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Typical Pump Installation Details: Iranian Petroleum Standards

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TYPICAL PUMP

INSTALLATION DETAILS

C
IRANIAN PETROLEUM STANDARDS
B NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION
A DATE DRAWING No. SHT REV.

REV. DESCRIPTION DATE


COVER SHEET IPS-D-AR-019 1
4
DISCHARGE SUCTION

GATE (OR GLOBE) GATE (OR GLOBE)


VALVE VALVE

STRAINER
CHECK VALVE

PRESSURE
GAUGE

COCK
FLEXIBLE
CONNECTION

FLANGED MIN. 5 PIPES DIA.


INCREASER
FLANGED REDUCER

BASE PLAT HOLD DOWN


BOLT 3/4" (DN20) DRAIN
VALVE
VIBRATION
ISOLATOR
AS REQUIRED PIPE SUPPORT
FOR 2 1/2"
& LARGER
200 mm.

FOR 2 1/2" & LARGER

FINISHED FLOOR LEVEL

CONCRETE FOUNDATION

NOTES:

1- 2"(DN50) AND SMALLER PIPES SHALL HAVE THREADED JOINTS.

2- 2 1/2" (DN65) AND LARGER SUCTION & DISCHARGE PIPE JOINTS


SHALL BE WELDED AND FLANGED ACCORDING TO THE REQUIREMENT.
THE TYPE OF ELBOW SHALL BE LONG RADIUS

C
IRANIAN PETROLEUM STANDARDS
B NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION
A DATE DRAWING No. SHT REV.
BASE-MOUNTED END
REV. DESCRIPTION DATE
SUCTION PUMP IPS-D-AR-019 2
INSTALLATION DETAIL 4
NOTES:
a)FOR INSTALLATION

1- THE PUMP SHALL BE INSTALLED DEAD LEVEL AND


SHALL NOT TOUCH OR REST ON ANY PART OF THE
BUILDING STRUCTURE.

2- THE ELECTRICAL CONNECTION TO THE PUMP SHALL BE


MADE THROUGH THE USE OF FLEXIBLE COUNDUIT(GREENFIELD)
AT LEAST 450mm. LONG.

3-THE PUMP SHALL BE SO INSTALLED THAT THE PUMP


CAN BE COMPLETELY REMOVED WITHOUT THE DISMANTLING
PIPE FROM SYSTEM SEE PLANS OR REMOVAL OF ANY PIPING OR VALVES.
FOR CONTINUATION
4- THE MOTOR & COUPLING SHALL BE CHECKED AND
AND PROPERLY ALIGNED IN STRICT ACCORDANCE WITH
,
WITH THE MANUFACTURER S INSTRUCTIONS.
GATE VALVE
5- THE ADJACENT PIPING SHALL BE CAREFULL ANDY FITTED
AND ERECTED SO THAT THE PUMP CAN BE INSTALLED
OR REMOVED FROM THE PIPE LINE WITHOUT FORCING
NIPPLE 50mm. (2") DIAL COMPOUND GAGE OR SPRINGING.
0-760mm.(0-30") HG VACUUM
6- AFTER THE SYSTEM HAS BEEN COMPLETED AND THE
0-4 Kg/cm2 (0-60 PSI) PRESSURE
THE PUMP STARTED, THE PUMP AND SYSTEM SHALL
BE CHECKED FOR VIBRATION AND EXCESSIVE NOISE
REDUCING TEE AND ANY SUCH NOISE OR VIBRATION SHALL BE
IMMEDIATELY CORRECTED.
1/4"(DN8) SHUT-OFF COCK
LUBRICATION b)FOR LUBRICATION
UNION TYPE CONNECTION PIPE,
POINTS
SO PUMP CAN BE REMOVED 7- AFTER COMPLETION OF THE SYSTEM AND BEFORE
MOTOR
FOR SERVICE. START-UP OF THE PUMP, THE PUMP, SHALL BE
MOTOR LUBRICATED IN STRICT ACCORDANCE WITH THE
,
MANUFACTURER S INSTRUCTIONS.

8- A METAL INSTRUCTION PLATE SHALL BE ATTACHED TO THE


IN-THE-LINE CIRCULATING PUMP PUMP IN A LOCATION WHERE IT IS CLEARLY VISIBLE.
THESE INSTRUCTIONS SHALL INDICATE THE RECOMMENDED
LUBRICANT, THE POINTS OF LUBRICATION AND THE
50mm. (2") DIAL RECOMMENDED FREQUENCY OF LUBRICATION.
REDUCING TEE
0-4Kg/cm.2 (0-60 PSI)
DISCHARGE GAGE.

NIPPLE
NIPPLE 1/4" (DN8) SHUT-OFF COCK.
GAGE TO BE LEFT SHUT-OFF
EXCEPT WHEN ACTUALLY
CHECKING SYSTEM PRESSURES.

GATE VALVE
C
B
PIPE TO SYSTEM SEE
A
PLANS FOR CONTINUATION REV. DESCRIPTION DATE

IRANIAN PETROLEUM STANDARDS


NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION

SIDE ELEVATION END ELEVATION


INSTALLATION DETAILS
IN-THE-LINE CIRCULATING PUMP

DATE DRAWING No. SHEET REV.


3
IPS-D-AR-019 4
STUFF WASTE
AROUND BOLT
115mm. (4 1/2") DIAL 115mm. (4 1/2") DIAL
2 WHILE POURING ALLOW BOLTS TO PROJECT FOR
0-760 mm.(0-30") HG. 0-4 Kg/cm (0-60 P.S.I.) GROUT GROUT GROUTING UNDER BEDPLATE
2
0-4 Kg/cm (0-60 P.S.I.) GAGE
MAKE THIS DISTANCE EQUAL
COMPOUND GAGE LEAVE SURFACE TO LUG ON BEDPLATE.
OF FOUNDATION
*
1/4" I.P.S. ROUGH TO AFFORD
1/4" (DN8) COCK GOOD HOLD FOR
GROUT
CONNECT AS
CONNECT TO SHOWN FOR
SUCTION PIPE SUCTION GAGE BOLT
AS SHOWN BELOW
PIPE OR CONDUIT

SUCTION SIDE GAGE DISCHARGE SIDE GAGE 3 TIMES DIAMETER PIPE OR


OF BOLT. DO NOT CONDUIT
EXTEND ABOVE
ROUGH SURFACE
OF FOUNDATION PLATE

DISCHARGE FIG 2- TEMPLATE FOR HANGING FOUNDATION


FIG 1-ARRANGEMENT OF
TILTING DISC FOUNDATION BOLT BOLTS WHILE POURING THE FOUNDATION.
CHECK VALVE
PIPES SIZE SHALL BE AS
SHOWN ON PROJECT PLANS
THE SIZE OF THE
*
PUMP SUCTION SHALL BE O.S.&Y. GATE VALVE DISCHARGE
THE SIZE SHOWN FOR COUPLING GUARD *
O.S.&Y.
THE PIPE ON PROJECT SUCTION
COUPLING MOTOR GATE VALVES
DWGS.& SHALL NOT
MOTOR
BE REDUCED IN SIZE PUMP DISCHARGE PRESS.GAGES
REGARDLESS OF FLOW SIZE
PUMP SUCTION SIZE
RATES SHOWN
HOLD DOWN WELDED
SUCTION BOLTS
ELBOW WELDED ELBOW

BEDPLATE 3/4" (DN20) HOSE


END DRAIN VALVE

3" (DN80) PIPE LEG PUMP ALIGNMENT


FL. LINE PUMP WELDED TO ELBOW TO CONTRACTOR SHALL CHECK,TEST,
PUMP BEDPLATE + 150mm BEDPLATE
+ 150mm. SUPPORT WEIGHT OF PIPE & START EACH BASE MOUNTED
PUMP & SHALL HAVE THE PUMP
MANUFACTURER ALIGN THE PUMP
SOLID CONC. BASE CONSTRUCT FROM WITH A DIAL INDICATOR WITHIN 002
DIMENSIONS GIVEN ON APPROVED
FRONT ELEVATION AMP. DISCHARGE & SUCTION READINGS SHALL

SIDE ELEVATION SHOP DRAWINGS FOR PUMP. BE RECORDED & FORWARDED FOR RECORD PURPOSES.

VIBRATION ELIMINATOR PAD SHALL


C
IRANIAN PETROLEUM STANDARDS
BE SCIENTIFICALLY DESIGNED OF
RESILIENT MATERIAL, MOLDED OF
NEOPRENE, 8mm.(5/16") THICK,
CROSSRIBBED CONSTRUCTION, B NO REVISION PERMITTED UNLESS APPROVED BY STANDARD ORGANIZATION
INSTALLED UNDER COMPLETE

A DATE DRAWING No. SHT REV.


BASE OF PUMP.
DETAILS OF THE INSTALLATION
* OF THE DOUBLE SUCTION 4
OUTSIDE STEM & YOKE
REV. DESCRIPTION DATE HORIZONTALLY SPLIT CASE PUMP IPS-D-AR-019
4
*
IRON PIPE SIZE

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