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Consolidation Report

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HiQPdf Evaluation 03/29/2024

CONSOLIDATION REPORT

Client Details: Report Date 29/03/2024


JSW Steel Limited, Anjar
Anjar Works, Survey No:659,Welspun City, Villa:-Versa Medi, Dist:-Kutch-
370110,Gujarat,India
Gujarat
Mr. Deval Shukla
9879515079

SL.NO SPID Equipment Condition Status Recommendation/Action

1 725 1.RHF-02 HYDRAULIC SYSTEM-A Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
2 725 2.HYDRAULIC SYSTEM-B Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
3 725 3.MORG OIL LUBRICATION SYSTEM-B Machine Condition NORMAL Rubbing wear & sand/dirt trend to be subsequent sampling.
Lube Condition CAUTION Moisture content is on higher side. Centrifuging/LVDH can be taken up
for removing the existing moisture content. Check and arrest the
possible inlets (damaged seals, leakages, breathers etc.) of moisture
ingress in to the the system.
4 725 4.HYDRULIC SYSTEM-C Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
5 725 5.HYDRAULIC SYSTEM-D Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
6 725 6.HYDRULIC SYSTEM-E Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
7 725 7.COOLING BED ENTRY HYDRULIC Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
8 725 8.SYSTEM -E DC & HL LUBRICATION Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition CAUTION ferrogram
Viscosity @ 40°C is higher then the limit allowed as per the lubricant
grade provided.Oil change can be considered based on the no of hours
oil run,else oil topping up of 10-15% is advised at the earliest.
9 725 9.MAIN MOTOR TOP NDE Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
10 725 10.MAIN MOTOR TOP MOTOR DE Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
11 725 11.MAIN MOTOR BOTTOM DE Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
12 725 12.MAIN MOTOR BOTTOM NDE Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
13 725 13.MAIN MOTOR INTERMEDIATE Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
BEARING LUBRICATION Lube Condition CAUTION ferrogram
Viscosity @ 40°C is on the lower side,hence oil top up can be taken
up based on the oil running hours in the nearest maintenance
schedule.
14 725 14.SCREW DOWN LUBRICATION Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition CAUTION ferrogram
The Viscosity of the oil is found to be higher than the allowable
limit.This could be due to higher grade oil top up or oxidation. Oil top
up of 10 to 15 % is suggeted. Change of the oil is recomended if
critical equipment.Resample after implementing any corrective action.
15 725 15.EDGER LUBRICATION Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM(1600LPM) Lube Condition CAUTION ferrogram
Moisture content is on higher side. Centrifuging/LVDH can be taken up
for removing the existing moisture content. Check and arrest the
possible inlets (damaged seals, leakages, breathers etc.) of moisture
ingress in to the the system.
16 725 16.COOLING BED ENTRY HYDRULIC Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SL.NO SPID Equipment Condition Status Recommendation/Action
SYSTEM
HiQPdf Evaluation 03/29/2024
ferrogram
Lube Condition NORMAL
Used oil analysis test results indiates normal condition of the oil
17 725 17.ROTORY TRIMMER RHS LUBRICATION Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
18 725 18.ROTORY TRIMMER LHS LUBRICATION Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
19 725 19.ROTORY TRIMMER HYDRAULIC Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
20 725 20.HRS-1 HYDRULIC SYSTEM Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
21 725 21.COLD LEVELLER HYDRAULIC Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
SYSTEM Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
22 725 22.HRS-2 HYDRULIC SYSTEM Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
23 725 23.DIVIDE SHEAR LUBRICATION SYSTEM Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
24 725 24.DIVIDE SHEAR HYDRAULIC SYSTEM Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition NORMAL ferrogram
Used oil analysis test results indiates normal condition of the oil
25 725 25.EDGE MILLING HYDRAULIC SYSTEM Machine Condition NORMAL Continue normal operation.No abnormal particles are observed in the
Lube Condition CAUTION ferrogram
Viscosity @40 deg.c is much Higher than specification.Please check
the exact grade of oil being used in the system. Else oil change
advised at the earliest. Viscosity value shows around VG 68.

Approved By: LAB ADDRESS: Singlepeak Lube Technologies


Machinery Lubricant Analyst 401,4th Floor, Taksh Paradigm, Old Padra Rd, Sahkar Nagar, Tandalja, Vadodara,
Gujarat 390007

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