topic Page
9.1 Communication Module OM-NE 138
9.2 Communication Module OM-P 147
9.3 Communication Module OM-C 154
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Optional Modules
Section 9.1
Communication Module OM-NE
Communication Module OM-NE

Topic Page
Overview 139
Initial Installation of the Optional Module 140
Removal of the Optional Module (No Replacement) 142
Replacement of the Optional Module 143
Electrical Connections 144
138 EIO0000001503 04/2018

Optional Modules
Overview
Initial Installation
Initial installation of the optional module should only be done by Schneider Electric personnel.
General Information
The OM-NE module is a general communication module which features two Ethernet connectors
to realize Ethernet based field bus protocols.
OM-NE module with slot assignment
1 Ethernet connection CN30 (RT Eth P1)

2 Ethernet connection CN31 (RT Eth P2)
After installing the optional module, the controller will automatically detect the module. Then
configure it by using the controller configuration in SoMachine Motion Logic Builder.
NOTE: Only use OM-NE modules from hardware code 0008 for PacDrive LMC Pro/Pro2
controllers.
EIO0000001503 04/2018 139

Optional Modules
Initial Installation of the Optional Module
Required Tools for Initial Installation of the Optional Module
Module part Tool

Controller front side Cross slot maximum PH2 alternative PH1; slot
maximum 1.2 x 7.0
Backplane and blanking plates on the module sockets Cross slot maximum PH1
Step Action
3 Open the operating cover of the PacDrive controller upwards.
4 Undo the two fastening screws on the front of the controller.
5 Then remove the electronic module from housing.
NOTICE
INCORRECT INSERTION OF OPTIONAL MODULE
Do not insert the optional module when the controller is under power.
How to Install the Backplane

The backplane connects the optional module to the controller.
How to install the backplane:
Step Action
1 Insert the backplane on the rear of the module shaft into the controller circuit board.
2 Screw the backplane to the three holes provided.
140 EIO0000001503 04/2018

Optional Modules
How to Install the Optional Module

The module is ready-to-use when delivered.
You can insert the module into module slot 1 or module slot 2.
How to install the optional module:
Step Action
1 Select one of the two module slots on the controller.
2 Remove module slot blanking plate.
3 Insert module into open slot.
4 Screw module to module shaft with two M3x6 screws (tightening torque: 0.5 Nm (4.42 lbf in)).
Result: The module is now installed.
How to Close the Controller
Step Action
3 Close operating cover.
EIO0000001503 04/2018 141

Optional Modules
Removal of the Optional Module (No Replacement)
Required Tool for Removal of the Optional Module (no Replacement)
Module part Tool

Module shaft Cross slot maximum PH1
How to Disassemble the Optional Module
Step Action
3 Undo the two M3x6 screws on the module shaft.
4 Withdraw the module from the cartridge.
Result: The module is deinstalled now and the module shaft is empty.
5 Screw the blanking plate onto the empty module shaft.
Result: The empty module shaft is closed by the blanking plate.
NOTICE
INOPERABLE EQUIPMENT
Do not remove the optional module when the controller is under power.
142 EIO0000001503 04/2018

Optional Modules
Replacement of the Optional Module
Required Tool for Replacing the Optional Module
Module part Tool

Step Action
NOTICE

Step Action
NOTICE
EIO0000001503 04/2018 143

Optional Modules
Electrical Connections
Connection Details Optional Module OM-NE
CN30/31 - Ethernet outlet

1 Tx+ Transmit data +
2 Tx- Transmit data -
3 Rx+ Receive data +
4 – Reserved
5 –
6 Rx- Receive data -
7 – Reserved
8 –
NOTE: Operate the EtherNet/IP scanner only by using the connection CN30 (RT Eth P1). The
connection CN31 (RT Eth P2) is reserved.
NOTE: When using them as EtherCAT slave, the connection CN30 (RT Eth P1) represents the
input port and the connection CN31 (RT Eth P2) the output port. The input port and output port are
predetermined by the firmware and cannot be configured.
LED Indicator Description EtherCAT

LEDs EtherCAT master

exists.
Yellow Flashing cyclic with 2.5 Hz The device sends/receives
Ethernet frames.
144 EIO0000001503 04/2018

Optional Modules
LEDs EtherCAT slave

exists.
Green Flashing cyclic with 2.5 Hz The device sends/receives
Ethernet frames.
– – The LED indicator is not
being used.
LED Indicator Description EtherNet/IP

LEDs EtherNet/IP scanner (master)

exists.
Ethernet frames.
LEDs EtherNet/IP adapter (slave)

exists.
Ethernet frames.
EIO0000001503 04/2018 145

Optional Modules
LED Indicator Description PROFINET

LEDs PROFINET controller

exists.
Ethernet frames.
LEDs PROFINET device

exists.
Ethernet frames.
146 EIO0000001503 04/2018

Optional Modules
Section 9.2
Communication Module OM-P
Communication Module OM-P

Topic Page
Overview 148
EIO0000001503 04/2018 147

Optional Modules
Overview
General Information
Another PROFIBUS interface is made available via the OM-P module.
148 EIO0000001503 04/2018

Optional Modules
Required Tools for Initial Installation of the Optional Module
Module part Tool

maximum 1.2 x 7.0
Step Action
NOTICE

Step Action
EIO0000001503 04/2018 149

Optional Modules

Step Action
Step Action
150 EIO0000001503 04/2018

Optional Modules
Required Tool for Removal of the Optional Module
Module part Tool

Step Action
NOTICE
EIO0000001503 04/2018 151

Optional Modules
Module part Tool

Step Action
NOTICE

Step Action
NOTICE
152 EIO0000001503 04/2018

Optional Modules
Connection Details Optional Module OM-P

CN33 - PROFIBUS interface
Pin Designation Meaning Range Maximum cross

section
1 PE Shield – 0.25 mm2
2 – Reserved –
3 RxD / TxD -P Data -P –
4 CNTR-P Control signal P –
5 DGND Signal ground –
6 VP Supply voltage –
7 – Reserved –
8 RxD / TxD -N Data N –
9 – Reserved –
EIO0000001503 04/2018 153

Optional Modules
Section 9.3
Communication Module OM-C
Communication Module OM-C

Topic Page
Overview 155
154 EIO0000001503 04/2018

Optional Modules
Overview
General Information
Another CANBUS interface is made available via the OM-C module.
EIO0000001503 04/2018 155

Optional Modules
Required Tool for Initial Installation of the Optional Module
Module part Tool

maximum 1.2 x 7.0
Step Action
NOTICE

Step Action
156 EIO0000001503 04/2018

Optional Modules

Step Action
Step Action
EIO0000001503 04/2018 157

Optional Modules
Required Tool for Removal of the Optional Module (No Replacement)
Module part Tool

Step Action
NOTICE
158 EIO0000001503 04/2018

Optional Modules
Module part Tool

Step Action
NOTICE

Step Action
NOTICE
EIO0000001503 04/2018 159

Optional Modules
Connection Details Optional Module OM-C

CN34 - CANBUS interface
Pin Designation Meaning Range Maximum cross

section
1 – Reserved – 0.25 mm2
2 CAN_L Bus line (low) –
3 GND Ground –
4 – Reserved –
5 – Reserved –
6 – Reserved –
7 CAN_H Bus line (high) –
8 – Reserved –
9 EXVCC Ext. supply trans. –
NOTE: The connection of the TM5 System to the PacDrive controller can only occur via a Sercos
bus interface TM5NS31. A connection of TM5 System via CAN bus and a CANopen interface
module is not supported.
160 EIO0000001503 04/2018

EIO0000001503 04/2018
Appendices
What Is in This Appendix?

The appendix contains the following chapters:
Chapter Chapter Name Page
A Further Information on the Manufacturer 163
B Disposal 165
C Units and Conversion Tables 167
EIO0000001503 04/2018 161

162 EIO0000001503 04/2018
Further Information on the Manufacturer
EIO0000001503 04/2018
Appendix A

Topic Page
Contact Addresses 164
Product Training Courses 164
EIO0000001503 04/2018 163

Contact Addresses
Schneider Electric Automation GmbH

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: info-marktheidenfeld@schneider-electric.com
Internet: www.schneider-electric.com
Machine Solution Service

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: automation.support.de@schneider-electric.com
Internet: www.schneider-electric.com
Additional Contact Addresses

See the homepage for additional contact addresses:
www.schneider-electric.com
Product Training Courses
Product Training Courses

Schneider Electric offers a number of product training courses.
The Schneider Electric training instructors will help you take advantage of the extensive
possibilities offered by the system.
See the website (www.schneider-electric.com) for further information and the seminar schedule.
164 EIO0000001503 04/2018

Disposal
EIO0000001503 04/2018
Appendix B
Disposal
Disposal
Disposal
Information on the Disposal of Schneider Electric Products

NOTE: The components consist of different materials which can be recycled and must be disposed
of separately.
Step Action
1 Dispose of the packaging in accordance with the relevant national regulations.
2 Dispose of the packaging at the disposal sites provided for this purpose.
3 Dispose of controller in accordance with the applicable national regulations.
EIO0000001503 04/2018 165

Disposal
166 EIO0000001503 04/2018

Units and Conversion Tables
EIO0000001503 04/2018
Appendix C
Length
– in ft yd m cm mm
in – / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 – /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 – * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 – *100 *1000
cm / 2.54 / 30.479 / 91.44 / 100 – * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 –
Mass
– lb oz slug 0.22 kg g
lb – * 16 * 0.03108095 * 0.4535924 * 453.5924
oz / 16 – * 1.942559*10-3 * 0.02834952 * 28.34952
slug / 0.03108095 / 1.942559*10-3 – * 14.5939 * 14593.9
0.22 kg / 0.45359237 / 0.02834952 / 14.5939 – *1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 –
Force
– lb oz p dyne N
lb – * 16 * 453.55358 * 444822.2 * 4.448222
oz / 16 – * 28.349524 * 27801 * 0.27801
p / 453.55358 / 28.349524 – * 980.7 * 9.807*10-3
dyne / 444822.2 / 27801 / 980.7 – / 100*103
N / 4.448222 / 0.27801 / 9.807*10-3 * 100*103 –
EIO0000001503 04/2018 167

Power
– HP W
HP – * 746
W / 746 –
Rotation
– min-1(rpm) rad/s deg./s
min-1(rpm) – * π / 30 *6
rad/s * 30 / π – * 57.295
deg./s /6 / 57.295 –
Torque
– lb•in lb•ft oz•in Nm kp•m kp•cm dyne•cm

lb•in – / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lb•ft * 12 – * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
oz•in / 16 / 192 – * 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
Nm / 0.112985 / 1.355822 / 7.0616*10-3 – * 0.101972 * 10.1972 * 10*106
kp•m / 0.011521 / 0.138255 / 720.07*10-6 / 0.101972 – * 100 * 98.066*106
kp•cm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 – * 0.9806*106
dyne•cm / 1.129*106 / 13.558*106 / 70615.5 / 10*106 / 98.066*106 / 0.9806*106 –
Moment of Inertia
– lb•in2 lb•ft2 kg•m2 kg•cm2 kg•cm2•s2 oz•in2
lb•in2 – / 144 / 3417.16 / 0.341716 / 335.109 * 16
lb•ft2 * 144 – /3 * 0.30479 * 30.479 * 304.79
kg•m2 * 3417.16 / 0.04214 – * 0.9144 * 91.44 * 914.4
kg•cm2 * 0.341716 / 421.4 / 0.9144 – * 100 * 1000
kg•cm •s 2 2 * 335.109 / 0.429711 / 91.44 / 100 – * 10
oz•in2 / 16 / 2304 / 54674 / 5.46 / 5361.74 –
168 EIO0000001503 04/2018

Temperature
– °F max K
°F – (°F - 32) * 5/9 (°F - 32) * 5/9 + 273.15
max °C * 9/5 + 32 – °C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 –
Conductor Cross-section
AWG 1 2 3 4 5 6 7 8 9 10 11 12 13
mm 2 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6
AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
mm2 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13
EIO0000001503 04/2018 169

170 EIO0000001503 04/2018

Index
EIO0000001503 04/2018
Index
B minimum bending radius, 47

minimum cross sections, 46
bending cycles, 47
mobile systems, 21
C P
certifications, 125
portable systems, 21
climatic, 42
product related information, 16
condensate, 43
contact addresses, 164
cooling units, 43 Q
qualification of personnel, 8
D
daisy chain connector box, 28
daisy chain wiring, 28
S
seminars, 164
degree of protection, 41
service addresses, 164
domestic appliances, 20
F T
temperature limit, 43
floating systems, 20
training courses, 164
H U
hazardous, explosive atmospheres, 20
underground, 20
homepage, 164
I W
wiring, 46
intended use, 8
IP, 41
L
life support system, 20
M
machine grounding, 46
mechanical, 42
EIO0000001503 04/2018 171

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PacDrive Logic Motion Controller

PacDrive Logic Motion

BEFORE YOU BEGIN

START-UP AND TEST

OPERATION AND ADJUSTMENTS

Document title Reference

Terminology Derived from Standards

Specific Safety Information

What Is in This Chapter?

Product Related Information

Assembly and Handling

Provide for Protective Measures

Use Original Equipment Only

What Is in This Chapter?

* Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2008

Logic Motion Controller

Lexium 62 Drive System

Lexium 62 Power Supply

Lexium 62 Connection Module

The Lexium 62 Connection Module supplies the Lexium 62 ILMs with

Lexium 62 Distribution Box

The Lexium 62 Distribution Box is the link between Lexium 62 Connection

The Lexium 62 ILMs are available in three different flange sizes:

ILM62DC•000 Daisy Chain Connector Box

The ILM62DC•000 Daisy Chain Connector Box is mounted on a standard

The connection between the Lexium 62 ILMs is established as follows:

The Daisy Chain Connector Box is available in the following variants:

The servo converters, Lexium 62 Cabinet Drives, provide the necessary

Lexium SH3 Servo Motor

High Dynamic AC Servo Motors

Explanation of the technical nameplate entries:

The logistical nameplate of the LMC is located on top of the housing.

What Is in This Chapter?

Electromagnetic Compatibility, EMC

Electromagnetic Compatibility, EMC

Electromagnetic Disturbances of Signals and Devices

EMC measures Objective

EMC measures Objective

EMC measures Objective

EMC measures Objective

EMC measures Objective

EMC measures Objective

Motor and Encoder Cables

EMC measures Objective

Additional Measures for Improving the EMC

EMC measures Objective

Control Cabinet Planning

What Is in This Section?

Degree of Protection (IP)

Mechanical and Climatic Environmental Conditions in the Control Cabinet

Using Cooling Units

Installing a Cooling Unit

Installing a cooling unit

Information about Wiring

What Is in This Section?

General Information about Wiring

Configuring and Coding the Cables

Accessory part Number Connection designation

ESD Protection Measures

Installation and Maintenance