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SINEAX V604

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«ЮЕ-Интернейшнл»
SINEAX V 604
Programmable Universal Transmitter

for DC currents or voltages, temperature sensors,

remote sensors or potentiometers II (1) GD
0102

Application
The universal transmitter SINEAX V 604 (figure 1) converts the
input variable – a DC current or voltage, or a signal from a thermo-
couple, resistance thermometer, remote sensor or potentiometer
– to a proportional analog output signal.

The analog output signal is either an impressed current or super-

imposed voltage which is processed by other devices for purposes
of displaying, recording and/or regulating a constant.

A considerable number of measuring ranges including bipolar or

spread ranges are available.

Input variable and measuring range are programmed with the

aid of a PC and the corresponding software. Other parameters
relating to specific input variable data, the analog output signal,
the transmission mode, the operating sense and the open-circuit
sensor supervision can also be programmed.
Fig. 1. Transmitter SINEAX V 604 in housing S17.
The open-circuit sensor supervision is in operation when the SI-
NEAX V 604 is used in conjunction with a thermocouple, resistance
thermometer, remote sensor or potentiometer.

The transmitter fulfils all the important requirements and regulations ● Wide power supply tolerance / Only two operating voltage ranges
concerning electromagnetic compatibility EMC and Safety (IEC between 20 and a maximum of 264 V DC/AC
1010 resp. EN 61 010). It was developed and is manufactured ● Available in type of protection “Intrinsic safety” [EEx ia] IIC
and tested in strict accordance with the quality assurance (see “Table 7: Data on explosion protection”)
standard ISO 9001.
● Ex devices also diretly programmable on site / No supplementary Ex
Production QA is also certified according to guideline 94/9/EG. interface needed
● Standard version as per Germanischer Lloyd
● Provision for either snapping the transmitter onto top-hat rails or
securing it with screws to a wall or panel
Features / Benefits
● Housing only 17.5 mm wide (size S17 housing) / Low space
● Input variable (temperatures, variation of resistance, DC signal) and requirement
measuring range programmed using PC / Simplifies project planning ● Other programmable parameters: specific measured variable data
and engineering (the final measuring range can be determined during (e.g. two, three or four-wire connection for resistance thermometers,
commissioning). Short delivery times and low stocking levels “internal” or “external” cold junction compensation of thermocouples etc.),
● Analog output signal also programmed on the PC (impressed current or transmission mode (special linearised characteristic or characteristic
superimposed voltage for all ranges between – 20 and + 20 mA DC resp. determined by a mathematical relationship, e.g. output signal = f (measured
–12 and + 15 V DC) / Universally applicable. Short delivery times and variable)), operating sense (output signal directly or inversely proportional to
low stocking levels the measured variable) and open-circuit sensor supervision (output signal
assumes fixed preset value between – 10 and 110%, supplementary output
● Electric insulation between measured variable, analog output signal contact signalling relay) / Highly flexible solutions for measurement
and power supply / Safe isolation acc. to EN 61 010 problems

Camille Bauer 1
SINEAX V 604
Programmable Universal Transmitter
● All programming operations by IBM XT, AT or compatible PC running From the input stage, the measured variable (e.g. the voltage
the self-explanatory, menu-controlled programming software, if of a thermocouple) and the two auxiliary signals (cold junction
necessary, during operation / No ancillary hand-held terminals compensation and the open-circuit sensor supervision) go to the
needed multiplexer (4), which controlled by the micro-controller (6) applies
them cyclically to the A/D converter (5).
● Digital measured variable data available at the programming
interface / Simplifies commissioning, measured variable and signals
The A/D converter operates according to the dual slope principle
can be viewed on PC in the field
with an integration time of 20 ms at 50 Hz and a conversion time
● Standard software includes functional test program / No external of approximately 38 ms per cycle. The internal resolution is 12 Bit
simulator or signal injection necessary regardless of measuring range.
● Self-monitoring function and continuously running test program /
Automatic signalling of defects and device failure The micro-controller relates the measured variable to the auxiliary
signals and to the data which were loaded in the micro-controller’s
EEPROM via the programming connector (7) when the transmitter
was configured. These settings determine the type of measured
variable, the measuring range, the transmission mode (e.g. linea-
rised temperature/thermocouple voltage relationship) and the
operating sense (output signal directly or inversely proportional
to the measured variable). The measured signal is then filtered
again, but this time digitally to achieve the maximum possible
immunity to interference. Finally the value of the measured variable
for the output signal is computed. Apart from nominal operation,
the programming connector is also used to transfer measured
variables on-line from the transmitter to the PC or vice versa. This
is especially useful during commissioning and maintenance.

Depending on the measured variable and the input circuit, it can

take 0.4 to 1.1 seconds before a valid signal arrives at the opto-
coupler (8). The different processing times result from the fact
that, for example, a temperature measurement with a four-wire
resistance thermometer and open-circuit sensor supervision re-
Principle of operation (Fig. 2) quires more measuring cycles than the straight forward measu-
rement of a low voltage.
The measured variable M is stepped down to a voltage between
–300 and 300 mV in the input stage (1). The input stage includes The main purpose of the opto-coupler is to provide electrical insu-
potential dividers and shunts for this purpose. A contant reference lation between input and output. On the output side of the opto-
current facilitates the measurement of resistance. Depending on coupler, the D/A converter (9) transforms the digital signal back to
the type of measurement, either one or more of the terminals 1, 2, an analog signal which is then amplified in the output stage (10) and
6, 7 and 12 and the common ground terminal 11 are used. split into two non-electrically isolated output channels. A powerful
heavy-duty output is available at A1 and a less powerful output for
The constant reference current which is needed to convert a a field display unit at A2. By a combination of programming and
variation of resistance such as that of a resistance thermometer, setting the 8 DIP switches in the output stage, the signals at A1
remote sensor or potentiometer to a voltage signal is available at and A2 can be configured to be either a DC current or DC voltage
terminal 6. The internal current source (2) automatically sets the (but both must be either one or the other). The signal A1 is available
reference current to either 60 or 380 μA to suit the measuring at terminals 9 and 4 and A2 at terminals 8 and 3.
range. The corresponding signal is applied to terminal 1 and is
used for resistance measurement. If the micro-controller (6) detects an open-circuit measurement
sensor, it firstly sets the two output signals A1 and A2 to a con-
Terminal 2 is used for “active” sensors, i.e. thermocouples or stant value. The latter can be programmed to adopt a preset
other mV generators which inject a voltage between – 300 and value between – 10 and 110% or to maintain the value it had at
300 mV. Small currents from the open-circuit sensor supervision the instant the open-circuit was detected. In this state, the micro-
(3) are superimposed on the signals at terminals 1 and 2 in order controller also switches on the red LED (11) and causes the green
to monitor the continuity of the measurement circuit. Terminal 2 is LED (12) to flash. Via the opto-coupler (8), it also excites the relay
also connected to the cold junction compensation element which driver (13) which depending on configuration switches the relay
is a Ni 100 resistor built into the terminal block. (14) to its energised or de-energised state. The output contact is
available at terminals 13, 14 and 15. It is used by safety circuits. In
Terminals 7 and 12 are also input terminals and are used for addition to being able to program the relay to bei either energised
measuring currents and for voltages which exceed ± 300 mV. or de-energised, it can also be set to “relay disabled”. In this case,
an open-circuit sensor is only signalled by the output signal being
An extremely important component of the input stage is the EMC held constant, the red LED being switched on and the green LED
filter which protects the transmitter from interference or even de- flashing. The relay can also be configured to monitor the measured
struction due to induced electromagnetic waves. variable in relation to a programmable limit.

2 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

The normal state of the transmitter is signalled when the green The power supply H is connected to terminals 5 and 10 on the
LED (12) is continuously it. As explained above, it flashes should input block (15). The polarity is of no consequence, because the
the measurement sensor become open-circuit. It also flashes, input voltage is chopped on the primary side of the power block
however, if the measured variable falls 10% below the start of the (16) before being applied to a full-wave rectifier. Apart from the
measuring range or rises 10% above its maximum value and during terminals, the input block (15) also contains an EMC filter which
the first five seconds after the transmitter is switched on. suppresses any electromagnetic interference superimposed on the
power supply. The transformer block (17) provides the electrical
The push-button S1 is for automatically calibrating the leads of a insulation between the power supply and the other circuits and
two-wire resistance thermometer circuit. This is done by tempo- also derives two secondary voltages. One of these (5 V) is rectified
rarily shorting the resistance sensor and pressing the button for and stabilised in (18) and then supplies the electronic circuits on
at least three seconds. The lead resistance is then automatically the input side of the transmitter. The other AC from block (17)
measured and taken into account when evaluating the measure (– 16 V / + 18 V) is rectified in (19) and used to supply the relay driver
variable. and the other components on the output side of the transmitter.

(1) (2) (18) (17) (16) (15)

I Reference
11 5 H
NI 100 (3) EMV
VGST-KOM Filter
6 I Interrupt. 10
(19)
M 1 (4) (5)
A 9 + A1
2 (10)
MUX (8) (9) I/U
D ON
4 –
7 PWM 12345678
EMV 8 + A2
(6)
12 Filter A
3 –
(7) MK
(CPU, RAM , (13) (14)
PROM,
(S1) EEPROM)
14
K
red
15
(11)
green 13
(12)

Fig. 2. Block diagram. In the case of the “intrinsically safe” version [EEx ia] IIC, the intrinsically safe circuits are those in the shaded area.

Camille Bauer 3
SINEAX V 604
Programmable Universal Transmitter

Programming (Figs. 3 and 4) DIP switches Type of output signal

A PC with RS 232 C interface (Windows 3.1x, 95, 98, NT or
2000), the programming cable PRKAB 600 and the configuration ON
software VC 600 are required to program the transmitter. (Details load-independent current
of the programming cable and the software are to be found in the 12345678
separate data sheet: PRKAB 600 Le.)

The connections between ON

load-independent voltage
“PC ↔ PRKAB 600 ↔ SINEAX V 604” can be seen from Fig. 4.
The power supply must be applied to SINEAX V 604 before it can 12345678
be programmed.
Fig. 4
SINEAX V 604

Programming
connector
Technical data

Measuring input
Measured variable M
The measured variable M and the measuring range can be pro-
grammed
Table 1: Measured variables and measuring ranges

Measuring ranges
PRKAB 600 Measured variables Min. Max.
Limits
span span
Power supply
DC voltages
direct input ± 300 mV1 2 mV 300 mV
2 1
via potential divider ± 40 V 300 mV 40 V
Software DC currents
low current range ± 12 mA1 0.08 mA 12 mA
– 50 to
high current range 0.75 mA 100 mA
+ 100 mA1
Fig. 3
Temperature monitored – 200 to
by two, three or four-wire 850 °C
resistance thermometers
The software VC 600 is supplied on a CD.
low
0…740 Ω1 8Ω 740 Ω
The programming cable PRKAB 600 adjusts the signal level and resistance range
provides the electrical insulation between the PC and SINEAX high
V 604. 0…5000 Ω1 40 Ω 5000 Ω
resistance range
Temperature monitored by – 270 to
The programming cable PRKAB 600 is used for programming 2 mV 300 mV
thermocouples 1820 °C
both standard and Ex versions.
Variation of resistance
Of the programmable details listed in section “Features / Benefits” of remotve sensors /
one parameter – the output signal – has to be determined by potentiometers
PC programming as well as mechanical setting on the transmitter low
unit … 0…740 Ω1 8Ω 740 Ω
resistance range
… the output signal range by PC
high
… the type of output (current or voltage signal) has to be set by 0…5000 Ω1 40 Ω 5000 Ω
resistance range
DIP switch (see Fig. 4).
The eight pole DIP switch is located on the PCB in the 1
Note permissible value of the ratio “full-scale value/span ≤ 20”.
2
SINEAX V 604. Max. 30 V for Ex version with I.S. measuring input.

4 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

DC voltage Differential circuit: 2 identical three-wire resistance

thermometers for deriving the mean
Measuring range: See Table 1 temperature RT1–RT2
Direct input: Wiring diagram No. 11 wiring diagram No. 71

Input resistance: Ri > 10 MΩ Input resistance: Ri > 10 MΩ

Continuous overload Lead resistance: ≤ 30 Ω per lead
max. – 1.5 V, + 5 V
Input via Thermocouples
potential divider: Wiring diagram No. 21 Measuring range: See Tables 1 and 8
Input resistance: Ri = 1 MΩ Thermocouple pairs: Type B: Pt30Rh-Pt6Rh (IEC 584)
Continuous overload Type E: NiCr-CuNi (IEC 584)
max. ± 100 V Type J: Fe-CuNi (IEC 584)
Type K: NiCr-Ni (IEC 584)
DC current Type L: Fe-CuNi (DIN43710)
Type N: NiCrSi-NiSi (IEC 584)
Measuring range: See Table 1
Type R: Pt13Rh-Pt (IEC 584)
Low currents: Wiring diagram No. 31 Type S: Pt10Rh-Pt (IEC 584)
Type T: Cu-CuNi (IEC 584)
Input resistance: Ri = 24.7 Ω Type U: Cu-CuNi (DIN43710)
Continuous overload Type W5-W26 Re
max. 150 mA Other thermocouple pairs on re-
High currents: Wiring diagram No. 3 1 quest

Input resistance: Ri = 24.7 Ω Standard circuit: 1 thermocouple, internal cold junc-

Continuous overload tion compensation,
max. 150 mA wiring diagram No. 81
1 thermocouple, external cold junc-
Resistance thermometer tion compensation,
wiring diagram No. 91
Measuring range: See Tables 1 and 8
Summation circuit: 2 or more thermocouples in a sum-
Resistance types: Type Pt 100 (DIN IEC 751) mation circuit for deriving the mean
Type Ni 100 (DIN 43 760) temperature, external cold junction
Type Pt 20/20 °C compensation,
Type Cu 10/25 °C wiring diagram No. 101
Type Cu 20/25 °C
Differential circuit: 2 identical thermocouples in a diffe-
See “Table 6: Specification and rential circuit for deriving the mean
ordering information”, feature 6 for temperature TC1 – TC2, no provisi-
other Pt or Ni. on for cold junction compensation,
Measuring current: ≤ 0.38 mA for wiring diagram No. 111
measuring ranges 0...740 Ω Input resistance: Ri > 10 MΩ
or
≤ 0.06 mA for Cold junction
measuring ranges 0...5000 Ω compensation: Internal or external
Standard circuit: 1 resistance thermometer: Internal: Incorporated Ni 100
– two-wire connection,
wiring diagram No. 41 Permissible variation
of the internal cold
– three-wire connection,
junction compensation: ± 0.5 K at 23 °C, ± 0.25 K/10 K
wiring diagram No. 51
– four-wire connection, External: 0...70 °C, programmable
wiring diagram No. 61
Summation circuit: Series of parallel connection of
2 or more two, three or four-wire
resistance thermometers for deriv-
ing the mean temperature or for
matching other types of sensors,
wiring diagram No. 4 - 61 1
See “Table 9: Measuring input”.

Camille Bauer 5
SINEAX V 604
Programmable Universal Transmitter
Resistance sensor, potentiometer 0.3 V
Measuring range: See Table 1 External resistance IA2 : Rext max. [kΩ] =
IAN [mA]
Resistance sensor types: Type WF Residual ripple: < 1% p.p., DC ... 10 kHz
Type WF DIN < 1.5% p.p. for an output span
Potentiometer see “Table 6: Spe- < 10 mA
cification and ordering information”
feature 5. Standard ranges for UA : 0...5, 1...5, 0...10 or 2...10 V

Measuring current: ≤ 0.38 mA for Non-standard ranges: Limits –12 to + 15 V

measuring range 0...740 Ω Min. span 4 V
or Max. span 27 V
≤ 0.06 mA for Open-circuit voltage: ≤ 40 mA
measuring range 0...5000 Ω
Load capacity UA1 / UA2 : 20 mA
Kinds of input: 1 resistance sensor WF
current measured at pick-up, UA [V]
External resistance UA1 / UA2 : Rext [kΩ] ≥
wiring diagram No. 121 20 mA
1 resistance sensor WF DIN Residual ripple: < 1% p.p., DC ... 10 kHz
current measured at pick-up, < 1.5% p.p. for an output span
wiring diagram No. 131 <8V
1 resistance sensor for two, three or
four-wire connection, Fixed settings for the output signals A1 and A2
wiring diagram No. 4-61 After switching on: A1 and A2 are at a fixed value for
2 identical three-wire resistance 5 s after switching on (default).
sensors for deriving a differential, Setting range –10 to 110%2 pro-
wiring diagram No. 71 grammable,
Input resistance: Ri > 10 MΩ e.g. between 2.4 and 21.6 mA
(for a scale of 4 to 20 mA).
Lead resistance: ≤ 30 Ω per lead
The green LED ON flashes for the
5s
Output signal
When input variable
Output signals A1 and A2 out of limits: A1 and A2 are at either a lower or
The output signals available at A1 and A2 can be configured for an upper fixed value when the input
either an impressed DC current IA or a superimposed DC voltage variable …
UA by appropriately setting DIP switches. The desired range is … falls more than 10% below the
programmed using a PC. A1 and A2 are not DC isolated and minimum value of the permis-
exhibit the same value. sible range
Standard ranges for IA : 0...20 mA or 4...20 mA … exceeds the maximum value of
the permissible range by more
Non-standard ranges: Limits –22 to + 22 mA than 10%.
Min. span 5 mA Lower fixed value = –10%2,
Max. span 40 mA e.g. –2 mA (for a scale of 0 to
Open-circuit voltage: Neg. –13.2...–18 V, 20 mA).
pos. 16.5...21 V Upper fixed value = 110%2,
z.B. 22 mA (for a scale of 0 to
Burden voltage IA1 : + 15 V, resp. –12 V
20 mA).
15 V The green LED ON flashes
External resistance IA1 : Rext max. [kΩ] =
IAN [mA] Open-circuit sensor: A1 and A2 are at a fixed value when
an open-circuit sensor is detected
– 12 V (see Section “Sensor and open-
resp. =
IAN [mA] circuit lead supervision ”).
IAN = full-scale output current The fixed value of A1 and A2 is
configured to either maintain their
Burden voltage IA2 : < 0.3 V values at the instant the open-circuit
occurs or adopt a preset value bet-
ween –10 and 110%2, e.g. between
1.2 and 10.8 V (for a scale of 2 to
10 V).
1
See “Table 9: Measuring input”. The green LED ON flashes and the
2
In relation to analog output span A1 resp. A2. red LED lights continuously

6 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

Output characteristic Power supply H

Characteristic: Programmable
DC, AC power pack (DC and 45...400 Hz)
Table 2: Available characteristics (acc. to measured variable)
Table 3: Nominal voltage and tolerance
Measured variables Characteristic
DC voltage A Nominal voltage Instrument
Tolerance
UN version
DC current 24 … 60 V
DC/AC DC – 15…+ 33% Standard
Resistance thermometer AC ± 15% (Non-Ex)
85 … 230 V3
(linear variation of
DC/AC
resistance)
Thermocouple (linear varia- 24 … 60 V DC – 15…+ 33%
tion of voltage) DC/AC AC ± 15% Type of protection
M “Intrinsic safety”
85 … 230 V AC ± 10%
Sensor or potentiometer A=M [EEx ia] IIC
85 … 110 V DC – 15…+ 10%
A
Power consumption: ≤ 1.4 W resp. ≤ 2.7 VA
DC voltage
Open-circuit sensor circuit supervision
Resistance thermometers, thermocouples, remote sensors and
potentiometer input circuits are supervised. The circuits of DC
voltage and current inputs are not supervised.
Pick-up/reset level: 1 to 15 kΩ acc. to kind of measure-
DC current M ment and range
A = M or
A = M3 Signalling modes
Output signals
DC voltage A A1 and A2: Programmable fixed values.
The fixed value of A1 and A2 is
DC current configured to either maintain their
values at the instant the open-circuit
Resistance thermometer
occurs or adopt a preset value bet-
(linear variation with
ween – 10 and 110%4, e.g. between
temperature)
1.2 and 10.8 V (for a scale of 2 to
Thermocouple signal
10 V)
Special characteristics

(linear variation with M

temperature) 1 Frontplate signals: The green LED ON flashes and the
A = f (M)
Sensor or potentiometer red LED lights continuously
linearised
A Output contact K: Relay 1 potentially-free changeover
contact (see Table 4)
DC voltage
Operating sense programmable.
The relay can bei either energised
or de-energised in the case of a
disturbance.
DC current Set to “Relay inactive” if not re-
quired!

M
Sensor or potentiometer 2
A = f (M)
quadratic

1
25 input points M given referred to a linear output scale from –10% to
+ 110% in steps of 5%.
2
25 input points M given referred to a quadratic output scale from –10%
3
to + 110%. Pre-defined output points: 0, 0, 0, 0.25, 1, 2.25, 4.00, 6.25, An external supply fuse must be provided for DC supply voltages
9.00, 12.25, 16.00, 20.25, 25.00, 30.25, 36.00, 42.25, 49.00, 56.25, > 125 V.
4
64.00, 72.25, 81.00, 90.25, 100.0, 110.0, 110.0%. In relation to analog output span A1 resp. A2.

Camille Bauer 7
SINEAX V 604
Programmable Universal Transmitter

Supervising a limit GW ( ) Operating and

resetting delays: Programmable
This Section only applies to transmitters which are not configured
– between 1 to 60 s
to use the output contact K in conjunction with the open-circuit
sensor supervision (see Section “Open-circuit sensor circuit su- Operating sense: Programmable
pervision »). – Relay energized, LED on
This applies ... – Relay energized, LED off
– Relay de-energized, LED on
... in all cases when the measured variable is a DC voltage or
– Relay de-energized, LED off
current
(once limit reached)
... when the measured variable is a resistance thermometer, a
thermocouple, a remote sensor or a potentiometer and the Relay status signal: GW by red LED ( )
relay is set to “Relay disabled” Table 4: Contact arrangement and data

Limit: Programmable Symbol Material Contact rating

– Disabled AC: ≤ 2 A/250 V
– Lower limit value of the measured Gold flashed (500 VA)
variable (see Fig. 5, left) silver alloy DC: ≤ 1 A/0.01…250 V
– Upper limit value of the measured (30 W)
variable (see Fig. 5, left)
Relay approved by UL, CSA, TÜV, SEV
– Maximum rate of charge of the
measured variable
Programming connector
Δ measured variable
Slope = Interface: RS 232 C
Δt
(see Fig. 5 right) FCC-68 socket: 6/6 pin
Signal level: TTL (0/5 V)
Input variable limit Rate-of change
of input variable Power consumption: Approx. 50 mW
Lower Upper Slope
Accuracy data (acc. to DIN/IEC 770)
G S Basic accuracy: Max. error ≤ ± 0.2%
S Including linearity and repeatability
GW H errors for current, voltage and resi-
H
H stance measurement
GW
Additional error (additive): < ± 0.3% for linearised characteri-
G stic
S G
< ± 0.3% for measuring ranges
Time < 5 mV, 0.3…0.75 V,
< 0.2 mA or < 20 Ω
H hysteresis, GW limit value,
G operation area, S failure area < ± 0.3% for a high ratio bet-
ween full-scale value and
Fig. 5. Switching function according to limit monitored. measuring range
> factor 10,
Trip point setting e.g. Pt 100
using PC for GW: Programmable 175.84 Ω…194.07 Ω
– between –10 and 110%1 200 °C…250 °C
(of the measured variable) < ± 0.3% for current output
– between ± 1 and ± 50%1/s < 10 mA span
(of the rate-of-change of the < ± 0.3% for voltage output
measured variable) < 8 V span
Reset ratio: Programmable < 2 · (basic and additional error)
– between 0.5 and 100%1 for two-wire resistance
(of the measured variable) measurement
– between 1 and 100%1/s Reference conditions:
(of the rate-of-change of the
measured variable) Ambient temperature 23 °C, ± 2 K
Power supply 24 V DC ± 10% and
1
In relation to analog output span A1 resp. A2. 230 V AC ± 10%

8 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

Output burden Current: 0.5 · Rext max. Standards

Voltage: 2 · Rext min.
Electromagnetic
Influencing factors: compatibility: The standards DIN EN 50 081-2 and
DIN EN 50 082-2 are observed
Temperature < ± 0.1 … 0.15% per 10 K
Intrinsically safe: Acc. to DIN EN 50 020: 1996-04
Burden < ± 0.1% for current output
< 0.2% for voltage output, Protection (acc. to IEC 529
providing Rext > 2 · Rext min. resp. EN 60 529): Housing IP 40
Terminals IP 20
Long-time drift < ± 0.3% / 12 months
Electrical design: Acc. to IEC 1010 resp. EN 61 010
Switch-on drift < ± 0.5%
Operating voltages: Measuring input < 40 V
Common and transverse
mode influence < ± 0.2% Programming connector,
measuring outputs < 25 V
+ or – output connected Output contacts,
to ground: < ± 0.2% power supply < 250 V

Rated insulation voltages: Measuring input, programming con-

Installation data nector, measuring outputs, output
Housing: Housing type S17 contact, power supply < 250 V
Refer to Section “Dimensional dra- Pollution degree: 2
wings” for dimensions
Installation category II: Measuring input, programming con-
Material of housing: Lexan 940 (polycarbonate) nector, measuring output, output
Flammability Class V-0 acc. to contact
UL 94, self-extinguishing, non-
dripping, free of halogen Installation category III: Power supply
Mounting: For snapping onto top-hat rail Test voltage: Measuring input and programming
(35 × 15 mm or 35 ×7.5 mm) acc. connector to:
to EN 50 022
– Measuring outputs 2.3 kV,
or 50 Hz, 1 min.
directly onto a wall or panel using – Power supply 3.7 kV,
the pull-out screw hole brackets 50 Hz, 1 min.
Mounting position: Any – Output contact 2.3 kV,
50 Hz, 1 min.
Terminals: DIN/VDE 0609
Screw terminals with wire guards for Measuring outputs to:
light PVC wiring and – Power supply 3.7 kV,
max. 2 ×0.75 mm2 or 1×2,5 mm2 50 Hz, 1 min.
Permissible vibrations: 2 g acc. to EN 60 068-2-6 – Output contact 2.3 kV,
10 … 150 … 10 Hz, 50 Hz, 1 min.
10 cycles
Serial interface for the PC to:
Choc: 3 × 50 g
– everything else 4 kV,
3 shocks each in 6 directions
50 Hz, 1 min. (PRKAB 600)
acc. to EN 60 068-2-27
Weight: Approx. 0.25 kg Ambient conditions
Commissioning
Electrical temperature: – 10 to + 55 °C
insulation: All circuits (measuring input / measu-
ring outputs /power supply / output Operating temperature: –25 to + 55 °C,
contact) are electrically insulated. Ex –20 to + 55 °C
Programming connector and measu- Storage temperature: – 40 to + 70 °C
ring input are connected.
Relative humidity
The PC is electrically insulated by the annual mean: ≤ 75% standard climatic rating
programming cable PRKAB 600. ≤ 95% enhanced climatic rating

Camille Bauer 9
SINEAX V 604
Programmable Universal Transmitter

Basic configuration Basic configuration: Measuring input 0…5 V DC

Measuring output 0…20 mA linear,
The transmitter SINEAX V 604 is also available already program- fixed value 0%
med with a basic configuration which is especially recommended during 5 s after switching on
in cases where the programming data is not known at the time Setting time 0.7 s
of ordering (see “Table 6: Specification and ordering information”
Open-circuit supervision inactive
feature 4.).
Mains ripple suppression 50 Hz
SINEAX V 604 supplied as standard versions are programmed for Limit functions inactive
basic configuration (see “Table 5: Standard versions”).

Table 5: Standard versions

The following 4 transmitter versions are already programmed for basic configuration and are available as standard versions. It is only
necessary to quote the Order No.:

Cold junction
Climatic rating Instrument Power supply Order Code1 Order No.
compensation
24 … 60 V DC/AC 604-1120 973 059
Standard version
85 … 230 V DC/AC 604-1220 973 083
included standard 24 … 60 V DC/AC 604-1320 973 116
[EEx ia] IIC version,
measuring circuit I.S. 85 … 110 V DC/
604-1420 973 140
85 … 230 V AC

The complete Order Code1 604-...0 and/or a description should be stated for other versions with the basic works configuration.

Table 6: Specification and ordering information (see also “Table 5: Standard versions”)
*Blocking no-go with Article No./
Description
code blocking code Feature
SINEAX V 604 Order Code V 604 - xxxx xxxx xxxx x 604 –
Features, Selection
1. Mechanical design
Housing S17 1
2. Version / Power supply H (nominal voltage UN)
Standard / 24 … 60 V DC/AC 1
Standard / 85 … 230 V DC/AC 2
[EEx ia] IIC / 24 … 60 V DC/AC 3
[EEx ia] IIC / 85 … 110 V DC, 85 … 230 V AC 4
Lines 3 and 4: Instrument [EEx ia] IIC, measuring circuit EEx ia IIC
3. Climatic rating / Cold junction compensation
Standard climatic rating; instrument with cold junction compensation 2
Extra climatic rating; instrument with cold junction compensation 4
4. Configuration
Basic configuration, programmed (no test certificate)
If you wish to order the basic configuration, the line “0” must be selected for
Z 0
options 4. to 13., i.e. all the digits of the order code after the 4th, are zeros,
see “Table 5: Standard versions”!
Programmed to order (no test certificate) 1
Programmed to order with test certificate 2
1
See “Table 6: Specification and ordering information”.

10 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

*Blocking no-go with Article No./

Description
code blocking code Feature
SINEAX V 604 Order Code V 604 - xxxx xxxx xxxx x 604 –
Features, Selection
5. Measured variable / Measuring input M
DC voltage
0 … 5 V linear C 0
1 … 5 V linear C Z 1
0 … 10 V linear C Z 2
2 … 10 V linear C Z 3
Linear input, other ranges [V] C Z 4
Square root input function [V] C Z 5
Input x 3/2 [V] C Z 6
Lines 4 to 6: DC [V] 0…0.002 to 0…≤ 40 V (Ex max. 30 V) or
span 0.002 to 40 V between – 40 and 40 V,
ratio full-scale/span ≤ 20
DC current
0 … 20 mA linear C Z 7
4 … 20 mA linear C Z 8
Linear input, other ranges [mA] C Z 9
Square root input function [mA] C Z A
Input x 3/2 [mA] C Z B
Lines 9, A and B: DC [mA] 0…0.08 to 0…100 mA or span 0.08 to
100 mA between – 50 and 100 mA, ratio full-scale/span ≤ 20
Resistance thermometer, linearised
Two-wire connection, RL [Ω] E Z C
Three-wire connection, RL ≤ 30 Ω/wire E Z D
Four-wire connection, RL ≤ 30 Ω/wire E Z E
Resistance thermometer, non-linearised
Two-wire connection, RL [Ω] E Z F
Three-wire connection, RL ≤ 30 Ω/wire E Z G
Four-wire connection, RL ≤ 30 Ω/wire E Z H
Temperature difference [deg] E Z J
2 identical resistance thermometers in three-wire connection
Temperature difference; specify measuring range [deg], also for feature 6:
tmin; tmax; treference
Lines C and F: Specify total lead resistance RL [Ω], any value between
0 and 60 Ω. This may be omitted, because two leads can be compensated
automatically on site..
Thermocouple linearised
Internal cold junction compensation (not for type B) DT Z K
External cold junction compensation tK [°C]
D Z L
(specify 0 °C for type B)*

*
Because of its characteristic, thermocouple type B does not require compensating leads nor cold junction compensation.

Camille Bauer 11
SINEAX V 604
Programmable Universal Transmitter

*Blocking no-go with Article No./

Description
code blocking code Feature
SINEAX V 604 Order Code V 604 - xxxx xxxx xxxx x 604 –
Features, Selection
5. Measured variable / Measuring input M (continuation)
Thermocouple non-linearised
internal cold junction compensation (not for type B) DT Z M
External cold junction compensation tK [°C]
D Z N
(specify 0 °C for type B)*
Average temperature [n] tK [°C]
D Z P
State number of sensors [n]
Temperature difference (2 identical thermocouples) [deg] D Z Q
Temperature difference; specify measuring range [deg], also for feature 6:
tmin; tmax; treference
Lines L, N and P: Specify external cold junction temperature tK [°C], any value
between 0 and 70 °C
Resistance transmitter / Potentiometer
WF, RL ≤ 30 Ω/wire Measuring range [Ω] F Z R
WF DIN, RL ≤ 30 Ω/wire Measuring range [Ω] F Z S
Potentiometer Measuring range [Ω]
F Z T
Two-wire connection and RL [Ω]
Specify total lead resistance RL [Ω], any value between 0 and 60 Ω. This may
be omitted, because two leads can be compensated automatically on site.
Potentiometer, three-wire connection Measuring range [Ω]
F Z U
RL ≤ 30 Ω/wire
Potentiometer, four-wire connection Measuring range [Ω]
F Z V
RL ≤ 30 Ω/wire
Lines R to V: Specify initial resistance, span and residual resistance in Ω;
exemple: 200…600…200; 0…500…0; 10…80…20. Minimum span at full-
scale value ME: 8 Ω for ME ≤ 740 Ω; 40 Ω for ME > 740 Ω.
Max. resistance value (initial value + span + lead resistance) 5000 Ω.
Note! Initial measuring range < 10 x span
Special characteristic
For special characteristic [V] [mA] [Ω] Z Z
Fill in Table W 2357 e for special characteristic for V, mA or Ω input.
6. Sensor type / Temperature range
No temperature measurement 0
Pt 100 [°C] CDFZ 1
Ni 100 [°C] CDFZ 2
Other Pt [Ω] [°C] CDFZ 3
Other Ni [Ω] [°C] CDFZ 4
Pt 20 / 20 °C [°C] CDFZ 5
Cu 10 / 25 °C [°C] CDFZ 6
Lines 1 to 6: Specify measuring range in [°C] or °F, refer to Table 8 for the ope-
rating limits for each type of sensors.
For temperature difference measurement: specify measuring range and refe-
rence temperature for 2nd sensor (tmin; tmax; treference) , e.g. 100; 250; 150.
Lines 3 and 4: Specify resistance in Ω ats 0°C; permissible values are 100 and
1000, multiplied or divided by a whole number, e.g.. 1000:4 = 250, 100:2 = 50
or 100 x 3 = 300.

12 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

*Blocking no-go with Article No./

Description
code blocking code Feature
SINEAX V 604 Order Code V 604 - xxxx xxxx xxxx x 604 –
Features, Selection
6. Sensor type / Temperature range (continuation)
Type B Pt30Rh-Pt6Rh [°C] CEFTZ B
Type E NiCr-CuNi [°C] CEFZ E
Type J Fe-CuNi [°C] CEFZ J
Type K NiCr-Ni [°C] CEFZ K
Type L Fe-CuNi [°C] CEFZ L
Type N NiCrSi-NiSi [°C] CEFZ N
Type R Pt13Rh-Pt [°C] CEFZ R
Type S Pt10Rh-Pt [°C] CEFZ S
Type T Cu-CuNi [°C] CEFZ T
Type U Cu-CuNi [°C] CEFZ U
Type W5-W26Re [°C] CEFZ W
Lines B to W; Specify measuring range in [°C] or °F, refer to Table 8 for the
operating limits for each type of sensor.
For temperature difference measurement: specify measuring range and refe-
rence temperature for 2nd sensor (tmin; tmax; treference), e.g. 100; 250; 150.
7. Output signal / Measuring output A1*
0 … 20 mA, Rext ≤ 750 Ω 0
4 … 20 mA, Rext ≤ 750 Ω Z 1
Non-standard ( – 22 to + 22, span 5 to 40 mA) [mA] Z 2
0 … 5 V, Rext ≥ 250 Ω Z 3
1 … 5 V, Rext ≥ 250 Ω Z 4
0 … 10 V, Rext ≥ 500 Ω Z 5
2 … 10 V, Rext ≥ 500 Ω Z 6
Non-standard ( – 12 to + 15, span 4 to 27 V) [V] Z 7
8. Output characteristic
Directly proportional, initial start-up value 0% 0
Inversely proportional, initial start-up value 100% Z 1
Directly proportional, initial start-up value [%] Z 2
Inversely proportional, initial start-up value [%] Z 3
9. Output time response
Rated setting time approx. 1 s 0
Others (any whole number from 2 to 30 s) [s] Z 1

*
2nd output signal A2 for field indicator only

Camille Bauer 13
SINEAX V 604
Programmable Universal Transmitter

*Blocking no-go with Article No./

Description
code blocking code Feature
SINEAX V 604 Order Code V 604 - xxxx xxxx xxxx x 604 –
Features, Selection
10. Open-circuit sensor signalling
Without / open-circuit sensor signal / relay / output signal A corresponding to
input variable [%]
No sensor signal (for current or voltage measurement) DEF 0
With sensor signal / relay disabled / output signal A % CZ 1
With sensor signal / relay energized / output signal A % K CZ 2
With sensor signal / relay de-energized / output signal A % K CZ 3
With sensor signal / relay energized / hold A at last value K CZ 4
With sensor signal / relay de-energized / hold A at last value K CZ 5
Lines 1, 2 and 3: Specify value of output signal span in %, any value from
– 10% to 110%, e.g. with output 4…20 mA corresponding 2.4 mA – 10% and
21.6 mA 110%
Lines 2 to 5: Cannot be combined with active trip point GW,
Feature 12, lines 1 to 3 and
Feature 13, lines 1 and 2
11. Mains ripple suppression
Frequency 50 Hz 0
Frequency 60 Hz Z 1
12. Type and values of trip point GW and reset ratio, energizing delay and
de-energizing delay of the relay (for output contact K)
Alarm function inactive L 0
Low alarm [%; %; s; s] M KZ 1
High alarm [%; %; s; s] M KZ 2
Rate-of-change alarm δx / δt [%/s; %; s; s] M KZ 3
13. Sense of action of trip point (for GW resp. K)
Alarm function inactive M 0
Relay energized in alarm condition KLZ 1
Relay energized in safe condition KLZ 2

* Lines with letter(s) under “no-go” cannot be combined with preceding lines having the same letter under “Blocking code”.

Table 7: Data on explosion protection II (1) G

Type of protection “Intrinsic safety”
Marking Mounting location of the
Order Code Type examination certificate
instrument
Instrument Measuring input
604 – 13 / 14 [EEx ia] IIC EEx ia IIC PTB 97 ATEX 2074 X Outside the hazardous area

Important condition: The SINEAX V 604 may only be programmed using a PRKAB 600 with the component certificate
PTB 97 ATEX 2082 U.

14 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

Table 8: Temperature measuring range

Measuring range Resistance thermometer Thermocouple

[°C] Pt100 Ni100 B E J K L N R S T U
0… 20
0… 25 X X
0… 40 X X X X X
0… 50 X X X X X X X X
0… 60 X X X X X X X X
0… 80 X X X X X X X X
0 … 100 X X X X X X X X X
0 … 120 X X X X X X X X X
0 … 150 X X X X X X X X X
0 … 200 X X X X X X X X X
0 … 250 X X X X X X X X X
0 … 300 X X X X X X X X X X
0 … 400 X X X X X X X X X X
0 … 500 X X X X X X X X X
0 … 600 X X X X X X X X X
0 … 800 X
0 … 900 X X X X X X X X
0 … 1000 X X X X X X X
0 … 1200 X X X X X X
0 … 1500 X X X
0 … 1600 X X X
50 … 150 X X X X X X X X X
100 … 300 X X X X X X X X
300 … 600 X X X X X X X X X
600 … 900 X X X X X X X X
600 … 1000 X X X X X X X
900 … 1200 X X X X X x
600 … 1600 X X X
600 … 1800 X
– 20 … 20 X X X X X
– 10 … 40 X X X X X X X
– 30 … 60 X X X X X X X X X
Measuring range – 200 – 60 0 – 270 – 210 – 270 – 200 – 270 – 50 – 50 – 270 – 200
limits [°C] to to to to to to to to to to to to
850 250 1820 1000 1200 1372 900 1300 1769 1769 400 600
ΔR min 8Ω at full-scale
≤ 740 Ω
ΔR min 40 Ω at full-scale ΔU min 2 mV
> 740 Ω
to 5000 Ω

Camille Bauer 15
SINEAX V 604
Programmable Universal Transmitter

Electrical connections

Front
M

1 6 11 1 6 11

2 7 12 2 7 12

Programming connector

R
UE
LE T
BA
IL AT
M W
E N
CA TRA
M SE
S
O
G
SINEAX Space for note or designation
V604
measuring circuit

ON Green LED for indicating

S1 ire ad ON
( ( device standing by
S1 Calibration button
just
2w

for automatically
Red LED for indicating
compensating the leads for
3 8 13 3 8 13 operation of open-circuit
used in conjunction with a
or
two-wire resistance ( ( trip point GW
4 9 14 4 9 14
thermometer circuits
(where a limit monitor is
5 10 15 5 10 15 ordered instead of the
open-circuit sensor
Without transparent With transparent supervision)
cover cover

Relay
b a

4 9 3 8 13 14 15 5 10

– + – + – +

A1 A2 K H
Energised: a–c
De-energised: b–c
M = Measured variable / measuring input,
Terminal allocation acc. to the measuring mode and application see “Table 9: Measuring input”
A1 = Output signal / measuring output
A2 = 2nd output (field indicator)
(Only brief use permitted in the case of the Ex version)
K = Output contact for open-circuit sensor supervision or for monitoring a limit GW
H = Power supply

16 Camille Bauer
 SINEAX V 604
Programmable Universal Transmitter

Table 9: Measuring input

Measuring range Wiring diagram

Measurement Measuring span
limits No. Terminal arrangement

1 6 11 –
DC voltage
– 300…0…300 mV 2…300 mV 1 2 7 12
(direct input)
+

1 6 11 –
DC voltage
– 40…0…40 V 0.3…40 V 2
(input via potential divider) 2 7 12
+

1 6 11 –
– 12…0… 12 mA/ 0.08… 12 mA/
DC current 3
– 50…0…100 mA 0.75…100 mA 2 7 12
+

Resistance thermometer RT Rw1

0… 740 Ω/ 8… 740 Ω/ 1 6 11 RTD R
or resistance measurement R, 4 ϑ
0…5000 Ω 40…5000 Ω
two-wire connection 2 7 12 Rw2

Resistance thermometer RT
0… 740 Ω/ 8… 740 Ω/ 1 6 11 RTD R
or resistance measurement R, 5 ϑ
0…5000 Ω 40…5000 Ω
three-wire connection 2 7 12

Resistance thermometer RT 1 6 11
0… 740 Ω/ 8… 740 Ω/ RTD R
or resistance measurement R, 6 ϑ
0…5000 Ω 40…5000 Ω 2 7 12
four-wire connection

2 identical three-wire resistance RT1 – RT2 ϑ R2

8… 740 Ω/ 1 6 11 RTD2
transmitters RT for deriving the 0… 740 Ω/ 7
40…5000 Ω R1
difference 0…5000 Ω 2 7 12 RTD1 ϑ

Thermocouple TC 1 6 11 –
Cold junction compensation internal – 300…0…300 mV 2…300 mV 8
2 7 12 +
(Ni 100)

– External
1 6 11 compen-
Thermocouple TC
– 300…0…300 mV 2…300 mV 9 2 7 12 sating
Cold junction compensation external
resistor
+

– External
Thermocouple TC 1 6 11 compen-
+
in a summation circuit for deriving the – 300…0…300 mV 2…300 mV 10 2 7 12 – sating
mean temperature resistor
+

– +
Thermocouple TC 1 6 11 TC2
TC1 – TC2 –
in a differential circuit for deriving the 2…300 mV 11 2 7 12 – (Ref.)
– 300…0…300 mV
mean temperature + TC1
+

100%
0… 740 Ω/ 8… 740 Ω/ 1 6 11
Resistance sensor WF 12
0…5000 Ω 40…5000 Ω 0%
2 7 12

100%
0… 740 Ω/ 8… 740 Ω/ 1 6 11
Resistance sensor WF DIN 13
0…5000 Ω 40…5000 Ω 0%
2 7 12

Camille Bauer 17
SINEAX V 604
Programmable Universal Transmitter

Dimensional drawings

14 6.5

Ø4.5
120

120

134
120
17.5 +0.5
+0 146.5
+0.5 12
17.5 +0 145.5

Fig. 6. SINEAX V 604 in housing S17 clipped onto a top-hat rail Fig. 7. SINEAX V 604 in housing S17 with the screw hole
(35 ×15 mm or 35×7.5 mm, acc. to EN 50 022). brackets pulled out for wall mounting.

Table 10: Accessories and spare parts

Description Order No.
Programming cable PRKAB 600
147 787
for SINEAX/EURAX VC 603/V 604, SIRAX V 644 and SINEAX TV 809
Ancillary cable for SINEAX/EURAX VC 603/V 604 and SIRAX V 644 988 058
Configuration Software VC 600
for SINEAX/EURAX VC 603/V 604 and SIRAX V 644
Windows 3.1x, 95, 98, NT and 2000
incl. V 600 (version 1.6, DOS) 146 557
on CD in German, English, French and Dutch

In addition, the CD contains all configuration programmes presently available for Camille Bauer Products
Pull-out handle (for removing device from its housing) 988 149
Front label (behind transparent cover) 973 504
Inscription label (green, for recording programmed settings) 120 634
Operating Instructions V 604-1 Bd-f-e 987 810

Standard accessories
1 Operating Instructions in three languages: German, French, Rely on us.
English
2 Pull-out handle (for removing device from its housing)
2 Front labels (behind transparent cover)
2 Inscription labels (green, for recording programmed settings)
1 Type examination certificate (only for “intrinsically safe”
explosion-proof devices
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