Snorkel MHP12 34J
Snorkel MHP12 34J
Snorkel MHP12 34J
Manual
Engine Powered
Gasoline
Battery Electric
P/N 11447A
August 2004
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a
result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s
Vendor to Dealer or Customer.
DANGER
THE MHP AERIAL WORK PLATFORM
IS NOT ELECTRICALLY INSULATED.
If the platform, booms, or any other conductive part of a MHP contacts a high-voltage electrical conductor,
the result can be SERIOUS INJURY or DEATH for persons on or near the machine.
Be sure to allow for sag and sway in the wires and the work platform.
If a MHP comes in contact with a live electrical conductor, the entire machine can be charged.
If that happens, you should remain on the machine and not contact any other structure or object within
reach. That includes the ground, adjacent buildings, poles, and any object not a part of the MHP.
Such contact could make your body a conductor to the other object creating an electrical shock hazard re-
sulting in SERIOUS INJURY or DEATH.
DO NOT attempt to enter or leave the MHP until you are sure the electricity has been turned off.
If a MHP is in contact with a live conductor, the platform operator MUST warn others on the ground in the vi-
cinity of the MHP to STAY AWAY from the machine, since their bodies can also form a path for electricity to
ground thus creating an electrical shock hazard with possible ELECTROCUTION and DEATH.
DO NOT attempt to operate the MHP ground controls when the platform, booms, or any other conducting
part of a MHP is in contact with electrical wires or if there is an immediate danger of such contact.
Regard all conductors as energized.
Personnel working on or near a MHP must be continuously aware of electrical hazards, recognizing that
SERIOUS INJURY or DEATH can result if contact with an electrical wire does occur.
❑ Table 1 - (M.S.A.D.)
Minimum Safe Approach Distance
to energized (exposed or insulated power lines)
Voltage range Minimum safe approach distance
(phase to phase) (Feet) (Meters)
0 to 300V Avoid contact
over 300v to 50kv 10 3.05
over 50kv to 200kv 15 4.60
over 200kv to 350kv 20 6.10
over 350kv to 500kv 25 7.62
over 500kv to 750kv 35 10.67
over 750kv to 1000kv 45 13.72
❑ Figure 3 - (M.S.A.D.)
■ Options
The use of optional equipment is discussed in the
“Options” chapter 11.
The options you will find discussed there are:
1. Air line to platform.
2. Dual fuel.
3. Work lights.
4. Sandblast protection kit.
5. RCD/ELCB AC outlet.
6. Flashing light.
7. Platform rotator.
1. Safety 6. Controls
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Controls Description . . . . . . . . . . . . . . . . . . . . 6-1
Pre-start Inspection. . . . . . . . . . . . . . . . . . . . 1-1 Controls and Control Decals Locations . . . . 6-1
Work Place Inspection and Practices . . . . . . 1-1 Ground Control Box. . . . . . . . . . . . . . . . . . . . . 6-2
Electrocution . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Ground Control Box Controls . . . . . . . . . . . . 6-3
Tipover and Falling Hazards . . . . . . . . . . . . . 1-1 Platform Control Box . . . . . . . . . . . . . . . . . . . . 6-4
Crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Platform Control Box Controls . . . . . . . . . . . 6-5
General Safety Precautions . . . . . . . . . . . . . . 1-2 Self Levelling Stabilizers (Option) . . . . . . . . . . 6-6
Personnel Precautions . . . . . . . . . . . . . . . . . 1-2
7. Daily Inspection and Maintenance
Operator General Precautions . . . . . . . . . . . 1-2
Mounting and Dismounting Precautions . . . . 1-2 Daily Inspection and Maintenance Table . . . . 7-1
Starting and Stopping Precautions . . . . . . . . 1-2 Engine Fuel Level . . . . . . . . . . . . . . . . . . . . . . 7-2
Operating Precautions . . . . . . . . . . . . . . . . . 1-2 Fuel Tank Cap. . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operator Maintenance Precautions . . . . . . . 1-3 Fuel Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fuel Handling Precautions . . . . . . . . . . . . . . 1-3 Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . 7-2
Safety Decals and Placards . . . . . . . . . . . . . . 1-3 Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . 7-2
Safety Placards and Decals Location . . . . . . . 1-4 Battery Terminals . . . . . . . . . . . . . . . . . . . . . . 7-3
Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . 7-3
2. Safety Devices Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . 7-3
Safety Device Information . . . . . . . . . . . . . . . . 2-1 Hydraulic Oil Leaks . . . . . . . . . . . . . . . . . . . . . 7-3
Emergency Stop Switches . . . . . . . . . . . . . . . 2-1 Bolts and Fasteners . . . . . . . . . . . . . . . . . . . . 7-4
At ground control box . . . . . . . . . . . . . . . . . . 2-1 Wheels and Tyres . . . . . . . . . . . . . . . . . . . . . . 7-4
At platform control box . . . . . . . . . . . . . . . . . 2-1 Structural Damage and Welds . . . . . . . . . . . . 7-4
Other Safety Devices . . . . . . . . . . . . . . . . . . . 2-1 Lanyard Anchor Points . . . . . . . . . . . . . . . . . . 7-5
Lanyard anchor points . . . . . . . . . . . . . . . . . 2-1 Platform Gravity Gate . . . . . . . . . . . . . . . . . . . 7-5
Gravity gate. . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Platform Guardrails . . . . . . . . . . . . . . . . . . . . . 7-5
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Flashing Light (option). . . . . . . . . . . . . . . . . . . 7-5
Foot switch . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Ground Control Switches . . . . . . . . . . . . . . . . 7-6
Bubble level . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Emergency Lower . . . . . . . . . . . . . . . . . . . . . . 7-6
RCD/ELCB AC outlet . . . . . . . . . . . . . . . . . . 2-3 Lower control box . . . . . . . . . . . . . . . . . . . . . 7-6
Flashing light . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Upper control box . . . . . . . . . . . . . . . . . . . . . 7-6
Platform Control Switches . . . . . . . . . . . . . . . 7-6
3. Specifications AC Outlet RCD/ELCB (option) . . . . . . . . . . . . 7-7
General Specifications . . . . . . . . . . . . . . . . . . 3-1 Placards and Decals . . . . . . . . . . . . . . . . . . . . 7-7
Engine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Standard placards and decals . . . . . . . . . . . 7-7
Overall Dimensions - MPH12/34J . . . . . . . . . . 3-3 Inspection drawing . . . . . . . . . . . . . . . . . . . . 7-8
Working Envelope - MHP12/34J . . . . . . . . . . . 3-4 8. Operation
Booms identification . . . . . . . . . . . . . . . . . . . 3-5
platform before attempts are made to free the DO NOT operate the MHP12/34J in winds, or wind
platform using ground controls. gusts, of 28 mph 12.5 m/s) or more.
Under normal working conditions it is best not to DO NOT add anything to the MHP12/34J that will
transfer from the platform to another structure or increase the wind loading (banners, flags, etc.).
vice versa, unless that is the safest way to do the
job. Each situation must be judged separately tak- ❑ Crushing
ing the work environment into account. The follow-
ing guidelines apply: Always look in the direction of travel. Avoid over-
head obstructions.
1. Where possible, place the work platform over
a roof or walking structure to do the transfer. Never cover the floor grating or otherwise obstruct
your view below.
2. Transfer your anchorage from one structure
to another before you step across. Make sure the area below the platform is free of
3. Remember, you might be departing the work personnel before lowering.
platform to a structure where fall arrest is
required. ■ General Safety Precautions
4. DO NOT climb the rails. Use the entrance.
❑ Personnel Precautions
All platform occupants MUST wear and use fall re-
straint. Attach fall restraints to the platform lanyard If you encounter any suspected malfunction of the
anchor points. aerial platform, or any hazard or potentially unsafe
condition relating to capacity, intended use, or safe
DO NOT exceed the unrestricted platform capacity operation, cease operation and seek assistance
as indicated on the capacity placard at the en- from management.
trance to the platform.
ENSURE all four stabilizer foot plates are in firm ❑ Operator General Precautions
contact with the ground as laid out on page 1-1 Make sure that all protective guards, cowlings, and
“Work Place Inspection and Practices”. DO NOT doors are in place and secure.
raise the boom if the MHP12/34J is on soft ground.
Operate the boom only on a firm surface capable of Be sure the guardrail system, including the gate, is
withstanding all load forces imposed by the aerial in place and secure.
work platform in all operating conditions.
❑ Mounting and Dismounting Precautions
Do Not carry loads from any point outside of the
platform. Use three points of support when getting on or off
the platform (two hands and one foot or a similar set
Care shall be taken to prevent rope, electric cords, of points). Keep the platform clean.
and hoses, etc., from becoming entangled in the
aerial platform. DO NOT jump off the machine.
Raise the platform only when the MHP12/34J is on DO NOT dismount while the boom is in motion.
level ground.
❑ Starting and Stopping Precautions
Maintain a firm footing on the platform floor.
Climbing on the guardrails is prohibited. DO NOT start until all personnel are clearly away
from the machine.
DO NOT use ladders, planks, or other devices to
extend or increase your work position from the plat- Before leaving the operator’s station, place the ma-
form. chine in the stowed position.
DO NOT jerk the controls. Move the controls slowly When leaving the machine parked or unattended,
and deliberately to avoid jerky and erratic opera- remove the starter key from the Master Key
tion. Always stop the controls in the neutral, off, po- Switch.
sition before going in the opposite direction.
❑ Operating Precautions
DO NOT use the boom for any purpose other than
to position personnel, their tools, and materials. DO NOT modify the MHP12/34J in any way.
DO NOT use the MHP12/34J as a crane, hoist, or When parts or components are replaced, they shall
jack. be identical or equivalent to original Snorkel parts
or components.
DO NOT override any of the safety features of the part. See your Snorkel dealer for new decals
MHP12/34J. and placards.
NOTE
❑ Operator Maintenance Precautions
Refer to Placards and Decals Inspection Chart
CAUTION and Drawing in the “Daily Inspection and
Maintenance” chapter 7, for part numbers,
DO NOT use your hand to search for location, and required quantities of all placards
hydraulic oil leaks. High pressure hydraulic and decals.
oil can easily cut and penetrate your skin — a
very serious injury that requires immediate
attention by a medical specialist trained in
that type of injury. Use a piece of cardboard
or wood to search for hydraulic oil leaks.
DO NOT attempt repairs unless you are
trained. Refer to manuals and experienced
repair personnel for help.
CAUTION
Be sure that all the safety decals and
placards on the MHP12/34J are legible.
Clean or replace them if you cannot read the
words or see the pictures. Clean with soap &
water and a soft cloth. Do not use solvents.
You MUST replace a decal or placard if it is
damaged, missing, or cannot be read. If it is
on a part that is replaced, make sure a new
decal or placard is installed on the replaced
12 34J
11227-34
DANGER
PINCH POINT
Keep hands
10817-4
clear.
302559
560239
EMERGENCY BLEED
DOWN VALVE
0070420
HYDRAULIC OIL 9207
TOWING SPEED
80 kmh MAXIMUM
7855
10812-2
THIS TRAILOR WAS MANUFACTURED TO COMPLY WITH THE INDICATED DESIGN CODES TYRE PRESSURE
MODEL MHP S.W.L. SERIAL NUMBER
VIN NUMBER
45 p.s.i. 310 kPa COLD
DATE OF MANUFACTURE 7856-45
GROSS TRAILER MASS AXLE LOAD CAPACITY 1250 KG
TYRE SIZE 165 SR 13 RIM SIZE 5 X 13
RECOMMENDED COLD INFLATION PRESSURE 310 KPA
THE TYRES FITTED TO THIS VEHICLE SHALL HAVE A SPEED CATEGORY NOT LESS THAN “L” (120 KWH)
9999
THE SUM OF THE LOAD CARRYING CAPACITIES OF THE TYRES FITTED TO ANY AXLE OR AXLE GROUP OF THIS
VEHICLE SHALL NOT BE LESS THAN THE RELEVANT LOAD SHOWN ABOVE
36 BRUCE RD LEVIN NEW ZEALAND DESIGN CODES EN 280
AS 141B.10
OPERATORS CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINNING OF EACH SHIFT
12 34J 11227-34
1. OPERATING AND EMERGENCY CONTROLS.
2. SAFETY DEVICES.
3. PERSONAL PROTECTIVE DEVICES.
4. HOSES, FITTINGS AND VALVES FOR LEAKS.
5. CABLES AND WIRING HARNESS.
6. LOOSE OR MISSING PARTS.
7. TYRES AND WHEELS.
8. PLACARDS, WARNINGS, CONTROL MARKINGS
AND OPERATING MANUAL(S).
9. GUARDRAIL SYSTEM.
10.OIL LEVELS.
11.BATTERY FLUID LEVEL.
300699
WARNING
560239
Death or serious injury could occur from tipover.
All outriggers must be extended onto firm level surface
before elevating or before entering platform.
Do not exceed platform capacity.
GASOLINE
0130025
0071925
DANGER
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
0323897
DANGER
EXPLOSIVE FUMES
Death or serious injury might result
from fire or explosion.
Do not smoke or permit open
flames while fueling or near
fueling operations.
Clean up spilled fuel
FIT BOOM CRADLE LOCK PIN immediately.
476706
FOR TRAVELLING.
1772-002K
DANGER
TYRE PRESSURE PINCH POINT
45 p.s.i. 310 kPa COLD Keep hands
7856-45
clear.
302559
DANGER
PINCH POINT
Keep hands
clear.
302559
BOOMS
LOWER
BOOM STABILISER
DANGER
PLATFORM
ELECTROCUTION
UPPER
HAZARD BOOM BASE
THIS MACHINE IS NOT
ELECTRICALLY INSULATED.
Death or serious injury can result from
contact or inadequate clearance to
electrical power lines and apparatus.
Maintain 10 feet minimum clearance JIB CHOKE
from electrical power lines and BOOM SLEW
apparatus.
Allow for sway, rock, and sag. 0323899
LIFT
ENABLE
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.
451986
ALL FOUR
STABLIZERS
DANGER
DO NOT ALTER OR DISABLE
10817-2 LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.
451986
2 4 ALL FOUR
1 2 3 4
STABLIZERS
1 3
10968-1 KEEP CLEAR OF DESCENDING BOOM
DEATH OR SERIOUS INJURY CAN
OCCUR FROM DESCENDING BOOM
0150602
V.I.N.
8945
EMERGENCY LOWER
1. TO LOWER PLATFORM, OPERATE EMERGENCY
LOWER SWITCH.
ROTATE
PLATFORM
UPPER
BOOM
JIB
SWL 200 KG
CHOKE
BOOM SLEW
2025-200
LIFT
ENABLE
DANGER
BEWARE OF ELECTRICAL HAZARDS
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
(a) Minimum approach of an appliance 3m. for voltages up to 132,000
to live electrical apparatus. 6m. for voltages above 132,000
(b) Inspection of the work site for and up to 330,000
electrical hazards before 8m. for voltages above 330,000
commencing to use the appliance.
(c) Constant vigilance and an observer required
whilst working or travelling the appliance
in the vicinity of live electrical apparatus.
(Australia Only)
WARNING
KEEP CLEAR OF POWER LINES
Unless the Electrical Supply Authority has advised
in writing otherwise;
CAUTION
the clearance between any live overhead
power line and any part of this machine or
load carried is required by law to be
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
CAUTION
DO NOT by pass, disable, modify, or ignore
any of these devices. Check them carefully
at the start of each work shift to see that they
are in working order (see “Daily Inspection
and Maintenance” chapter 7). If any is found
to be defective, remove the MHP12/34J from
service immediately until a qualified service
technician can make repairs.
All personnel on the platform should attach their fall ❑ Foot switch
restraint lanyards to one of the lanyard anchor
points.
❑ Gravity gate
❑ Guardrails
❑ RCD/ELCB AC outlet
RCD
Power Outlet
At Platform
Power Input
Connector
❑ Flashing light
The Snorkel MHP12/34J is a boom supported elevating work platform built to conform to all applicable
OSHA, ANSI or CSA standards as previously outlined.
OSHA Paragraph 1910.67 Title 29, C.F.R., Vehicle-Mounted Elevating and Rotating Work Platforms - La-
bour.
OSHA Paragraph 1926.556 Title 29, C.F.R., Aerial Lifts - Construction.
Australian Standard AS1418-10 1996 Elevating Work Platforms.
■ General Specifications
SPECIFICATIONS MHP12/34J
Nominal working height 12.4m 40’ 8”
Maximum height to basket floor 10.4m 34’ 1”
Maximum outreach 5.4m 17’ 9”
Maximum outreach height 5.65m 18’ 6”
Maximum width of base
Outriggers retracted 1.55m 5’ 1”
Aluminum Aluminum
Travelling height 2.04m 6’ 8”
Overall length 5.71m 18’ 8”
Maximum towing speed 80km/h 50m/h
Turntable rotation 550 degrees non-continuous
Trailer tongue weight 75kg 165lbs
Maximum rated axle capacity 1200kg 2645lbs
Insulation rating Nil
Weight 1160kg 2609lbs
■ Engine Data
Engine Make Honda (gasoline)
Model GX 160
Fuel gasoline
2040mm
(6’ 8”)
420mm
(16.5”)
525mm
(20”)
35mm 3370mm
(1.3”)
5710mm
(18’ 8”)
1550mm
(5’ 1”)
15 50
METERS
FEET
14
45
13
40
12
11
35
10
9 30
8
25
7
6 20
5
15
4
10
3
2
5
1
METERS
FEET
0 0
6 5 4 3 2 1 0 1 2 3 4 5 6
METERS
20 15 10 5 0 5 10 15 20
FEET
Column Ground
Engine controls Platform
cover
controls
Jockey
wheel
Tow
coupling Platform
Trailer Outrigger
Draw bar Outriggers (4)
controls
❑ Booms identification
Upper boom
Jib
boom
Levelling
turret
Lower
boom VIN Number
Upper
Jib Cylinder cylinder
Lower cylinder
Hand
brake
Oil tank
cover Outrigger cylinder
Serial number
plate
■ Level Bubble
BOOMS
LOWER
BOOM STABILISER
PLATFORM
UPPER
BOOM BASE
Ground Controls
JIB CHOKE
BOOM SLEW
LIFT
ENABLE
EMERGENCY LOWER
1. TO LOWER PLATFORM, OPERATE EMERGENCY
LOWER SWITCH.
ROTATE
PLATFORM
JIB CHOKE
BOOM SLEW
LIFT
ENABLE
■ Ground Control Box 9. Jib Boom: UP raises the jib boom. DOWN
Controls for operating the MHP12/34J from the lowers the jib boom.
ground, are located on the right side of the turnta- 10. Slew: LEFT rotates the entire turntable and
ble. boom to the left. RIGHT rotates the entire
turntable and boom to the right.
NOTE
11. Lift Enable: The platform can only be raised
The number of each control below corresponds to when this light is lit. When this light is not lit
the control’s call out on the control box illustration. the platform will not raise because the
1. Emergency Stop: Press the EMERGENCY outriggers are not properly set.
STOP switch cover down, at any time, under
any conditions, and the entire machine
stops, and nothing moves. This emergency
stop switch cover must be up and the switch
turned on for anything on the MHP12/34J to
work.
2. Platform/Ground Selector : Must be in the
GROUND position (down) for the ground
control box to work. The switch MUST be in
the PLATFORM position (up) for the platform
control box to work.
3. Choke/Cold Start: Hold the switch UP while
you start an engine that is at ambient air
temperature (a "cold" engine). This will choke
the engine.
4. Master Key Switch: This switch works like
an automobile ignition switch. Hold it at
START until the engine starts, then release it
to ON. (-) Turn the Master Key Switch to
OFF (O) if the platform is to stay in one
position for a long time, that will turn the
engine off and save fuel.
5. Boom Speed: This control determines how
fast the booms move. Set it to SLOW (turtle)
until you are very familiar with the way the
machine works or if the platform is working in
dangerous or cramped surroundings.
6. Stablizer / Boom Selector Switch:
Must be in Stablizer (outrigger) position
(down) for the outriggers to work. Once
outriggers are down and set the switch must
be placed in the boom (up) position for the
booms to work.
Control switches 7 through 10 are the platform
moving switches. Each is a three position, momen-
tary contact, normally OFF switch.
NOTE
(See “Nomenclature and Serial Numbers” in the
“Specifications” chapter 3, for boom
identification.)
7. Lower Boom : UP raises the lower boom.
DOWN lowers the lower boom.
8. Upper Boom: UP raises the upper boom.
DOWN lowers the upper boom.
BOOMS
7 6
LOWER
BOOM STABILISER
PLATFORM
8 2
UPPER
BOOM BASE
9 3
JIB CHOKE
BOOM SLEW
4 LIFT 5
ENABLE
10 11
10 1
EMERGENCY LOWER
1. TO LOWER PLATFORM, OPERATE EMERGENCY
LOWER SWITCH.
7 5
2. TO SLEW BOOM, OPERATE ‘EMERGENCY
LOWER LOWER’ & ‘SLEW’ SWITCHES TOGETHER. EMERGENCY
BOOM LOWER
ROTATE
PLATFORM
UPPER 6
BOOM
9 2
JIB CHOKE
BOOM SLEW
11
3 LIFT 4
ENABLE
12
At the start of each work day (or 8 hour shift), an Defective parts and/or equipment malfunctions
MHP12/34J qualified operator must perform the jeopardize the safety of the operator and other per-
Daily Inspection and Maintenance as listed in the sonnel, and can cause damage to the machine.
table below.
The purpose of the Daily Inspection and Mainte- DANGER
nance is to keep the MHP12/34J in proper working DO NOT operate an MHP12/34J that is known
condition and to detect signs of malfunction at the to be damaged or malfunctioning.
earliest possible time.
The MHP12/34J should be in the STOWED R e p a i r a l l e q u i pm e n t d a m a g e o r
POSITION and the Master Key Switch set to OFF malfunctions, before placing the MHP12/34J
before you begin this inspection. into service.
The rest of this chapter shows how to perform the in- Visually inspect the Honda fuel tank and the entire
spection and maintenance required for each item in length of the fuel line, from the engine to the fuel
the Daily Inspection and Maintenance Table. tank, for leaks.
OIL LEVEL
■ Wiring Harnesses
■ Fuel Leaks
■ Battery Terminals
■ Ground Control Switches With the booms raised open the Emergency
Lower Valve on the top of the manifold valve.
The booms should begin to lower. The rate of low-
ering can be regulated by the amount the valve is
opened.
To check the slew function when using the manual
emergency lower valve the Master Key Switch
and Emergency Stop switch must be on and the
Platform/ground Selector must be set to ground.
To slew (with the manual emergency lower valve
already open) select the required direction on the
slew toggle switch .
NOTE
The manual emergency lower valve must be
closed after the test to ensure proper boom
operation.
For correct emergency lowering operating proce-
dures see “Emergency Operation” chapter 9.
■ Emergency Lower
On the ground control box set the Ground/Plat- ❑ Standard placards and decals
form Selector to platform. See page 7 - 8 for the following items.
Check that each of the platform moving switches
( through to ) cause the platform to move the
way it should.
Check both positions of each switch.
No Part No Description Req
For correct operating procedures see the ”Opera- 9999 Serial number plate
1 1
tion” chapter 8.
2 451776 Decal - Hydraulic fluid level 1
NOTE
3 108172 Decal - Snorkel 2
Pay particular attention to the Emergency Stop
switch to see that it turns the MHP12/34J 4 302950 Decal - Hydraulic oil level 1
engine off when struck. 7856-45 Decal - Tyre pressure
5 2
Pay particular attention to the platform foot switch
6 7855 Decal - Towing speed 1
to see that it deactivates the platform moving
switches when the foot switch is not stepped on. 7 9207 Decal - Hydraulic oil 1
❑ Inspection drawing
11
1 20
12 9
3
20 22 (X4), 30 (X4) 28 10
5
7,4,2
21,20 28 18
9 12
19
8 14,15,16,17
10 6 13 3 24
28 11 23
21 (x4) 5
25
26
27
31
■ Operating Procedures
This chapter explains how to properly start and op-
erate an MHP12/34J. Read and understand all the
previous chapters in this manual before you begin
to operate an MHP12/34J.
CAUTION
If you use the MHP12/34J for painting be
sure the optional sandblast protection kit is
installed to protect the hydraulic cylinder
rods from paint. Do not leave the MHP12/34J
engine running if you are sandblasting.
Sand drawn into the air intake can erode
engine parts.
■ Control Stations
An MHP12/34J can be operated from the ground
control box or from the platform control box. There
are basically two differences between ground con-
trol and platform control operations, both are safety
related: Figure 8.1 - Ground Control Box Emergency
Stop Switch Location.
1. The ground control box can override the
platform control box at any time. If a person
operating the machine from the platform
becomes incapacitated, a person on the
ground can always take over machine control.
2. The outriggers can only be selected from the
ground control box and only when the
booms are in the stowed position.
DANGER
The MHP12/34J is not Electrically Insulated.
Death or Serious Injury to operating
personnel, can occur if the machine should
come into contact with energized electrical
wires during operation.
DO NOT attempt to operate the MHP12/34J
ground controls if the platform, booms, or
any other conducting part of an MHP12/34J
is in contact with energized electrical wires
or if there is an immediate danger of such
contact. Figure 8.2 - Platform Control Box Emergency
Stop Switch Location.
NOTE
NOTE
See the "Electrical Hazard" section, in this
manual for a complete explanation of the hazards For a complete discussion of the Emergency
concerning electricity. Stop switches, see “Controls” chapter 6, in this
manual.
■ Emergency Stopping
To stop an MHP12/34J, press the Emergency
Stop switch cover down on either of the two
EMERGENCY STOP switches at the ground con-
trol box or at the platform control box.
■ Operation Considerations 5. Turn the key to Start and hold it there until
To use this chapter, first decide whether you will be the engine starts or for a maximum time of 6
starting and operating the MHP12/34J from the seconds. When the engine starts release the
ground control box or the platform control box. key and the choke switch , if you used it
(see Figure 8.3).
Begin at the section entitled "Starting From Ground
Control Box", if you intend to start and run the CAUTION
MHP12/34J from the ground station.
If the engine does not start in 6 seconds turn
Begin at the section entitled "Starting From Plat- the key off and release the choke. Wait 60
form Control Box", if you intend to start and run the seconds before trying to restart the engine
MHP12/34J from the platform. again. Continual cranking of the starter
motor will only result in its damage.
■ Starting From Ground Control Box
The engine should now be running, and the
Before you begin to operate the MHP12/34J from MHP12/34J is ready to begin work.
the ground control box, a qualified operator must
perform the "Daily Inspection and Maintenance" as
■ Stabilizer Operation
described in chapter 7, of this manual.
Ensure the boom/stabilizer switch (item on the
To start the engine from the ground control box do ground control box) (see Figure 8.3) is set to stabi-
the following: lizer.
1. Set the Emergency Stop switch to ON
Activate the stabilizers with the valve levers ensur-
(see Figure 8.3).
ing that the front stabilizers are lowered first to pre-
vent damage to the jockey wheel.
Activate the rear stabilizers and level the machine
using the level bubble adjacent to the control le-
vers.
CAUTION
Ensure all four foot plates are in full contact
with the ground and that they are clear of
manhole covers, drains and unstable
ground etc.
CAUTION
If the engine does not start in 6 seconds, turn
the Anti-Restart switch OFF.and release the
choke. Wait 60 seconds before trying to
restart the engine again. Continual cranking
of the starter motor will only result in its
damage.
The engine should now be running, and the
MHP12/34J is ready to begin work.
DANGER
1. Lower Boom
LOWER DOWN
BOOM
UP
2. Upper Boom
DOWN
UPPER
BOOM
UP
3. Jib Boom
Figure 8.10 - Movement Control, Platform
Control Box
JIB DOWN You must be stepping on the platform foot switch
BOOM when you use any of the platform moving
switches ( through ) The platform foot switch is
a safety feature to prevent the platform from mov-
ing if a platform moving switch, or controller, is acci-
dentally pushed.
LEFT RIGHT
SLEW
4. Slew
UP
1. Lower Boom
LOWER DOWN
BOOM
UP
2. Upper Boom
DOWN
UPPER
BOOM
UP
3. Jib Boom
JIB DOWN
BOOM
LEFT RIGHT
SLEW
4. Slew
ROTATE
PLATFORM
5. Platform Rotation
LEFT RIGHT
Figure 9.3
6. Step on the platform foot switch (see
Figure 9.3).
Figure 9.1
1. The Master Key Switch must be ON (see
Figure 9.1).
2. The Emergency Stop switch must be
(ON) (see Figure 9.1).
3. The Platform/Ground Selector switch
(see Figure 9.1) must be set to PLATFORM.
Figure 9.4
7. Hold the Emergency Lower switch (see
Figure 9.4) down and the platform will begin
lowering.
NOTE
To slew when using emergency lowering operate
the slew switch in the direction required (see
Figure 9.4).
Figure 9.2
4. Set the Emergency Stop switch to ON
(see Figure 9.2).
■ Stowing
❑ Lower boom lock pin
At the end of each work day (or in preparation for
lifting or storage) a qualified operator should put
the MHP12/34J into its stowed position then lock
by placing the two boom lock pins in position.
■ Transporting
❑ Trailering
When moving the MHP12/34J on a transport trailer
the following points must be adhered to.
DANGER
1. The unit must be in the stowed position.
2. Care must be taken when loading the unit
onto the trailer that it does not run away.
Chock the wheels and apply the
handbrake.
3. The MHP12/34J can be loaded by forklift.
❑ Forklift points
■ Towing
The correct size tow ball MUST be used when
connecting the draw bar to the towing vehicle.
The coupling is stamped with the correct size.
Be aware of local transport regulations.
1. Visually inspect the tow ball on the towing
vehicle.
2. Ensure the tow ball is matching in size with
the tow coupling on the trailer.
3. Ensure the tow ball is mounted correctly and
is fitted tightly.
4. Connect the tow coupling and ensure the
latching mechanism is working and has
latched.
5. Connect the break-away chain to the towing
vehicle, unset the reversing lock on the tow
coupling.
6. Check that the bolt, D-Clamp or attaching
device is able to take the rated load.
7. Connect the trailer road lights to the towing
vehicle and test that the functions work.
8. Retract the jockey wheel and place it in the
stowed position (see photograph top right).
■ Dual Fuel
This option consists of an AC motor rated at either
110 or 230 volts AC 50/60Hz mounted under the fi-
berglass covers. A selector switch is used to change
from gasoline to electric. The same controls are
used to stop and start the electric motor.
This option is used in shopping malls and other
built up areas.
■ Work Lights
Rubber encased work lights can be fitted to the
platform guardrails. The lights are swivel mounted
and each has its own switch.
■ Flashing Light
● For this option see Chapter 2 page 3
■ RCD/ELCB AC Outlet
A 3 core wire rated at 600 volts AC 15 amps is run
up the booms as standard.
● For this option see Chapter 2 Page 3.
CAUTION
DO NOT paint or sandblast from an
MHP12/34J unless the cylinder rods are
protected by bellows.
■ Platform Rotator
This option allows the operator to move the plat-
form around the boom, 45o each side of center, to
gain better access to work sites.
DANGER NOTE
DO NOT release UN-neutralized acid!
DO NOT enter confined fire space without
full bunker gear. (Helmet with face shield, ☞ Waste disposal method:
bunker coats, gloves & rubber boots). Use a
NIOSH approved positive pressure self Sulfuric Acid: Neutralize as above for a spill, col-
contained breathing apparatus. Keep lect residue, and place in a drum or suitable con-
container tightly closed. Isolate from tainer. Dispose of as hazardous waste.
oxidizers, heat and open flame.
NOTE
☞ Spill or leak: DO NOT flush lead contaminated acid to sewer.
Small - mop up with absorbent material and trans-
fer to hood. ☞ Waste disposal method
Batteries: Send to lead smelter for reclamation fol-
☞ Waste disposal method: lowing applicable federal, state, and local regula-
tions.
Small - evaporate until all vapors are gone. Dis-
pose of remainder by legally applicable methods.
❑ Diesel Fuel (NA 1993)
❑ Battery, Lead/Acid (UN 2794)
☞ Extinguishing media:
☞ Extinguishing media: Use water spray, dry chemical, foam, or CO2.
Dry chemical, foam, or CO2.
❑ Foam In Tires
DANGER
DO NOT enter enclosed or confined space
☞ Extinguishing media: without proper protective equipment
including respiratory protection.
Water, dry chemical, foam, or CO2.
☞ Spill or leak:
☞ Special fire fighting procedures:
Review fire and explosion hazards before proceed-
Evacuate non emergency personnel to a safe area. ing with clean up. Use appropriate personal protec-
tive equipment during clean up. Dike spill. Prevent
☞ Unusual fire and explosion hazards: liquid from entering sewers, waterways, or low areas.
Fire fighters should use self contained breathing Soak up with sawdust, sand, oil dry or other absor-
apparatus. Avoid breathing smoke, fumes, and de- bent material. Shovel or sweep up.
composition products. Remove source of heat, sparks, flame, impact,
Use water spray to drench smoldering elastomer. friction or electricity including internal combustion
Product may melt, after ignition, to form flammable engines and power tools. If equipment is used for
liquid. spill cleanup, it must be explosion proof and
suitable for flammable liquid and vapor.
DANGER
DO NOT enter enclosed or confined space
without proper protective equipment
including respiratory protection.
☞ Spill or leak:
Contain spill immediately in smallest area possible.
Recover as much of the product itself as possible
by such methods as vacuuming, followed by soak-
ing up of residual fluids by use of absorbent materi-
als.
Remove contaminated items including contami-
nated soil and place in proper containers for dis-
posal. Avoid washing, draining or directing material
to storm or sanitary sewers .
■ Troubleshooting
All of the actions described in this chapter may be
CAUTION
performed by an MHP12/34J operator, a trained Any problem that cannot be fixed by actions
and qualified service technician is not required. listed below should be referred to a trained
and qualified MHP12/34J service technician.
The first column, of the following chart, lists some
common problems encountered by MHP12/34J
operators.
The second column lists some of the causes for
❑ Operator Troubleshooting Chart
E I
Electrical Inspection
Electrocution, 1-1, 8-1 Operators daily inspection, 7-1
Inspection and Maintenance Table, 7-1
Towing, 10-2
Bolt, D-Clamp or attaching device, 10-2
Covers and debris, 10-2
Jockey wheel, 10-2
Latching mechanism, 10-2
Rated speed, 10-2
Road lights, 10-2
Tow ball, 10-2
Under rated vehicle, 10-2
Trailer tongue weight, 3-1
Transporting
Trailering
Forklift points, 10-2
Transporting the MHP12/34J, 10-1
Securing to a Transport Vehicle, 10-2
Trailering, 10-1
Travelling height, 3-1
Troubleshooting, 13-1
Operator Troubleshooting Chart, 13-1
Turntable rotation, 3-1
W
Warranty - Limited
see inside front cover
Weight, 3-1
Wheels and tyres, 7-4
Wiring harnesses, 7-2
Loose connections, 7-2
Work Place Inspection and Practices, 1-1
Working Envelope MHP12/34J, 3-4
Working height, 3-1