LTN 255

Spare parts list

Valid for serial no. 745--xxx--xxxx, 011--xxx--xxxx

Ordering number
0468 300 894 LTN 255 400V 50/60Hz with central connection for TIG welding
0468 300 895 LTN 255 400V 50/60Hz with OKC connection for TIG welding

Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.

Rights reserved to alter specifications without notice.

0457 328 990 -- 1 -- Edition 041101

LTN 255

C = component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

101 1 0468 543 880 Handle Complete

102 1 0468 529 001 Rubber mat
103 1 0468 278 001 Cover When the cover is replaced, items 104 and 109
must also be replaced
104 10 0192 859 006 Locking washer Must be pressed with 50 kg pressure, when
fitted
105 2 0468 532 001 Screw
106 2 0193 392 119 Insulating bushing

107 1 0486 102 880 Display board AP06

108 1 0468 308 880 Control panel Item 109 included AP05
109 1 0469 402 880 Rubber seal 12 pcs of item 104 included
110 1 0321 475 889 Knob
111 1 0193 759 001 Indicating lamp White, 28 V HL01
112 1 0193 759 002 Light--emitting diode Yellow V05
113 1 0366 296 002 Knob

114 2 0441 819 001 Screw

115 1 0468 275 001 Grill
116 1 0468 519 001 Filter

117 1 0366 285 001 Cap For item 220

118a 1 0193 307 104 Cable bushing

118b 1 0212 602 208 Nut
119 1 0468 516 882 Mains cable 4 x 1.5 mm2
120 4 0467 695 001 Rubber foot
121 1 0366 295 004 Switch QF01

122 29 0192 562 103 Cage nut ”low” M5

3 0192 562 104 Cage nut ”high” M5
2 0192 562 106 Cage nut M6
123 1 0457 298 001 Front cover For LTN 255 with central connector
Before ser no 745--844--xxxx
124 1 0457 298 002 Front cover For LTN 255 with OKC connector
Before ser no 745--844--xxxx
124b 1 0457 298 003 Front cover For all LTN 255 from ser no 745--844--xxxx
124c 1 0192 230 104 Cover plug For machines with central connector
124d 1 0192 230 109 Cover plug For machines with central connector

126 4 0320 029 002 Washer

127 1 0468 277 001 Rear plate
128 1 0468 272 880 Side plate right
129 1 0468 273 880 Side plate left
130 1 0468 271 880 Base plate

bt19spare -- 2 -- Edition 041101

LTN 255

bt19spare -- 3 -- Edition 041101

LTN 255

C = component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

201 1 0367 268 001 HF unit Replacing 0367 268 002 AP11
from ser.no. xxx-- 006-- xxxx
202 5 0365 534 001 Spacer washer Rubber washer
203 2 0193 312 101 Ferrite core
204 1 0455 043 880 HF coil TV01
205 2 0192 859 006 Locking washer
206 1 0468 527 001 Holding plate
207 2 0365 584 002 Nail
208 2 0468 548 001 Busbar
209 1 0190 315 102 Hose To be ordered per metre 0.6m as delivered

210 5 0320 029 002 Washer Earth contact washer

212 1 0468 295 001 Control transformer With fuses TC01

213 1 0193 045 011 Terminal block X02

215 1 0193 054 002 Solenoid valve YV01

216 1 0193 045 011 Terminal block X01
217 1 0455 861 880 Holding plate
218 1 0468 545 002 Sign
219 1 0486 577 880 Circuit board Replaces 0486 356 880 AP08
220 1 0368 544 003 Connector, socket 12--pole, included in item 221 *) XS10
221 1 0486 187 883 Circuit board Suppression board complete, AP09
item 220 included
222 2 0160 362 881 Connector OKC 50 XS14
223 1 0367 258 880 Connector TIG central connector XS11
224 2 0466 325 001 Gasket For machines with central connector
3 0466 325 001 Gasket For machines with OKC connectors
225 1 0538 500 902 Connector, socket 2--pole, for LTN with TIG OKC connectors *) XS12
225a 1 0457 626 001 Cap
226 1 0252 103 501 Hose nipple Only OKC variant
227 1 0156 867 001 Hose connector Only OKC variant
228 1 0156 868 880 Connector Only OKC variant XS13

230 3 0468 547 883 Capacitor 0.01 µF 250V (Y). Only used together with an C13, C14,
old version of item 219 (before October 1998) C15
231 1 0367 269 882 Capacitor 0.1 µF 275V AC X2 C06
232 1 0468 534 882 Capacitor 0.1 µF 400 V DC C07
233 1 0468 534 880 Resistor 3.9 kΩ 5 W R01

235 1 0457 519 001 Fan 24V DC EV02

*) Note: from ser. no. 745--844--xxxx item 220 has changed place with item 225

bt19spare -- 4 -- Edition 041101

LTN 255

bt19spare -- 5 -- Edition 041101

LTN 255

C = component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

301 1 0468 542 001 Lid

302 1 0468 544 001 Insulation
303 1 0486 112 883 Circuit board AP01
1 0193 069 201 Battery For memory backup on AP01
-- 1 0193 260 154 Connector 6--pole XS01
-- 1 0193 260 003 Connector 4--pole XS02
-- 1 0193 260 156 Connector 8--pole XS03
-- 2 0193 260 155 Connector 7--pole XS05, XS21
-- 5 0193 260 001 Connector 2--pole XS06, XS07,
XS15, XS16,
XS18
-- 1 0193 260 151 Connector 3--pole XS08
-- 1 0193 260 153 Connector 5--pole XS09
-- 1 0193 669 002 Connector 2--pole XS17
-- 2 0193 590 302 Sleeve For connector XS17
-- 2 0193 260 152 Connector 4--pole XS19, XS22,
-- 1 0193 260 150 Connector 2--pole XS23

304 1 0468 541 001 Screening box

305 2 0457 327 001 Insulation
306 1 0486 192 880 Circuit board Suppression board AP07
307 1 0468 310 001 Insulation
308 2 0468 279 001 Insulation
309 1 0468 280 001 Insulation

310 1 0468 546 001 Busbar

311 1 0468 538 001 Busbar

312 1 0486 166 880 Circuit board Shunt amplifier AP10

313 4 0366 588 001 Nut
314 1 0468 274 001 Holding plate
315 2 0468 520 001 Grill
316 4 0162 532 001 Bushing
317 4 0158 619 001 Bushing
318 2 0468 547 881 Capacitor 0,1 µF 275V AC X2 C08, C09

320 1 Busbar Included in items 450 and 550

321 1 Busbar Included in items 450 and 550
322 1 Busbar Included in items 450 and 550

324 1 Busbar Included in items 450 and 550

325 1 Busbar Included in items 450 and 550

326 2 0192 903 506 Capacitor 1000µF C02, C03

bt19spare -- 6 -- Edition 041101

LTN 255

bt19spare -- 7 -- Edition 041101

LTN 255

Valid before serial no. 011--xxx--xxxx C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C

401 1 0467 801 001 Fan 24V DC EV01

402 1 Circuit board Transistor board positive pole AP02
Included in item 451
403 1 0192 883 150 Capacitor 0.1 µF 1000 VDC C01
404 2 0193 316 208 Rectifier bridge V01, V02
405 1 0467 800 001 Insulation

408 2 0467 797 001 Guide

409 2 0467 793 180 Heat sink
410 1 Circuit board Transistor board negative pole AP03
Included in item 451
411 19 Spring Included in item 451
412 1 0468 016 881 Inductor Secondary L01
413 1 0192 716 004 Diode V06
414 2 0193 529 017 Capacitor 4.7 µF C05
415 1 0468 496 001 Holder
416 1 0468 215 880 Inductor Complete L02
417 1 Winding Included in item 416
418 1 Bobbin Included in item 416
419 2 Core Included in item 416
420 2 Clip Included in item 416
421 1 0457 304 880 Shunt 119 mV at 250 A RS01
422 1 0320 805 886 Capacitor 0.1µF 400 VDC C04
423 2 0212 913 108 Spacer M8
424 1 0468 211 001 Busbar
425 1 0320 655 009 Thermal cutout Opens at 130˚C, ST01
Included in item 412
426 1 0457 308 880 Transformer coil TC02
427 1 0467 799 001 Clip
428 4 0193 312 101 Ferrite core
0365 652 002 Tape For air gap
0191 124 021 Glue, Loctite 649 For ferrite core

429 1 0193 669 002 Connector 2--pole XS17

0193 590 302 Sleeve 2 per connector
430 1 Rectifier unit Complete, replaced by item 630
430b 1 0457 292 001 Heat sink
431 1 0457 557 880 Resistor Complete 8,2 kΩ 5W R02
432 3 0193 948 001 Diode module V03, V04
433 1 Busbar
434 1 Busbar
435 2 0467 648 884 Capacitor Complete with cable lugs C10, C11
436 1 Busbar
437 2 0191 745 011 Spacer sleeve
438 2 0455 569 002 Ferrite ring core L04, L05
439 1 0455 569 003 Ferrite ring core L03
440 1 0468 538 002 Busbar
441 1 0468 538 002 Busbar Replaces item 442
442 2 Copper washer Replaced by item 441

SPARE PARTS SETS

Item Ordering no. Denomination Notes
450 0468 881 880 Bus bars, primary Contains items 320 -- 325
451 0468 881 887 Transistor boards Contains items 402, 410, 411
453 0192 058 106 Contact oil To be used when mounting items 451 and 432

bt19spare -- 8 -- Edition 041101

LTN 255

Valid before serial no. 011--xxx--xxxx

bt19spare -- 9 -- Edition 041101

LTN 255

Valid for serial no. 011--011--xxxx to serial no. 011--147--xxxx

C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
501 1 0467 801 001 Fan 24V DC EV01
502 1 Circuit board Transistor board positive pole AP02
Included in item 551
503 1 0192 883 150 Capacitor 0.1 µF 1000 VDC C01
504 2 0193 316 208 Rectifier bridge V01, V02
505 1 0467 800 001 Insulation

508 2 0467 797 001 Guide

509 2 0467 793 180 Heat sink

510 1 Circuit board Transistor board negative pole AP03

Included in item 551
511 19 Spring Included in item 551
512 1 0468 016 881 Inductor Secondary (item 525 is included) L01
513 1 0192 716 004 Diode V06
514 2 0193 529 017 Capacitor 4.7 µF C05
515 1 0468 496 001 Holder
516 1 0468 215 880 Inductor Complete L02
517 1 Winding Included in item 516
518 1 Bobbin Included in item 516
519 2 Core Included in item 516
520 2 Clip Included in item 516
521 1 0457 304 880 Shunt 119 mV at 250 A RS01
522 1 0320 805 886 Capacitor 0.1µF 400 VDC C04
523 2 0212 913 108 Spacer M8
524 1 0468 211 001 Busbar

525 1 Thermal cutout Opens at 130˚C, Included in item 512 ST01

526 1 0457 308 880 Transformer coil TC02
-- 1 0466 602 001 Conductor Tobe ordered per metre 0.6 m/transformer 020
527 1 0467 799 001 Clip
528 4 0193 312 101 Ferrite core
0365 652 002 Tape For air gap
0191 124 021 Glue Loctite 649, for ferrite core
529 1 0193 669 002 Connector 2--pole XS17
0193 590 302 Sleeve 2 per connector
530 1 Rectifier unit Complete, replaced by item 630
531 1 0457 292 001 Heat sink
532 3 0193 948 001 Diode module V03, V04
533 1 Busbar
534 2 0455 650 002 Busbar
535 2 0467 648 884 Capacitor Complete with cable lugs C10, C11
536 1 Busbar
537 2 0040 953 612 Cable strip Heat resistant
538 2 0455 569 002 Ferrite ring core L04, 0L5
539 1 0455 569 003 Ferrite ring core L03
540 1 0457 557 880 Resistor Complete 8,2 kΩ 5W R02
541 2 0468 538 002 Busbar

SPARE PARTS SETS

Item Ordering no. Denomination Notes
550 0468 881 880 Bus bars, primary Contains items 320--325
551 0468 881 887 Transistor boards Contains items 502, 510 and 511 (21 springs)
553 0192 058 106 Contact oil To be used when mounting items 551 and 532.

bt19spare -- 10 -- Edition 041101

LTN 255

Valid for serial no. 011--011--xxxx to serial no. 011--147--xxxx

bt19spare -- 11 -- Edition 041101

LTN 255

Valid from serial no. 011--148--xxxx

C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
601 1 0467 801 001 Fan 24V DC EV01
602 1 Circuit board Transistor board positive pole AP02
Included in item 651
603 1 0192 883 150 Capacitor 0.1 µF 1000 VDC C01
604 2 0193 316 208 Rectifier bridge V01, V02
605 1 0467 800 001 Insulation

608 2 0467 797 001 Guide

609 2 0467 793 180 Heat sink

610 1 Circuit board Transistor board negative pole AP03

Included in item 651
611 19 Spring Included in item 651
612 1 0468 016 881 Inductor Secondary (item 625 is included) L01
613 1 0192 716 004 Diode V06
614 2 0193 529 017 Capacitor 4.7 µF C05
615 1 0468 496 001 Holder
616 1 0468 215 880 Inductor Complete L02
617 1 Winding Included in item 616
618 1 Bobbin Included in item 616
619 2 Core Included in item 616
620 2 Clip Included in item 616
621 1 0457 304 880 Shunt 119 mV at 250 A RS01
622 1 0320 805 886 Capacitor 0.1µF 400 VDC C04
623 2 0212 913 108 Spacer M8
624 1 0468 211 001 Busbar

625 1 Thermal cutout Opens at 130˚C, Included in item 612 ST01

626 1 0457 308 880 Transformer coil TC02
-- 1 0466 602 001 Conductor To be ordered per metre 0.6 m/transformer 020
627 1 0467 799 001 Clip
628 4 0193 312 101 Ferrite core
0365 652 002 Tape For air gap
0191 124 021 Glue Loctite 649, for ferrite core
629 1 0193 669 002 Connector 2--pole XS17
0193 590 302 Sleeve 2 per connector
630 1 0455 646 883 Rectifier unit Complete with items 631, 632, 635, 637, 638
and 643
631 1 0457 292 001 Heat sink
632 2 0193 948 001 Diode module V03, V04
635 2 0467 648 884 Capacitor Complete with cable lugs C10, C11
637 2 0040 953 612 Cable strip Heat resistant
638 2 0455 569 002 Ferrite ring core L04, 0L5
639 1 0455 569 003 Ferrite ring core L03
640 1 0457 557 880 Resistor Complete 8.2 kΩ 5W R02
641 2 0468 538 002 Busbar
643 2 0455 650 003 Busbar

SPARE PARTS SETS

Item Ordering no. Denomination Notes
650 0468 881 880 Bus bars, primary Contains items 320--325
651 0468 881 887 Transistor boards Contains items 602, 610 and 611 (21 springs)
653 0192 058 106 Contact oil To be used when mounting items 651 and 632.

bt19spare -- 12 -- Edition 041101

LTN 255

Valid from serial no. 011--148--xxxx

bt19spare -- 13 -- Edition 041101

LTN 255

Accessories

Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0468 530 880

for 5 l gas cylinder

Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 804 880

for 10--50 l gas cylinder

Protective handle for connections . . 0458 311 001

bt07t003

bt19a11a -- 14 -- Edition 041101

LTN 255

Top handle . . . . . . . . . . . . . . . . . . . . . . . 0468 305 880

bt07t004

For LTN 200 & LTN 255

Cooling unit OCF 2L . . . . . . . . . . . . . . 0457 216 880

For LTN 160

Cooling unit OCF 2A . . . . . . . . . . . . . . 0457 216 883

Remote control MMA 1 (10 m cable) . 0349 501 024

MMA and TIG: current

Remote control unit AT1 . . . . . . . . . . . 0459 491 896

MMA and TIG: current

Remote control unit AT1 CF . . . . . . . 0459 491 897

MMA and TIG: rough and fine setting
of current.

bt19a11a -- 15 -- Edition 041101

LTN 255

Remote cable 12 pole -- 8 pole

5m ............................... 0459 552 880
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 552 881
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 552 882
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 552 883

Foot control FS002,

including cable . . . . . . . . . . . . . . . . . . . 0349 090 886
MMA and TIG: current

LTN 255: Return cable, 35 mm2 (state the length when ordering) . . . . . . . . . . . . . . . 0262 613 602
LTN 160 & LTN 200: Return cable, 25 mm2 (state the length when ordering) . . . . . 0262 613 601
Return current clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0367 558 880

Welding current cable and return current cable, complete for MMA welding:
LTN 255 LTN 160 & 200
Welding current cable, 5 metre 0468 539 882 0468 539 880
Return current cable, 5 metre 0468 539 883 0468 539 881

Information on TIG torches and remote control units can be found in separate brochures.

bt19a11a -- 16 -- Edition 041101