Indicator Unit

Model V3
Instruction Manual

・ Keep this manual handy for future reference.

・ Read this manual thoroughly before using the indicator unit to ensure safe and
correct operation.
・ This manual provides standard specifications. If your unit is nonstandard, the
delivery specifications precede the specifications in this manual.

Instruction Manual No.

GAE-041-00
May 2012
 Table of Contents
Section Page
1. Introduction................................................................................................................................................... 1
2. Precautions.................................................................................................................................................... 2
3. Package Contents.......................................................................................................................................... 3
4. System Configurations.................................................................................................................................. 4
5. Outer Appearance and Component Names ................................................................................................... 8
6. Installation .................................................................................................................................................. 10
7. Wiring Connections .................................................................................................................................... 12
7-1. Connection with Gas Detectors ........................................................................................................... 13
7-2. Connection with Alarm Unit................................................................................................................ 17
7-3. Connection with Power Source ........................................................................................................... 18
7-4. Connection with External Control Devices or Annunciators............................................................... 18
7-5. Connection with Analog Output .......................................................................................................... 19
7-6. Connection with Instrument Panel Reset Switch................................................................................. 20
8. Operating Procedures.................................................................................................................................. 21
8-1. Start-up Operation ............................................................................................................................... 21
8-2. Maintenance Mode .............................................................................................................................. 22
8-3. Adjustment Procedures ........................................................................................................................ 23
8-4. Instructions on Alarm Functions.......................................................................................................... 35
8-5. How to Stop Alarm .............................................................................................................................. 37
8-6. Trouble Alarm...................................................................................................................................... 38
9. Maintenance and Inspection ....................................................................................................................... 40
10. Before Requesting Repair ......................................................................................................................... 41
11. Specifications............................................................................................................................................ 42
12. Warranty.................................................................................................................................................... 43
13. Expected Service Life ............................................................................................................................... 43
14. Terms and Definitions............................................................................................................................... 43
1. Introduction
Thank you for purchasing the New Cosmos Indicator Unit, Model V3.

Read this instruction manual to ensure safe and correct operation and to prevent possible accidents.

The indicator unit, Model V3, is used as a part of a gas detection/alarm system that detects various gases
including combustible gases. Usually, the system consists of one alarm unit (Model VAS or VAL, which
both have alarm functions such as a buzzer) and several indicator units. Each indicator unit is connected to
a gas detector (or gas detector head) which is installed on site. The gas detector measures a gas
concentration, converts it into electric signals and sends them to the indicator unit.

When the gas detector detects a leak of a target gas or a decrease in the oxygen concentration, the
indicator unit will display the gas concentration on bar graph meter. If the gas concentration goes beyond
the limit, the indicator unit will alarm by turning on alarm lamps, and the alarm unit will alarm by
intermittent sounds.

Periodical maintenance and inspection are crucial for maintaining the reliability of this indicator unit. Be
sure to conduct the maintenance and inspection on a regular basis as described in this manual.

The V3 indicator units are categorized into the following four groups, according to the specifications of
the gas detectors connected.

Group 1 Group 2 Group 3 Group 4

Type Hv Type O Type M Type Hi
Type Cv Type D Type Ci
Type Tv Type Ti

Wiring and adjustment methods partly vary depending on the group. The group is specified for its
applicable wiring and adjustment methods in this manual. Follow the wiring and adjustment methods
applicable to your indicator unit. Note that a combination of V3 indicator unit, Type M and metal housing,
Model V-SC-4A is CE-certified product.

Symbols Used in this Instruction Manual

The following symbols are used in this manual to ensure safe use of this indicator unit.

Indicates an imminently hazardous situation which, if not avoided, will result

DANGER in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
WARNING
death or serious injury.
Indicates a hazardous situation which, if not avoided, may result in minor
CAUTION injury or property damage.
Provides advice on handling the product.
MEMO

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2. Precautions
• To ensure proper use, read this manual carefully before using this indicator unit.
• Follow all applicable laws and regulations when using this indicator unit.

WARNING
To prevent electric shock, ensure that the indicator unit is correctly grounded.
If there is a gas leak alarm, take the necessary measures specified by your company.
This indicator unit is not explosion-protected equipment. Ensure that it is installed in a non-hazardous
area.

CAUTION
0 Only qualified personnel should perform necessary works including installation and wiring in
accordance with the applicable engineernig standards for electrical installation.
Do not disassemble or modify the indicator unit, or alter its structure or electric circuits as this may
compromise the performance of the indicator unit.
This indicator unit is not a drip-proof device. Ensure that the indicator unit is kept clear of water or
moisture.
Follow all applicable laws and regulations when using this indicator unit.

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3. Package Contents
The standard package contains the following components. Check that all the components are contained in
the package before using this indicator unit. If any component is damaged, defective or missing, please
contact us.

Standard Package

Component Quantity

Indicator Unit 1

Fuse (1.0 A) 1

Instruction Manual 1*1

*1: One manual will be provided per order.

Metal Housing (Optional)

Component Quantity

Metal Housing 1

Screw 2

Accessories for Metal Housing (Optional)

Component Quantity
As per system
Partition Board*2
configuration
As per system
Clamp with Two Fixing Screws
configuration
As per system
Flat Cable Assembly*3
configuration
As per system
Reset Relay Terminal*4
configuration
*2: Necessary when multiple metal housings are installed adjacent to one
another.
*3: Special cable used to connect indicator units, alarm unit and/or reset relay
terminal.
*4: Necessary for cancelling alarm without using the alarm unit.

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4. System Configurations
(1) Typical System Configuration for Group 1 (Type: Hv, Cv, Tv)

Power Source Noise Filter

Flat Cable Assembly (FAS)

Metal Housing Alarm Unit Indicator Indicator

VAS Unit, V3 Unit, V3

Type Hv Type Hv
Type Cv Type Cv
Type Tv Type Tv

External Control Devices Individual Alarm Contacts

Analog Output
Recorder

Instrument Panel
Instrument Panel Terminal Block

Ground

3-core Shield Cable 5-core Shield Cable*

OUT
P

E
Ground
GAS IN
Ground
* 6-core if a flow rate
signal is used

Figure 1. Typical System Configuration for Group 1

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 (2) Typical System Configuration for Group 2 (Type: O, D)

Power Source Noise Filter

Flat Cable Assembly (FAS)

Metal Housing Alarm Unit Indicator Indicator Indicator

VAS Unit, V3 Unit, V3 Unit, V3

Type O Type O Type O

Type D Type D Type D

External Control Devices Individual Alarm Contacts

Analog Output
Recorder
Zener Barrier

Instrument Panel
Instrument Panel Terminal Block

Single Class-A
Ground Grounding
2-core Shield Cable *
4-core Shield Cable 2-core Shield Cable

OUT
P
E
Ground GAS IN Ground
Ground
* 5-core shield cable if a flow
rate signal is used.

Figure 2. Typical System Configuration for Group 2

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(3) Typical System Configuration for Group 3 (Type: M)

Power Source Noise Filter

Flat Cable Assembly (FAS)

Metal Housing
Alarm Unit Indicator Indicator
VAS Unit, V3 Unit, V3

Type M Type M

Individual Alarm Contacts

External Control Devices

Analog Output
Recorder

Instrument Panel Terminal Block

3-core Shield Cable 4-core Shield Cable

OUT
P

GAS IN

Figure 3. Typical System Configuration for Group 3

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(4) Typical System Configuration for Group 4 (Type: Hi, Ci, Ti)

Power Source Noise Filter

Flat Cable Assembly (FAS)

Metal Housing Alarm Unit Indicator Indicator

VAS Unit, V3 Unit, V3
Type Hi Type Hi
Type Ci Type Ci
Type Ti Type Ti

External Control Devices IndividualAlarm Contacts

Analog Ooutput
Recorder

Instrument Panel
Instrument panel terminal block

Ground

4-core Shield Cable 6-core Shield Cable

OUT
P

E
Ground
GAS IN
Ground

Figure 4. Typical System Configuration for Group 4

-7-
5. Outer Appearance and Component Names
4 7 8
12
1

10 9 11 13
2 3 5 6

Figure 5. Outer Appearance of Indicator Unit

No. Component Name Function

1 Mode LEDs (Nos. 1 to 5) When the mode is selected, the corresponding LED will light
up.
2 Side Cover Remove this cover to replace the external EEPROM.
3 Front Cover Open this cover to use the operation buttons behind it.
4 Tag Number Plate Used to fill in the name or number of the detection location.
5 Panel Lock Knob Push in the knob to lock the indicator unit, and pull it out to
unlock the indicator unit.
6 Multi-functional Switch Located on the bottom of the indicator unit. Turn this switch
forward or backward (“down” or “up” marked near the
switch) or press it up to select your desired mode or make
other adjustments.
7 Connector Terminal Used to check the heater current and sensor input (4-20mA
and 1-5mA).
8 Fuse φ5.2 mm × 20ℓ, 1A
9 Metal Housing Case dedicated to house a single indicator unit.
10 Connector A Located on the metal housing and used for internal
connection.
11 Connector B Used to connect with an alarm unit.
12 Power Switch Used to turn on the indicator unit.
13 Terminal Block Used for external wiring.

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 2

3
1
4

6
7

8 11

10 12

Figure 6. Operation Panel of Indicator Unit

No. Component Name Function

1 Bar Graph Meter Displays the gas concentration and alarm set points.
2 POWER Lamp (green) This lamp is on while the indicator unit is on.
3 TROUBLE Lamp (yellow) This lamp starts flashing when a failure occurs in the
indicator unit.
4 ALARM 2 Lamp (red) This lamp starts flashing when the gas concentration
(2nd-stage Alarm) exceeds the 2nd-stage alarm set point.
5 ALARM 1 Lamp (red) This lamp starts flashing when the gas concentration
(1st-stage Alarm) exceeds the 1st-stage alarm set point.
6 MNT (Maintenance) Lamp (red) This lamp is on or flashing during the maintenance mode.
7 TEST Lamp (red) This lamp is flashing during the test mode.
For Group 4, the lamp will turn on when zero adjustment is
normally completed.
8 ADJ (Adjustment) Button Used to make one-touch zero adjustment.
Refer to page 27 for more information on the one-touch
zero adjustment.
9 TEST Button Used to test the alarm function.
Use a stick with a round tip for pressing this button.
10 MNT (Maintenance) Button Used to switch to the maintenance mode.
11 HIGH Button Used to adjust the test level during the test mode.
12 LOW Button Same as above.

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6. Installation

WARNING
This indicator unit is not explosion-protected equipment. Ensure that it is installed in a
non-hazardous area.

CAUTION
Install this indicator unit at an easily accessible location where the it is constantly monitored by an
attendant, convenient for taking emergency procedures and giving instructions in the event of an
alarm.
Install the indicator unit at a location free of vibration, electrical noises, or high humidity.
Do not install the indicator unit in the vicinity of radiofreqency emitting devices.

(1) When you prepare a panel to amount metal housings with indicator/alarm units by yourself, take the
following steps.

Prepare a panel (1.6 to 6 mm thick) and cut out a square hole on it. Refer to the drawing below for the
cut-out size.
38.5 × n + d

n: Number of indicator and alarm

units to be mounted.
137 +1
–0

d: Allowable tolerance.
60 or more

n = 1 to 10 d=3
n = 11 to 15 d=4
n = 16 to 20 d=5
n = 21 to 25 d=6
n = 26 to 30 d=7
Panel Cut Size (Unit: mm)
Note: Keep 60mm or more between two square holes for two-stage installation.

Fixing Screw (2 Places)

(2) Loosely install the clamp on each end with two fixing screws.
Clamp

Panel

Top View

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(3) Insert the metal housing(s) in the front side of the panel through the square cutout.
When installing more than one metal housing, insert a partition board between each pair of metal
housings.

Metal Housing
Metal Housing

Partition Board

Panel Panel

Installation of One Metal Housing Installation of More than One Metal Housing

Top View Top View

(4) Secure each metal housing to the panel by tightening two screws with a minus driver as shown in the
drawing below.
When installing more than one metal housing, tighten the screws until there is no gap between the metal
housings and partition boards, while moving the metal housings toward the center.

Panel
Screw

Metal Housing

Screw

Side View

(5) Adjust the position of the clamps and firmly tighten the fixing screws into the panel until there is no gap
between the metal housing and the clamp.

MEMO Be sure to tighten the screws evenly and firmly.

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7. Wiring Connections
On the back side of the metal housing are two rows of an 8-way terminal block. Use this terminal block to
connect the indicator unit to a gas detector, power source, and external control devices. Note that this
terminal block is compact in size and is therefore not suitable for external wiring. Establish a separate
terminal block using M3-size round solderless terminals (outer dimension of 6.4 or less) to accommodate
such wiring.
To connect the indicator unit to an alarm unit, use the connectors included in the standard package and a flat
cable assembly (optional).

1–AT
9 1
2–Z2
To Alarm Unit

10 2
3–AS
11 3
4–AR Connector
12 4
5–BZ 13 5
6–Z1 14 6

7– 15 7
16 8
8–

Terminal

Connector
Term
inal Metal Housing: V-SC-4A Metal Housing: V-SC-1
No.
1 P (+) Power source P (+) Power source
2 N (–) 24VDC N (–) 24VDC
3 PA (+) Pump power output PA (+) Pump power output
4 PB (–) 24VDC PB (–) 24VDC
5 A (F) A (F)
6 B B
Gas detector Gas detector
7 C C
8 D D
9 AC2 2nd-stage alarm ZC Common
“Open” or “closed” during
10 ZA2 normal operation *1 ZA2 nd
2 -stage alarm
Contact
11 ZC1 1st-stage alarm ZB2 1c contact Contact output
output
“Open” or “closed” during 100VAC, 1A
100VAC, 1A
12 ZA1 normal operation *1 24VDC, 1A
ZA1 1st-stage alarm 24VDC, 1A
13 TC Trouble alarm ZB1 1c contact
“Open” or “closed” during
14 TZ normal operation *1 TZ Trouble 1a contact
15 G (+) G (+)
Analog output Analog output
16 H (–) H (–)
*1: As per metal housing specifications.
Figure 7. Terminal and Connector Pin Assignment

・ Output terminals (Nos.3 and 4) are only used for connecting a suction-type gas detector
MEMO with a built-in 24VDC pump and NOT a 100VAC pump.
・ Do not use the pump power output for any purpose other than to supply power to
suction-type gas detectors.

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7-1. Connection with Gas Detectors

CAUTION
Ensure that the cables are connected correctly by referring to the marking between the indicator
unit and the gas detector.
Make sure that cables are connected as far away from the electric power line as possible.
When wiring a gas detector at a hazardous location, be sure to us explosion-proof wiring. Refer to
the insturction manual for the gas detector for the installation of explosion-proof wiring.

Figures 8, 9, and 10 show the connections between metal housings and gas detectors. Make sure that the
number on the tag number plate of the indicator unit and the number on the loop number sticker of the gas
detector match before connecting.

Connect the pump power source for suction-type gas detectors (pump power source 24 VDC) to the
terminals PA (+) and PB (-) (Terminal Nos.3 and 4).

MEMO Refer to the instruction manual of the gas detector for information on cable length.

(1) Typical Wiring Connection with Gas Detectors for Group 1 (Type: Hv, Cv, Tv)

3 3 3
4 4 4
Indicator Unit 5 5 5
6 6 6
7 7 7 Instrument Panel
8 8 8

Instrument Panel
Terminal Block B C D E PA PB B C D E PA PB F B C D E

3-core Shield Cable

5-core Shield Cable 6-core Shield Cable

Gas Detector B C D PA PB B C D PA PB F B C D
E (+) (–) E (+) (–) E

Diffusion-type Suction-type Suction-type with Flow Sensor

(Pump Power Source: 24VDC) (Pump Power Source: 24VDC)

Figure 8. Wiring Connection with Gas Detectors (Group 1)

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(2) Typical Wiring Connection with Gas Detectors for Group 2 (Type: O, D)

3 3 3
4 4 4
Indicator Unit 5 5 5
6 6 6
7 7 7
8 8 8

Instrument Panel
Single Class-A
Grounding

Instrument Panel
Terminal Block Zener
C D E PA PB F C D E 11 12 E
Barrier
BT-150
C D E

2-coreShield Cable 5-core Shield Cable 2-core Shield Cable

Gas Detector
C D E PA PB F C D E C D E
E (+) (–) E E
Ｅ Ｅ

Diffusion-type Suction-type Intrinsically Safe

(Pump Power Source 24VDC) Explosion-protected Construction
*F is for a gas detector with a built-in flow
sensor only.
(Diffusion-type)

Figure 9. Wiring Connection with Gas Detectors (Group 2)

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(3) Typical Wiring Connection with Gas Detectors for Group 3 (Type: M)

3 3
4 4
Indicator Unit 5 5
6 6
7 7 Instrument Panel
8 8

Instrument Panel
Terminal Block P N G E P N G F E

3-core Shield Cable 4-core Shield Cable

Gas Detector P N G H E P N G H F N E
(+) (–) (+) (–)

Diffusion-type Suction-type
*"F is for a gas detector with a
built-in flow sensor only.

P-N: Gas Detector Power Source 24VDC

G-H: Gas Detector Analog Output (4-20mA)

Figure 10. Wiring Connection with Gas Detectors (Group 3)

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(4) Typical Wiring Connection with Gas Detectors for Group 4 (Type: Hi, Ci, Ti)

3 3
4 4
Indicator Unit 5 5
6 6
7 7 Instrument Panel
8 8

Instrument Panel
A B C D E PA PB A B C D E
Terminal Block

4-core Shield Cable 6-core Shield Cable

Gas Detector A B C D PA PB A B C D
E (＋) ( – ) E

Diffusion-type Suction-type
(Pump Power Source 24VDC)

Figure 11. Wiring Connection with Gas Detectors (Group 4)

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7-2. Connection with Alarm Unit
Connect indicator units to an alarm unit by using flat cable assemblies (optional).
The number of connectors on the flat cable assembly (FAS-1) is equivalent to the total number of indicator
units and an alarm unit to be connected. Connect these connectors to the connectors on the rear sides of the
metal housings.

When indicator units are mounted in two stages, a flat cable assembly (FAS-2) with two flat cable assembly
connectors (FAS-3) is required to connect the top and bottom stages. In this case, the number of connectors
required for a flat cable assembly (FAS-1) is equivalent to the total number of indicator units and an alarm
unit plus one for each stage.

First Stage of Indicator Units

Connectors
Rear Side of
Alarm Unit

Rear Sides of
Indicator Units

Flat Cable Assembly

Flat Cable Assembly

Flat Cable Assembly Connector (2 Places)

To Flat Cable Assembly (FAS-1) on
Second Stage.

Figure 12. Wiring Connection with Alarm Unit

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7-3. Connection with Power Source
A 24 VDC power source needs to be connected between the terminals P (+) and N (-) (Terminal Nos.1 and
2). If 24 VDC is not available, connect to a special VPW-type power source unit (sold separately) for use
with 100 VAC commercially-available power source.

CAUTION
When a large number of units are employed, monitor the current capacity and voltage drop of the
wiring cables while connecting.
Make sure that the polarities are correct.

7-4. Connection with External Control Devices or Annunciators

The terminal assignment changes according to the model of the metal housing. For example, when using a
metal housing, Model V-SC-1, the terminals (Nos.9 to 13) (1c dry contact) are assigned to 1st-stage and
2nd-stage alarms as shown in the drawing below. (Note that the terminal (No.9) is a common terminal.)

Indicator Unit Indicator Unit

Common
9
Common 2nd-stage N/O Input Type
9
Annunciators

10 10
2nd-stage 2nd-stage
N/C Input Type
11 11 Annunciators
1st-stage 1st-stage
To Control
12 Devices 12
1st-stage N/O Input Type
13 Annunciators
13

N/C Input Type

Fuse Annunciators

Control Power

Figure 13. Wiring Connections for Alarm Contact Output Terminals

- 18 -
7-5. Connection with Analog Output
Analog signals ranging from 4 to 20 mA, depending on the gas concentration, are transmitted from the
terminals (Nos.15 and 16). The polarities (Nos.15 and 16) are + and –, respectively.
A recorder or PLC is connected to the analog output terminals, as necessary.

Indicator Unit

+
15

Analog Output To Recorder, PLC, etc.

(4-20mA)
16
–

Figure 14. Wiring Connection for Analog Output Terminals

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7-6. Connection with Instrument Panel Reset Switch
A flat cable assembly (FAS-1) and a reset relay terminal (optional) are required to connect reset signals to
the reset switch on the instrument panel without using an alarm unit.
The reset relay terminal is installed by removing the screws of the metal housing on the right of the panel’s
rear side. The number of connectors attached to flat cable assemblies (FAS-1) is equivalent to the number of
indicator units plus one. Attach the flat cable assemblies to the connectors on the rear side of the metal
housings and the reset relay terminal.

MEMO For an external reset operation using an alarm unit, refer to the instruction manual for the
alarmu unit.

Metal Housing
Install the terminal by removing these screws.
Flat Cable Assembly
(FAS-1)

Reset Relay Terminal (RST-01)

To Reset Switch

9
9 1
1
10
10 2
2
11
11 3
3 Clamp
12
12 4
4
13
13 5
5
14 6
14 6
15 7
15 7
16 8
16 8 Reset
AS

AR

N
a) Semi-lock Type
To Power Source Terminal N
Buzzer Stop
AS

AR Reset

N
b） Full-lock Type
To Power Source Terminal N

Figure 15. Wiring Connection with Panel Reset Switch

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8. Operating Procedures
8-1. Start-up Operation

Important
The start-up operation should be carried out by New Cosmos authorized personnel. Please contact us
for the start-up operation. Checks and adjustments performed at start-up (e.g., zero/span adjustments,
operational checks using actual gas) are extremely important for the reliability of gas detection/alarm
systems, and accuracy of adjustment is crucial. Moreover, use of actual gas (e.g., combustible gas,
toxic gas) is extremely hazardous.

CAUTION
Before turning on the unit, refer to Section 7 “Wiring Connections” on page 12 to check that all
the components are connected correctly. Also check your delivery specifications, if you have
received it.

Do the following steps to operate the indicator after making sure that the power source voltage and the
wiring are correct.

(1) Power-on
Turn the power switch to the on position. The POWER lamp (green) will begin flashing and the
warm-up operation will begin.

(2) Warm-up Operation

After the power is turned on and the warm-up operation is completed, the POWER lamp (green) will
stop flashing and become continuously lit. Normal operation will begin.
The duration of the warm-up operation varies from one sensor unit to another. Refer to the instruction
manual of your gas detector.

Once the warm-up operation is completed, the indicator unit is ready for normal operation.
If further adjustment is necessary, refer to 8-2 “Maintenance Mode”.

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8-2. Maintenance Mode
During the maintenance mode, the alarm contact output and the alarm function of the alarm unit are
disabled. Set the indicator unit in the maintenance mode to make adjustments, check the alarm function
using the TEST buttons, or perform an operational check using actual gas.

There are two types of maintenance modes in this indicator unit: Maintenance Mode 1 and Maintenance
Mode 2. The differences between the two modes are described in the table below:

Indicator Unit (V3)

Maintenance Mode 1 Maintenance Mode 2
Gas Alarm Contact Disabled Disabled
TROUBLE Alarm Enabled Disabled
Analog Output Output corresponding to gas Output set during Mode 2-4
concentration (Refer to page 31)
Bar Graph Meter Displays gas concentration Displays gas concentration

Alarm Unit (VAS)

Maintenance Mode 1 Maintenance Mode 2
ALARM Lamp Off Off
Alarm Buzzer Sounds for three seconds when No sound.
an alarm occurs.
TROUBLE Lamp On when a trouble occurs. Off even when a trouble occurs.

How to Enter the Maintenance Mode

<1> Open the front cover.
<2> Press the MNT button to enter Maintenance Mode 1. Press the MNT button for about 3 seconds to
enter Maintenance Mode 2.

Flashing during Maintenance Mode 1.

Remains lit during Maintenance Mode 2.

<3> To exit the maintenance mode, press and hold the MNT button until the MNT lamp turns off.

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8-3. Adjustment Procedures
(1) Flow Rate Adjustment
When a suction-type gas detector is connected, make sure that the center of the sphere of the flow meter
of the gas detector aligns with the red line. If not, adjust the flow with the gas detector. For details, refer
to the instruction manual of the gas detector.

(2) Modes
<1> Release of Mode Lock
Before starting manual zero/span/other adjustments, the mode lock should be released.
The unlock procedure is given below.

－Unlock Procedure－
1. Press and hold the HIGH button (more than 3 seconds).
2. Press the ADJ button.
3. Press the LOW button.
4. Press the HIGH button.

When the mode lock is released, the POWER lamp (green) will begin flashing rapidly.

When the lock is released, the

POWER lamp turns on and
begins flashing rapidly.

MEMO The mode lock cannot be released during the test mode.
To use the test mode (page 28) while the mode lock is released, cancel the test mode
once, then release the lock to re-enter the test mode.

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<2> Mode Selection (How to select the mode)
Release the mode lock so that the mode can be selected. Pull and remove the indicator unit out of
the metal housing to locate five LEDs (Nos.1-5) on the left side of the indicator unit. The number
printed next to each LED represents the corresponding main mode (1 to 5). Only one LED is on at a
time. The light in these LEDs moves from left to right or vice versa by turning the multi-functional
switch backward/forward. Select the desired main mode by turning the switch.

Light in LED indicator moves from left to right.

Turn the multi-functional switch

backward or forward.

Press up the switch once. The TROBULE lamp on the front side of the indicator unit will turn on.
The five lamps on the front TORUBLE, ALARM”, ALARM, MNT and TEST, represent their
corresponding sub-modes. Refer to Table 1 for more details.

The sub-mode can be changed by pressing up the multi-functional switch. Select the desired
sub-mode by pressing it up. (e.g. When 1 is selected for main mode and the TROUBLE lamp is on,
Mode 1-1 is selected.)

The TORUBLE, ALARM”,

ALARM, MNT and TEST
lamps corresond to sub-modes.

Press and hold the switch until the POWER lamp will go off for a few seconds. The current setting
is saved. The Power lamp starts flashing.

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The table below lists the main modes and sub-modes that can be selected. Refer to the following pages for
the use and adjustment procedures for them.

Table 1. List of Modes

To lock the current settings, press up and hold the multi-functional switch.
Main mode Function Sub-mode Lamp Status
1 Coarse zero adjustment TROUBLE lamp is on.
2 Fine zero adjustment ALARM 2 lamp is on.
3 Span adjustment ALARM 1 lamp is on.
Input 4 For Groups 1, 2, and 3: MNT lamp is on.
1
Adjustment One-man maintenance (span adjustment)
For Group 4:
Fine span adjustment
5 One-touch zero adjustment TEST lamp is on.
1 Zero adjustment TROUBLE lamp is on.
2 Span adjustment ALARM 2 lamp is on.
Analog Output 3 Selection of 4-20 mA/1-5 V ALARM 1 lamp is on.
2
Adjustment 4 Analog output adjustment for Maintenance MNT lamp is on.
Mode 2
5 Analog output adjustment for initial delay TEST lamp is on.
1 ――― ―――
For 2 ――― ―――
3 Manufacturer 3 ――― ―――
Use only 4 ――― ―――
5 ――― ―――
1 Setting the alarm set point TROUBLE lamp is on.
2 Heater current adjustment ALARM 2 lamp is on.
Other 3 Switching the intensity level of the LED ALARM 1 lamp is on.
4
Adjustment bar graph meter between ‘high’ and ‘low’.
4 Display of linear data (for reference only) MNT lamp is on.
5 ――― ―――
1 ――― ―――
For 2 ――― ―――
5 Manufacturer 3 ――― ―――
Use only 4 ――― ―――
5 ――― ―――

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(3) Checking and adjusting the current of sensor heater (for Groups 1 and 4 only)
Pull the panel lock knob to remove the indicator unit from the metal housing. Connect a voltmeter
having a high internal resistance (min.100 kΩ) to the test terminal of the heater, which is located at the
top of the indicator unit. Measure the heater current. A standard resistor (1Ω) is installed in between the
(+) and (-) test terminals. Therefore, for example, if the measured voltage is 180 mV, it means the current is
180 mA. A heater current sticker is attached on the right side of the indicator unit. Check that the measured
current is ±2 mA of the value specified in the sticker. If the measured current is out of the specified range,
enter Mode 4-2 (heater current adjustment), and turn the multi-functional switch forward or backward to
adjust the heater current so that it will be within the specified range. To save the current settings, press up
and hold the multi-functional switch until the POWER lamp goes off.
Heater Current Sticker Voltmeter

Heater Current
Test Terminal

Pull to remove indicator unit

from meta housing.
(4) Zero check and adjustment of gas detector (21.0 vol.% for oxygen detector)
If the bar graph meter does not show “0” after the warm-up operation, introduce clean air into the gas
detector and make zero adjustment on the gas detector. For oxygen detection, if the bar graph meter
does not show 21.0 vol.%, introduce clean into the gas detector and adjust the value to 21.0 vol.%. For
zero adjustment on the gas detector, refer to the instruction manual for the gas detector.
(5) Zero/span adjustment of indicator unit
・ If the power of the gas detector has been off for a long period of time (i.e., between shipment and
MEMO the first energization), it may take longer for the reading of the bar graph meter to stabilize.
・ For types M, O, and D, make adjustment on the gas detector.
If the indicator unit (type O) does not show 21.0 vol.% after the adjustment on the gas detector,
turn the indicator unit off and on again. If it dos not show 21.0 vol.% again at this point, make
adjustment on the indicator unit.
The zero/span adjustments of the indicator unit have been made at the time of shipment and normally
they do not need to be performed again. When the bar graph meter on the indicator unit does not show
zero (or 21.0 vol.% for oxygen detector) after operation check of the gas detector using the test mode,
make zero/span checks and adjustments on the indicator unit by doing the following steps.
Note that different adjustment method should be used to adjust the indicator unit which is equipped
with linearizer and zero suppression functions.

CAUTION
• When making a zero adjustment, always make sure that the air around the gas detector is clean.
Proper adjustments cannot be performed in gas atomosphere.

Zero Suppression Function

For the indicator unit with zero suppression function, the bar graph meter will continue to indicate “0” until
the concentration of the target gas detected by the gas detector exceeds the pre-set value. The zero
suppression value (pre-set value) is given in the specifications for the gas detector.

- 26 -
<1> One-touch Zero Adjustment (Perform manual zero adjustment for Group 4, which has no one-touch
zero adjustment function. Refer to <2>-B for the procedure.)
Make sure that the atmosphere in the vicinity of the gas detector is gas-free, and press and hold the
ADJ button on the front panel until the POWER lamp turns off. The POWER lamp will temporarily
turn off, and the zero adjustment procedure will begin. Once the adjustment is completed, the
POWER lamp flashes once. If the zero adjustment fails, the POWER lamp slowly flashes three times.
If the adjustment is unsuccessful, perform a manual zero adjustment described in <2> below.
One-touch zero adjustment is also available by using Mode 1-5. （Press up and hold the
multi-functional switch to lock the current settings after the adjustment with Mode 1-5.)

Press and hold the ADJ button.

Display in Normal Operation Display in Mode 1-5

<2>-A. Manual Zero Adjustment (for Groups 1, 2, and 3)

If the one-touch zero adjustment described in <1> fails, perform the zero adjustment manually by
doing the following steps:
Release the mode lock by following the procedure in (2) <1> on page 23.
Refer to Table 1, “List of Modes” on page 25, and select Mode 1-1 (coarse zero adjustment) or
Mode 1-2 (fine zero adjustment). Be sure to perform the zero adjustment before performing the
span adjustment. Turn the multi-functional switch
so that the lamp for “mode 1” will turn on.

Make sure that the atmosphere in the vicinity of the gas detector is gas-free. Select Mode 1-1
(coarse zero adjustment) or Mode 1-2 (fine zero adjustment) Turn the multi-functional switch
forward or backward to adjust the value of the bar graph meter to “0.”

Coarse Zero Adjustment (Left) Fine Zero Adjustment (Right)

When the adjustment is completed, press up and hold the multi-functional switch until the
POWER lamp turns off. The set value will be saved. Be sure to perform this step each time the
adjustment is completed. To cancel the adjusted value, either press up the multi-functional switch
once or press the LOW button before pressing up and holding the multi-functional switch. The
setting will be cancelled.

- 27 -
 To perform a span adjustment after completing the zero adjustment, press up the multi-functional
switch once to select Mode 1-3 (span adjustment) and make the adjustment by following the
procedure in <3> below.
To perform setting and adjustment in a different mode, press the LOW button on the front side of
the indicator unit. The current mode will end and another mode can be selected.
To complete the adjustment procedure, press and hold the HIGH button on the front side of the
indicator unit. The currently selected mode will be locked and normal operation will resume.

<2>-B. Manual Zero Adjustment (for Group 4)

Release the mode lock by following the procedure in (2) <1> on page 23.
Refer to Table 1, “List of Modes” on page 25, and select Mode 1-1 (coarse zero adjustment). Be
sure to perform the zero adjustment before performing the span adjustment.

Turn the multi-functional switch

so that the lamp for “mode 1” will turn on.

Make sure that no gas is found in the vicinity of the gas detector. Turn the multi-functional switch
forward or backward to adjust the bar graph meter until the TEST lamp turns on.
Once the adjustment is completed, press up and hold the multi-functional switch until the
POWER lamp turns off. The set value will be saved. Be sure to perform this step each time the
adjustment is completed. To cancel the adjusted value, either press up the multi-functional switch
once or press the LOW button before pressing up and holding the multi-functional switch. The
setting will be cancelled.
Refer to Table 1, “List of Modes” on page 25, and select Mode 1-2 (fine zero adjustment).
Make sure that no gas is found in the vicinity of the gas detector. Turn the multi-functional switch
forward or backward to adjust the value of the bar graph meter to “0.”

Zero Coarse Adjustment (left) Fine Zero Adjustment (right)

Once the adjustment is completed, press up and hold the multi-functional switch until the
POWER lamp turns off. The set value will be saved. Be sure to perform this step each time the
adjustment is completed.
To perform a span adjustment after completing the zero adjustment, press up the multi-functional
switch once to select Mode 1-3 (span adjustment) and make the adjustment by following the
procedure in <3> below.

- 28 -
<3> Span Adjustment
<3>-A. Span Adjustment for One-man Maintenance (not available for Group 4. Perform the span
adjustment in <3>-2)
Span adjustment for one-man maintenance is a function that allows one operator to perform the
span adjustment using the peak hold function by doing the following steps.
1. Set the indicator unit to the maintenance mode (page 22) and release the mode lock by
following the procedure in (2) <1> on page 23.

2. Refer to Table 1, “List of Modes” on page 25, and set the indicator unit to Mode 1-4 (span
adjustment for one-man maintenance).

3. First decide the target value to be set by span adjustment. A red line is now shown on the bar
graph meter. Using the multi-functional switch, adjust the position of this red line according to
the concentration of the target gas to be detected by the gas detector. Once the value is decided,
save the value by pressing up and holding the multi-functional switch until the POWER lamp
turns off.

Adjust the red line and press

and press and hold the
multi-functional switch for a
while.

4. Once the span-adjusted value is saved, the current gas concentration and the red line indicating
the set value will be shown. The gas concentration bar is shown in green except the peak value,
which is shown in orange. Once this display is shown, introduce the gas into the gas detector.
When the gas is no longer supplied, the concentration level will drop, but the peak value will
remain as the orange line.

Peak value will remain as peak level.

5. If the red and orange lines are not aligned, press up and hold the multi-functional switch until
the POWER lamp turns off. The red line will turn into an orange line. Span adjustment is now
completed.
Red line turns into an orange line.

- 29 -
 6. Finally, if you desire to enter the other mode and make other setting, press the LOW button on
the front side of the indicator unit. If not, press and hold the HIGH button to complete the
procedure.

<3>-B. Span Adjustment to be Performed by at Least Two Operators (for Groups 1-4)
Introduce the calibration gas to the gas detector. Once the display on the bar graph meter
stabilizes, select Mode 1-3 (span adjustment) and adjust the value to the correct value
corresponding to the calibration gas by using the multi-functional switch. (Refer to the instruction
manual for the gas detector for details on how to inject gas into the gas detector.)

Once the adjustment is completed, press up and hold the multi-functional switch until the
POWER lamp turns off. The set value will be saved. Be sure to perform this step each time the
adjustment is completed.

<3>-C. Fine Span Adjustment (for Group 4 only)

If span adjustment cannot be completed in the procedure above, use the following steps to
perform fine span adjustment.

Select Mode 1-4 (fine span adjustment) and adjust the value of the bar graph meter to the correct
value corresponding to the calibration gas by using the multi-functional switch.

Once the adjustment is completed, press up and hold the multi-functional switch until the
POWER lamp turns off. The set value will be saved. Be sure to perform this step each time the
adjustment is completed.

- 30 -
(6) Zero/span Adjustments for Analog Output
Follow the procedure in (2) <1> on page 23 to release the mode lock.
As per Table 1 on page 25, enter Mode 2-1 for zero adjustment and Mode 2-2 for span adjustment, and
connect a tester to the terminals (Nos.15 and 16) on the rear side of the metal housing.

Once the mode is entered, an analog output under the current zero or span adjustment is shown. If the
reading is not 4 mA or 20 mA, turn the multi-functional switch forward or backward to make
necessary adjustments. Once the adjustment is completed, press up and hold the multi-functional
switch until the POWER lamp turns off. The set value will be saved.

Using the same procedure, the analog output for Maintenance Mode 2 can be set (Mode 2-4). Make
adjustment for your purpose if necessary.

(7) Operational Check using TEST button on Indicator Unit

<1> Press the MNT button to enter the maintenance mode. (Refer 8-2 “Maintenance Mode.”)

<2> Press the TEST button on the indicator unit to enter the test mode. Use a stick with a round tip for
pressing this button. Once the test mode is entered, the bar graph meter switches to the test level
display.
Change the test level by using the HIGH/LOW buttons on the front side of the indicator unit.

Adjust the test level using the HIGH and LOW

buttons.

<3> Before exiting the test mode, be sure to set the test level below the alarm set point; when the test
mode is entered again, the test level set during the previous test mode will be kept. Then press the
TEST button to cancel the test mode. The test mode is also cancelled if no operation is performed for
10 minutes.
<4> If the maintenance mode has been selected, press the MNT button for about 3 seconds after the
operational check to resume normal operation.

DANGER
Be sure to cancel the maintenance mode after completing the operational check in the test mode. If
the maintenance mode is kept, the alarm contact output and the output to the alarm unit will not
function even if the gas detector detects the target gas at a concentration above the alarm set point.

- 31 -
 CAUTION
When the alarm function is checked in the test mode, the analog output, alarm contact output,
and the output to the alarm unit are also enabled (but not in the maintenance mode). Thus, if the
alarm contact output is used to interlock an external device, be sure to release the interlock in
advance. Be sure to notify all personnel of the start of the inspection.

To disable the alarm contact output and the output to the alarm unit, refer to 8-2, “Maintenance
Mode” on page 22.

(8) Alarm Set Point

While the alarm set point is set at the time of shipping, check that the reading on the bar graph meter
displays the alarm set point corresponding to the specifications of the indicator unit. If not, release the
mode lock to make adjustments in Mode 4-1. When Mode 4-1 is entered, initially an orange line
indicating the 1st-stage alarm set point will flash. Turn the multi-functional switch forward or
backward to adjust the alarm set point. Once the adjustment is completed, press up and hold the
multi-functional switch for about 3 seconds. The POWER lamp (green) will start flashing, turn off,
then start flashing again. The setup for the 1st-stage alarm set point is now completed, and a red line
indicating the 2nd-stage alarm set point will start flashing. Similarly, turn the multi-functional switch
forward or backward to adjust the alarm set point. When the adjustment is completed, press up and
hold the multi-functional switch for about 3 seconds to save the set value.

- 32 -
 (9) Operation of Trouble Alarm
Check that the trouble alarm will be activated when the connection for the terminal (No.8) (D) on
the rear side of the metal housing is removed. To stop the trouble alarm, reconnect the cable wire.

CAUTION
Since the operational check of the trouble alarm is performed while the power is turned on, there is
a risk of electric shock. Do not perform this check since it has already been performed at the time
of shipping.

(10) Operational Check Using Actual Gas

Inject the calibration gas into the gas detector to check that the bar graph meter correctly displays
the concentration level and that the alarm functions appropriately.

DANGER
When performing an operational check using actual gas, such as combustible gas that has a risk of
explosion or a toxic gas harmful to human health, incorrect handling may be extremely hazardous.
Make sure that qualified and experienced personnel or our company’s operators perform the check.

(11) Intensity of LED Bar Graph Meter

It is possible to switch the intensity of the bar graph meter between high and low by turning the
multi-functional switch backward or forward during Mode 4-3.

CAUTION
Be sure to check the power capacity of your facility as the high-intensity display consumes higher
electricity.

- 33 -
(12) Deactivation of Zero Suppression and Pre-calibration Functions

<1> Deactivation of Zero Suppression Function

Release the mode lock by following the procedure in (2) <1> on page 23.
Select “Mode 1” by following the procedure in (2) <2> on page 24.

Turn the multi-functional

Multi-selector Switch switch so that the LED (No.1)
for “Mode 1” will turn on.

While “Mode 1” is selected, the zero suppression function is deactivated.

<2> Deactivation of Pre-calibration Function

Release the mode lock by following the procedure in (2) <1> on page 23.
Select “Mode 1-1”, “Mode 1-2” or “Mode 1-3” by following the procedure in (2) <2> on page 24.

Turn the multi-functional switch

so that the LED (No.1) for
Select
“Mode 1” will turn on.
Mode 1-1, Mode 1-2, or Mode 1-3.

Press and hold the TEST button. While holding the button down, the calibration function is deactivated.
Note: Use a stick with a round tip to press the TEST button.

Even though the TEST button is pressed during Mode 1-1, Mode 1-2 or Mode 1-3, the
MEMO test mode will not be activated.

- 34 -
8-4. Instructions on Alarm Functions
<1> When the bar on the bar graph meter exceeds the 1st-stage alarm set point (or falls below the alarm set point
if it is the lower limit), the bar graph display will turn orange. The 1st-stage ALARM lamp (red) will begin
flashing and the 1st-stage alarm contact output will be activated.

• Alarm Operation of Alarm Unit

The alarm uuit operates in conjunction with the indicator units and, ALARM 1 (red) lights up
and an intermittent “beep” starts sounding.

Upper Limit Alarm Lower Limit Alarm

<2> When the bar on the bar graph meter exceeds the 2nd-stage alarm set point (or falls below the alarm set
point if it is the lower limit), the bar graph display will turn red. The 1st-stage ALARM lamp (red) and the
2nd-stage ALARM lamp (red) will begin flashing and the 1st-stage alarm contact output and the 2nd-stage
alarm contact output will be activated.

• Alarm Operation of Alarm Unit

The alarm unit operates in conjunction with the indicator unit and both the ALARM 1 (red) and
ALARM 2 (red) lamps light up and an intermittent “beep” starts sounding.

Upper limit alarm Lower limit alarm

DANGER
When the indicator unit begins to sound an alarm, stay calm and check that there is no fire in the
vicinity. Do not touch any electric switches under any circumstances. Sparks from turning the
switch on or off may cause ignition.

WARNING
If there is a gas leak alarm, take the necessary measures specified by your company.

- 35 -
<3> When your indicator unit is “double range type” (Optional),

The “double-range type” indicator unit monitors the gas concentration in two ranges, low and high.

The unit indicates the gas concentration in 0 to 10% LEL for low range and 0 to 100% LEL for high range.
The unit normally shows the concentration in low range. When the gas concentration reaches the
maximum in low range, the TEST/RANGEx10 lamp will turn on and the unit will automatically change the
indication to show the concentration in high range. When the gas concentration drops below the
maximum value (full scale value) of the low range, the TEST/RANGEx10 lamp will turn off and the unit
will automatically change the indication to show the concentration in low range.

When the TEST button is pressed, the test mode will be started and the TEST/RANGEx10 lamp will start
flashing.

“TEST/RANGE×10” “TEST/RANGE×10”
Lamp is off Lamp turns on.

Normal Operation Low Range High Range

Alarm Unit and Double-range Type Indicator Unit

- 36 -
8-5. How to Stop Alarm
The reset button and the buzzer stop button on the alarm unit or the control panel are used to stop an
alarm. Note that the procedure to clear the alarm varies depending on the alarm mode.

a) When the self-holding type indicator units and the full-lock type alarm unit are used,
<1> Press the buzzer stop button on the alarm unit. The ALARM lamp (red) on the indicator unit will turn on.
<2> Once the bar on the bar graph meter falls below the alarm set point, press the reset button on the alarm unit.
The LED bar will turn green when the 1st- and 2nd-stage alarms are cleared. The ALARM lamp on the
indicator unit (red) will turn off and the alarm contact output will be stopped.

Alarm Indicator/ Indicator Unit Indicator Unit Alarm Unit Alarm Unit
Contact ALARM Lamp Alarm Contact ALARM Lamp Buzzer
Status/Operation (red) Output (red)
When the alarm is activated Flashing Activated On Intermittent
When the buzzer stop button
is pressed (the reset button is On Activated On Deactivated
not pressed yet)
When the reset button is
Off Deactivated Off Deactivated
pressed (to clear the alarm)

b) When the self-holding type indicator units and the semi-lock type alarm unit are used
<1> Press the reset button on the alarm unit. The ALARM lamp (red) on the indicator unit will turn on.
<2> Once the bar on the bar graph meter falls below the alarm set point, the LED bar will turn green
automatically (1st- and 2nd-stage alarms will be cleared), the ALARM lamp (red) will turn off and the
alarm contact output will be stopped.

Alarm Indicator/ Indicator Unit Indicator Unit Alarm Unit Alarm Unit
Contact ALARM Lamp Alarm Contact ALARM Lamp Buzzer
Status/Operation (red) Output (red)
When the alarm is activated Flashing Activated On Intermittent
When the reset button is
pressed and the bar is above On Activated On Deactivated
the alarm set point
The bar drops below the alarm
Off Deactivated Off Deactivated
set point (alarm is canceled)

c) When the auto-recovery type indicator units are used

<1> Once the bar on the bar graph meter falls below the alarm set point, the LED bar will turn green
automatically (1st- and 2nd-stage alarms will be cleared), the ALARM lamp (red) will turn off and the
alarm contact output will be stopped.
<2> The buzzer will stop if the buzzer stop button is pressed. (After the buzzer stops, the ALARM lamp will
become continuously lit.)
Alarm Indicator/ Indicator Unit Indicator Unit Alarm Unit Alarm Unit
Contact ALARM Lamp Alarm Contact ALARM Lamp Buzzer
Status/Operation (red) Output (red)
When the alarm is activated Flashing Activated On Intermittent
When the buzzer stop button is
pressed and the bar is above On Activated On Deactivated
the alarm set point.
The bar drops below the alarm
Off Deactivated Off Deactivated
set point (alarm is canceled)

- 37 -
8-6. Trouble Alarm
The trouble indicators and the trouble alarm output will be activated when the indicator unit detects any
problem, such as a decrease in the gas concentration level detected by the gas detector or a decrease in the
flow rate of the suction-type gas detector with a built-in flow sensor. Check the cause of the problem and
take necessary steps.

When the trouble alarm is activated, the alarm unit will sound a continuous beep. Press the buzzer stop
button on the alarm unit (or the reset button if your alarm unit is semi-lock type) to stop the buzzer.

Indicator Unit Indicator Unit Indicator Unit Alarm Unit Alarm Unit
POWER Lamp TROUBLE TROUBLE TROUBLE Buzzer
(Green) Lamp Alarm Contact Lamp
(Yellow) Output (Yellow)
When the
Continuous
trouble alarm On Flashing Activated On
beep
activates.
From the time
the buzzer stop
button (or reset
button) is On Flashing Activated On Deactivated
pressed until the
problem is
fixed.
Starts flashing
when the
warm-up
operation begins,
and turns on
The problem is when it is
Off Cancelled Off Deactivated
fixed. completed.
(When the flow
rate recovers to
normal levels, it
turns on
immediately.)

- 38 -
－Troubleshooting－
－

Take the fuse out of the fuse holder and ensure that it has not blown. If not, investigate for other cause(s)
and take appropriate actions.

Location of
Possible Cause LED Lamp Status Corrective Action
Trouble
Take the fuse out of the fuse holder,
remove the cause of excessive
current, and replace it with a new one.
Blown Fuse All lamps: Off
(Refer to Section 5 “Outer
Appearance and Component Names”)
Problem in
indicator unit
If the power voltage falls to 18.0 V or
below, the trouble alarm will sound.
Drop in power POWER lamp: On
Make sure that the power voltage is
voltage TROUBLE lamp: Flashing
24.0 V±10%.

If no break in the cable is fond, make

Break in the cable sure that the wiring is done correctly
Problem in
between the POWER lamp: On and that the connection is secure (e.g.,
indicator unit or
indicator unit and TROUBLE lamp: Flashing loosening of terminal screw). (Refer
gas detector
the gas detector to Section 7 “Wiring Connections”.)

Remove the clog in the suction inlet

or piping of the suction-type gas
Drop in the flow
detector.
rate of the POWER lamp: On
If the filter in a flow checker is dirty,
suction-type gas TROUBLE lamp: Flashing
* replace it with a new one. (Refer to
Problem in gas detector
the instruction manual for the gas
detector
detector used.)
Contact our authorized representative
POWER lamp: On for sensor replacement.
Sensor failure
TROUBLE lamp: Flashing

*Applicable only to suction-type gas detectors with a flow sensor that emit low flow rate signals.

If none of the above causes is applicable, or the problem is not fixed after action has been taken, consult
our authorized representative.

- 39 -
9. Maintenance and Inspection
(1) Routine Check
Perform routine check given in the table below.

Item Frequency Description

・POWER Lamp (green):
Check that the POWER lamp turns on and that
About the indicator unit operates normally.
once every day ・Display of Bar Graph Meter:
Routine Check Check that the display of the bar graph meter is
(User’s Responsibility) not abnormal.
・Operational Test with the TEST Button:
At least Press the TEST button to check that an alarm
once every month will be correctly issued (alarm lamps and
buzzer sounds).

(2) Periodic Inspection (to be done by our qualified service personnel)

It is necessary to perform periodic inspection at least once a year.
Consult our authorized representative.

Important Notice for Periodic Inspection

It is extremely important to conduct maintenance and periodic inspections in order to maintain the
reliability of the gas detection and alarm system. It is highly recommended that you consider
periodical inspections under a maintenance contract with New Cosmos authorized representative.

CAUTION
Checking the alarm function by pressing the TEST button activates the analog output, alarm
contact output, and output to the alarm unit (does not activate in the maintenance mode). For
this reason, if the alarm contact output is used to interlock an external device, release the
interlock beforehand. Also, notify all personnel of the inspection before starting it.
The circuitry check (with the TEST button) on the alarm must be done more than once a
month, and the check on detection and alarm must be done more than once a year in
accordance with the applicable safety rules for liquefied petroleum gas and high-pressure
gases.

- 40 -
10. Before Requesting Repair
Before requesting repairs, check the following: If any problems occur with your unit, check the following
before requesting repairs.

Symptom Cause Action Reference

・The power switch is set to ・Turn on the power switch. 8-1. Start-up
off. Operation (page 21)
The POWER lamp does not
light up when the power ・Loose wiring connection. ・Check the wiring and 7. Wiring
switch is turned on. retighten the terminal Connections
screws. (page 12)

・Blown fuse. ・Replace the fuse with a 8-6. Trouble Alarm

new one. (page 38)
・Break in the cable ・Check the wiring to make
between the indicator unit sure there is no break in
and the gas detector or the cable and that the
The TROUBLE lamp on incorrect wiring. wiring is correct.
the indicator unit is flashing
while the TROUBLE lamp ・Sensor failure. ・Replace the sensor with a
on the alarm unit is new one.
continuously lit, and the ・The flow rate of the ・Make sure that the inlet
buzzer is sounding suction-type gas detector and piping of the gas
continuously. is low. detector are not clogged.

・The power voltage is 18 V ・Check and adjust the

or below. power voltage to 24
V±10%.

If the symptom persists after performing the action above, or the problem is not listed in the table above,
contact our authorized representative for repair.

- 41 -
11. Specifications
Item Description
Product Name Indicator Unit (for gas detection/alarm system)
Model V3
Detection Method As per specifications of gas detector
Number of Alarm Stages 2 stages
Indicator 3-colored LED bar graph meter (50 segments)
Target Gas As per specifications of gas detector
Indication Range As per specifications
A la r m S et Ran g e As per specifications
As per specifications of gas detector
A la r m A ccu rac y ・Combustible gas: ±25% of the alarm set point under the same conditions
・Toxic gas: ±30% of the alarm set point under the same conditions.
As per specifications of gas detector
・Combustible gas: 30 seconds or less for the concentration that is 1.6 times as high
as the alarm set point
Delay Time
・Toxic gas: 60 seconds or less for the concentration that is 1.6 times as high as the
alarm set point
(excluding delay time caused by piping length)
ALARM lamps: Flashes when alarm occurs; continuously lit by reset operation,
Alarm Indication
Two types available, self- holding type and auto-recovery type.
1st-stage, 2nd-stage, trouble, no-voltage contact output
“Open” or “closed” under the normal operation; normally excited or non-excited
Alarm Contact
modes available for some specifications
(Contact capacity: 100VAC 1A, 24VDC; 1A resistance load)
A n alo g Ou tp u t 4-20 mA (standard), 1-5V (optional)
Power Source 24 VDC ± 10% (24 VDC ± 6V for some gas detectors connected)
Approx. 5.0W for power source 24V; power-saving display mode; gas detectors for
V2 model (Groups 1, 2, and 3)
Approx. 4.0W for power source 24V; power-saving display mode; gas detectors for
V1 model (Group 4)
Power Consumption
Approx. 7.0W for power source 24V + 6V; high-intensity display mode; gas
detectors for V2 model (Groups 1, 2, and 3)
Approx. 5.0W(for power source 24V + 6V; high-intensity display mode; gas
detectors for V1 model (Group4)
Dimensions W36 x H144 x D70mm (excluding metal housing and projections)
Weight Approx.150g (excluding metal housing)
Operating temperature range: -10 to +40°C (no drastic temperature change)
Operating Conditions Operating humidity range：10 to 90 %RH (no drastic humidity change and no
condensation)
Connection Method By cable connectors
Installation Method To be installed to a metal housing or a wall-mounted gas detection/alarm system
Protection Rating IP2X in mounted condition
The above specifications are subject to change without notice for improvement.
The customized specifications, if available, precede the standard specifications listed above.

- 42 -
12. Warranty
New Cosmos warrants its product to be free from defects in material and workmanship during normal use
and service for a period of one (1) year from the date of purchase. If the indicator unit is found to be
detective or malfunctions during the warranty period although it is used in accordance with the instruction
manual and specifications, we will provide repair service according to the warranty policy. For details, refer
to the warranty policy.

We are not responsible for any claims or damages resulting from the use of the product in a manner
inconsistent with this manual and intended purpose of the product.

13. Expected Service Life

The expected service life of our product if operated under normal conditions, is 10 years. It is merely a
rough indication for the period of use estimated based on the premise that proper gas calibration is done
periodically, and we do not give any warranty after one year of the warranty period . The product may fail
to operate properly between one calibration and the next.

14. Terms and Definitions

Term Definition
Gas detector Equipment that detects gas concentration and converts it into electrical
signals.
Target gas: Gas to be detected and whose concentration is subject to indication or
alarm activation.

Detection range The range of the target gas concentration subject to display and alarm
activation.
Alarm accuracy The difference between the alarm set point and the detected gas
concentration at which the alarm begins to sound, or the percentage
obtained by dividing said difference by the alarm set point and multiplying
the value by 100.
Delay time Time required for an alarm to be issued after the gas whose concentration
is higher (or lower) than the alarm set point reaches the gas detector.
Operating temperature and The ranges of temperature and humidity in which the gas detection/alarm
humidity ranges system can perform its intended functions.
Explosion-protected Structure to prevent electrical equipment from becoming a source of
construction ignition that causes the surrounding explosive atmosphere to ignite.
Calibration gas Gas used to calibrate the gas detection/alarm system.
Alarm set point Preset gas concentration value at which the alarm will be activated.
Maintenance and inspection Works to ensure the intended performance of the equipment.

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 Revision History
Edition No. Date Revision
GAE-041 May 2012 00

Additional copies of this manual are available.

We welcome your input. If you have any comments, please contact New Cosmos or our authorized
representatives. Our Contact information is given below.

Contact Information
Distributor Manufacturer
New Cosmos Electric Co., Ltd.
2-5-4 Mitsuya-naka, Yodogawa-ku
Osaka 432-0036, Japan
Phone 81-6-6309-1505
Fax 81-6-6308-0371
Email e-info@new-cosmos.co.jp
http://www.new-cosmos.co.jp